CN116275765B - Processing welding tool for automobile lamp - Google Patents
Processing welding tool for automobile lamp Download PDFInfo
- Publication number
- CN116275765B CN116275765B CN202310599175.8A CN202310599175A CN116275765B CN 116275765 B CN116275765 B CN 116275765B CN 202310599175 A CN202310599175 A CN 202310599175A CN 116275765 B CN116275765 B CN 116275765B
- Authority
- CN
- China
- Prior art keywords
- groove
- lamp
- pushing
- seat
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 65
- 239000011324 bead Substances 0.000 claims abstract description 47
- 238000007664 blowing Methods 0.000 claims abstract description 11
- 238000003754 machining Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 53
- 238000003825 pressing Methods 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000003068 static effect Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract description 2
- 230000005611 electricity Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 description 11
- 230000000712 assembly Effects 0.000 description 11
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036544 posture Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/04—Carrying-off electrostatic charges by means of spark gaps or other discharge devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/06—Carrying-off electrostatic charges by means of ionising radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the technical field of automobile lamp component machining and discloses a machining and welding tool for an automobile lamp, which comprises a lower base, wherein a limiting seat is arranged at the upper end of the lower base, a limiting rotating groove is formed in the limiting seat, a rotary table is rotationally arranged in the limiting rotating groove, an upper top seat is arranged right above the rotary table, one side of the upper top seat is welded with one side of the lower base through a connecting arm, and an ion fan is arranged in the middle of the upper top seat. According to the processing and welding tool for the automobile lamp, the ion fan structure is designed, on one hand, ion wind is blown to the lamp bead assembly at the groove wall through the blowing cover, surface static electricity is eliminated by the lamp bead assembly, production safety is improved, on the other hand, the produced wind force enables the lamp bead assembly with light weight to turn over frequently, the lamp feet are inserted into the first lamp foot sliding groove at random, the function of assisting in feeding of the lamp bead assembly is achieved, the processing and welding tool is suitable for different working conditions, and better use prospects are brought.
Description
Technical Field
The invention relates to the technical field of automobile lamp component machining, in particular to a machining and welding tool for an automobile lamp.
Background
The lamp on the automobile comprises a head lamp, a tail lamp, a steering lamp and the like, wherein the inside of each lamp is provided with a light-emitting part consisting of a plurality of groups of lamp bead assemblies, the lamp bead assemblies (also called light-emitting diodes) are common light-emitting devices, and the lamp bead assemblies emit light through the energy released by the combination of electrons and holes.
The prior lamp bead assembly has the following technical defects during welding, namely an effective welding tool is lacked for assisting welding (comprising automatic feeding and clamping), the manual treatment is time-consuming and labor-consuming, the degree of automation is low, the working efficiency is low, the introduction of an advanced lamp bead processing production line brings about expensive purchase cost and maintenance cost, and common small and medium enterprises cannot bear the cost; the second majority lamp pearl subassembly has the friction at the in-process of depositing and transporting, leads to playing static, and the lamp pearl surface carries static charge, and the in-process electric charge gathers in a large number and arouses the discharge easily at welded in-process, damages lamp pearl itself and electric welding to probably arouse the conflagration, cause the potential safety hazard.
In summary, considering that the existing facilities cannot meet the working requirements, we propose a processing and welding tool for the automobile lamp.
Disclosure of Invention
The invention mainly aims to provide a processing and welding tool for an automobile lamp, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a processing welding frock for automobile lamp, includes the lower base, the upper end of lower base is provided with spacing seat, spacing commentaries on classics inslot has been seted up to spacing commentaries on classics groove, spacing commentaries on classics inslot rotation is provided with the revolving stage, be provided with the footstock directly over the revolving stage, one side of going up the footstock is through the welding of one side of linking arm and lower base.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: an ion fan is arranged in the middle of the upper footstock, an output port of the ion fan penetrates through the upper footstock and is communicated with the air inlet pipe, a blowing cover is arranged at the lower end of the air inlet pipe, and a fixed shaft is welded at the bottom of the blowing cover;
as a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: a plurality of groups of material guiding tools are uniformly arranged on one circle of the middle part of the outer side surface of the rotary table, and the optimal number of the material guiding tools is 4-6 groups.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the upper end face of the rotary table is provided with a material dividing groove, the groove bottom of the material dividing groove comprises a slope and a flat slope, the flat slope is positioned at the edge of the groove bottom of the material dividing groove, the center of the groove bottom of the material dividing groove is provided with a bearing seat, and the bearing seat is used for inserting a fixing shaft and moves relatively.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: a plurality of first lamp foot sliding grooves are uniformly formed in the periphery of the groove wall of the material dividing groove, the tail end of the first lamp foot clamping groove is communicated with a material guiding inclined opening, the material guiding inclined opening is in butt joint with a material guiding tool, a second lamp foot sliding groove is formed in one side of the material guiding inclined opening, the first lamp foot sliding groove is connected with the second lamp foot sliding groove through an arc transition part, and an included angle between the second lamp foot sliding groove and the first lamp foot sliding groove is preferably larger than 140 degrees.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the guide tool comprises a folding channel shell, an inner slide, a third lamp foot sliding chute, a connecting cover and a pushing structure, wherein the folding channel shell is of a bent type, the inner slide which is inclined downwards is arranged in the folding channel shell, the inclination of the inner slide is preferably 20-35 degrees, the third lamp foot sliding chute is formed in the middle of one side of the folding channel shell, the connecting cover is arranged at the top of the middle position of the folding channel shell, and the pushing structure is arranged at the lower bottom of the folding channel shell.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the pushing structure comprises a pushing outer seat, a pushing groove, a welding extending groove, an inner empty groove, a pushing rod motor and a blocking arm, wherein the pushing groove is formed in the pushing outer seat, the rear half part of the pushing groove is communicated with the bottom of the inner sliding channel, lamp beads are placed in the pushing groove, the blocking arm is arranged on the pushing outer seat and located at the front end of the pushing groove, two groups of welding extending grooves which act on the lamp feet are formed in the blocking arm, the inner empty groove is formed in the position, connected with the pushing groove, of the pushing outer seat, and the pushing rod motor is arranged in the inner empty groove.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the push rod in the push rod motor extends from the inner hollow groove to the push groove, the push rod is welded with a pressing sheet acting on the surface of the lamp bead, the opening position of the inner hollow groove is provided with a return groove acting on the pressing sheet, the bottom of the push outer seat is provided with the material leakage opening at the position of the front half part of the push groove, and the upper end surface of the push outer seat is provided with the riveting part connected with the folding channel shell at the outer position.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the gear groove is formed in one circle of the inner wall of the limiting rotating groove, the driving gear is sleeved on the outer side of the rotary table and stretches into the gear groove, the motor base is fixed on the outer side of the limiting base, the stepping motor unit is installed in the motor base, and the output gear on the stepping motor unit stretches into the gear groove and is meshed with the driving gear.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the first lamp pin sliding groove, the second lamp pin sliding groove and the third lamp pin sliding groove are slightly larger than the lamp pin in size, and the lamp pin is extended into the lamp pin sliding groove to form a limiting sliding effect.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: two groups of feeding hoppers are arranged on two sides of the ion fan in the upper top seat, and the lower hopper opening of each feeding hopper is positioned on the bottom surface of the upper top seat and is used for feeding materials into the material distribution groove.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the stepping motor unit rotates for a certain number of turns each time to drive the driving gear to intermittently rotate for a certain angle, and the rotating angle is determined by the number of the material guiding tools.
As a preferable scheme of the processing and welding tool for the automobile lamp, the invention comprises the following steps: the pushing structure extends outwards, and the lamp feet extending out of the welding extending groove enter a welding table of the electric welding machine.
Compared with the prior art, the invention provides a processing and welding tool for an automobile lamp, which has the following remarkable improvements and advantages:
the lamp pearl subassembly is through centrifugal motion random entering guide bevel connection to enter into the interior slide of guide frock, lamp pearl subassembly gliding in interior slide, until entering into the latter half of pushing away the silo, reach the purpose of automatic feeding, before this group of guide frock gets into the welding bench of electric welding, through starting push rod motor, the push rod stretches out fast, drive the preforming and pop out, promote the lamp pearl subassembly in the latter half of pushing away the silo, the first half of pushing away the silo is shifted, two lamp feet stretch out the groove from the welding, the step motion of cooperation guide frock, automatically enter into the welding bench of electric welding, provide operating condition for the electric welding, degree of automation is high, preforming and fender arm form the centre gripping to the lamp pearl, play the fixed action, the steadiness of lamp pearl when guaranteeing the welding.
After welding, the guide tool moves away in a stepping manner, then the push rod is recycled, the lamp bead assembly loses constraint force and freely falls from the material leakage opening to achieve the purpose of automatic discharging, and the arranged lamp bead assemblies in the inner slide automatically fall and are assembled into the material pushing groove to achieve the purpose of cyclic operation, and each group of guide tools also work in a cyclic manner.
The ion fan structure is designed, on the one hand, ion wind blows to the lamp bead component at the groove wall through the blowing cover, the lamp bead component carries out surface static elimination, production safety is improved, on the other hand, the produced wind force enables the lamp bead component with light weight to turn frequently, and the lamp feet are inserted into the first lamp foot chute at random, so that the effect of assisting in feeding the lamp bead component is achieved.
The fixed axle inserts in the bearing frame, lets the revolving stage at pivoted in-process, and the cover that bloies keeps static, can be even blow to divide the lamp pearl subassembly all around of silo border, avoids missing partial lamp pearl subassembly, improves the effect of blowing.
Drawings
FIG. 1 is a schematic diagram of the whole structure of a processing and welding tool for an automobile lamp;
FIG. 2 is a block diagram of the present invention between a lower base and an upper top base;
FIG. 3 is an air outlet structure view of the ion blower of the present invention;
FIG. 4 is a specific structural view of the turntable of the present invention;
FIG. 5 is an enlarged view of the interior of the feed chute of the present invention;
FIG. 6 is a specific structure diagram of the material guiding tool of the invention;
FIG. 7 is an interior view of the pushing structure of the present invention;
fig. 8 is a bottom view of the present invention and pushing structure.
In the figure: 1. a lower base; 2. a limit seat; 3. an upper top base; 4. limiting rotating grooves; 5. a turntable; 6. a connecting arm; 7. an ion blower; 8. an air inlet pipe; 9. a material guiding tool; 91. a folding path shell; 92. an inner slide; 93. a third lamp foot chute; 94. a connection cover; 95. a pushing structure; 10. a blowing hood; 11. a fixed shaft; 12. a material dividing groove; 13. a ramp; 14. leveling; 15. a bearing seat; 16. a first lamp foot chute; 17. a material guiding bevel; 18. a second lamp foot chute; 19. a circular arc transition portion; 20. a drive gear; 21. a gear groove; 22. a feed hopper; 23. a lower bucket opening; 24. a motor base; 25. a stepping motor unit; 30. pushing the outer seat; 31. a pushing groove; 32. a lamp bead; 33. welding the extending groove; 34. a lamp foot; 35. an inner hollow groove; 36. a push rod motor; 37. a push rod; 38. tabletting; 39. a return groove; 40. a material leakage port; 41. a caulking part; 42. a baffle arm.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-8, the embodiment provides a processing welding fixture for an automobile lamp, which comprises a lower base 1, wherein a limiting seat 2 is arranged at the upper end of the lower base 1, a limiting rotating groove 4 is formed in the limiting seat 2, a turntable 5 is rotationally arranged in the limiting rotating groove 4, the bottom of the limiting rotating groove 4 is smooth, the friction is low when the relative motion occurs, an upper top seat 3 is arranged right above the turntable 5, and one side of the upper top seat 3 is welded with one side of the lower base 1 through a connecting arm 6 to play a role in connection and fixation.
Specifically, the mid-mounting of going up footstock 3 has ion fan 7, and the delivery outlet of ion fan 7 passes and goes up footstock 3 and air-supply line 8 intercommunication, and the lower extreme of air-supply line 8 is installed and is bloied cover 10, and the cover mouth of bloied cover 10 is big for increase the area of blowing, highly be close to the silo 12 bottom of dividing, the bottom welding of bloied cover 10 has fixed axle 11, as shown in fig. 3.
Further, the upper end face of the turntable 5 is provided with a material dividing groove 12, the groove bottom of the material dividing groove 12 comprises a slope 13 and a flat slope 14, the slope surface of the slope 13 is slow, the sliding speed is low, the lamp bead assembly is prevented from being accumulated on the flat slope 14, and the flat slope 14 is positioned at the edge of the groove bottom of the material dividing groove 12, as shown in fig. 4.
In this embodiment, a bearing seat 15 is installed at the center of the bottom of the distributing groove 12, and as shown in fig. 4, the bearing seat 15 is inserted by the fixed shaft 11, and the two are relatively moved, so that the rotating property of the blowing hood 10 is given.
In this embodiment, a plurality of groups of first lamp pin sliding grooves 16 are uniformly formed in a periphery of the groove wall of the material dividing groove 12, the depth of the first lamp pin sliding grooves 16 is the same as that of the lamp pins 34, the tail end of the first lamp pin sliding grooves 16 is communicated with a material guiding inclined opening 17, and the material guiding inclined opening 17 is just used for horizontally entering the lamp beads 32 (other postures of the lamp beads 32 cannot be achieved due to the problem of size mismatch), as shown in fig. 4.
In this embodiment, one side is provided with second lamp pin spout 18 in the guide bevel 17, utilizes circular arc transition portion 19 to connect between first lamp pin spout 16 and the second lamp pin spout 18, and circular arc transition portion 19 plays the effect of direction, is greater than 140 degrees between second lamp pin spout 18 and the first lamp pin spout 16, reduces the direction degree of difficulty, as shown in fig. 5.
Further, a plurality of groups of material guiding tools 9 are uniformly arranged on the periphery of the middle part of the outer side surface of the turntable 5, and the material guiding bevel 17 is in butt joint with the material guiding tools 9, as shown in fig. 4.
Specifically, the guide tool 9 includes a folding casing 91, an inner slide 92, a third lamp leg chute 93, a connecting cover 94, and a pushing structure 95, where the folding casing 91 is bent, as shown in fig. 6.
In this embodiment, the folding outer shell 91, the guiding bevel 17 and the second lamp leg chute 18 are completely connected and fixed, an inner chute 92 with a downward inclination is provided in the folding outer shell 91, the width of the inner chute 92 only allows a single lamp bead 32 to pass through, a third lamp leg chute 93 is provided in the middle of one side of the folding outer shell 91 (when the lamp bead 32 is horizontally placed, the lamp leg 34 is just in the third lamp leg chute 93), a connecting cover 94 is provided at the top of the middle position of the folding outer shell 91 for connecting two sides of the folding outer shell 91, so as to play a role in connecting and stabilizing, and a pushing structure 95 is mounted at the lower bottom of the folding outer shell 91.
Specifically, the pushing structure 95 includes the pushing outer seat 30, the pushing groove 31, the welding protrusion groove 33, the hollow groove 35, the pushing rod motor 36 and the blocking arm 42, as shown in fig. 7 and 8.
In this embodiment, the pushing groove 31 is provided in the pushing outer seat 30, the rear half of the pushing groove 31 is communicated with the bottom of the inner slide 92 (the bottom positions of the inner slide 92 and the third lamp-foot chute 93 are in a horizontal state, so as to avoid the problem of inclination and offset when the lamp feet 34 fall), the lamp beads 32 are placed in the pushing groove 31, the blocking arm 42 is provided on the pushing outer seat 30 and located at the front end of the pushing groove 31, two groups of welding extension grooves 33 acting on the lamp feet 34 are provided on the blocking arm 42, the welding extension grooves 33 are longitudinal grooves, the pushing structure 95 extends outwards, the lamp feet 34 extending from the welding extension grooves 33 enter the welding table of the welding machine, and the relative positions and heights of the welding machine and the tool need to be debugged in advance.
In this embodiment, an inner hollow groove 35 is provided in the material pushing outer seat 30 at a position where the material pushing groove 31 is connected, and a push rod motor 36 is installed in the inner hollow groove 35.
Further, the pushing structure 95 further includes a push rod 37, a pressing piece 38, a return groove 39, a material leakage 40 and a riveting portion 41, as shown in fig. 7.
In this embodiment, the push rod 37 in the push rod motor 36 extends from the hollow groove 35 into the push rod groove 31, the push rod 37 is welded with the pressing piece 38 acting on the surface of the lamp bead 32, the pressing piece 38 is formulated according to the surface shape of the lamp bead 32, the two are matched, the two can be plane surfaces or cambered surfaces, the opening position of the hollow groove 35 is provided with the return groove 39 acting on the pressing piece 38, and the receiving position is the receiving position of the pressing piece 38 during the recovery.
In this embodiment, a material leakage opening 40 is formed at the bottom of the outer pushing seat 30 and at the front half of the pushing groove 31, and a riveting part 41 connected to the folding casing 91 is disposed at the outer position of the upper end surface of the outer pushing seat 30, so as to perform the function of connection and fixation.
Further, a gear groove 21 is formed in one circle of the inner wall of the limit rotating groove 4, a driving gear 20 is sleeved on the outer side of the rotating table 5, and the driving gear 20 stretches into the gear groove 21.
In this embodiment, a motor base 24 is fixed on the outer side of the limiting base 2, a stepper motor unit 25 is installed in the motor base 24, an output gear on the stepper motor unit 25 extends into the gear groove 21 and is meshed with the driving gear 20, the stepper motor unit 25 rotates for a certain number of turns each time to drive the driving gear 20 to intermittently rotate for a certain angle, and the rotating angle is determined by the number of the material guiding tools 9, as shown in fig. 2.
Further, the first lamp pin chute 16, the second lamp pin chute 18 and the third lamp pin chute 93 are larger than the lamp pin 34 in size, the lamp pin 34 is extended to form a limited sliding function, wherein the width of the third lamp pin chute 93 can be designed to allow two lamp pins 34 to pass through side by side up and down, the lamp post assembly rolls in the inner slideway 92, the sliding speed is improved, the lamp bead assembly is prevented from being clamped, but the width of the bottom position of the third lamp pin chute 93 can only allow a single lamp pin to pass through, and the single lamp pin 34 passes through by virtue of sliding inertia, so that the purpose of calibrating the falling position of the lamp bead assembly is achieved.
Further, two groups of feeding hoppers 22 are arranged in the upper top seat 3 and positioned on two sides of the ion fan 7, and a lower hopper opening 23 of each feeding hopper 22 is positioned on the bottom surface of the upper top seat 3 and is used for feeding materials into the material distributing groove 12, as shown in fig. 2 and 3.
When the device is used, a plurality of groups of lamp bead assemblies (comprising lamp beads 32 and lamp pins 34) to be welded are firstly put into the material dividing groove 12 from the feed hopper 22, the stepping motor unit 25 is started, the output gear drives the driving gear 20 to intermittently rotate, so that the turntable 5 moves, the lamp bead assemblies in the material dividing groove 12 slowly slide to the flat slope 14 at the edge from the slope 13 in the rotating process of the turntable 5 to centrifugally move along the groove wall of the material dividing groove 12, meanwhile, the ion fan 7 is started, ion wind is manufactured, injected through the air inlet pipe 8, and blown to the lamp bead assemblies at the groove wall from the blowing cover 10, on one hand, surface static elimination is carried out on the lamp bead assemblies, on the other hand, the generated wind force enables the lamp bead assemblies with light weight to frequently turn over (and the groove wall collision generates vibration), and the lamp pins 34 are randomly inserted into the first lamp pin sliding groove 16, the lamp bead assembly can only slide to the position of the guide bevel 17 along the first lamp foot sliding groove 16 during centrifugal movement, the lamp bead 32 just enters horizontally through the guide bevel 17 and enters into the inner sliding way 92 of the guide tool 9 (the lamp foot 34 enters into the third lamp foot sliding groove 93 along), the lamp bead assembly slides downwards (rolls downwards) in the inner sliding way 92 until entering into the rear half part of the pushing groove 31 (the height of the pushing groove 31 can only allow a single group of lamp bead assemblies to enter, and the rest lamp bead assemblies are sequentially collided and arranged in the inner sliding way 92 to wait for blanking), before the group of guide tools 9 enter into a welding table of an electric welding machine, the push rod motor 36 is started, the push rod 37 stretches out quickly to drive the pressing sheet 38 to pop up, the lamp bead assembly in the rear half part of the pushing groove 31 is pushed to be displaced to the front half part of the pushing groove 31, two lamp feet 34 stretch out from welding stretching groove 33 (two lamp feet 34 are in a horizontal state after being calibrated at a smooth position), enter into a welding table of the electric welding machine, press sheet 38 and blocking arm 42 clamp lamp beads 32 (lamp beads 32 are located right above discharge port 40 at the moment), play a role in fixing, then two groups of lamp feet 34 and wires are welded through the electric welding machine, then the group of guide tools 9 move away in a stepping mode, push rod 37 is recycled, a lamp bead component loses constraint force and falls freely from discharge port 40, and the lamp bead component in inner slide 92 automatically falls and is assembled into push groove 31, so that circulation is carried out.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a processing welding frock for automobile lamp, includes base (1), its characterized in that: the upper end of the lower base (1) is provided with a limiting seat (2), a limiting rotating groove (4) is formed in the limiting seat (2), a rotary table (5) is rotationally arranged in the limiting rotating groove (4), an upper top seat (3) is arranged right above the rotary table (5), and one side of the upper top seat (3) is welded with one side of the lower base (1) through a connecting arm (6);
an ion fan (7) is arranged in the middle of the upper footstock (3), an output port of the ion fan (7) penetrates through the upper footstock (3) and is communicated with an air inlet pipe (8), a blowing cover (10) is arranged at the lower end of the air inlet pipe (8), and a fixed shaft (11) is welded at the bottom of the blowing cover (10);
a plurality of groups of material guiding tools (9) are uniformly arranged on the periphery of the middle part of the outer side surface of the rotary table (5), each material guiding tool (9) comprises a folding channel shell (91), an inner slide (92), a third lamp foot sliding groove (93), a connecting cover (94) and a material pushing structure (95), the folding channel shell (91) is bent, an inner slide (92) which is inclined downwards is arranged in the folding channel shell (91), the third lamp foot sliding groove (93) is formed in the middle part of one side of the folding channel shell (91), the connecting cover (94) is arranged at the top of the middle part of the folding channel shell (91), and the material pushing structure (95) is arranged at the lower bottom of the folding channel shell (91);
the pushing structure (95) comprises a pushing outer seat (30), a pushing groove (31), a welding extending groove (35), an inner empty groove (36) and a blocking arm (42), wherein the pushing groove (31) is formed in the pushing outer seat (30), the rear half part of the pushing groove (31) is communicated with the bottom of the inner sliding channel (92), a lamp bead (32) is placed in the pushing groove (31), the blocking arm (42) is arranged on the pushing outer seat (30) and located at the front end of the pushing groove (31), two groups of welding extending grooves (33) which act on lamp feet (34) are formed in the blocking arm (42), the inner empty groove (35) is formed in the pushing outer seat (30) in a position connected with the pushing groove (31), and the pushing rod motor (36) is arranged in the inner empty groove (35).
2. The machining welding tool for an automobile lamp according to claim 1, wherein: the rotary table is characterized in that a distribution chute (12) is formed in the upper end face of the rotary table (5), the chute bottom of the distribution chute (12) comprises a slope (13) and a flat slope (14), the flat slope (14) is located at the edge of the chute bottom of the distribution chute (12), a bearing seat (15) is arranged at the center of the chute bottom of the distribution chute (12), and a fixing shaft (11) is inserted into the bearing seat (15) and moves relatively to the bearing seat.
3. The machining welding tool for an automobile lamp according to claim 2, wherein: a plurality of groups of first lamp foot sliding grooves (16) are uniformly formed in the periphery of the groove wall of the material distribution groove (12), a material guiding inclined opening (17) is formed in the tail end of each first lamp foot sliding groove (16) in a communicating mode, lamp beads (32) are just fed into the material guiding inclined opening (17) horizontally, the material guiding inclined opening (17) is in butt joint with a material guiding tool (9), a second lamp foot sliding groove (18) is formed in one side in each material guiding inclined opening (17), and the first lamp foot sliding grooves (16) are connected with the second lamp foot sliding grooves (18) through arc transition portions (19).
4. A process welding fixture for automotive lamps as set forth in claim 3 wherein: the pushing structure (95) further comprises a push rod (37), a pressing sheet (38), a return groove (39), a material leakage opening (40) and a riveting part (41), the push rod (37) in the push rod motor (36) extends from the inner empty groove (35) to the pushing groove (31), the pressing sheet (38) acting on the surface of the lamp bead (32) is welded on the push rod (37), the return groove (39) acting on the pressing sheet (38) is arranged at the opening position of the inner empty groove (35), the material leakage opening (40) is formed in the bottom of the pushing outer seat (30) and located at the front half part of the pushing groove (31), and the riveting part (41) connected with the folding channel shell (91) is arranged at the outer position of the upper end face of the pushing outer seat (30).
5. The machining welding tool for automobile lamps according to claim 4, wherein: the gear groove (21) has been seted up to spacing change groove (4) inner wall a week, drive gear (20) have been cup jointed in revolving stage (5) outside, drive gear (20) stretch into in gear groove (21), spacing seat (2) outside is fixed with motor cabinet (24), install step motor group (25) in motor cabinet (24), the output gear on step motor group (25) stretches into in gear groove (21), meshes with drive gear (20).
6. The machining welding tool for the automobile lamp according to claim 5, wherein: the first lamp pin sliding groove (16), the second lamp pin sliding groove (18) and the third lamp pin sliding groove (93) are larger than the lamp pin (34), and the lamp pin (34) stretches into the lamp pin sliding groove to form a limiting sliding effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310599175.8A CN116275765B (en) | 2023-05-25 | 2023-05-25 | Processing welding tool for automobile lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310599175.8A CN116275765B (en) | 2023-05-25 | 2023-05-25 | Processing welding tool for automobile lamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116275765A CN116275765A (en) | 2023-06-23 |
| CN116275765B true CN116275765B (en) | 2023-07-18 |
Family
ID=86826241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310599175.8A Active CN116275765B (en) | 2023-05-25 | 2023-05-25 | Processing welding tool for automobile lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116275765B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117600728B (en) * | 2024-01-24 | 2024-04-12 | 四川蜀能电力有限公司 | Copper stranded wire welding auxiliary device for transformer substation construction |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993020441A1 (en) * | 1992-03-27 | 1993-10-14 | Abbott Laboratories | Automated continuous and random access analytical system and components thereof |
| CN202798227U (en) * | 2012-06-19 | 2013-03-13 | 周明华 | Lamp bulb spot-welding, clamping and sealing all-in-one machine |
| CN208374523U (en) * | 2018-03-31 | 2019-01-15 | 广州明森科技股份有限公司 | A kind of rotating disc type LED filament welding equipment |
| CN109317775A (en) * | 2018-11-27 | 2019-02-12 | 深圳市三安电子有限公司 | Full-automatic outlet actinobacillus device and the automatic bonding equipment of LED |
-
2023
- 2023-05-25 CN CN202310599175.8A patent/CN116275765B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993020441A1 (en) * | 1992-03-27 | 1993-10-14 | Abbott Laboratories | Automated continuous and random access analytical system and components thereof |
| CN202798227U (en) * | 2012-06-19 | 2013-03-13 | 周明华 | Lamp bulb spot-welding, clamping and sealing all-in-one machine |
| CN208374523U (en) * | 2018-03-31 | 2019-01-15 | 广州明森科技股份有限公司 | A kind of rotating disc type LED filament welding equipment |
| CN109317775A (en) * | 2018-11-27 | 2019-02-12 | 深圳市三安电子有限公司 | Full-automatic outlet actinobacillus device and the automatic bonding equipment of LED |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116275765A (en) | 2023-06-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116275765B (en) | Processing welding tool for automobile lamp | |
| CN108356517A (en) | Universal wheel automatic assembling machine | |
| CN111664662A (en) | Calcium carbonate rare earth mixed filler drying device and method | |
| CN111038965A (en) | Control method for automatic intermittent conveying of workpieces | |
| CN106670328B (en) | A kind of automobile oil pipe automatic press mounting machine | |
| CN111716458B (en) | Wood groover | |
| CN207860633U (en) | A kind of electric vehicle production line packing case expansion conveying device | |
| CN109733833B (en) | Automatic feeding device of balloon machine | |
| CN208275777U (en) | Lamp cup detection device | |
| CN112589019B (en) | Tapping screw production is with high-efficient thread rolling machine | |
| CN108312026A (en) | A kind of full-automatic column sander | |
| CN113954506A (en) | Automatic plastic cover UV screen printing device and screen printing method thereof | |
| CN110355547B (en) | Torsional spring's branch material conveyer | |
| CN104609208A (en) | Automatic feeding device for brake wheels of clutches of washing machines | |
| CN108745924A (en) | A kind of Lamp cup Non-contact automatic detection device | |
| CN116460737B (en) | Sorting and feeding device for bevel aluminum outer tubes | |
| CN219371000U (en) | Turnover assembly of packaging machine | |
| CN219379278U (en) | End socket groove forming machine | |
| CN216376362U (en) | Automatic change silk festival loading attachment | |
| CN220728753U (en) | Roller drying device for talcum powder production | |
| CN113441425B (en) | Detection sorting machine for production and processing of electric element microphone | |
| CN212354512U (en) | Full-automatic napkin folding, counting and sub-packaging integrated machine | |
| CN212862834U (en) | Cap feeding device for cap screwing machine | |
| CN219636232U (en) | Plastic lamp housing primary blank feeding device | |
| CN219210563U (en) | Impurity removal selecting device for processing of traditional Chinese medicinal materials |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |