A kind of coating tankage welding equipment and method automatically
[technical field]
The present invention relates to the technical field of storage battery production, particularly the technical field of a kind of automatic coating tankage welding equipment and method.
[background technology]
Along with popularizing of electric motor car, the demand of battery is increasing, the main flow of battery Assembling Production is except bag sheet operation, also has coating, tankage and welding, current domestic a lot of battery manufacturer equipment used is relatively backward, automaticity is little, efficiency is low, although external storage battery production equipment automaticity is higher, but equipment investment cost is very large, a lot of storage battery production manufacturer does not have fund to buy, current battery manufacturing process is fairly simple, effectively do not utilize cooperatively interacting between flow process, the object that reaching saves time raises the efficiency, the coating of current technological process, tankage and welding, operation is independent separately, some operations can not be made to complete simultaneously, production efficiency is low, labour intensity is large, automatic cast welding electric furnace heating energy consumption is high, poor welding quality, directly affect battery performance.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, a kind of coating tankage welding equipment and method are automatically proposed, the automaticity of battery streamline can be improved, human cost can be saved, procedure arrangement is more reasonable simultaneously, decrease the time difference between production process, practical flame melts electrode, can enhance productivity.
For achieving the above object, the present invention proposes a kind of coating tankage welding equipment automatically, comprise sealing wire, battery case exit conveyor, tankage coating auxiliary body, rotating disk mechanism and packed battery groove mechanism, described packed battery groove mechanism is arranged on the side of rotating disk mechanism, described rotating disk mechanism coordinates with tankage coating auxiliary body to be installed, described tankage coating auxiliary body comprises coating groove, manipulator support, cross motor, cluster conveyer belt, longitudinal motor and tong, described manipulator support is provided with cross motor, cross motor bottom is provided with longitudinal motor, the bottom of described longitudinal motor is provided with tong, described cluster conveyer belt is provided with some coating grooves, described battery case exit conveyor is arranged on the bottom of rotating disk mechanism, one end of battery case exit conveyor coordinates with sealing wire installs, the bottom of described rotating disk mechanism and packed battery groove mechanism is provided with battery case conveyer belt.
As preferably, described sealing wire comprises welding gun and founds rail, welding gun slideway, welding gun snap gauge, welding gun slide block, welding gun line conveyer belt and welding gun, described welding gun stands on rail and is provided with welding gun snap gauge, described welding gun snap gauge is provided with welding gun slideway, described welding gun slideway is provided with welding gun slide block, and described welding gun slide block coordinates with welding gun to be installed.
As preferably, described rotating disk mechanism comprises top rotary table, fixture, guide rail column, rotary tray motor, turntable shaft, disk gear, rotating disk fluted disc and fixed disk, described turntable shaft coordinates with rotary tray motor to be installed, described rotary tray motor is provided with disk gear, described disk gear coordinates with rotating disk fluted disc to be installed, described rotating disk fluted disc is arranged on the bottom of top rotary table, described top rotary table is provided with fixture, the bottom of described top rotary table coordinates with fixed disk installs, described rotating disk fluted disc is provided with some fluted disc teeth, and described guide rail column is arranged on the top of turntable shaft.
As preferably, described fixture comprises rail wheel, clamp bar, top wheel, casing, dividing plate, rotating cylinder, rotating shaft, top wheel arm, top wheel shaft, in described casing, some dividing plates are installed, one end of described clamp bar is provided with rail wheel, the other end of clamp bar coordinates with rotating cylinder to be installed, and described rotating cylinder is arranged in rotating shaft, described rotating cylinder is provided with top wheel arm, described top wheel arm is provided with top wheel shaft, and described top wheel shaft is taken turns to coordinate with top and is installed.
As preferably, described packed battery groove mechanism comprises jacking block and founds rail, jacking block support and jacking block, and described jacking block support installing stands on rail at jacking block, and the quantity that described jacking block founds rail is 2, jacking block stand rail bottom some jacking blocks are installed.
As preferably, the both sides on described casing top are provided with two baffle shafts, and described baffle shaft coordinates with dividing plate to be installed.
For achieving the above object, the present invention proposes a kind of coating tankage welding method automatically, its feature comprises as the next stage: cluster coating, cluster clamps, cluster arrange clamping, conveying plastic battery groove, cluster packed battery groove, battery case exports, flame welds and postwelding battery turns sequence, described cluster coating is by being put into by film on coating groove, then cluster is put in coating groove, realizes the object of film; Described cluster clamps is that the cluster wrapping film is put in fixture by cluster; It is by clamp by guide rail column that described cluster arranges clamping; Described conveying plastic battery groove is the position by battery case conveyer belt, battery case being passed to setting; Described cluster packed battery groove is assembled in battery case by packed battery groove mechanism by the cluster in fixture; It is, by battery case exit conveyor, the battery case installed is transported to sealing wire that described battery case exports; Described flame welding carries out flame welding by welding gun snap gauge to battery on sealing wire; It is the manufacturing process after having welded, battery having been proceeded to other that described postwelding battery turns sequence.
As preferably, described cluster coating and cluster clamps are that manipulator is clamped the cluster wrapping film and is put in fixture, completes cluster clamps by being put into by film on coating groove, being then put in coating groove by cluster, realize the order of film.
As preferably, it is rotation by top rotary table that described cluster arranges clamping, and rail wheel moves up and down clamp by top wheel along guide rail column track.
As preferably, described cluster packed battery groove is pushed up downwards by the jacking block corresponding with cluster on fixture, pushed in battery case by cluster.
Beneficial effect of the present invention: the present invention is by improving the production line of existing equipment and parts and optimize, the automaticity of equipment is improved greatly, improve production efficiency simultaneously, by adjusting production procedure, make to cooperate between production procedure more tight, the time of having saved between flow process is waited for, contributes to increasing work efficiency, simultaneously by the adjustment to flow process and equipment, be very helpful to raising the efficiency.
Feature of the present invention and advantage will be described in detail by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the top view of a kind of automatic coating tankage welding equipment of the present invention;
Fig. 2 is a kind of main pseudosection of coating tankage welding equipment automatically of the present invention;
Fig. 3 is the top view of rotating disk fluted disc;
Fig. 4 is the front view of guide rail column;
Fig. 5 is the main pseudosection of fixture;
Fig. 6 is the top view of fixture;
Fig. 7 is a kind of schematic flow sheet of automatic coating tankage welding method.
In figure: 2-sealing wire, 21-welding gun founds rail, 22-welding gun slideway, 23-welding gun snap gauge, 24-welding gun slide block, 25-welding gun line conveyer belt, 26-welding gun, 3-battery case exit conveyor, 4-tankage coating auxiliary body, 41-coating groove, 42-manipulator support, 43-cross motor, 44-cluster conveyer belt, the longitudinal motor of 45-, 46-tong, 5-rotating disk mechanism, 51-top rotary table, 52-fixture, 521-rail wheel, 522-clamp bar, 523-pushes up wheel, 524-casing, 525-dividing plate, 526-rotating cylinder, 527-rotating shaft, 528-pushes up wheel arm, 529-pushes up wheel shaft, 530-baffle shaft, 53-guide rail column, 54-rotary tray motor, 55-turntable shaft, 56-disk gear, 57-rotating disk fluted disc, 571-fluted disc tooth, 58-fixed disk, 6-packed battery groove mechanism, 61-jacking block founds rail, 62-jacking block support, 63-jacking block, 7-battery case conveyer belt, 71-battery case, S1-cluster coating, S2-cluster clamps, S3-cluster arranges clamping, S4-carries plastic battery groove, S5-cluster packed battery groove, S6-battery case exports, S7-flame welds, S8-postwelding battery turns sequence.
[detailed description of the invention]
Consult Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of coating tankage welding equipment automatically of the present invention, comprises sealing wire 2, battery case exit conveyor 3, tankage coating auxiliary body 4, rotating disk mechanism 5 and packed battery groove mechanism 6, described packed battery groove mechanism 6 is arranged on the side of rotating disk mechanism 5, and described rotating disk mechanism 5 coordinates with tankage coating auxiliary body 4 to be installed, and described tankage coating auxiliary body 4 comprises coating groove 41, manipulator support 42, cross motor 43, cluster conveyer belt 44, longitudinal motor 45 and tong 46, described manipulator support 42 is provided with cross motor 43, cross motor 43 bottom is provided with longitudinal motor 45, the bottom of described longitudinal motor 45 is provided with tong 46, described cluster conveyer belt 44 is provided with some coating grooves 41, described battery case exit conveyor 3 is arranged on the bottom of rotating disk mechanism 5, and one end of battery case exit conveyor 3 coordinates with sealing wire 2 installs, and the bottom of described rotating disk mechanism 5 and packed battery groove mechanism 6 is provided with battery case conveyer belt 7.Described sealing wire 2 comprises welding gun and founds rail 21, welding gun slideway 22, welding gun snap gauge 23, welding gun slide block 24, welding gun line conveyer belt 25 and welding gun 26, described welding gun stands on rail 21 and is provided with welding gun snap gauge 23, described welding gun snap gauge 23 is provided with welding gun slideway 22, described welding gun slideway 22 is provided with welding gun slide block 24, and described welding gun slide block 24 coordinates with welding gun 26 to be installed.Described rotating disk mechanism 5 comprises top rotary table 51, fixture 52, guide rail column 53, rotary tray motor 54, turntable shaft 55, disk gear 56, rotating disk fluted disc 57 and fixed disk 58, described turntable shaft 55 coordinates with rotary tray motor 54 to be installed, described rotary tray motor 54 is provided with disk gear 56, described disk gear 56 coordinates with rotating disk fluted disc 57 to be installed, described rotating disk fluted disc 57 is arranged on the bottom of top rotary table 51, described top rotary table 51 is provided with fixture 52, the bottom of described top rotary table 51 coordinates with fixed disk 58 installs, described rotating disk fluted disc 57 is provided with some fluted disc teeth 571, described guide rail column 53 is arranged on the top of turntable shaft 55.Described fixture 52 comprises rail wheel 521, clamp bar 522, top wheel 523, casing 524, dividing plate 525, rotating cylinder 526, rotating shaft 527, top wheel arm 528 and top wheel shaft 529, in described casing 524, some dividing plates 525 are installed, one end of described clamp bar 522 is provided with rail wheel 521, the other end of clamp bar 522 coordinates with rotating cylinder 526 to be installed, described rotating cylinder 526 is arranged in rotating shaft 527, described rotating cylinder 526 is provided with top wheel arm 528, described top wheel arm 528 is provided with top wheel shaft 529, described top wheel shaft 529 coordinates with top wheel 523 to be installed.Described packed battery groove mechanism 6 comprises jacking block and founds rail 61, jacking block support 62 and jacking block 63, and described jacking block support 62 is arranged on jacking block and stands on rail 61, and the quantity that described jacking block founds rail 61 is 2, jacking block stand rail 61 bottom some jacking blocks 63 are installed.The both sides on described casing 524 top are provided with two baffle shafts 530, and described baffle shaft 530 coordinates with dividing plate 525 to be installed.
Consult Fig. 7, a kind of coating tankage welding method automatically of the present invention, comprise as the next stage: cluster coating S1, cluster clamps S2, cluster arrange clamping S3, conveying plastic battery groove S4, cluster packed battery groove S5, battery case exports S6, flame welds S7 and postwelding battery turns sequence S8, described cluster coating S1 is by being put into by film on coating groove, then cluster is put in coating groove, realizes the object of film; Described cluster clamps S2 is that the cluster wrapping film is put in fixture by cluster; It is by clamp by guide rail column that described cluster arranges clamping S3; Described conveying plastic battery groove S4 is the position by battery case conveyer belt, battery case being passed to setting; Cluster in fixture is assembled in battery case by packed battery groove mechanism by described cluster packed battery groove S5; Described battery case exports S6 and exports S6 conveyer belt by battery case the battery case installed is transported to sealing wire; Described flame welding S7 carries out flame welding S7 by welding gun snap gauge to battery on sealing wire; It is the manufacturing process after having welded, battery having been proceeded to other that described postwelding battery turns sequence S8.Described cluster coating S1 and cluster clamps S2 is that manipulator is clamped the cluster wrapping film and is put in fixture, completes cluster clamps S2 by being put into by film on coating groove, being then put in coating groove by cluster, realize the order of film.Described cluster arrangement clamping S3 is the rotation by top rotary table, and rail wheel moves up and down clamp by top wheel along guide rail column track.Described cluster packed battery groove S5 is pushed up downwards by the jacking block corresponding with cluster on fixture, is pushed in battery case by cluster.
The course of work of the present invention:
The present invention a kind of coating tankage welding equipment and method are automatically in the course of the work, first film is put on film groove 41, battery case 71 and cluster are placed on cluster conveyer belt 44 respectively, start power supply, rotating disk starts to rotate, cluster can be put into by tong 46 and put well in the coating groove 41 of film by tankage coating auxiliary body 4, then by film and cluster one piece taking-up, cluster is put in fixture 52, complete the flow process operation of tankage and coating, after fixture 52 has installed cluster, dial rotation, the cluster installing fixture 52 goes to the bottom of packed battery groove mechanism 6, by jacking block 63 by the bottom of the cluster top in fixture 52 to fixed disk 58, the battery case 71 mouthfuls simultaneously passing to fixed disk 58 bottom by conveyer belt faces the bottom of fixture 52, cluster is pressed in battery case 71, complete the operation of tankage, then by battery case conveyer belt 7, battery case 71 is passed to sealing wire 2, first the electrode on cluster is blocked by welding snap gauge, welding gun slide block 24 drives welding gun 26 to complete the operation of welding, the effect of welding snap gauge is that protection cluster is not burnt by the flame of welding gun 26, plumbous liquid can be made to solidify along certain track simultaneously.
The present invention a kind of coating tankage welding equipment and method automatically, the production efficiency of battery is improved by the automation improved in battery generative process, the structure of equipment is simpler simultaneously, cost of investment is low, production process is by after Reasonable adjustment, and operation is disassembled and from Combination nova, the cooperation between operation is tightr, the time of operation conversion can be saved, can increase work efficiency.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.