CN103943439A - Clamping and sealing machine and method used for bulb shell - Google Patents
Clamping and sealing machine and method used for bulb shell Download PDFInfo
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- CN103943439A CN103943439A CN201410179955.8A CN201410179955A CN103943439A CN 103943439 A CN103943439 A CN 103943439A CN 201410179955 A CN201410179955 A CN 201410179955A CN 103943439 A CN103943439 A CN 103943439A
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Abstract
The invention provides a clamping and sealing machine and method used for a bulb shell. The clamping and sealing machine comprises a machine frame, a rotating disc arranged on the machine frame, a gas distribution disc arranged at the center of the rotating disc, a plurality of double-end clamps evenly arranged on the disc face of the rotating disc in the circumferential direction, a feeding mechanism, a signal detection mechanism, a primary burning clamping and sealing mechanism, a rotating mechanism, a secondary burning clamping and sealing mechanism, a cooling mechanism, a rotating reset mechanism and a discharging mechanism, wherein the feeding mechanism, the signal detection mechanism, the primary burning clamping and sealing mechanism, the rotating mechanism, the secondary burning clamping and sealing mechanism, the cooling mechanism, the rotating reset mechanism and the discharging mechanism are used in cooperation with the double-end clamps and sequentially arranged along the outer side of the rotating disc in the anticlockwise direction. The clamping and sealing method includes the steps of feeding the bulb shell, an upper lamp pin and a lower lamp pin, detecting the fed bulb shell, conducting burning clamping and sealing on one end of the lower lamp pin, rotating and turning a clamping device forwards, turning the bulb shell at the same time so that one end of the upper lamp pin can face downwards, conducting burning clamping and sealing on one end of the upper lamp pin, cooling the bulb shell, turning the clamping device backwards, turning the bulb shell at the same time, and discharging the clamped and sealed bulb shell. The clamping and sealing machine and method have the advantages that automation is enhanced, and work efficiency is improved as well.
Description
Technical field
The present invention relates to a kind of squeezing machine for clamp cell-shell and clamp method.
Background technology
Bulb on the make, first by the lamp base clamp that is welded with filament on cell-shell, then by blast pipe, cell-shell is vacuumized and is filled with gas, finally blow blast pipe, cell-shell is sealed.Existing cell-shell clamp is normal adopt have single-ended cell-shell clamp and a both-end cell-shell clamp, single-ended cell-shell clamp is run in tracheae, then other end clamp two lamp bases (i.e. two external electric connecting terminals) of cell-shell one end; Both-end cell-shell clamp is the tracheae that runs on cell-shell body, and two lamp bases difference clamps are at the two ends of cell-shell.When clamp, first scorification is carried out in cell-shell one end, because in baked wheaten cake process, burn soft glass because Action of Gravity Field can down melt, make its upper-thin-lower-thick that becomes, so need to carry out cell-shell one end of clamp, need to place down, to guarantee the quality of clamp.Existing both-end cell-shell clamp is first clamp to be carried out in one end of cell-shell down, then by manual operation by retightening after the cell-shell reversing of clamp end, finally again clamp is carried out in another cell-shell one end down, described manual operation complex process, labour intensity is high, inefficiency.
Summary of the invention
In view of the above, the object of this invention is to provide a kind of for clamp cell-shell and only meet need be once fixedly cell-shell can complete both-end clamp and can realize the squeezing machine of automated production, described squeezing machine technique is simple, easy to operate, saved labour cost, strengthen automation, also improved operating efficiency and economic benefit.
The present invention is also necessary to provide a kind of clamp method of squeezing machine.
Technical scheme of the present invention is: a kind of squeezing machine for clamp cell-shell, include frame, be arranged on the rotating disk in frame, be arranged on the gas distribution plate at center of turntable place, in the card of rotating disk, be along the circumferential direction provided with equably some double-ended clips, and in order to the feed mechanism setting gradually counterclockwise along rotating disk outside that coordinates with some double-ended clips, input mechanism, scorification clamp mechanism, rotating mechanism, scorification clamp mechanism, cooling body, spinning reduction mechanism and cutting agency for the second time for the first time.
Further, described double-ended clip, for clamping cell-shell to be packaged, comprise holder, clamping device, swingle and latch, described holder is provided with axle center hole and parallel with the axle center hole hole that holds, described swingle one end is fixedly connected with described clamping device, the other end pierces into described axle center hole, described clamping device is rotationally attached on holder together with swingle, on described clamping device, offer two pin holes that match with described latch, described latch can be advanced and retreat and is set in the holding on hole of holder, by described clamping device, rotate together with swingle, described latch selects corresponding pin hole to penetrate, thereby described clamping device is fixedly connected on described holder.
Further, described clamping device comprises main body and is fixed on the cell-shell clamp mechanism in main body, upper lamp base clamp mechanism and lower lamp base clamp mechanism, cell-shell clamp mechanism is used for clamping cell-shell, and described upper lamp base clamp mechanism He Xia lamp base mechanism is respectively used to clamp upper lamp base and the lower lamp base at cell-shell two ends.
Further, described main body comprises main wall and the roof and the diapire that in main wall one side, extend, form accordingly a storage tank, described cell-shell clamp mechanism comprises a tooth bar, two gears, two connecting rods and second splint, described tooth bar both sides are formed with groove, two connecting rods are fixedly installed between roof and diapire through roof and diapire respectively, two gears are set in regularly respectively the top of two connecting rods and are positioned on roof, groove and two gears of described tooth bar both sides mesh respectively, second splint is connected on two connecting rods and is positioned at the centre in storage tank space, by promoting rack drives two connecting rods, rotate, and then drive opening and closing tight of second splint.
Further, the structure of described upper lamp base clamp mechanism and lower lamp base clamp mechanism are identical with the structure of described cell-shell clamp mechanism, the clamping plate of upper lamp base clamp mechanism are arranged on the top in storage tank space, the clamping plate of lower lamp base clamp mechanism are arranged on the bottom in storage tank space, and the clamping plate of described cell-shell clamp mechanism are between the clamping plate of upper lamp base clamp mechanism and the clamping plate of lower lamp base clamp mechanism.
Further, described rotating mechanism comprises tong and the transmission device for driving tong to overturn, and tong is in order to clamp described clamping device and to drive described clamping device upset.
Further, described rotating mechanism comprises bracing frame, bracing frame comprises that supporting walls and vertical side stretch the bearing wall on supporting walls top, bearing wall is installed described transmission device, described transmission device comprises cylinder, cingulum and gear ring, described cingulum is connected to the drive end of cylinder, cylinder drives cingulum to move up and down, described tong comprises support and is connected to the clamping limb of support upper and lower side, the middle part of support is formed with axostylus axostyle, on axostylus axostyle, be arranged with regularly described gear ring, described gear ring matches with cingulum, described cingulum moves up and down and drives gear ring to rotate, thereby drive tong upset.
Further, the feed mechanism of described squeezing machine, input mechanism, scorification clamp mechanism for the first time, rotating mechanism, scorification clamp mechanism for the second time, cooling body, spinning reduction mechanism and cutting agency coordinate 16 stations of formation with some double-ended clips, station one is provided with described feed mechanism, station two is provided with described input mechanism, station three is provided with a duration and degree of heating, station four is also provided with described duration and degree of heating, station five is provided with described duration and degree of heating and a clamping, station six is provided with described rotating mechanism, station seven is provided with described duration and degree of heating, station eight is provided with described duration and degree of heating, station nine is provided with described duration and degree of heating and described clamping, station ten, station 11, station 12, station 13 is equipped with described cooling body, station 14 is provided with described spinning reduction mechanism, station 15 is provided with described cutting agency, station 16 is made as room.
Further, described sixteen work station squeezing machine required nitrogen by a gas distribution plate, distribute and to provide, described gas distribution plate is divided into five groups by the output of nitrogen, wherein station two, station three, station four are one group, and station five is separately one group, and station six, station seven, station eight are one group, station nine is also separately one group, station ten, station 11, station 12 and station 13 are one group, and every assembly has a flowmeter, control the output of nitrogen.
A clamp method for squeezing machine, step is as follows: by cell-shell, upper lamp base and lower lamp base material loading to clamping device; Cell-shell to material loading detects; To cell-shell one end scorification clamp down; By the upset of clamping device positive rotation, cell-shell upset simultaneously makes lamp base be positioned at the below of lower lamp base; To one end scorification clamp down after cell-shell reversing; Cooling to cell-shell; By clamping device despining upset, cell-shell upset simultaneously; By the cell-shell blanking after clamp.
The invention has the beneficial effects as follows: described squeezing machine only need once be fixed on the clamp that can complete cell-shell two ends on double-ended clip by cell-shell, without manually fixing again after cell-shell reversing, technique is simple, easy to operate, saved labour cost, strengthen automation, also improved operating efficiency and economic benefit.
Accompanying drawing explanation
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to be illustrated more clearly in technical scheme of the present invention, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, accompanying drawing in description is only corresponding to specific embodiments more of the present invention, to those skilled in the art, do not paying under the prerequisite of creative work, in needs, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of squeezing machine preferred embodiment for clamp cell-shell of the present invention;
Fig. 2 is the stereogram of the double-ended clip on the squeezing machine shown in Fig. 1;
Fig. 3 is the explosive view of the double-ended clip shown in Fig. 2;
Fig. 4 is the stereogram of the holder of the double-ended clip shown in Fig. 2;
Fig. 5 is the clamping device end view of the double-ended clip shown in Fig. 2;
Fig. 6 is the stereogram of the main body of clamping device shown in Fig. 5;
Fig. 7 installs the stereogram after cell-shell clamp mechanism in the main body shown in Fig. 6;
Fig. 8 is the stereogram of installing in the main body shown in Fig. 6 after lamp base clamp mechanism and lower lamp base clamp mechanism;
Fig. 9 is the structural representation that double-ended clip shown in Fig. 2 coordinates rotating mechanism;
Figure 10 is the structural representation of rotating mechanism shown in Fig. 9.
Embodiment
In order to elaborate the present invention, reach predetermined technique object and the technical scheme taked, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only part embodiment of the present invention, rather than whole embodiment, and, do not paying under the prerequisite of creative work, technological means in embodiments of the invention or technical characterictic can be replaced, and describe below with reference to the accompanying drawings and in conjunction with the embodiments the present invention in detail.
Please refer to Fig. 1, a kind of squeezing machine 100 provided by the present invention, include frame (not shown), be arranged on the rotating disk 1 in frame, be arranged on the gas distribution plate 300 of rotating disk 1 center, in the card of rotating disk 1, be along the circumferential direction provided with evenly and at intervals some double-ended clips 10, and in order to the feed mechanism 2 setting gradually counterclockwise along rotating disk 1 outside that coordinates with some double-ended clips 10, input mechanism 3, scorification clamp mechanism 4, rotating mechanism 5, the 4' of scorification clamp mechanism, cooling body 6, the 5' of spinning reduction mechanism and cutting agency 7 for the second time for the first time.
Please refer to Fig. 2, described double-ended clip 10 comprises holder 11, clamping device 12, swingle 14 and latch 13.
Further combined with reference to figure 3 and Fig. 4, described holder 11 is fixed on rotating disk 1, described holder 11 comprises that back-up block 111 and one are connected to the fixed head 110 of back-up block 111 bottom sides, back-up block 111 offers axle center hole 112 and parallel with axle center hole 112 hole 113 that holds, described hold hole 113 be positioned at axle center hole 112 directly over, in it, pin bushing 130 can be installed, described fixed head 110 is for being connected with rotating disk 1.
In conjunction with reference to figure 5, described clamping device 12 is for clamping cell-shell 200 and driving cell-shell 200 rotation location, described clamping device 12 is rotatably installed on holder 11, and the cell-shell 200 being clamped on clamping device 12 rotates relative to holder 11 along with clamping device 12 rotations.Described clamping device 12 comprises main body 120 and is fixed on the cell-shell clamp mechanism 121 in main body 120, upper lamp base clamp mechanism 122 and lower lamp base clamp mechanism 123.Described cell-shell clamp mechanism 121 is for clamping or unclamp cell-shell 200, described upper lamp base clamp mechanism 122He Xia lamp base mechanism 123 is respectively used to clamp or unclamp upper lamp base and the lower lamp base at cell-shell 200 two ends, thereby cell-shell and lamp base thereof are fixed on clamping device 12 or can be taken out from clamping device 12.
Please refer to Fig. 6, described main body 120 is half I-shaped shape, comprises main wall 1201 and the roof 1202 and diapire 1203 that in main wall 1,201 one sides, extend, forms accordingly a storage tank 1204.On main wall 1201, offer a centre bore 112' parallel with roof 1202 and be positioned at the pin hole 113' of centre bore 112' both sides.On described roof 1202 and diapire 1203, be respectively arranged with some fixing holes that run through 1205.
In conjunction with reference to figure 7, described cell-shell clamp mechanism 121 comprises a guide vane end stop 1206, a tooth bar 1210, two gears 1211, two connecting rods 1212 and second splint 1213.Guide vane end stop 1206 is arranged on to be stated on roof 1202, offers spacing hole (figure is mark not) on guide vane end stop 1206.Described tooth bar 1210 is formed with the strip shape body of groove for both sides, one end.Two connecting rods 1212 through the fixing hole 1205 of roof 1202 and diapire 1203, are arranged between roof 1202 and diapire 1203 respectively.Two gears 1211 are set in regularly respectively the top of two connecting rods 1212 and are positioned on roof 1202, and described tooth bar 1210 passes the spacing hole of guide vane end stop 1206 and the groove of tooth bar 1210 both sides, one end and two gears 1211 and meshes respectively.Second splint 1213 is connected on two connecting rods 1212 and is positioned in the middle of storage tank 1204, so, described tooth bar 1210 moves forward and backward along spacing hole, can drive two gears 1211 in opposite directions or the rotation of contrary direction, further drives opening and closing tight of second splint 1213.Thereby realize the clamping of cell-shell 200 or lax.Further, the movement of described tooth bar 1210 can be controlled by cylinder or cam.
In conjunction with reference to figure 8, the structure of the structure of the structure of described upper lamp base clamp mechanism 122 and lower lamp base clamp mechanism 123 and described cell-shell clamp mechanism 121 is identical and operating principle is identical, all comprise separately guide vane end stop, a tooth bar, two gears, two connecting rods and second splint, wherein going up lamp base clamp mechanism 122 is arranged on roof 1202, its connecting rod does not extend to diapire 1203, and the clamping plate of upper lamp base clamp mechanism 122 are arranged on the top in storage tank 1204 spaces.Lower lamp base clamp mechanism 123 is arranged on diapire 1203, is symmetrical arranged with upper lamp base clamp mechanism 122, and the clamping plate of lower lamp base clamp mechanism 123 are arranged on the bottom in storage tank 1204 spaces.The clamping plate of described cell-shell clamp mechanism 121 are between the clamping plate of upper lamp base clamp mechanism 122 and the clamping plate of lower lamp base clamp mechanism 123.Described cell-shell clamp mechanism 121, upper lamp base clamp mechanism 122 and lower lamp base clamp mechanism 123 are moved and are driven each self-corresponding clamping plate open or clamp by each self-corresponding tooth bar respectively, and each self-corresponding tooth bar all can be controlled by each self-corresponding cylinder or cam, further, the tooth bar of the tooth bar of described cell-shell clamp mechanism 121 and upper lamp base clamp mechanism 122 is controlled by same cylinder or cam.
Please again in conjunction with reference to figure 3, on described swingle 14, place, one end of contiguous swingle 14 is formed with fixed-wing 140, one end penetrating into center hole 112' of the described swingle 14 with fixed-wing 140 is also affixed by fixed-wing 140 and main body 120, and the other end of described swingle 14 pierces in the axle center hole 112 of described holder 11.In described axle center hole 112, be provided with bearing 141, described swingle 14 is connected on holder 11 by bearing 141 is rotatable, and clamping device 12 is rotationally attached on holder 11 together with swingle 14.
Described latch 13 matches with the pin hole 113' in described main body 120 through the hole 113 that holds on described holder 11, for limiting clamping device 12, relative to described holder 11, rotates.Described latch 13 penetrates to after in the pin hole 113' of described clamping device 12, and clamping device 12 can not rotate relative to described holder 11, and described latch 13 exits after the pin hole 113' of described clamping device 12, and clamping device 12 can rotate relative to described holder.Due to centre bore 112' bilateral symmetry offer pin hole 113', thereby can limit clamping devices 12 by described latch 13, in primary importance and together with swingle 14, rotate the second place after 180 degree.
Please refer to Fig. 9 and Figure 10, described rotating mechanism 5, for making clamping device 12 upsets, makes clamping device 12 axle and rotation together with swingle 14 centered by swingle 14.Rotating mechanism 5 comprises a bracing frame 50, transmission device 53 and tong 51.Support frame as described above 50 comprises that supporting walls 501 and vertical side stretch the bearing wall 502 on supporting walls 501 tops, and bearing wall 502 is in order to install described transmission device 53.Described transmission device 53 is for driving tong 51 to rotate, and transmission device 53 comprises cylinder 52, cingulum 530 and gear ring 531, and described cingulum 530 is connected to the drive end of cylinder 52, by cylinder, drives cingulum 530 to move up and down.Described tong 51 comprises support 511 and is connected to the clamping limb 512 of support 511 upper and lower sides.The middle part of support 511 is formed with axostylus axostyle 513, is arranged with regularly described gear ring on axostylus axostyle 513.Described gear ring 531 is mutually meshing with cingulum 530, by described cingulum 530 is moved up and down, can drive gear ring 531 to rotate, thereby drives tong 51 upsets.So, by clamping limb 512 fastening clamping devices 12, by cylinder, drive cingulum 530 to move, realize clamping device 12 upsets.
In addition, described rotating mechanism 5 also comprises base 54 and translation bar 55, described translation bar 55 is set on base 54 slidably, the bottom of one end of translation bar 55 and described supporting walls 501 is affixed, thereby drives bracing frame 50, transmission device 53 and tong 51 to move integratedly by the movement of translation bar 55.Described translation bar 55 can be controlled mobile by cylinder or cam.
Please referring again to Fig. 1, feed mechanism 2, input mechanism 3, for the first time scorification clamp mechanism 4, rotating mechanism 5, the 4' of scorification clamp mechanism, cooling body 6, the 5' of spinning reduction mechanism and cutting agency 7 coordinate 16 stations of formation with some double-ended clips 10 of counterclockwise installing with the dish edge of rotating disk 1 respectively for the second time.Wherein, station one
be provided with feed mechanism 2, in order to double-ended clip 10 material loadings, be about to two ends and treat that the cell-shell of clamp is mounted on described clamping device 12, described upper lamp base clamp mechanism 122He Xia lamp base mechanism 123 clamps respectively upper lamp base and the lower lamp base at cell-shell 200 two ends, and cell-shell clamp mechanism 121 clamps the middle part of cell-shells 200;
Station two
be provided with input mechanism 3, act as the detection of material loading situation being carried out to signal.
Station three
be provided with duration and degree of heating 8, in order to preheating, station four are carried out in cell-shell one end (one end of the lower lamp base of corresponding cell-shell 200) down
also be provided with duration and degree of heating 8, in order to cell-shell one end secondary preheating down, station five
be provided with duration and degree of heating 8 and clamping 9, duration and degree of heating 8 is in order to carry out main burning to cell-shell one end down, and clamping 9 is carried out clamp in order to the cell-shell one end to scorification.
Station six
be provided with described rotating mechanism 5, act as the rotation of clamping device 12 being carried out to positive 180 degree, and holder 11 is fixing relatively again by clamping device 12 to coordinate double-ended clip 10.
Station seven
, station eight
, station nine
respectively with station three
, station four
, station five
the structure and the function that arrange are identical, carry out carrying out main burning and clamping clamp after preheating, secondary preheating respectively to rotating one end down of rear cell-shell (originally one end upward, one end of the upper lamp base of corresponding cell-shell 200).
Station ten
, station 11
, station 12
, station 13
all be made as cooling body, in order to the cell-shell 200 to after the clamp of two ends, carry out cooling processing.
Station 14
be provided with the 5' of spinning reduction mechanism, structure is identical with described rotating mechanism 5, and in order to clamping device 12 is carried out to the rotation of anti-180 degree, and holder 11 is fixing relatively again by clamping device 12 to coordinate double-ended clip 10.
Station 15
be provided with cutting agency, in order to the cell-shell to after clamp, carry out blanking processing.
Station 16
be made as room, preferred, also can be used as artificial loading position.
The described clamp of scorification for the first time mechanism 4 is successively by preheating station three
, secondary preheating station four
with main burning clamp station five
form, the 4' of scorification clamp mechanism is identical with the station that scorification clamp mechanism 4 comprises for the first time for the second time, by preheating station seven
, secondary preheating station eight
with main burning clamp station nine
form.
In addition, the required nitrogen of described sixteen work station squeezing machine 100 is provided by gas distribution plate 300 unified distributions, and described gas distribution plate 300 is divided into five groups by the output of nitrogen, and wherein station two
, station three
, station four
be one group, station five
be separately one group, station six
, station seven
, station eight
be one group, station nine
also be separately one group, station ten
, station 11
, station 12
and station 13
it is one group; it is to shield that nitrogen is manufactured in production process at bulb; wherein each station effect is not identical; and the nitrogen flow needing is not identical yet; so every group of nitrogen output of gas distribution plate is all furnished with a flowmeter; described flowmeter is fixed on every group of output channel total pipeline, controls the output of nitrogen.
The squeezing machine 100 of this preferred embodiment is for the method for clamp cell-shell 200, the following steps that comprise,
First at station one
place carries out material loading,
Cell-shell clamp mechanism 121, upper lamp base clamp mechanism 122 and lower lamp base clamp mechanism 123 tooth bar are separately under the control of cylinder or cam separately, cell-shell clamp mechanism 121, upper lamp base clamp mechanism 122 and lower lamp base clamp mechanism 123 clamping plate separately open, now by operating personnel, use upper material clamp that cell-shell 200 and the lamp base that contains filament are installed on clamping device 12 simultaneously, then under the control again of cylinder or cam, make cell-shell folder 121, upper lamp base folder 122 and lower lamp base folder 123 jaws close separately, cell-shell 200 and lamp base are clamped to be fixed on clamping device 12, material loading has operated.After material loading, the lower lamp base of cell-shell 200 is positioned at the below of lamp base, is one end down.
Rotating disk 1 is intermittent under the drive of cylinder does not stop transport and turns, and the double-ended clip 10 on rotating disk 1, in company with rotating disk 1 running, turns round to station two
time, the clamp position of 3 pairs of cell-shells 200 of input mechanism detects, and the signal of detection is sent to Main Control Tank (not shown), when input mechanism 3 detects material loading when undesired, Main Control Tank (not shown) controlling organization is failure to actuate to the abnormal double-ended clip of material loading, when input mechanism 3 detects the clamp position of cell-shell 200 of material loading when normal, Main Control Tank (not shown) is controlled follow-up mechanism's regular event.
Cell-shell 200 is rotated further and enters scorification clamp mechanism 4 for the first time with rotating disk 1, at station three
place, duration and degree of heating 8 reaches are first carried out preheating to cell-shell 200 one end (descending one end of lamp base) down, then after duration and degree of heating 8, return original position, and dial rotation, at station four
during place, duration and degree of heating 8 reaches of setting are carried out returning original position after secondary preheating to cell-shell 200 one end (descending one end of lamp base) down, and rotating disk 1 rotates, at station five
during place, duration and degree of heating 8 reaches of setting are carried out returning original position after main burning to one end of the lower lamp base of preheated cell-shell 200; Then clamping 9 is pushed ahead, and in cell-shell 200 and clamping 9 during in same linear position, clamping 9 is unclamped after one end of the lower lamp base of cell-shell 200 clamps, and returns original position, and now cell-shell 200 one end (descending one end of lamp base) clamp down completes.
Rotating disk 1 is rotated further, when cell-shell 200 arrives station six
rotating mechanism 5 time, rotating mechanism 5 is controlled by cylinder or cam, promoting translation bar 55 travels forward, tong 51 fastening clamping devices 12, then latch 13 is driven and is retreated by stepper motor, thereby unclamp clamping device 12, then tong 51 is moved downward by cylinder 52 control cingulums 530 again, driving gear ring 531 to carry out clockwise 180 degree positive rotation rotates, and then drive clamping device 12 to carry out 180 degree reversings, then latch 13 is driven and is advanced by stepper motor again, thereby and insert pin hole 113' fixed clamp device 12, last rotating mechanism 5 is controlled by cylinder or cam again, pull translation bar 55 to return original position, transmission device 53 also sets back, whole positive rotation has been moved, now cell-shell 200 is reversed and is fixing, now, the upper lamp base of cell-shell 200 is positioned at the below of lower lamp base, be one end down.
Rotating disk 1 is rotated further, and cell-shell 200 enters the 4' of scorification clamp mechanism for the second time, at station seven
place, duration and degree of heating 8 reach of setting to cell-shell 200 reversings after one end (go up one end of lamp base) down carry out preheating, duration and degree of heating 8 retreats, rotating disk 1 rotation, at station eight
place, duration and degree of heating 8 reaches of setting, carry out secondary preheating to cell-shell 200 one end (going up one end of lamp base) down, and duration and degree of heating 8 retreats, and rotating disk 1 rotates, at station nine
during place, duration and degree of heating 8 reaches of setting are carried out main burning to one end of the upper lamp base of preheated cell-shell 200, and then duration and degree of heating 8 is return original position backward; Then clamping 9 is unclamped after forward one end of the upper lamp base of cell-shell 200 being clamped, and returns original position, and now cell-shell 200 one end (going up one end of lamp base) clamp down completes.That is, the other end of cell-shell 200 has also completed clamp.In the clamp at cell-shell two ends, the station three of the described clamp of scorification for the first time mechanism 4
, station four
, station five
with the station seven of the 4' of scorification clamp mechanism for the second time
, station eight
, station nine
setting and operate identical.
Rotating disk 1 is rotated further, and drives cell-shell 200 to enter cooling body 6, and under four intermittent rotations, cell-shell successively passes through station ten
, station 11
, station 12
, station 13
cooling processing, the cell-shell 200 after clamp is fully cooling.
Rotating disk 1 is rotated further, and cell-shell 200 arrives station 14
the 5' of spinning reduction mechanism, now the 5' of spinning reduction mechanism is controlled by cylinder or cam, promoting translation bar 55 travels forward, tong 51 fastening clamping devices 12, then latch 13 is driven and is retreated by stepper motor, thereby unclamp clamping device 12, then tong 51 is moved downward by cylinder 52 control cingulums 530 again, driving gear ring 531 to carry out 180 counterclockwise degree despinings rotates, and then drive clamping device 12 to carry out anti-180 degree reversings to set back, then latch 13 is driven and is advanced by stepper motor again, insert pin hole 113' fixed clamp device 12, last rotating mechanism 5' is controlled by cylinder or cam again, pull translation bar 55 to return original position, transmission device 53 also sets back, whole despining homing action completes.Now, the lower lamp base of the cell-shell after clamp 200 is positioned at the below of lamp base.
Rotating disk 1 rotates, when entering station 15
lower material level time, provide lower feed collet by cell-shell 200 clampings, then cell-shell clamp mechanism 121, under the effect at cylinder or cam separately of lamp base clamp mechanism 122 and lower lamp base clamp mechanism 123 tooth bar separately, cell-shell clamp mechanism 121, upper lamp base clamp mechanism 122Ji Xia lamp base mechanism 123 clamping plate separately open, lower feed collet unclamps cell-shell 200 after clamping device 12 takes out and transport to the position of blanking groove, and blanking completes, and rotating disk 1 is rotated further, behind the room of station 16, then enter station one
, start to enter the next station one that repeats
to station 16
step operation.
Above-described cylinder or cam are all power control meanses conventional in automated manufacturing equipment, at this, do not need the structure of cylinder and cam to be described in more detail, and those skilled in the art also can realize content of the present invention.
Squeezing machine of the present invention and clamp method, only need once be fixed on the clamp that can complete cell-shell two ends on double-ended clip by cell-shell, without manually fixing after cell-shell reversing again, technique is simple, easy to operate, has saved labour cost, strengthen automation, also improved operating efficiency and economic benefit.
The above, it is only preferred embodiment of the present invention, not the present invention is done to any pro forma restriction, although the present invention discloses as above with preferred embodiment, yet not in order to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, when can utilizing the technology contents of above-mentioned announcement to make a little change or being modified to the equivalent embodiment of equivalent variations, in every case be not depart from technical solution of the present invention content, according to technical spirit of the present invention, within the spirit and principles in the present invention, the any simple modification that above embodiment is done, be equal to replacement and improvement etc., within all still belonging to the protection range of technical solution of the present invention.
Claims (10)
1. the squeezing machine for clamp cell-shell (100), it is characterized in that: include frame, be arranged on the rotating disk (1) in frame, be arranged on the gas distribution plate (300) at center of turntable place, in the card of rotating disk, be along the circumferential direction provided with equably some double-ended clips (10), and the feed mechanism (2) setting gradually counterclockwise along rotating disk outside in order to coordinate with some double-ended clips (10), input mechanism (3), scorification clamp mechanism (4) for the first time, rotating mechanism (5), scorification clamp mechanism (4') for the second time, cooling body (6), (5') and cutting agency (7) spinning reduction mechanism.
2. squeezing machine according to claim 1, it is characterized in that: described double-ended clip (10), for clamping cell-shell to be packaged, comprise holder (11), clamping device (12), swingle (14) and latch (13), described holder (11) is provided with axle center hole (112) and parallel with axle center hole (112) hole (113) that holds, described swingle (14) one end is fixedly connected with described clamping device (12), the other end pierces into described axle center hole (112), described clamping device (12) is rotationally attached on holder (11) together with swingle (14), on described clamping device (12), offer two pin holes (113') that match with described latch (13), described latch (13) can be advanced and retreat and is set in the holding on hole (113) of holder, by described clamping device (12), rotate together with swingle (14), described latch (13) selects corresponding pin hole (113') to penetrate, thereby described clamping device (12) is fixedly connected on described holder (11).
3. squeezing machine according to claim 2, it is characterized in that: described clamping device (12) comprises main body (120) and is fixed on cell-shell clamp mechanism (121), upper lamp base clamp mechanism (122) and the lower lamp base clamp mechanism (123) in main body (120), cell-shell clamp mechanism (121) is for clamping cell-shell (200), and described upper lamp base clamp mechanism (122) He Xia lamp base mechanism (123) is respectively used to clamp upper lamp base and the lower lamp base at cell-shell (200) two ends.
4. squeezing machine according to claim 3, it is characterized in that: described main body (120) comprises main wall (1201) and the roof (1202) and diapire (1203) that in main wall (1201) one sides, extend, form accordingly a storage tank (1204), described cell-shell clamp mechanism (121) comprises a tooth bar (1210), two gears (1211), two connecting rods (1212) and second splint (1213), described tooth bar (1210) both sides are formed with groove, two connecting rods (1212) are fixedly installed between roof (1202) and diapire (1203) through roof (1202) and diapire (1203) respectively, two gears (1211) are set in regularly respectively the top of two connecting rods (1212) and are positioned on roof (1202), groove and two gears (1211) of described tooth bar (1210) both sides mesh respectively, second splint (1213) is connected to the centre that storage tank (1204) space was gone up and be positioned to two connecting rods (1212), by promoting tooth bar (1210), drive two connecting rods (1212) to rotate, and then drive opening and closing tight of second splint (1213).
5. squeezing machine according to claim 4, it is characterized in that: the structure of described upper lamp base clamp mechanism (122) and lower lamp base clamp mechanism (123) are identical with the structure of described cell-shell clamp mechanism (121), the clamping plate of upper lamp base clamp mechanism (122) are arranged on the top in storage tank (1204) space, the clamping plate of lower lamp base clamp mechanism (123) are arranged on the bottom in storage tank (1204) space, and the clamping plate of described cell-shell clamp mechanism (121) are between the clamping plate of upper lamp base clamp mechanism (122) and the clamping plate of lower lamp base clamp mechanism (123).
6. squeezing machine according to claim 1, it is characterized in that: described rotating mechanism comprises tong (51) and for driving the transmission device (53) of tong (51) upset, tong (51) is in order to clamp described clamping device (12) and to drive described clamping device (12) upset.
7. squeezing machine according to claim 6, it is characterized in that: described rotating mechanism (5) comprises bracing frame (50), bracing frame (50) comprises that supporting walls (501) and vertical side stretch the bearing wall (502) on supporting walls (501) top, bearing wall (502) is installed described transmission device (53), described transmission device (53) comprises cylinder (52), cingulum (530) and gear ring (531), described cingulum (530) is connected to the drive end of cylinder (52), cylinder (52) drives cingulum (530) to move up and down, described tong (51) comprises support (511) and is connected to the clamping limb (512) of support (511) upper and lower side, the middle part of support (511) is formed with axostylus axostyle (513), on axostylus axostyle (513), be arranged with regularly described gear ring (531), described gear ring (531) matches with cingulum (530), described cingulum (530) moves up and down and drives gear ring (531) to rotate, thereby drive tong (51) upset.
8. according to the squeezing machine described in claim 1 to 7 any one, it is characterized in that: the feed mechanism of described squeezing machine (2), input mechanism (3), scorification clamp mechanism (4) for the first time, rotating mechanism (5), scorification clamp mechanism (4') for the second time, cooling body (6), spinning reduction mechanism (5') and cutting agency (7) coordinate with some double-ended clips and form 16 stations, station one is provided with described feed mechanism (2), station two is provided with described input mechanism (3), station three is provided with a duration and degree of heating (8), station four is also provided with described duration and degree of heating (8), station five is provided with described duration and degree of heating (8) and a clamping (9), station six is provided with described rotating mechanism (5), station seven is provided with described duration and degree of heating (8), station eight is provided with described duration and degree of heating (8), station nine is provided with described duration and degree of heating (8) and described clamping (9), station ten, station 11, station 12, station 13 is equipped with described cooling body (6), (5') station 14 is provided with described spinning reduction mechanism, station 15 is provided with described cutting agency (7), station 16 is made as room.
9. a kind of squeezing machine according to claim 8, it is characterized in that: described sixteen work station squeezing machine required nitrogen by a gas distribution plate (300), distribute and to provide, described gas distribution plate (300) is divided into five groups by the output of nitrogen, wherein station two, station three, station four are one group, station five is separately one group, station six, station seven, station eight are one group, station nine is also separately one group, station ten, station 11, station 12 and station 13 are one group, every assembly has a flowmeter, controls the output of nitrogen.
10. a clamp method for the squeezing machine described in claim 2 to 9 any one, step is as follows: by cell-shell, upper lamp base and lower lamp base material loading to clamping device; Cell-shell to material loading detects; To cell-shell one end (descending one end of lamp base) scorification clamp down; By clamping device upset, cell-shell upset simultaneously makes lamp base be positioned at the below of lower lamp base; To one end (going up one end of lamp base) scorification clamp down after cell-shell reversing; Cooling to cell-shell; By clamping device upset, cell-shell upset simultaneously; By the cell-shell blanking after clamp.
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| CN201410179955.8A CN103943439B (en) | 2014-04-30 | 2014-04-30 | A kind of squeezing machine for clamp cell-shell and clamp method |
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| CN201410179955.8A CN103943439B (en) | 2014-04-30 | 2014-04-30 | A kind of squeezing machine for clamp cell-shell and clamp method |
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| CN103943439B CN103943439B (en) | 2016-05-04 |
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| CN107030436A (en) * | 2017-05-22 | 2017-08-11 | 镇江震东电光源有限公司 | A kind of clamping device of dress head argon arc soldering equipment for road vehicle bulb |
| CN108187982A (en) * | 2017-11-21 | 2018-06-22 | 武汉工程大学 | Machine is steeped in a kind of quick gluing |
| CN109585241A (en) * | 2019-01-25 | 2019-04-05 | 李家凌 | A kind of improvement structure of squeezing machine |
| CN110645489A (en) * | 2019-09-23 | 2020-01-03 | 贵州嘉合照明科技有限公司 | LED light source multistation seals presss from both sides machine |
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|---|---|
| CN103943439B (en) | 2016-05-04 |
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Address after: 529728, Xinxing Road, Gonghe Town, Heshan, Guangdong, Jiangmen 328 Applicant after: GMY LIGHTING TECHNOLOGY CO., LTD. Address before: 529728 Heshan, Guangdong City, the Republic of the western industrial town Applicant before: GMY Lighting & Electrical Co., Ltd. |
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