CN202798227U - Lamp bulb spot-welding, clamping and sealing all-in-one machine - Google Patents
Lamp bulb spot-welding, clamping and sealing all-in-one machine Download PDFInfo
- Publication number
- CN202798227U CN202798227U CN2012202872097U CN201220287209U CN202798227U CN 202798227 U CN202798227 U CN 202798227U CN 2012202872097 U CN2012202872097 U CN 2012202872097U CN 201220287209 U CN201220287209 U CN 201220287209U CN 202798227 U CN202798227 U CN 202798227U
- Authority
- CN
- China
- Prior art keywords
- bulb
- spot
- cell
- lamp base
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model discloses a lamp bulb spot-welding, clamping and sealing all-in-one machine, which comprises a multi-station turntable and an electrical system, wherein a plurality of rotatable carriers are arranged on the turntable; a lamp foot feeding mechanism, a lamp foot filament spot-welding mechanism, a carrier rotating mechanism, a bulb shell feeding mechanism, a bulb shell clamping and sealing mechanism, a lamp bulb blanking mechanism, and a reverse carrier rotating mechanism are sequentially arranged at the periphery of the carriers along the circumferential direction; a nitrogen system is arranged on the turntable; and the output end of the nitrogen system is connected with the carriers. According to the lamp bulb spot-welding, clamping and sealing all-in-one machine, the filament spot-welding procedure and the lamp bulb clamping and sealing procedure are perfectly combined in one machine; spot welding, clamping and sealing of a halogen lamp can be fully automatically realized; the conversion process between the spot-welding procedure and the lamp bulb clamping and sealing procedure is simplified; and the production efficiency of the halogen lamp is greatly quickened.
Description
Technical field
The utility model relates to a kind of based on halogen bulb process equipment, is specifically related to a kind of bulb spot welding clamp all-in-one.
Background technology
First the lamp base filament being carried out spot welding, again lamp base filament and the cell-shell of a postwelding are carried out clamp, is the inevitable operation of producing based on halogen bulb.Many full-automatic spot welding machines and full-automatic squeezing machine have now appearred on the market, for example the applicant is in " a kind of stitch welding machine " of application in 2008, this spot welding has realized high efficiency lamp base filament automatic spot, also for example disclosed " 24 station squeezing machine " on the patent network, this squeezing machine has ideally solved the automatic clamp problem of bulb.
Along with the reach of science, how to improve the working (machining) efficiency of based on halogen bulb, put on the research schedule of each manufacturer and research institute.Yet because traditional automatic spot is adding man-hour, its filament lamp base need be placed horizontally on the anchor clamps, and squeezing machine is when work automatically, and its filament lamp base needs to be vertically placed on the anchor clamps behind the half-twist again, and clamp mechanism could carry out clamp to it.Because two kinds of machines are different to the putting position requirement of filament lamp base, therefore, two kinds of machinery equipments are together in series is a great problem of production firm how unblockedly.
Summary of the invention
Problem to be solved in the utility model is for the deficiency of above-mentioned technology, to design a kind of bulb spot welding clamp all-in-one.
The utility model is that the technical scheme that its problem of solution adopts is:
A kind of bulb spot welding clamp all-in-one, comprise station dial and electrical system, rotating disk is provided with several rotating carriers, described carrier periphery is provided with lamp base feed mechanism, lamp base filament spot-welding mechanism, rotation vector mechanism, cell-shell feed mechanism, cell-shell clamp mechanism, bulb cutting agency, backward rotation carrier body successively by circumferencial direction, described rotating disk is provided with nitrogen system, and the output of nitrogen system is connected with carrier.
In the utility model, described carrier comprises for the cell-shell clamp assembly of clamping cell-shell and is used for the clamping lamp base and drives the lamp base fixture assembly that lamp base rotates, the cell-shell clamp assembly is movably installed in the top of lamp base fixture assembly, and the cell-shell clamp assembly is connected with the output of nitrogen system.
In the utility model, described cell-shell clamp assembly comprises the blast pipe anchor clamps for clamping cell-shell blast pipe, the built-in air vent hole of blast pipe anchor clamps also is communicated with the output of nitrogen system, described blast pipe anchor clamps simultaneously and a driving mechanism that drives its opening and closing be connected its drive unit that moves up and down and be connected.
In the utility model, described lamp base fixture assembly comprises the chuck of clamping lamp base, and the upper end of chuck is provided with the clip slot corresponding with lamp base, and the main body of chuck is installed on one can be along horizontal axis rotation and can be along on the tumbler of self center line rotation.
In the utility model, described tumbler comprises the rotating base with rotating shaft, the main body of chuck is set in the rotating shaft, the outside of chuck is provided with the turning handle I that is connected with rotation vector mechanism or backward rotation carrier, the main body of rotating base is hinged on the trunnion axis, and the outside of rotating base is provided with the turning handle II that is connected with rotation vector mechanism or backward rotation carrier body.
In the utility model, described rotation vector mechanism comprises the pushing mechanism I that promotes turning handle I and the pushing mechanism II that promotes turning handle II.
In the utility model, described backward rotation carrier body comprises the pushing mechanism III that promotes turning handle I and the pushing mechanism IV that promotes turning handle II.
In the utility model, described lamp base filament spot-welding mechanism comprises lamp base reshaping device, tantalum piece material loading and spot-welding mechanism, molybdenum sheet material loading and spot-welding mechanism, filament material loading and spot-welding mechanism.
In the utility model, described cell-shell clamp mechanism comprises the cell-shell preheating mechanism, proofreaies and correct cell-shell mechanism, secondary preheating mechanism, clamp mechanism and silicon burning machine structure.
In the utility model, be provided with the cleaning mechanism that silica flour or dust are cleaned out between described bulb cutting agency and the backward rotation carrier body.
The beneficial effects of the utility model are: the utility model ideally merges filament point welding process and bulb clamp operation in an equipment, can realize spot welding and the clamp of Halogen lamp LED full-automaticly, simplify the flow path switch between spot welding and the clamp operation, accelerated widely the production efficiency of Halogen lamp LED.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples:
Fig. 1 is the structural representation of present embodiment;
Fig. 2 is the structural representation of carrier when carrying out point welding process;
Fig. 3 is the right view of Fig. 2;
Fig. 4 is the structural representation of carrier when carrying out the clamp operation;
Fig. 5 is the right view of Fig. 4.
Embodiment
Referring to figs. 1 through Fig. 5, the utility model provides a kind of bulb spot welding clamp all-in-one, comprise station dial 1 and electrical system, rotating disk 1 is provided with several rotating carriers 2, described carrier 2 peripheries are provided with lamp base feed mechanism 3, lamp base filament spot-welding mechanism 4, rotation vector mechanism 5, cell-shell feed mechanism 6, cell-shell clamp mechanism 7, bulb cutting agency 8, backward rotation carrier body 9 successively by circumferencial direction, described rotating disk 1 is provided with nitrogen system, and the output of nitrogen system is connected with carrier 2.
Further, described carrier 2 comprises for the cell-shell clamp assembly 21 of clamping cell-shell and is used for the clamping lamp base and drives the lamp base fixture assembly 22 that lamp base rotates, cell-shell clamp assembly 21 is movably installed in the top of lamp base fixture assembly 22, and cell-shell clamp assembly 21 is connected with the output of nitrogen system.Described lamp base fixture assembly 22 comprises the chuck 221 of clamping lamp base, and the upper end of chuck 221 is provided with the clip slot corresponding with lamp base, and the main body of chuck 221 is installed on one can be along horizontal axis rotation and can be along on the tumbler of self center line rotation.Adding man-hour, chuck 221 is defaulted as horizontal mode, distributes about two lamp base clip slots, and after point was soldered, chuck 221 distributed before and after self center line half-twist makes two lamp base clip slots, and then chuck 221 is along the horizontal axis rotation to vertical mode.In the utility model, no matter chuck 221 is that first rotation is rotated again, still rotates first again rotation, or simultaneously rotation and rotation, all has identical technique effect, is its equivalent technology scheme.In the present embodiment, described tumbler comprises the rotating base 222 with rotating shaft, the main body of chuck 221 is set in the rotating shaft, the outside of chuck 221 is provided with the turning handle I223 that is connected with rotation vector mechanism or backward rotation carrier, the main body of rotating base 222 is hinged on the trunnion axis, and the outside of rotating base 222 is provided with the turning handle II224 that is connected with rotation vector mechanism 5 or backward rotation carrier body 9.In order to control the turned position of tumbler, be provided with the positioner of chuck 221 rotations and the stopping means of rotating base 222 rotations at tumbler.Described cell-shell clamp assembly 21 comprises the blast pipe anchor clamps 211 for clamping cell-shell blast pipe, blast pipe anchor clamps 211 built-in air vent holes also are communicated with the output of nitrogen system, described blast pipe anchor clamps 211 simultaneously and a driving mechanism that drives its opening and closing be connected its drive unit that moves up and down and be connected.
Further, described rotation vector mechanism 5 comprises the pushing mechanism I that promotes turning handle I223 and the pushing mechanism II that promotes turning handle II224.Described pushing mechanism I and pushing mechanism II include a push rod, and push rod is installed on the slide block that can move forward and backward up and down.When the tumbler of carrier 2 during with mechanisms such as location, spacing, lockings, pushing mechanism I and pushing mechanism II also should the corresponding unlocking mechanisms that is provided with.
In like manner, described backward rotation carrier body 9 comprises the pushing mechanism III that promotes turning handle I223 and the pushing mechanism IV that promotes turning handle II224.Structure and the principle of described pushing mechanism III and pushing mechanism IV and pushing mechanism I and pushing mechanism II are basic identical, but its direction of motion is opposite.
Further, in the present embodiment, described lamp base filament spot-welding mechanism 4 comprises lamp base reshaping device, tantalum piece material loading and spot-welding mechanism, molybdenum sheet material loading and spot-welding mechanism, filament material loading and spot-welding mechanism.Herein, lamp base filament spot-welding mechanism 4 is basic identical with structure, the principle of traditional stitch welding machine, and in order to make its control convenient, machining accuracy is higher, and all employings private of above-mentioned all mechanisms takes motor-driven.
Further, described cell-shell clamp mechanism 7 comprises the cell-shell preheating mechanism, proofreaies and correct cell-shell mechanism, secondary preheating mechanism, clamp mechanism and silicon burning machine structure.Herein, cell-shell clamp mechanism 7 is basic identical with structure, the principle of the automatic squeezing machine of tradition, and in order to make its control convenient, machining accuracy is higher, and all employings private of above-mentioned all mechanisms takes motor-driven.
In the present embodiment, be provided with the cleaning mechanism that silica flour or dust are cleaned out between described bulb cutting agency 8 and the backward rotation carrier body 9, this cleaning mechanism is a dust catcher, the opening part of dust catcher faces carrier 2, to remain in the eliminating impurities such as dust on the carrier 2, silica flour by dust catcher and fall, and avoid the filament lamp base of next round processing is polluted.
Operation principle of the present utility model: at first lamp base feed mechanism 3 is put into lamp base the chuck 221 of horizontal positioned, then rotating disk 1 drives chuck 221 rotations and enters successively in the lamp base filament spot-welding mechanism 4 and carries out spot welding, 4 pairs of filament lamp bases of lamp base filament spot-welding mechanism carry out a postwelding, the pushing mechanism I of rotation vector mechanism 5 and pushing mechanism II promote 90 ° of chuck 221 rotations and transfer vertical direction to, then cell-shell feed mechanism 6 is sent into cell-shell in the blast pipe anchor clamps 211, blast pipe anchor clamps 211 descend and cell-shell are covered filament and lamp base simultaneously, then 7 pairs of cell-shells of cell-shell clamp mechanism carry out clamp, bulb cutting agency 8 takes off the bulb behind the clamp, then backward rotation carrier body 9 goes back to horizontal direction with chuck 221, cleaning mechanism cleans whole carrier 2 simultaneously, so do action.
Certainly, the utility model is except above-mentioned execution mode, and other equivalent technical solutions also should be within its protection range.
Claims (10)
1. bulb spot welding clamp all-in-one, it is characterized in that: comprise station dial (1) and electrical system, rotating disk (1) is provided with several rotating carriers (2), described carrier (2) is peripheral to be provided with lamp base feed mechanism (3), lamp base filament spot-welding mechanism (4), rotation vector mechanism (5), cell-shell feed mechanism (6), cell-shell clamp mechanism (7), bulb cutting agency (8), backward rotation carrier body (9) successively by circumferencial direction, described rotating disk (1) is provided with nitrogen system, and the output of nitrogen system is connected with carrier (2).
2. a kind of bulb spot welding clamp all-in-one according to claim 1, it is characterized in that: described carrier (2) comprises for the cell-shell clamp assembly (21) of clamping cell-shell and is used for the clamping lamp base and drives the lamp base fixture assembly (22) that lamp base rotates, cell-shell clamp assembly (21) is movably installed in the top of lamp base fixture assembly (22), and cell-shell clamp assembly (21) is connected with the output of nitrogen system.
3. a kind of bulb spot welding clamp all-in-one according to claim 2, it is characterized in that: described cell-shell clamp assembly (21) comprises the blast pipe anchor clamps (211) for clamping cell-shell blast pipe, the built-in air vent hole of blast pipe anchor clamps (211) also is communicated with the output of nitrogen system, described blast pipe anchor clamps (211) simultaneously and a driving mechanism that drives its opening and closing be connected its drive unit that moves up and down and be connected.
4. a kind of bulb spot welding clamp all-in-one according to claim 2, it is characterized in that: described lamp base fixture assembly (22) comprises the chuck (221) of clamping lamp base, the upper end of chuck (221) is provided with the clip slot corresponding with lamp base, and the main body of chuck (221) is installed on one can be along horizontal axis rotation and can be along on the tumbler of self center line rotation.
5. a kind of bulb spot welding clamp all-in-one according to claim 4, it is characterized in that: described tumbler comprises the rotating base (222) with rotating shaft, the main body of chuck (221) is set in the rotating shaft, the outside of chuck (221) is provided with the turning handle I(223 that is connected with rotation vector mechanism or backward rotation carrier), the main body of rotating base (222) is hinged on the trunnion axis, and the outside of rotating base (222) is provided with the turning handle II(224 that is connected with rotation vector mechanism (5) or backward rotation carrier body (9)).
6. a kind of bulb spot welding clamp all-in-one according to claim 5 is characterized in that: described rotation vector mechanism (5) comprise promote turning handle I(223) pushing mechanism I and promote turning handle II(224) pushing mechanism II.
7. a kind of bulb spot welding clamp all-in-one according to claim 5 is characterized in that: described backward rotation carrier body (9) comprise promote turning handle I(223) pushing mechanism III and promote turning handle II(224) pushing mechanism IV.
8. a kind of bulb spot welding clamp all-in-one according to claim 1, it is characterized in that: described lamp base filament spot-welding mechanism (4) comprises lamp base reshaping device, tantalum piece material loading and spot-welding mechanism, molybdenum sheet material loading and spot-welding mechanism, filament material loading and spot-welding mechanism.
9. a kind of bulb spot welding clamp all-in-one according to claim 1 is characterized in that: described cell-shell clamp mechanism (7) comprises the cell-shell preheating mechanism, proofreaies and correct cell-shell mechanism, secondary preheating mechanism, clamp mechanism and silicon burning machine structure.
10. a kind of bulb spot welding clamp all-in-one according to claim 1 is characterized in that: be provided with the cleaning mechanism that silica flour or dust are cleaned out between described bulb cutting agency (8) and the backward rotation carrier body (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202872097U CN202798227U (en) | 2012-06-19 | 2012-06-19 | Lamp bulb spot-welding, clamping and sealing all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202872097U CN202798227U (en) | 2012-06-19 | 2012-06-19 | Lamp bulb spot-welding, clamping and sealing all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202798227U true CN202798227U (en) | 2013-03-13 |
Family
ID=47825400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202872097U Expired - Fee Related CN202798227U (en) | 2012-06-19 | 2012-06-19 | Lamp bulb spot-welding, clamping and sealing all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202798227U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103253510A (en) * | 2013-06-05 | 2013-08-21 | 赵伟明 | Charge method and automatic charge mechanism of double-end halogen lamp aging machine |
| CN103839765A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of filament fixing part of clamping and sealing machine for producing light bulb |
| CN103839741A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of bulb shell fixing part of clamping and sealing machine for producing light bulb |
| CN103887128A (en) * | 2014-03-19 | 2014-06-25 | 李家凌 | Clamping and sealing machine for producing lamp bulbs |
| CN104588899A (en) * | 2014-12-01 | 2015-05-06 | 鹤山市广明源照明电器有限公司 | Automatic spot welding technology and automatic spot welding machine of halogen lamp |
| CN105643161A (en) * | 2016-03-29 | 2016-06-08 | 颜良德 | Filament spot welding machine |
| CN109623153A (en) * | 2019-01-22 | 2019-04-16 | 深圳市达俊宏科技股份有限公司 | A kind of tab aluminium-to-nickel laser automatic welder |
| CN116275765A (en) * | 2023-05-25 | 2023-06-23 | 中山智途电子科技有限公司 | Processing welding tool for automobile lamp |
-
2012
- 2012-06-19 CN CN2012202872097U patent/CN202798227U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103253510A (en) * | 2013-06-05 | 2013-08-21 | 赵伟明 | Charge method and automatic charge mechanism of double-end halogen lamp aging machine |
| CN103839765A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of filament fixing part of clamping and sealing machine for producing light bulb |
| CN103839741A (en) * | 2014-03-19 | 2014-06-04 | 李家凌 | Improved structure of bulb shell fixing part of clamping and sealing machine for producing light bulb |
| CN103887128A (en) * | 2014-03-19 | 2014-06-25 | 李家凌 | Clamping and sealing machine for producing lamp bulbs |
| CN103839741B (en) * | 2014-03-19 | 2016-01-06 | 李家凌 | A kind of modified node method producing the cell-shell standing part of the squeezing machine of bulb |
| CN103887128B (en) * | 2014-03-19 | 2016-02-10 | 李家凌 | A kind of squeezing machine producing bulb |
| CN104588899A (en) * | 2014-12-01 | 2015-05-06 | 鹤山市广明源照明电器有限公司 | Automatic spot welding technology and automatic spot welding machine of halogen lamp |
| CN104588899B (en) * | 2014-12-01 | 2017-02-01 | 广明源光科技股份有限公司 | Automatic spot welding technology and automatic spot welding machine of halogen lamp |
| CN105643161A (en) * | 2016-03-29 | 2016-06-08 | 颜良德 | Filament spot welding machine |
| CN109623153A (en) * | 2019-01-22 | 2019-04-16 | 深圳市达俊宏科技股份有限公司 | A kind of tab aluminium-to-nickel laser automatic welder |
| CN116275765A (en) * | 2023-05-25 | 2023-06-23 | 中山智途电子科技有限公司 | Processing welding tool for automobile lamp |
| CN116275765B (en) * | 2023-05-25 | 2023-07-18 | 中山智途电子科技有限公司 | Processing welding tool for automobile lamp |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202798227U (en) | Lamp bulb spot-welding, clamping and sealing all-in-one machine | |
| CN107052791B (en) | A kind of assembling device of light-emitting wheel product | |
| CN107243682B (en) | Low-voltage circuit breaker electromagnetic assembly is welded system and welding method | |
| CN105071608B (en) | A kind of rotor axis of electric automatic assembling machine | |
| CN104625729A (en) | Full-automatic 1/2 quick-connect assembly assembling machine tool | |
| CN104289834B (en) | Flange form sleeve weld station | |
| CN111250754B (en) | Novel multi-station drilling machine | |
| CN204160064U (en) | Flange form sleeve weld station | |
| CN111331345B (en) | Automatic assembling machine for piston check ring | |
| CN106241311A (en) | A kind of automatic turning device for circuit board automated production | |
| CN109290668A (en) | A kind of spot welding manipulator of gas burner, spot-welding equipment and spot welding production line | |
| CN104384931A (en) | Machining workstation of flange-type sleeve | |
| CN105172212A (en) | Tube sealing machine achieving horizontal intermittent rotating and upright conveying of bags and tubes | |
| CN102729057B (en) | Rotary table capable of being used for machining knock-over plate | |
| CN207479886U (en) | A kind of inserted sheet welding system | |
| CN207874049U (en) | A kind of portable fixture | |
| CN109149881A (en) | One kind being embedded in line for permanent magnet DC motor magnetic shoe circlip | |
| CN104505332B (en) | A kind of Halogen light full-automation production line | |
| CN111251036B (en) | Automatic centering and locking device of numerical control slotting machine | |
| CN209050393U (en) | A kind of automatic processing device of porous workpiece | |
| CN205414903U (en) | Synchronous moving mechanism | |
| CN103943439A (en) | Clamping and sealing machine and method used for bulb shell | |
| CN217577333U (en) | Manipulator for feeding and discharging | |
| CN205764675U (en) | A kind of totally-enclosed all insulation compact looped network switch gas-filling cabinet welder | |
| CN110021786A (en) | The linkage transmission structure of lithium battery making apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20150619 |
|
| EXPY | Termination of patent right or utility model |