CN102030463A - Bending machine for spiral light tube - Google Patents
Bending machine for spiral light tube Download PDFInfo
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- CN102030463A CN102030463A CN 201010566055 CN201010566055A CN102030463A CN 102030463 A CN102030463 A CN 102030463A CN 201010566055 CN201010566055 CN 201010566055 CN 201010566055 A CN201010566055 A CN 201010566055A CN 102030463 A CN102030463 A CN 102030463A
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- frame
- clamping mechanism
- heating
- light tube
- helical lampl
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Abstract
The invention discloses a bending machine for a spiral light tube. The bending machine comprises a frame, a light tube clamping mechanism arranged on the frame, bending actuating mechanisms which are respectively arranged at two sides of the light tube clamping mechanism, a flame heating system arranged above the light tube clamping mechanism, and an automatic control system arranged in a distribution box outside the frame, wherein, the light tube clamping mechanism is used for fixing the current spiral light tubes of all specifications; the bending actuating mechanisms are positioned at the two sides of the light tube clamping mechanism and are used for clamping two pins and executing predetermined actions; the flame heating system is arranged above the light tube and is used for heating the designated positions of the pins and can slide up and down; and the automatic control system can carry out preset control on all the actions of the frame, and the main functional element of the automatic control system is a PLC (programmable logic controller). The bending machine has the advantages of single station, small volume, low cost and high production efficiency up to over twice as high as that in the case of manual operation, and is simple in operation.
Description
Technical field
The present invention relates to a kind of helical lampl bending legs machine, be used for spiral energy-saving lamp exposed conduit manufacturing procedure, the straight tube pin of the spiral exposed conduit after the moulding is curved and the vertical shape of spirochete.
Background technology
The clubfoot operation of current spiral exposed conduit is manually, and promptly the hand-held fluorescent tube of operative employee can only be bent a pin curving desired shape with hand again after the heating on the flame at every turn, efficient is low, the shape instability, it is long that the green hand operative employee learns cycle of this technology, the production cost height of exposed conduit manufacturer.
Summary of the invention
The objective of the invention is to overcome above-mentioned defective of the prior art, provide a kind of helical lampl bending legs machine to replace artificial clubfoot.
For achieving the above object, technical scheme provided by the invention is as follows: a kind of helical lampl bending legs machine is provided, comprise frame, the top that the both sides that also comprise the tube clamping mechanism that is installed on the frame, described tube clamping mechanism respectively are provided with a clubfoot topworks, tube clamping mechanism is provided with the flame heating system.
The beneficial effect of helical lampl bending legs machine of the present invention is: by constructing a frame, the both sides that are equiped with tube clamping mechanism, described tube clamping mechanism on the frame respectively be provided with a clubfoot topworks, tube clamping mechanism above be provided with the flame heating system.This machine belongs to single station, and volume is small and exquisite, and is with low cost, simple to operate, and production efficiency is artificial more than 2 times, and shape of product is stable, the qualification rate height.
Below in conjunction with drawings and Examples helical lampl bending legs machine of the present invention is described further.
Description of drawings
Fig. 1 is the integral body assembling synoptic diagram of helical lampl bending legs machine of the present invention;
Fig. 2 is the tube clamping structural scheme of mechanism of helical lampl bending legs machine of the present invention;
Fig. 3 is the clubfoot topworks synoptic diagram of helical lampl bending legs machine of the present invention;
Fig. 4 is the flame heating system schematic of helical lampl bending legs machine of the present invention;
Fig. 5 is the fixedly fixture block internal structure synoptic diagram of the clubfoot topworks of helical lampl bending legs machine of the present invention.
Embodiment
Below the preferred example of helical lampl bending legs machine of the present invention, therefore do not limit protection scope of the present invention.
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, a kind of helical lampl bending legs machine is provided, comprise frame 100, the top that the both sides that also comprise the tube clamping mechanism 1 that is installed on the frame 100, described tube clamping mechanism 1 respectively are provided with a clubfoot topworks 2, tube clamping mechanism 1 is provided with flame heating system 3.
Described tube clamping mechanism 1 is arranged on the middle part of frame 100, comprise the driving cylinder 105 that is installed on the frame 100, with drive the promotion dish 103 that cylinder 105 is rotationally connected, on the axle of promotion dish 103 linear bearings 104 is housed, the circumferential direction of promotion dish 103 becomes 120 to spend angular distribution three jaws 101 that have, each jaw below is provided with a bearing 102, and the position that jaw 101 contacts with fluorescent tube 99 adopts silica gel material to make, and rotatable certain angle is to adapt to the fluorescent tube of different sizes; Described three jaws, 101 foldings simultaneously.
Described clubfoot topworks 2 comprises the line slide rail 209 that is installed on the frame 100, be equiped with rotary support 208 on the line slide rail 209, be equiped with turning axle 207 on the rotary support 208, rotation base plate 205, be equiped with fixedly fixture block 201 on the described rotary support 208, movable clip block 202, driving clamping device 204, fixedly fixture block 201 is hinged with movable clip block 202, movable clip block 202 is hinged with driving clamping device 204, described rotation base plate 205 bottoms are provided with rotating driving device 206, rotation base plate 205 rotates around turning axle 207 under the effect of rotating driving device 206, described rotation base plate 205 rear ends are provided with cam 210, when rotating, rotation base plate 205 is subjected to the effect of cam 210, promote rotation base plate 205 and driven rotary bearing 208 along line slide rail 209 front and back slippages, described be hinged fixedly fixture block 201 and movable clip block 202 are arranged on the front end of rotary support 208, clamp the pin of fluorescent tube 99 jointly; Described fixedly fixture block 201 is provided with the semi-circular recesses 211 identical with fluorescent tube 99 calibers with movable clip block 202 middle parts so that pin is embedded wherein; Described fixedly fixture block 201 and movable clip block 202 inside are cavity structure and are provided with sealing-ring 203, can make the inner chamber 212 that forms a sealing behind the clamp, and are provided with air inlet port 213 in fixing fixture block back.
Described flame heating system 3 comprises line slideway 301; Be installed in the lifting support 302 on the line slideway 301; Described lifting support 302 is used for clamping steam line 303, described steam line 303 be arranged on fluorescent tube 99 directly over, and therefrom draw inner duration and degree of heating 304, top duration and degree of heating 305, outside duration and degree of heating 306; Described lifting support 302 connects with lifting power original paper 307, and under its effect, can move up and down, described inner duration and degree of heating 304, top duration and degree of heating 305, outside duration and degree of heating 306 are respectively established two to three side by side, flame profile is short and thin, two hot spots are 5-10mm at interval, simultaneously to inside, top and the indirect heating in fluorescent tube knee.
Also comprise the automatic control system that is installed in the described frame 100 outside switch boxs, described automatic control system mainly is made up of electrical elements such as PLC, is used for controlling the sequentially-operating of each power element, and its controller is the PLC controller.
The principal feature of the mode of operation of helical lampl bending legs machine of the present invention is: the modes of emplacement of described fluorescent tube 99 be spirochete down, two pins are placed in the semi-circular recesses 211 of fixing fixture block 201 and by its location; The spirochete of described fluorescent tube 99 is fixedly clamped by three jaws 101; Described fixedly fixture block 201, movable clip block 202 have the function of inflating concurrently after clamping pin in pipe; The type of heating of 3 pairs of fluorescent tubes 99 of described flame heating system is short flame multiple spot direct heating.
The foregoing description is a preferred implementation of the present invention; but embodiments of the present invention are not restricted to the described embodiments; the any of other do not deviating from the change done under spirit of the present invention and the principle, modification, substituting, combination, simplifying; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (8)
1. helical lampl bending legs machine, comprise frame (100), it is characterized in that the top that the both sides that also comprise the tube clamping mechanism (1) that is installed on the frame (100), described tube clamping mechanism (1) respectively are provided with a clubfoot topworks (2), tube clamping mechanism (1) is provided with flame heating system (3).
2. helical lampl bending legs machine according to claim 1, it is characterized in that, described tube clamping mechanism (1) is arranged on the middle part of frame (100), comprise the driving cylinder (105) that is installed on the frame (100), with drive the promotion dish (103) that cylinder (105) is rotationally connected, on the axle of promotion dish (103) linear bearings (104) is housed, the circumferential direction of promotion dish (103) becomes 120 to spend angular distribution three jaws (101) that have, each jaw below is provided with a bearing (102), the position that jaw (101) contacts with fluorescent tube (99) adopts silica gel material to make, and rotatable certain angle is to adapt to the fluorescent tube of different sizes; Described three jaws (101) folding simultaneously.
3. helical lampl bending legs machine according to claim 1, it is characterized in that, described clubfoot topworks (2) comprises the line slide rail (209) that is installed on the frame (100), be equiped with rotary support (208) on the line slide rail (209), be equiped with turning axle (207) on the rotary support (208), rotation base plate (205), be equiped with fixedly fixture block (201) on the described rotary support (208), movable clip block (202), driving clamping device (204), fixedly fixture block (201) is hinged with movable clip block (202), movable clip block (202) is hinged with driving clamping device (204), described rotation base plate (205) bottom is provided with rotating driving device (206), rotation base plate (205) rotates around turning axle (207) under the effect of rotating driving device (206), described rotation base plate (205) rear end is provided with cam (210), when rotation base plate (205) rotates, be subjected to the effect of cam (210), promote rotation base plate (205) and driven rotary bearing (208) along line slide rail (209) front and back slippage.
4. helical lampl bending legs machine according to claim 3 is characterized in that, described be hinged fixedly fixture block (201) and movable clip block (202) are arranged on the front end of rotary support (208), clamps the pin of fluorescent tube (99) jointly; Described fixedly fixture block (201) is provided with the semi-circular recesses (211) identical with fluorescent tube (99) caliber so that pin is embedded wherein with movable clip block (202) middle part; Described fixedly fixture block (201) and movable clip block (202) inside are cavity structure and are provided with sealing-ring (203), can make the inner chamber (212) that forms a sealing behind the clamp, and are provided with air inlet port (213) in fixing fixture block back.
5. helical lampl bending legs machine according to claim 1 is characterized in that, described flame heating system (3) comprises line slideway (301); Be installed in the lifting support (302) on the line slideway (301); Described lifting support (302) is used for clamping steam line (303), described steam line (303) be arranged on fluorescent tube (99) directly over, and therefrom draw inner duration and degree of heating (304), top duration and degree of heating (305), outside duration and degree of heating (306); Described lifting support (302) connects with lifting power original paper (307), and can move up and down under its effect.
6. helical lampl bending legs machine according to claim 5, it is characterized in that, described inner duration and degree of heating (304), top duration and degree of heating (305), outside duration and degree of heating (306) are respectively established two to three side by side, flame profile is short and thin, two hot spots are 5-10mm at interval, simultaneously to inside, top and the indirect heating in fluorescent tube knee.
7. helical lampl bending legs machine according to claim 1 is characterized in that, also comprises the automatic control system that is installed in the outside switch box of described frame (100).
8. helical lampl bending legs machine according to claim 7 is characterized in that, described automatic control system is the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105660550A CN102030463B (en) | 2010-11-30 | 2010-11-30 | Bending machine for spiral light tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105660550A CN102030463B (en) | 2010-11-30 | 2010-11-30 | Bending machine for spiral light tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102030463A true CN102030463A (en) | 2011-04-27 |
| CN102030463B CN102030463B (en) | 2012-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105660550A Expired - Fee Related CN102030463B (en) | 2010-11-30 | 2010-11-30 | Bending machine for spiral light tube |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102399050A (en) * | 2011-09-15 | 2012-04-04 | 临安市鸿达设备制造安装有限公司 | Tube-pin bending apparatus of helical lamp tube-pin bending machine |
| CN102408189A (en) * | 2011-09-15 | 2012-04-11 | 临安市鸿达设备制造安装有限公司 | Spiral luminous tube pin bending machine |
| CN102408188A (en) * | 2011-09-07 | 2012-04-11 | 李卜 | Pin bending machine for helical lamp tubes |
| CN102531357A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Processing method for double-spiral energy-saving fluorescent tube |
| CN102531356A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102531355A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102557409A (en) * | 2011-12-30 | 2012-07-11 | 浙江阳光照明电器集团股份有限公司 | Processing device of double-spiral energy-saving fluorescent lamp tube |
| CN102583980A (en) * | 2012-01-18 | 2012-07-18 | 温岭市华泽机械设备有限公司 | Pin shaping mechanism for spiral tube bending machine |
| CN102603168A (en) * | 2012-01-19 | 2012-07-25 | 常熟市宏方机械有限公司 | Clamping and locating device used for bending semi-spiral lamp tube pin |
| CN102786208A (en) * | 2012-07-09 | 2012-11-21 | 宜兴市九州凯照明电器有限公司 | Bending device for electrothermal spiral tube |
| CN105415185A (en) * | 2015-12-05 | 2016-03-23 | 重庆华洋单向器制造有限公司 | One-way clutch outer sleeve pneumatic sleeve |
Citations (4)
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| JP2561875B2 (en) * | 1990-08-27 | 1996-12-11 | ハリソン電機株式会社 | Method and apparatus for forming glass tube having U-shaped bent portion |
| CN101047106A (en) * | 2007-04-13 | 2007-10-03 | 潘昌贵 | Tube bender of energy-saving tube screw tube bending machine |
| CN201376934Y (en) * | 2008-12-30 | 2010-01-06 | 宋云峰 | Double-work position spiral glass tube automatic former |
| CN101746945A (en) * | 2008-12-04 | 2010-06-23 | 江山菲普斯照明有限公司 | Pin bending device for spiral tube |
-
2010
- 2010-11-30 CN CN2010105660550A patent/CN102030463B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2561875B2 (en) * | 1990-08-27 | 1996-12-11 | ハリソン電機株式会社 | Method and apparatus for forming glass tube having U-shaped bent portion |
| CN101047106A (en) * | 2007-04-13 | 2007-10-03 | 潘昌贵 | Tube bender of energy-saving tube screw tube bending machine |
| CN101746945A (en) * | 2008-12-04 | 2010-06-23 | 江山菲普斯照明有限公司 | Pin bending device for spiral tube |
| CN201376934Y (en) * | 2008-12-30 | 2010-01-06 | 宋云峰 | Double-work position spiral glass tube automatic former |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102408188A (en) * | 2011-09-07 | 2012-04-11 | 李卜 | Pin bending machine for helical lamp tubes |
| CN102399050B (en) * | 2011-09-15 | 2013-09-04 | 临安市鸿达设备制造安装有限公司 | Tube-pin bending apparatus of helical lamp tube-pin bending machine |
| CN102408189A (en) * | 2011-09-15 | 2012-04-11 | 临安市鸿达设备制造安装有限公司 | Spiral luminous tube pin bending machine |
| CN102399050A (en) * | 2011-09-15 | 2012-04-04 | 临安市鸿达设备制造安装有限公司 | Tube-pin bending apparatus of helical lamp tube-pin bending machine |
| CN102531357B (en) * | 2011-12-30 | 2014-03-19 | 浙江阳光照明电器集团股份有限公司 | Processing method for double-spiral energy-saving fluorescent tube |
| CN102531355A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102557409A (en) * | 2011-12-30 | 2012-07-11 | 浙江阳光照明电器集团股份有限公司 | Processing device of double-spiral energy-saving fluorescent lamp tube |
| CN102531356A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102531356B (en) * | 2011-12-30 | 2014-01-01 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102531357A (en) * | 2011-12-30 | 2012-07-04 | 浙江阳光照明电器集团股份有限公司 | Processing method for double-spiral energy-saving fluorescent tube |
| CN102531355B (en) * | 2011-12-30 | 2014-05-14 | 浙江阳光照明电器集团股份有限公司 | Device for machining double-helix energy-saving fluorescent lamp tube |
| CN102583980A (en) * | 2012-01-18 | 2012-07-18 | 温岭市华泽机械设备有限公司 | Pin shaping mechanism for spiral tube bending machine |
| CN102583980B (en) * | 2012-01-18 | 2016-02-03 | 台州市华泽机械有限公司 | The pin shaping mechanism of screw pipe bender |
| CN102603168A (en) * | 2012-01-19 | 2012-07-25 | 常熟市宏方机械有限公司 | Clamping and locating device used for bending semi-spiral lamp tube pin |
| CN102603168B (en) * | 2012-01-19 | 2014-03-19 | 常熟市宏方机械有限公司 | Clamping and locating device used for bending semi-spiral lamp tube pin |
| CN102786208A (en) * | 2012-07-09 | 2012-11-21 | 宜兴市九州凯照明电器有限公司 | Bending device for electrothermal spiral tube |
| CN105415185A (en) * | 2015-12-05 | 2016-03-23 | 重庆华洋单向器制造有限公司 | One-way clutch outer sleeve pneumatic sleeve |
Also Published As
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|---|---|
| CN102030463B (en) | 2012-07-25 |
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Owner name: SONG YUNFENG Free format text: FORMER OWNER: ZHONGSHAN SHENGQIAN MACHINERY + EQUIPMENT CO., LTD. Effective date: 20110713 |
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Effective date of registration: 20110713 Address after: 301, room 9, unit 80-1, three auxiliary street, Xiangfang District, Heilongjiang, Harbin, 150030 Applicant after: Song Yunfeng Address before: 528400 Guangdong Xiaolan Town, Zhongshan Shakou road Tsun Yip Street No. 2 Applicant before: Zhongshan Shengqian Machinery Equipment Co., Ltd. |
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