CN110323653A - Assembly machine is used in the production of LED filament lamp - Google Patents
Assembly machine is used in the production of LED filament lamp Download PDFInfo
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- CN110323653A CN110323653A CN201910361310.9A CN201910361310A CN110323653A CN 110323653 A CN110323653 A CN 110323653A CN 201910361310 A CN201910361310 A CN 201910361310A CN 110323653 A CN110323653 A CN 110323653A
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- driving power
- lanterns
- wire stripping
- lamps
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- 230000007246 mechanism Effects 0.000 claims abstract description 401
- 241001465382 Physalis alkekengi Species 0.000 claims abstract description 86
- 238000004804 winding Methods 0.000 claims abstract description 44
- 238000007599 discharging Methods 0.000 claims abstract description 43
- 238000012360 testing method Methods 0.000 claims description 24
- 239000002699 waste material Substances 0.000 claims description 23
- 230000003139 buffering effect Effects 0.000 claims 1
- 239000011521 glass Substances 0.000 description 11
- 108091060210 Heavy strand Proteins 0.000 description 10
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- 238000001514 detection method Methods 0.000 description 8
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- 238000010586 diagram Methods 0.000 description 3
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/033—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wrapping or unwrapping wire connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
Abstract
The invention discloses LED filament lamp production assembly machines, including board and it is set to the station turnplate of board, driving power feed mechanism, winding mechanism, the first wire stripping mechanism, the second wire stripping mechanism, lamp cap feed mechanism and certified products lamps and lanterns discharging mechanism, station turnplate is rotatably installed on board and for carrying driving power and lamp main body, and driving power feed mechanism, winding mechanism, the first wire stripping mechanism, the second wire stripping mechanism, lamp cap feed mechanism and certified products lamps and lanterns discharging mechanism are set gradually along the periphery of station turnplate.With assembly machine from driving power is fed to coiling, wire stripping whole-course automation carries out, high production efficiency, assembling quality are high for LED filament lamp production of the invention as a result,；In entire production process almost without human intervention, it can save a large amount of artificial, substantially reduce cost of labor.
Description
Technical field
The present invention relates to lamps and lanterns manufacturing equipment field, in particular to assembly machine is used in a kind of LED filament lamp production.
Background technique
LED filament lamp is a kind of ornament lamp that structure is similar with traditional incandescent lamp, since light efficiency is high and energy conservation and environmental protection
And liked deeply by people.Existing LED filament lamp generally includes glass bulb, LED light strand, stem, driving power and gold
Belong to lamp cap, LED light strand is mounted on stem, and the neck mouth of glass bulb and the bottom flared rim of stem pass through the molten connection of envelope
It is located at LED light strand and stem in glass bulb, driving power is mounted in metallic lamp holder, the open end of metallic lamp holder and glass
The neck bonding connection of glass blister, LED light strand are electrically connected by the conducting wire on stem with driving power, the conducting wire on stem
One end connects LED light strand, the other end connects driving power.This LED filament lamp, the company of conducting wire and driving power on stem
Connect it is general using welding, it is still, small in size due to driving power, and installation above is there are many component, therefore conducting wire and drive
The welding of dynamic power supply is extremely inconvenient, rosin joint or desoldering is be easy to cause, to will affect the yield of LED filament lamp.
It, can be by by the conducting wire of LED light strand and driving in existing lamps and lanterns production process to avoid failure welding
The wrapping post of power supply is wound, and is powered with reaching fluorescent tube and driving power.
But in existing production technology, which generally uses artificial coiling and hand peeling, this kind of production technology is not only
The quality ginseng time for increasing manpower and working time, low efficiency, and coiling and peeling is uneven, and lamps and lanterns is caused the general of substandard products occur
Rate increases.
Summary of the invention
The object of the present invention is to provide a kind of LED filament lamp production assembly machines of high degree of automation, can at least solve
Certainly one of above problem.
According to an aspect of the invention, there is provided a kind of production of LED filament lamp assembly machine, including board and setting
In the station turnplate of board, driving power feed mechanism, winding mechanism, the first wire stripping mechanism, the second wire stripping mechanism, lamp cap feeding
Mechanism and certified products lamps and lanterns discharging mechanism, station turnplate are rotatably installed on board and for carrying driving power and lamps and lanterns master
Body, driving power feed mechanism, winding mechanism, the first wire stripping mechanism, the second wire stripping mechanism, lamp cap feed mechanism and certified products lamps and lanterns
Discharging mechanism is set gradually along the periphery of station turnplate；
Driving power feed mechanism is configured to driving power being delivered to station turnplate；
Winding mechanism is configured to for the conducting wire of lamp main body being wound in outside the wrapping post of driving power；
First wire stripping mechanism is configured to carry out wire stripping to one of the side lead of driving power and middle lead；
Second wire stripping mechanism is configured to the two progress wire strippings to the side lead of driving power and middle lead wherein；
Lamp cap feed mechanism is configured to lamp cap being delivered to station turnplate and is installed on lamp main body；
Certified products lamps and lanterns discharging mechanism is configured to export mounted certified products lamps and lanterns.
Winding mechanism is used to for the conducting wire of lamp main body to be wrapped in the wrapping post of driving power as a result, complete conducting wire with
The connection of driving power, driving power feed mechanism are used for the charging of driving power, and station turnplate is for transporting light bulb and driving
Power supply, the first wire stripping mechanism and the second wire stripping mechanism can be used for in driving power side lead and middle lead carry out peeling, lamp
For head feed mechanism for lamp cap to be delivered to station turnplate and is installed on lamp main body, certified products lamps and lanterns discharging mechanism is used for will
Mounted certified products lamps and lanterns are exported.LED filament lamp production of the invention is fed to coiling, stripping from driving power with assembly machine
Line whole-course automation carries out, and high production efficiency, assembling quality are high；In entire production process almost without human intervention, it can save
It is a large amount of artificial, substantially reduce cost of labor.
In some embodiments, LED filament lamp production assembly machine further includes mechanism for testing, and mechanism for testing is installed on machine
Platform and between the second wire stripping mechanism and lamp cap feed mechanism, mechanism for testing is matched with certified products lamps and lanterns discharging mechanism, test
Whether mechanism is for detecting lamps and lanterns being capable of normal power-up.Driving power can be powered by mechanism for testing in test as a result, into
And judge whether driving power is normally connected to the filament item in light bulb by detecting whether bright light, that is, judge winding mechanism
It whether is effective coiling.If detection is qualified, next process is output to by certified products lamps and lanterns discharging mechanism.
In some embodiments, LED filament lamp production assembly machine further includes waste product lamps and lanterns discharging mechanism, waste product lamps and lanterns
Discharging mechanism is installed on board and is located at the rear of certified products lamps and lanterns discharging mechanism, and waste product lamps and lanterns discharging mechanism and mechanism for testing match
It closes, waste product lamps and lanterns discharging mechanism is for exporting waste product lamps and lanterns.Waste product lamps and lanterns discharging mechanism is for exporting waste product lamp as a result,
Tool, under the test of mechanism for testing, if detection lamps and lanterns are unqualified, which can be exported by waste product lamps and lanterns discharging mechanism.
In some embodiments, the first wire stripping mechanism include the first driving mechanism, the first wire stripping component, the 4th guide rail and
Four-slider, the first wire stripping component are fixedly installed in one end of Four-slider, and the 4th guide rail is installed on board, Four-slider it is another
One end is sheathed on the 4th guide rail and is slidably matched with the 4th guide rail, and the first driving mechanism is installed on board and for driving Four-slider
Slided along the 4th guide rail, the first wire stripping component under the driving of the first driving mechanism can side lead to driving power and in draw
One of line carries out peeling.The lamp main body after the completion of coiling and driving power are transported to the first wire stripping mechanism as a result,
When corresponding station, the first driving mechanism is started to work, and under the driving of the first driving mechanism, Four-slider is along the 4th guide rail
Forward slip drives the first wire stripping component to move forward, and draws the side for clamping driving power behind the first wire stripping component in-position
Then one of line or middle lead integrally move backward under the driving of the first driving mechanism again, complete to driving power
Side lead peeling.
In some embodiments, LED filament lamp production assembly machine further includes conducting wire dressing mechanism, conducting wire dressing mechanism
It being installed on board and is located at the forward and backward side of driving power feed mechanism, conducting wire dressing mechanism is matched with the conducting wire of lamp main body,
For arranging conducting wire.Conducting wire dressing mechanism is installed on the front and rear sides of driving power feed mechanism as a result, respectively to driving power
The conducting wire of charging front and back is arranged, to the purpose that is arranged of conducting wire before the charging of driving power feed mechanism be for the ease of
The feeding of driving power；The purpose arranged to the conducting wire before after the charging of driving power feed mechanism is for the ease of coil winding machine
Structure carries out coiling work.
In some embodiments, LED filament lamp production assembly machine further includes side lead dressing mechanism, and side lead arranges
Mechanism is installed on board and between winding mechanism and the first wire stripping mechanism, and the side of side lead dressing mechanism and driving power is drawn
Line matches, for arranging side lead.Before lead dressing mechanism in side is installed on the first wire stripping mechanism as a result, to i.e. will peeling
Side lead arranged, and then convenient for the first wire stripping mechanism carry out side lead peeling work.
In some embodiments, LED filament lamp production assembly machine further includes middle lead dressing mechanism, and middle lead arranges
Mechanism is installed on board and between the first wire stripping mechanism and the second wire stripping mechanism, middle lead dressing mechanism and driving power
Middle lead matches, for lead in arranging.Before middle lead dressing mechanism is installed on the second wire stripping mechanism as a result, to i.e. will
The middle lead of peeling is arranged, and then convenient for the peeling work of lead in the progress of the second wire stripping mechanism.
In some embodiments, winding mechanism includes winder, the first rotary drive assembly, first level feeding X-axis
Component, the first front and back feeding Y-axis component and the first height adjustment Z axis component, winder are installed on the first rotary drive assembly,
First rotary drive assembly is installed on the first height adjustment Z axis component, the first height adjustment Z axis component be installed on first level into
X-axis component is given, first level feeding X-axis component is installed on the first front and back and feeds Y-axis component；
Winder is configured to for the conducting wire of lamp main body being wound in outside the wrapping post of driving power；
First rotary drive assembly is configured to driving winder rotation；
First level feeding X-axis component Configuration is the feeding for driving winder to complete horizontal direction；
First front and back feeding Y-axis component Configuration is that driving winder completion is fed in the front-back direction；
First height adjustment Z axis component Configuration is the feeding for driving winder to complete short transverse.
The four-axis system that above-mentioned winding mechanism is adjusted using X-axis, Y-axis, Z axis and rotation as a result, in the first rotation driving
The collective effect of component, first level feeding X-axis component, the first front and back feeding Y-axis component and the first height adjustment Z axis component
Under, the conducting wire in light bulb can be wrapped on the wrapping post of driving power by winder automatically, complete conducting wire and driving power
Connection, high degree of automation, assembly efficiency are high.
In some embodiments, winder includes roll, axle sleeve and bolster, and the upper end of roll is installed on first
Rotary drive assembly, the lower end of roll offer an inclined-plane, and inclined-plane is matched with conducting wire, and axle sleeve is movably set in roll
Periphery, bolster is sheathed on the periphery of roll and one end is connect with axle sleeve, and the other end is connect with the first rotary drive assembly.
As a result, when winder moves down under the action of the first height adjustment Z axis component, and axle sleeve can be up at this time
Mobile, conducting wire can pass through roll, and under the action of inclined-plane, conducting wire can be bent over, and then axle sleeve moves down, at this time conducting wire meeting
It is pressed between axle sleeve and roll, under the driving of the first rotary drive assembly, conducting wire can be by automatic winding in wrapping post
Periphery.
In some embodiments, winding mechanism further includes axle sleeve driving mechanism, and axle sleeve driving mechanism is installed on the first rotation
Turn driving assembly, one end of axle sleeve driving mechanism is matched with bolster, and under the driving of axle sleeve driving mechanism, bolster can be with
Axle sleeve is driven to slide up and down along roll.Axle sleeve driving mechanism is moved up and down for propeller shaft sleeve as a result, and then guarantees conducting wire
It is bent at inclined-plane, facilitates winding.
Beneficial effects of the present invention:
The four-axis system that winding mechanism of the invention is adjusted using X-axis, Y-axis, Z axis and rotation, in the first rotation driving
The collective effect of component, first level feeding X-axis component, the first front and back feeding Y-axis component and the first height adjustment Z axis component
Under, the conducting wire in light bulb can be wrapped on the wrapping post of driving power by winder automatically, complete conducting wire and driving power
Connection, high degree of automation, assembly efficiency are high.The production of LED filament lamp is mounted with the winding mechanism with assembly machine, the LED filament
With assembly machine from driving power is fed to coiling, wire stripping whole-course automation carries out, high production efficiency, assembling quality are high for lamp production；
In entire production process almost without human intervention, it can save a large amount of artificial, substantially reduce cost of labor.
Detailed description of the invention
Fig. 1 is the LED filament lamp production of an embodiment of the present invention schematic perspective view of assembly machine；
Fig. 2 is the top plan view structural schematic diagram that assembly machine is used in LED filament lamp shown in FIG. 1 production；
Fig. 3 is the schematic perspective view of lamp main body of the invention；
Fig. 4 is the schematic perspective view of driving power of the invention；
Fig. 5 is the stereochemical structure signal of the driving power feed mechanism of LED filament lamp shown in FIG. 1 production assembly machine
Figure；
Fig. 6 is the schematic perspective view of the first clamping conveying mechanism of driving power feed mechanism shown in fig. 5；
Fig. 7 is the stereochemical structure signal of the first conducting wire dressing mechanism of LED filament lamp shown in FIG. 1 production assembly machine
Figure；
Fig. 8 is the schematic perspective view of the winding mechanism of LED filament lamp shown in FIG. 1 production assembly machine；
Fig. 9 shows for the structure of the winder of winding mechanism shown in Fig. 8, axle sleeve driving mechanism and the first rotary drive mechanism
It is intended to；
Figure 10 is the perspective view of the explosion of the part-structure of winding mechanism shown in Fig. 8；
Figure 11 is the structural schematic diagram of the first height adjustment Z axis component of winding mechanism shown in Fig. 8；
Figure 12 is the schematic perspective view of the side lead dressing mechanism of LED filament lamp shown in FIG. 1 production assembly machine；
Figure 13 is the schematic perspective view of the first wire stripping mechanism of LED filament lamp shown in FIG. 1 production assembly machine；
Figure 14 is the schematic perspective view of the lamp cap feed mechanism of LED filament lamp shown in FIG. 1 production assembly machine；
Figure 15 is the enlarged structure schematic diagram at the C of lamp cap feed mechanism shown in Figure 14；
Figure 16 is the stereochemical structure signal of the certified products lamps and lanterns discharging mechanism of LED filament lamp shown in FIG. 1 production assembly machine
Figure；
Figure 17 is the schematic perspective view of the second clamping conveying mechanism of certified products lamps and lanterns discharging mechanism shown in Figure 16；
Figure 18 is the schematic perspective view of the mechanism for testing of LED filament lamp shown in FIG. 1 production assembly machine.
Appended drawing reference in Fig. 1~18: 1- board；2- winding mechanism；3- station turnplate；4- driving power feed mechanism；
The first wire stripping mechanism of 5-；The second wire stripping mechanism of 6-；7- lamp cap feed mechanism；8- certified products lamps and lanterns discharging mechanism；9- mechanism for testing；
10- waste product lamps and lanterns discharging mechanism；11- driving power；12- lamp main body；13- conducting wire dressing mechanism；The first conducting wire of 13A- arranges
Mechanism；13B- the second conducting wire dressing mechanism；The side 14- lead dressing mechanism；Lead dressing mechanism in 15-；16- vision testing machine
Structure；21- winder；The first rotary drive assembly of 22-；23- first level feeds X-axis component；Y-axis group is fed before and after 24- first
Part；25- the first height adjustment Z axis component；26- axle sleeve driving mechanism；The first rack of 41-；The second driving mechanism of 42-；43- driving
Power supply objective table；44- first clamps conveying mechanism；The first driving mechanism of 51-；52- the first wire stripping component；The 4th guide rail of 53-；
54- Four-slider；71- lamp cap feed well；72- lamp cap horizontal feed X-axis component；73- third clamps conveying mechanism；74- the 4th
Gripper assembly；The second rack of 81-；82- third driving mechanism；83- lamps and lanterns objective table；84- second clamps conveying mechanism；91-
14 actuators；The 8th clamp arm of 92-；The 9th clamp arm of 93-；111- circuit board；112- wrapping post；The side 113- lead；Draw in 114-
Line；121- glass bulb；122-LED filament item；123- stem；124- conducting wire；125- top line；131- third gripper assembly；
The 4th height adjustment Z axis component of 132-；141- push rod component；142- the second horizontal feed X-axis component；211- roll；212-
Axle sleeve；213- bolster；The second actuator of 231-；The second guide rail of 232-；The second sliding block of 233-；The second transmission belt of 234-；241-
Third actuator；242- third guide rail；243- third sliding block；244- third transmission belt；The first actuator of 251-；252- first is led
Rail；The first sliding block of 253-；The first transmission belt of 254-；The first clamp arm of 261-；262- fourth drive member；The 6th actuator of 421-；
The 4th conveyer belt of 422-；423- first drives gear；The first gripper assembly of 441-；442- the second height adjustment Z axis component；443-
Second front and back feeds Y-axis component；The second clamp arm of 521-；The 5th actuator of 522-；The 19th actuator of 721-；722- lamp cap is placed
Plate；The 5th gripper assembly of 731-；The 5th height adjustment Z axis component of 732-；The 4th front and back 733- feeds Y-axis component；741- the 7th
Clamp arm；The 23rd actuator of 742-；The tenth actuator of 821-；822- chain；823- second drives gear；841- second is clamped
Component；842- third height adjusts Z axis component；Y-axis component is fed before and after 843- third；The 5th clamp arm of 131a-；131b- the tenth
Five actuators；141a- mandril；The 17th actuator of 141b-；The 8th guide rail of 142a-；The 8th sliding block of 142b-；211a- spacer pin
Axis；The inclined-plane 211b-；212a- limiting slot；441a- third clamp arm；The 7th actuator of 441b-；The 8th actuator of 442a-；442b-
5th guide rail；The 5th sliding block of 442c-；The 9th actuator of 443a-；The 6th guide rail of 443b-；The 6th sliding block of 443c-；722a- installation
Slot；The 6th clamp arm of 731a-；The 22nd actuator of 731b-；The 20th actuator of 733a-；The 9th guide rail of 733b-；733c-
Nine sliding blocks；The 11st actuator of 843a-；The 7th sliding block of 843b-；The 7th guide rail of 843c-；The 4th clamp arm of 841a-；841b- the tenth
Three actuators.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
Fig. 1~18 schematically show a kind of LED filament lamp production assembly machine of embodiment according to the present invention.
As shown in figure 3, the lamps and lanterns of present embodiment are filament lamp common on the market, the lamp main body 12 is by glass bulb
121 and the LED light strand 122 and stem 123 composition that are set in glass bulb 121, LED light strand 122 is installed on stem
123, the conducting wire 124 being connected with LED light strand 122 and the top line 125 connecting with stem 123 are from the upper of glass bulb 121
Port is pierced by outside glass bulb 121.
As shown in figure 4, the driving power 11 of present embodiment is the driving power kind of LED filament lamp common on the market
Class, driving power 11 are mainly drawn by circuit board 111 and the wrapping post being installed on circuit board 111 112, middle lead 114 and side
Line 113 forms.The work of the winding mechanism 2 of present embodiment is that the conducting wire 124 being connected with LED light strand 122 is wrapped in
On wrapping post 112 in driving power 11.
As shown in Fig. 1~18, which includes board 1 and the station turn for being set to board 1
Disk 3, driving power feed mechanism 4, winding mechanism 2, the first wire stripping mechanism 5, the second wire stripping mechanism 6, lamp cap feed mechanism 7 and just
Product lamps and lanterns discharging mechanism 8.
Station turnplate 3 is rotatably installed on board 1 and for carrying driving power 11 and lamp main body 12, driving power
Feed mechanism 4, winding mechanism 2, the first wire stripping mechanism 5, the second wire stripping mechanism 6, lamp cap feed mechanism 7 and certified products lamps and lanterns discharging machine
Structure 8 is set gradually along the periphery of station turnplate 3.
Driving power feed mechanism 4 is configured to driving power 11 being delivered to station turnplate 3；
Winding mechanism 2 is configured to for the conducting wire 124 of lamp main body 12 being wound in outside the wrapping post 112 of driving power 11；
First wire stripping mechanism 5 is configured to shell one of the side lead 113 and middle lead 114 of driving power 11
Line；
Second wire stripping mechanism 6 is configured to the side lead 113 and middle lead 114 of driving power 11 two shelling wherein
Line；
Lamp cap feed mechanism 7 is configured to for lamp cap to be delivered to station turnplate 3 and is installed on lamp main body 12；
Certified products lamps and lanterns discharging mechanism 8 is configured to export mounted certified products lamps and lanterns.
As shown in figure 5, the driving power feeding device 4 of present embodiment include the first rack 41, the second driving mechanism 42,
Driving power objective table 43 and the first clamping conveying mechanism 44.First rack 41 is installed on the side of board 1, the second driving machine
Structure 42 is installed on the first rack 41, for driving driving power objective table 43 to rotate.Driving power objective table 43 is multiple and pacifies
Loaded on the second driving mechanism 42.First clamping conveying mechanism 44 be installed on the first rack 41 and for by driving power 11 from driving
It is clamped on power supply objective table 43 and is delivered to station turnplate 3.
Second driving mechanism 42 of present embodiment includes the 6th actuator 421, the 4th conveyer belt 422 and the first sliding tooth
Wheel 423.First driving gear 423 is rotatably installed on the first rack 41, and the 4th conveyer belt 422 is sheathed on the first driving gear
423.43 fixed ring of driving power objective table is set to the outer surface of the 4th conveyer belt 422.6th actuator 421 of present embodiment
It is fixedly installed in the first rack 41 and is located at the lower section of the first driving gear 423, the 6th actuator 421 is motor.First driving
Gear 423 is two, one of them first driving gear 423 is sheathed on the periphery at the driving end of the 6th actuator 421.The 6th
Under the driving of actuator 421, the 4th conveyer belt 422 drives all driving power objective tables 43 to rotate.
First clamping conveying mechanism 44 of present embodiment includes the first gripper assembly 441, the second height adjustment Z axis component
Y-axis component 443 is fed before and after 442 and second.First gripper assembly 441 is installed on the second height adjustment Z axis component 442, is used for
Realize the clamping to driving power；Second height adjustment Z axis component 442 is installed on the second front and back and feeds Y-axis component 443, is used for
The first gripper assembly 441 is driven to complete the feeding in short transverse；Second front and back feeding Y-axis component 443 is installed on the first rack
41, for driving the first gripper assembly 441 to complete the feeding on front-rear direction.
Second height adjustment Z axis component 442 of present embodiment includes the 8th actuator 442a, the 5th guide rail 442b and the
Five sliding block 442c.First gripper assembly 441 is fixedly installed in one end of the 5th sliding block 442c, and the 5th guide rail 442b is installed on second
Front and back feeds Y-axis component 443.The other end of 5th sliding block 442c is sheathed on the 5th guide rail 442b and the 5th guide rail 442b sliding and matches
It closes, the driving end of the 8th actuator 442a is fixedly connected with the 5th sliding block 442c.8th actuator 442a of present embodiment is
Telescopic cylinder, under the driving of the 8th actuator 442a, the 5th sliding block 442c can be slided up and down along the 5th guide rail 442b, and then band
Dynamic first gripper assembly 441 slides up and down, and realizes the adjusting of the first gripper assembly 441 in the height direction.
Second front and back feeding Y-axis component 443 of present embodiment includes the 9th actuator 443a, the 6th guide rail 443b and the
Six sliding block 443c.5th guide rail 442b of the second height adjustment Z axis component 442 is fixedly installed in one end of the 6th sliding block 443c,
6th guide rail 443b is installed on the second rack 81.The other end of 6th sliding block 443c is sheathed on the 6th guide rail 443b and the 6th guide rail
443b is slidably matched, and the driving end of the 9th actuator 443a is fixedly connected with the 6th sliding block 443c.The 9th of present embodiment drives
Moving part 443a is telescopic cylinder, and under the driving of the 9th actuator 443a, the 6th sliding block 443c can be before and after the 6th guide rail 443b
Sliding, and then drive the second height adjustment Z axis component 442 and be installed on the first clamping of the second height adjustment Z axis component 442
Component 441 slides back and forth together, realizes the adjusting of the first gripper assembly 441 in the longitudinal direction.
First gripper assembly 441 of present embodiment includes third clamp arm 441a and the 7th actuator 441b.7th driving
Part 441b is fixedly installed in the side of the 5th sliding block 442c of the second height adjustment Z axis component 442.The upper end of third clamp arm 441a
It is fixedly connected with the driving end of the 7th actuator 441b, lower end is matched with the circuit board 111 of driving power, for clamping driving
Driving power on power supply objective table 43.7th actuator 441b of present embodiment is cylinder, for driving third clamp arm
441a opens or closure.
As shown in Fig. 2, the LED filament lamp production assembly machine of present embodiment further includes conducting wire dressing mechanism 13.Conducting wire
Dressing mechanism 13 divides for the first conducting wire dressing mechanism 13A and the second conducting wire dressing mechanism 13B.First conducting wire dressing mechanism 13A peace
Loaded on board 1 and positioned at the front of driving power feed mechanism 4, the second conducting wire dressing mechanism 13B is installed on board 1 and is located at and drives
The rear of dynamic power supply feed mechanism 4.First conducting wire dressing mechanism 13A and the second conducting wire dressing mechanism 13B and lamp main body 12
Conducting wire 124 matches, for arranging this two conducting wires 124.
As shown in fig. 7, the first conducting wire dressing mechanism 13A of present embodiment includes that third gripper assembly 131 and the 4th is high
Degree adjusts Z axis component 132.Third gripper assembly 131 is installed on the 4th height adjustment Z axis component 132, for realizing to lamps and lanterns master
The clamping of the conducting wire 124 of body 12；4th height adjustment Z axis component 132 is installed on board 1, for driving third gripper assembly 131
Complete the feeding in short transverse.Third gripper assembly 131 includes the 5th clamp arm 131a and the 15th actuator 131b131b.The
One end of five clamp arm 131a is fixedly connected with the driving end of the 15th actuator 131b, the lamps and lanterns on the other end and station turnplate 3
The conducting wire 124 of main body 12 matches, and arranges for the conducting wire 124 to the lamp main body 12 on station turnplate 3.This embodiment party
15th actuator 131b of formula is cylinder, for driving the 5th clamp arm 131a to open or closure.The 4th of present embodiment
Height adjustment Z axis component 132 is the 16th actuator.16th actuator is installed on board 1, the driving end of the 16th actuator
It is fixedly connected with the 15th actuator 131b.16th actuator of present embodiment is telescopic cylinder, in the 16th actuator
Driving under, entire third gripper assembly 131 can move up and down, and realize the adjusting in the height direction of the second gripper assembly 841.
As shown in Fig. 2, the first conducting wire dressing mechanism 13A of present embodiment is three groups.Three group of first conducting wire dressing mechanism
13A sets gradually and is respectively positioned on the front of driving power feed mechanism 4.The structure of three group of first conducting wire dressing mechanism 13A is substantially
Identical, difference is only that the shape of the 5th clamp arm 131a is different.Second conducting wire dressing mechanism 13B is two groups, two group second
Conducting wire dressing mechanism 13B sets gradually and is respectively positioned on the rear of driving power feed mechanism 4.Two group of second conducting wire dressing mechanism
The structure of 13B is roughly the same with the structure of the first conducting wire dressing mechanism 13A, and difference has been only that the shape of the 5th clamp arm 131a
It is different.
The first conducting wire dressing mechanism 13A and the second conducting wire dressing mechanism 13B are respectively arranged in driving power feeder as a result,
The front and rear sides of structure 4 respectively arrange the conducting wire 124 of driving power charging front and back, feed to driving power feed mechanism 4
The purpose that preceding conducting wire 124 is arranged is for the ease of the feeding of driving power 11；After being fed to driving power feed mechanism 4
The purpose that preceding conducting wire 124 is arranged is to carry out coiling work for the ease of winding mechanism 2.
As shown in Fig. 2, the LED filament lamp production assembly machine of present embodiment further includes vision-based detection mechanism 16.Vision
Testing agency 16 is set to board 1 and between the second conducting wire dressing mechanism 13B and winding mechanism 2.Vision-based detection mechanism 16
It can be vision camera, mainly the position of the wrapping post 112 of driving power 11 is detected, be convenient for subsequent winding mechanism 2
Work.If there is the deviation on position, vision-based detection mechanism 16 can send corresponding signal, drive on station turnplate 3
Fixture carries out adjustment appropriate to the position of driving power 11.
As shown in Fig. 8~11, the winding mechanism 2 of present embodiment includes winder 21, the first rotary drive mechanism 22, the
One the 23, first front and back feeding Y-axis mechanism 24, horizontal feed X-axis mechanism and height adjustment Z-axis mechanism 25.Winder 21 is installed on
First rotary drive mechanism 22, the first rotary drive mechanism 22 are installed on height adjustment Z-axis mechanism 25, height adjustment Z-axis mechanism
25 are installed on first level feeding X-axis mechanism 23, and first level feeding X-axis mechanism 23 is installed on the first front and back and feeds Y-axis mechanism
24。
Winder 21 is configured to for the conducting wire 124 of lamp main body 12 being wound in outside the wrapping post 112 of driving power 11；
First rotary drive mechanism 22 is configured to driving winder 21 and rotates；
First level feeding X-axis mechanism 23 is configured to the feeding that driving winder 21 completes horizontal direction；
First front and back feeding Y-axis mechanism 24 is configured to the driving completion of winder 21 and feeds in the front-back direction；
Height adjustment Z-axis mechanism 25 is configured to the feeding that driving winder 21 completes short transverse.
As shown in Fig. 8 and Figure 10~11, the winder 21 of present embodiment includes roll 211, axle sleeve 212 and bolster
213.The upper end of roll 211 is installed on the first rotary drive mechanism 22.First rotary drive mechanism 22 is servo motor.Coiling
The upper end of axis 211 is connect with the first rotary drive mechanism 22 by shaft coupling.The lower end of roll 211 offers an inclined-plane
211b, inclined-plane 211b are matched with conducting wire 124.Axle sleeve 212 is movably set in the periphery of roll 211.Bolster 213 is sheathed on
The periphery of roll 211 and one end is connect with axle sleeve 212, the other end is connect with the first rotary drive mechanism 22.This embodiment party
The bolster 213 of formula is spring.
The winding mechanism 2 of present embodiment further includes axle sleeve driving mechanism 26, and axle sleeve driving mechanism 26 is installed on the first rotation
Turn driving mechanism 22.One end of axle sleeve driving mechanism 26 is matched with bolster 213, under the driving of axle sleeve driving mechanism 26,
Bolster 213 can drive axle sleeve 212 to slide up and down along roll 211.The axle sleeve driving mechanism 26 of present embodiment includes
Fourth drive member 262 and the first clamp arm 261.Fourth drive member 262 is telescopic cylinder.One end of first clamp arm 261 and 4 wheel driven
The driving end of moving part 262 is fixedly connected, and the other end is clamped in bolster 213.Axle sleeve driving mechanism 26 is used for propeller shaft sleeve as a result,
212 move up and down, and then guarantee that conducting wire 124 is bent at inclined-plane 211b, facilitate winding.
Roll 211 is equipped with limit pin shaft 211a, offers limiting slot 212a on axle sleeve 212, limit pin shaft 211a with
Limiting slot 212a is matched.The limit to axle sleeve 212 may be implemented in the cooperation of limit pin shaft 211a and limiting slot 212a as a result,
It prevents moving process beyond stroke range, plays certain safety protection function.
As shown in Figure 8 and Figure 11, the height adjustment Z-axis mechanism 25 of present embodiment is led including the first actuator 251, first
Rail 252, the first sliding block 253 and the first transmission belt 254.First rotary drive mechanism 22 is fixedly installed in the one of the first sliding block 253
End, the first guide rail 252 are installed on first level feeding X-axis mechanism 23.The other end of first sliding block 253 is sheathed on the first guide rail
252 are slidably matched with the first guide rail 252, and the first actuator 251 is installed on the first guide rail 252 and for driving the first sliding block 253
It is slided along the first guide rail 252.First actuator 251 of present embodiment is servo motor.First conveyer belt is installed on first and leads
Rail 252,253 fixing sleeve of the first sliding block are set to the first conveyer belt.One end of first conveyer belt is sheathed on the drive of the first actuator 251
Outside moved end, under the driving of the first actuator 251, the first transmission belt 254 can rotate, so drive the first sliding block 253 along
The sliding of first guide rail 252.The first actuator 251 can drive the first sliding block 253 to slide up and down along the first guide rail 252 as a result, into
And the first rotary drive mechanism 22 and the winder 21 being installed on the first rotary drive mechanism 22 is driven to slide up and down together,
Realize the adjusting of winder 21 in the height direction.
The first level feeding X-axis mechanism 23 of present embodiment is sliding including the second actuator 231, the second guide rail 232, second
Block 233 and the second conveyer belt (not marked in figure).The structure of first level feeding X-axis mechanism 23 and height adjustment Z-axis mechanism 25
It is essentially identical.First guide rail 252 of height adjustment Z-axis mechanism 25 is fixedly installed in one end of the second sliding block 233.Second guide rail
232, which are installed on the first front and back, feeds Y-axis mechanism 24, and the other end of the second sliding block 233 is sheathed on the second guide rail 232 and the second guide rail
232 are slidably matched.Second actuator 231 is installed on the second guide rail 232 and for driving the second sliding block 233 along the second guide rail 232
Sliding.Second actuator 231 of present embodiment is servo motor.Second conveyer belt is installed on the second guide rail 232, the second sliding block
233 fixing sleeves are set to the second conveyer belt.One end of second conveyer belt is sheathed on outside the driving end of the second actuator 231, second
Under the driving of actuator 231, the second transmission belt 234 can rotate, and then drive the second sliding block 233 sliding along the second guide rail 232
It is dynamic.The second actuator 231 can drive the second sliding block 233 along the horizontal sliding of the second guide rail 232 as a result, and then with dynamic height tune
Save Z-axis mechanism 25, the first rotary drive mechanism 22 and the winder 21 being installed on the first rotary drive mechanism 22 water together
It is smooth dynamic, realize the adjusting of winder 21 in the horizontal direction.
First front and back feeding Y-axis mechanism 24 includes third actuator 241, third guide rail 242, third sliding block 243 and third
Conveyer belt (does not mark) in figure.First front and back feeding Y-axis mechanism 24 and the structure of height adjustment Z-axis mechanism 25 are essentially identical.The
Second guide rail 232 of one horizontal feed X-axis mechanism 23 is fixedly installed in one end of third sliding block 243.Third sliding block 243 it is another
End cap is set to third guide rail 242 and is slidably matched with third guide rail 242, and third actuator 241 is installed on third guide rail 242 and is used for
Third sliding block 243 is driven to slide along third guide rail 242.The third actuator 241 of present embodiment is servo motor.Third transmission
Band is installed on third guide rail 242, and 243 fixing sleeve of third sliding block is set to third conveyer belt.One end of third conveyer belt is sheathed on
Outside the driving end of three actuators 241, under the driving of third actuator 241, third transmission belt 244 can rotate, and then drive
Third sliding block 243 is slided along third guide rail 242.Third actuator 241 can drive third sliding block 243 to lead along third as a result,
Rail 242 slides back and forth, and then first level is driven to feed X-axis mechanism 23, height adjustment Z-axis mechanism 25, the first rotary driving machine
Structure 22 and the winder 21 being installed on the first rotary drive mechanism 22 slide back and forth together, realize winder 21 in front and back
Upward adjusting.
The working principle of the winder 21 of present embodiment are as follows:
When needing to carry out coiling work, the 23, first front and back feeding Y-axis mechanism 24, first level feeding X-axis mechanism can be driven
Dynamic winder 21 reaches suitable position, and then under the driving of height adjustment Z-axis mechanism 25, winder 21 is moved down, and
Axle sleeve 212 can be moved up under the driving of axle sleeve driving mechanism 26 at this time, so that axle sleeve 212 will not shelter from roll 211
Inclined-plane 211b, at this time conducting wire 124 can across roll 211, on inclined-plane under the action of 211b, conducting wire 124 can be bent over, then
Axle sleeve 212 moves down under the driving of axle sleeve driving mechanism 26, and conducting wire 124 can be pressed in axle sleeve 212 and roll at this time
Between 211, Y-axis mechanism finally is fed in the first rotary drive mechanism 22 and the 23, first front and back of first level feeding X-axis mechanism
24, under the common driving of height adjustment Z-axis mechanism 25, roll 211 can be rotated round the periphery of wrapping post 112, so that conducting wire
124 by automatic winding in the periphery of wrapping post 112.
The four-axis system that winding mechanism 2 of the invention is adjusted using X-axis, Y-axis, Z axis and rotation, in the first rotation driving
Mechanism 22, front and back feeding Y-axis mechanism 24, first level feeding X-axis mechanism 23, first and height adjustment Z-axis mechanism 25 it is common
Under effect, the conducting wire 124 in lamp main body 12 can be wrapped on the wrapping post 112 of driving power 11 by winder 21 automatically,
Complete the connection of conducting wire 124 and driving power 11, high degree of automation, assembly efficiency height.
As shown in figure 12, the LED filament lamp production assembly machine of present embodiment further includes side lead dressing mechanism 14, side
Lead dressing mechanism 14 is installed on board 1 and between winding mechanism 2 and the first wire stripping mechanism 5, side lead dressing mechanism 14
It is matched with the side lead 113 of driving power 11, for arranging side lead 113.Side lead dressing mechanism 14 is installed on as a result,
Before one wire stripping mechanism 5, to i.e. will the side lead 113 of peeling arrange, and then carry out side lead convenient for the first wire stripping mechanism 5
113 peeling work.
The side lead dressing mechanism 14 of present embodiment includes push rod component 141 and the second horizontal feed X-axis component 142.
Push rod component 141 is installed on the second horizontal feed X-axis component 142, for realizing the arrangement of the side lead 113 to driving power；
Second horizontal feed X-axis component 142 is installed on board 1, for driving push rod component 141 to complete the feeding in horizontal direction.Top
Bar assembly 141 includes mandril 141a and the 17th actuator 141b.The drive of one end of mandril 141a and the 17th actuator 141b
Moved end is fixedly connected, and the other end is matched with the side lead 113 of the driving power 11 on station turnplate 3, for station turnplate 3
On the side lead 113 of driving power 11 arranged.17th actuator 141b of present embodiment is cylinder, for driving
Mandril 141a is flexible.Second horizontal feed X-axis component 142 of present embodiment include the 18th actuator (being not drawn into figure),
8th guide rail 142a and the 8th sliding block 142b.17th actuator 141b of push rod component 141 is fixedly installed in the 8th sliding block
One end of 142b.8th guide rail 142a is installed on board 1, and the other end of the 8th sliding block 142b is sheathed on the 8th guide rail 142a and
Eight guide rail 142a are slidably matched.18th actuator is installed on board 1 and for driving the 8th sliding block 142b along the 8th guide rail
142a sliding.The linkage structure that 18th actuator of present embodiment can drive for motor or cylinder.It is driven the 18th
Under the driving of moving part, the 8th sliding block 142b can be slided along the 8th guide rail 142a, and then drive push rod component 141 horizontal together
Sliding realizes the adjusting of push rod component 141 in the horizontal direction, completes the housekeeping of side lead 113.As shown in figure 3, this reality
The side lead dressing mechanism 14 for applying mode is two groups.Two groups of side lead dressing mechanisms 14 set gradually and are respectively positioned on winding mechanism 2
Between the first wire stripping mechanism 5.The structure of two groups of side lead dressing mechanisms 14 is roughly the same, and difference is only that push rod component 141
Mandril 141a shape it is different, while one be horizontal feed, another for front and back feed.
First wire stripping mechanism 5 of present embodiment is used to carry out peeling to the side lead 113 in driving power 11；Second stripping
Line mechanism 6 is used to carry out peeling to the middle lead 114 in driving power 11.As shown in figure 13, the first wire stripping mechanism 5 includes first
Driving mechanism 51, the first wire stripping component 52, the 4th guide rail 53 and Four-slider 54.First wire stripping component 52 is fixedly installed in the 4th
One end of sliding block 54, the 4th guide rail 53 are installed on board 1, and the other end of Four-slider 54 is sheathed on the 4th guide rail 53 and leads with the 4th
Rail 53 is slidably matched, and the first driving mechanism 51 is installed on board 1 and for driving Four-slider 54 to slide along the 4th guide rail 53, the
One wire stripping component 52 under the driving of the first driving mechanism 51 can side lead 113 to driving power carry out peeling.First drives
Motivation structure 51 is installed on board 1 and for driving Four-slider 54 to slide along the 4th guide rail 53.First driving of present embodiment
The linkage structure that mechanism 51 can drive for motor or cylinder.First wire stripping component 52 of present embodiment includes the second clamp arm
521 and the 5th actuator 522.5th actuator 522 is fixedly installed in the top of Four-slider 54.One end of second clamp arm 521
It is fixedly connected with the driving end of the 5th actuator 522, the other end is used to clamp the side lead 113 of driving power 11.This embodiment party
5th actuator 522 of formula is cylinder, for driving the second clamp arm 521 to open or closure.Lamp after the completion of coiling as a result,
When tool main body 12 and driving power 11 are transported to the first 5 corresponding station of wire stripping mechanism, the first driving mechanism 51 is started to work,
Under the driving of the first driving mechanism 51, Four-slider 54 drives the first wire stripping component 52 along 53 forward slip of the 4th guide rail
It moves forward, the side lead 113 of driving power 11 will be clamped behind 52 in-position of the first wire stripping component, then again in the first driving
It under the driving of mechanism 51, integrally moves backward, completes the peeling to the side lead 113 of driving power 11.
As shown in Fig. 2, LED filament lamp production assembly machine further includes middle lead dressing mechanism 15, middle lead dressing mechanism
15 are installed on board 1 and between the first wire stripping mechanism 5 and the second wire stripping mechanism 6, middle lead dressing mechanism 15 and driving electricity
The middle lead 114 in source 11 matches, for lead 114 in arranging.Middle lead dressing mechanism 15 is installed on the second wire stripper as a result,
Before structure 6, to i.e. will the middle lead 114 of peeling arrange, and then convenient for the second wire stripping mechanism 6 carry out in lead 114 stripping
Skin work.The middle lead dressing mechanism 15 of present embodiment is two groups.Lead dressing mechanism 15 is set gradually and equal position in two groups
Between the first wire stripping mechanism 5 and the second wire stripping mechanism 6.The structure of lead dressing mechanism 15 is arranged with two groups of side leads in two groups
The structure of mechanism 14 is roughly the same, and difference is only that the structure for arranging lead is clamp arm perhaps mandril 141a clamp arm or mandril
141a shape is different.
As shown in figure 3, the second wire stripping mechanism 6 of present embodiment is set to board 1 and is located at middle lead dressing mechanism 15
Rear.The structure of second wire stripping mechanism 6 is similar with the structure of the first wire stripping mechanism 5, and difference is only that the object of peeling not
Together, the first wire stripping mechanism 5 is to carry out peeling to the side lead 113 of driving power 11, and the second wire stripping mechanism 6 is then to driving power
11 middle lead 114 carries out peeling.
As shown in Figure 14 and Figure 15, the lamp cap feed mechanism 7 of present embodiment include lamp cap feed well 71, lamp cap level into
To X-axis component 72, third clamping conveying mechanism 73 and the 4th gripper assembly 74.Lamp cap feed well 71 is installed on the side of board 1,
For holding lamp cap.Lamp cap horizontal feed X-axis component 72 is installed on board 1 and is located at the discharge end of lamp cap feed well 71, uses
In the lamp cap of clamping lamp cap feed well 71.Third clamping conveying mechanism 73 is installed on board 1 and for lamp cap is horizontal from lamp cap
It clamped at feeding X-axis component 72, convey and install to the lamp main body 12 on station turnplate 3.The installation of 4th gripper assembly 74
In board 1, for clamping the top line 125 of lamp main body 12.
The lamp cap horizontal feed X-axis component 72 of present embodiment includes the 19th actuator 721 and lamp cap placement plate 722,
Lamp cap placement plate 722 is fixedly connected with the driving end of the 19th actuator 721.One and lamp cap are offered in lamp cap placement plate 722
The mounting groove 722a to match.19th actuator 721 of present embodiment is telescopic cylinder, in the 19th actuator 721
Under driving, entire lamp cap placement plate 722 can move horizontally at the discharge end of lamp cap feed well 71, so catch from lamp cap into
Hopper 71 conveys the lamp cap to come, then waits and being clamped.
The third clamping conveying mechanism 73 of present embodiment includes the 5th gripper assembly 731, the 5th height adjustment Z axis component
Y-axis component 733 is fed before and after 732 and the 4th.5th gripper assembly 731 is installed on the 5th height adjustment Z axis component 732, is used for
Realize the clamping to lamp cap；5th height adjustment Z axis component 732 is installed on the 4th front and back and feeds Y-axis component 733, for driving
5th gripper assembly 731 completes the feeding in short transverse；4th front and back feeding Y-axis component 733 is installed on board 1, for driving
Dynamic 5th gripper assembly 731 completes the feeding on front-rear direction.
5th height adjustment Z axis component 732 of present embodiment includes the 21st actuator.21st actuator peace
Y-axis component 733 is fed loaded on the 4th front and back, the driving end of the 21st actuator is fixedly connected with the 5th gripper assembly 731.This
21st actuator of embodiment is telescopic cylinder, under the driving of the 21st actuator, entire 5th gripper assembly
731 can move up and down, and realize the adjusting in short transverse.
Present embodiment the 4th front and back feeding Y-axis component 733 include the 20th actuator 733a, the 9th guide rail 733b and
9th sliding block 733c.21st actuator is fixedly installed in one end of the 9th sliding block 733c, and the 9th guide rail 733b is installed on machine
Platform 1.The other end of 9th sliding block 733c is sheathed on the 9th guide rail 733b and the 9th guide rail 733b and is slidably matched, the 20th actuator
The driving end of 733a is fixedly connected with the 9th sliding block 733c.20th actuator 733a of present embodiment is telescopic cylinder,
Under the driving of 20th actuator 733a, the 9th sliding block 733c can slide back and forth along the 9th guide rail 733b, and then drive the 5th is high
Degree adjusts Z axis component 732 and is installed on the 5th gripper assembly 731 of the 5th height adjustment Z axis component 732 front and back is sliding together
It is dynamic, realize the adjusting of the 5th gripper assembly 731 in the longitudinal direction.
4th gripper assembly 74 of present embodiment includes the 7th clamp arm 741 and the 23rd actuator 742.23rd
Actuator 742 is fixedly installed in board 1.The fixed company in one end of 7th clamp arm 741 and the driving end of the 23rd actuator 742
It connects, the other end is matched with the top line 125 of lamp main body 12, for clamping the top line 125 of lamp main body 12.Present embodiment
23rd actuator 742 is cylinder, for driving the 7th clamp arm 741 to open or closure.
5th gripper assembly 731 of present embodiment includes the 6th clamp arm 731a and the 22nd actuator 731b.Second
12 actuator 731b are fixedly installed in the lower end of the 21st actuator of the 5th height adjustment Z axis component 732.6th clamp arm
One end of 731a is fixedly connected with the driving end of the 22nd actuator 731b, and the other end is matched with lamp cap, is used for lamp cap
It clamps, convey and install to the lamp main body 12 on station turnplate 3.22nd actuator 731b of present embodiment is gas
Cylinder, for driving the 6th clamp arm 731a to open or closure.
As shown in Figure 16~17, the certified products lamps and lanterns discharging mechanism 8 of present embodiment includes the second rack 81, third driving machine
Structure 82, lamps and lanterns objective table 83 and the second clamping conveying mechanism 84.Second rack 81 is installed on the side of board 1, third driving
Mechanism 82 is installed on the second rack 81, for driving lamps and lanterns objective table 83 to rotate.Lamps and lanterns objective table 83 is multiple and is installed on the
Three driving mechanisms 82.Second clamping conveying mechanism 84 is installed on the second rack 81 and for pressing from both sides finished lamps from station turnplate 3
It takes and is delivered on lamps and lanterns objective table 83.The glass envelope of one Yu lamps and lanterns are opened up on each lamps and lanterns objective table 83 of present embodiment
The cavity that shell 121 matches.
The third driving mechanism 82 of present embodiment includes the tenth actuator 821, chain 822 and the second driving gear 823.
Second driving gear 823 is rotatably installed on the second rack 81, and chain 822 is sheathed on the second driving gear 823.Lamps and lanterns loading
83 fixed ring of platform is set to the surface of chain 822.Tenth actuator 821 of present embodiment be fixedly installed in the second rack 81 and
Positioned at the lower section of the second driving gear 823, the tenth actuator 821 is motor.Second driving gear 823 is two, one of them
Second driving gear 823 is sheathed on the periphery at the driving end of the tenth actuator 821.Under the driving of the tenth actuator 821, chain
822 drive all lamps and lanterns objective tables 83 to rotate.
Second clamping conveying mechanism 84 of present embodiment includes the second gripper assembly 841, third height adjusting Z axis component
842 and third before and after feed Y-axis component 843.Second gripper assembly 841 feeds Y-axis component 843 before and after being installed on third, is used for
Realize the clamping to certified products lamps and lanterns；Feeding Y-axis component 843 is installed on third height and adjusts Z axis component 842 before and after third, is used for
The second gripper assembly 841 is driven to complete the feeding on front-rear direction；Third height adjusts Z axis component 842 and is installed on the second rack
81, for driving the second gripper assembly 841 to complete the feeding in short transverse.
Before and after the third of present embodiment feeding Y-axis component 843 include the 11st actuator 843a, the 7th guide rail 843c and
7th sliding block 843b.Second gripper assembly 841 is fixedly installed in one end of the 7th sliding block 843b, and the 7th guide rail 843c is installed on
Three height adjustment Z axis components 842.The other end of 7th sliding block 843b is sheathed on the 7th guide rail 843c and the 7th guide rail 843c and slides
Cooperation, the driving end of the 11st actuator 843a is fixedly connected with the 7th sliding block 843b.11st actuator of present embodiment
843a is telescopic cylinder, and under the driving of the 11st actuator 843a, the 7th sliding block 843b can be sliding before and after the 7th guide rail 843c
It is dynamic, and then the second gripper assembly 841 is driven to slide back and forth together, realize the adjusting of the second gripper assembly 841 in the longitudinal direction.
It includes the 12nd actuator that the third height of present embodiment, which adjusts Z axis component 842,.12nd actuator is installed on
The driving end of the 81, the 12nd actuator of second rack is fixedly connected with the lower end surface of the 7th guide rail 843c.The of present embodiment
12 actuators are telescopic cylinder, under the driving of the 12nd actuator, feeding Y-axis component 843 and peace before and after entire third
It can be moved up and down together loaded on the second gripper assembly 841 before and after third on feeding Y-axis component 843, realize the second gripper assembly
841 adjusting in the height direction.
Second gripper assembly 841 of present embodiment includes the 4th clamp arm 841a and the 13rd actuator 841b.13rd
Actuator 841b is fixedly installed in the side of the 7th sliding block 843b of third front and back feeding Y-axis component 843.4th clamp arm 841a's
One end is fixedly connected with the driving end of the 13rd actuator 841b, and the other end is matched with the certified products lamps and lanterns on station turnplate 3, is used
It clamps in by the certified products lamps and lanterns on station turnplate 3 onto lamps and lanterns objective table 83.13rd actuator 841b of present embodiment is
Cylinder, for driving the 4th clamp arm 841a to open or closure.
As shown in Fig. 2, the LED filament lamp production assembly machine of present embodiment further includes waste product lamps and lanterns discharging mechanism 10,
Waste product lamps and lanterns discharging mechanism 10 is installed on board 1 and is located at the rear of certified products lamps and lanterns discharging mechanism 8.Waste product lamps and lanterns discharging mechanism 10
For waste product lamps and lanterns to be exported.The of the waste product lamps and lanterns discharging mechanism 10 of present embodiment and certified products lamps and lanterns discharging mechanism 8
The structure of two clamping conveying mechanisms 84 is identical, and difference is only that waste product lamps and lanterns discharging mechanism 10 is directly mounted at board 1.
As shown in figure 18, the LED filament lamp production assembly machine of present embodiment further includes mechanism for testing 9, mechanism for testing 9
It is installed on board 1 and between the second wire stripping mechanism 6 and lamp cap feed mechanism 7, mechanism for testing 9 whether can for detecting lamps and lanterns
Enough normal power-ups.The mechanism for testing 9 of present embodiment includes the 14th actuator 91, the 8th clamp arm 92 and the 9th clamp arm 93.The
14 actuators 91 are installed on board 1.The driving of one end of the 8th clamp arm 92 and the 9th clamp arm 93 and the 14th actuator 91
End is linked connection by linkage rod structure.Driving power to be tested on the other end and station turnplate 3 of 8th clamp arm 92
11 middle lead 114 matches, the side lead of driving power to be tested on the other end and station turnplate 3 of the 9th clamp arm 93
113 match.8th clamp arm 92 and the 9th clamp arm 93 are connected with external power supply.When the 8th clamp arm 92 and the 9th clamp arm 93 are distinguished
When clamping the middle lead 114 and side lead 113 of driving power, it is powered, judges coil winding machine by detecting whether bright light
Whether structure 2 is effective coiling, and then judges the quality of lamps and lanterns.Mechanism for testing 9 goes out with certified products lamps and lanterns discharging mechanism 8, waste product lamps and lanterns
Material mechanism 10 matches.As a result, when the lamps and lanterns qualification that mechanism for testing 9 detects, then the lamps and lanterns can be discharged by certified products lamps and lanterns
Mechanism 8 is output to next process.If the lamps and lanterns of detection are unqualified, which can be defeated by waste product lamps and lanterns discharging mechanism 10
Out.
The LED filament lamp production of the invention working principle of assembly machine are as follows:
As depicted in figs. 1 and 2, the station turnplate 3 of present embodiment rotates counterclockwise, and artificial or machine is set in upper lamp position
Lamp main body 12 is placed on the fixture of station turnplate 3 by A, and lamp main body 12 is conveyed under the rotation driving of station turnplate 3
To the first conducting wire dressing mechanism 13A, the first conducting wire dressing mechanism 13A arranges the conducting wire 124 of lamp main body 12, works as lamp
When tool main body 12 is transported at driving power feed mechanism 4, driving power 11 can be clamped and be placed by driving power feed mechanism 4
In the top of lamp main body 12, then lamp main body 12 and driving power 11 are defeated together under the rotation driving of station turnplate 3
It send to the second conducting wire dressing mechanism 13B, the second conducting wire dressing mechanism 13B carries out the conducting wire 124 of lamp main body 12 whole again
Reason, continues to transport at vision-based detection mechanism 16, and vision-based detection mechanism 16, which detects, is transported to winding mechanism 2 after qualification, and two groups
It is complete on two wrapping posts 112 that two conducting wires 124 of lamp main body 12 are wrapped in driving power 11 by winding mechanism 2 respectively
At the connection of driving power 11 and lamp main body 12, the lamps and lanterns after the completion of coiling are transported to side lead dressing mechanism 14, and side is drawn
Line dressing mechanism 14 arranges the side lead 113 in driving power 11, is then sent to the first wire stripping mechanism 5, the
One wire stripping mechanism 5 carries out wire stripping to the side lead 113 in driving power 11, and it is whole that the lamps and lanterns after the completion of wire stripping are transported to middle lead
Mechanism 15 is managed, middle lead dressing mechanism 15 arranges the middle lead 114 in driving power 11, is then sent to second
Wire stripping mechanism 6, the second wire stripping mechanism 6 carry out wire stripping to the middle lead 114 in driving power 11, and the lamps and lanterns after the completion of wire stripping are defeated
It send to mechanism for testing 9 and is tested, the lamps and lanterns tested are transported at lamp cap feed mechanism 7, and lamp cap feed mechanism 7 is by lamp cap
It is installed on lamp main body 12, completes preliminary assembling, detect qualified certified products lamps and lanterns and pass through the output of certified products lamps and lanterns discharging mechanism 8 extremely
Next process detects underproof lamps and lanterns and is exported by waste product lamps and lanterns discharging mechanism 10.
LED filament lamp production assembly machine of the invention from driving power 11 be fed to coiling, wire stripping whole-course automation into
Row, high production efficiency, assembling quality are high；In entire production process almost without human intervention, it can save a large amount of artificial, drop significantly
Low cost of labor.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.
Claims (10)
1.LED filament lamp production assembly machine, which is characterized in that including board (1) and be set to the station turnplate of board (1)
(3), driving power feed mechanism (4), winding mechanism (2), the first wire stripping mechanism (5), the second wire stripping mechanism (6), lamp cap feeding
Mechanism (7) and certified products lamps and lanterns discharging mechanism (8), the station turnplate (3) are rotatably installed on board (1) and drive for carrying
Dynamic power supply (11) and lamp main body (12), the driving power feed mechanism (4), winding mechanism (2), the first wire stripping mechanism (5),
Second wire stripping mechanism (6), lamp cap feed mechanism (7) and certified products lamps and lanterns discharging mechanism (8) are successively set along the periphery of station turnplate (3)
It sets；
The driving power feed mechanism (4) is configured to driving power (11) being delivered to station turnplate (3)；
The winding mechanism (2) is configured to for the conducting wire (124) of lamp main body (12) to be wound in the wrapping post of driving power (11)
(112) outside；
First wire stripping mechanism (5) is configured to one of the side lead (113) of driving power (11) and middle lead (114)
Carry out wire stripping；
Second wire stripping mechanism (6) be configured to the side lead (113) and middle lead (114) of driving power (11) wherein two
Carry out wire stripping；
The lamp cap feed mechanism (7) is configured to for lamp cap to be delivered to station turnplate (3) and is installed on lamp main body (12)；
The certified products lamps and lanterns discharging mechanism (8) is configured to export mounted certified products lamps and lanterns.
2. LED filament lamp production assembly machine according to claim 1, which is characterized in that it further include mechanism for testing (9),
The mechanism for testing (9) is installed on board (1) and between the second wire stripping mechanism (6) and lamp cap feed mechanism (7), the survey
Test-run a machine structure (9) is matched with certified products lamps and lanterns discharging mechanism (8), and whether the mechanism for testing (9) is for detecting lamps and lanterns can be normal
It is powered.
3. LED filament lamp production assembly machine according to claim 2, which is characterized in that further include the discharging of waste product lamps and lanterns
Mechanism (10), after the waste product lamps and lanterns discharging mechanism (10) is installed on board (1) and is located at certified products lamps and lanterns discharging mechanism (8)
Side, the waste product lamps and lanterns discharging mechanism (10) match with mechanism for testing (9), and the waste product lamps and lanterns discharging mechanism (10) is used for will
Waste product lamps and lanterns are exported.
4. LED filament lamp production assembly machine according to claim 1, which is characterized in that first wire stripping mechanism (5)
Including the first driving mechanism (51), the first wire stripping component (52), the 4th guide rail (53) and Four-slider (54), first wire stripping
Component (52) is fixedly installed in one end of Four-slider (54), and the 4th guide rail (53) is installed on board (1), and the described 4th is sliding
The other end of block (54) is sheathed on the 4th guide rail (53) and is slidably matched with the 4th guide rail (53), the first driving mechanism (51) peace
Loaded on board (1) and for driving Four-slider (54) to slide along the 4th guide rail (53), the first wire stripping component (52) is the
Under the driving of one driving mechanism (51) can one of side lead (113) to driving power (11) and middle lead (114) into
Row peeling.
5. LED filament lamp production assembly machine according to claim 1, which is characterized in that further include conducting wire dressing mechanism
(13), the conducting wire dressing mechanism (13) is installed on board (1) and is located at the front of driving power feed mechanism (4), described to lead
Line dressing mechanism (13) is matched with the conducting wire (124) of lamp main body (12), for arranging conducting wire (124).
6. LED filament lamp production assembly machine according to claim 1, which is characterized in that further include side lead collator
Structure (14), the side lead dressing mechanism (14) are installed on board (1) and are located at winding mechanism (2) and the first wire stripping mechanism (5)
Between, the side lead dressing mechanism (14) matches with the side lead (113) of driving power (11), for arranging side lead
(113)。
7. LED filament lamp production assembly machine according to claim 1, which is characterized in that further include middle lead collator
Structure (15), the middle lead dressing mechanism (15) are installed on board (1) and are located at the first wire stripping mechanism (5) and the second wire stripping mechanism
(6) between, the middle lead dressing mechanism (15) matches with the middle lead (114) of driving power (11), for drawing in arranging
Line (114).
8. described in any item LED filament lamp production assembly machines according to claim 1~7, which is characterized in that the coil winding machine
Structure (2) includes winder (21), the first rotary drive assembly (22), first level feeding X-axis component (23), the first front and back feeding
Y-axis component (24) and the first height adjustment Z axis component (25), the winder (21) are installed on the first rotary drive assembly
(22), first rotary drive assembly (22) is installed on the first height adjustment Z axis component (25), the first height adjustment Z
Shaft assembly (25) is installed on first level feeding X-axis component (23), and first level feeding X-axis component (23) is installed on first
Front and back feeds Y-axis component (24)；
The winder (21) is configured to for the conducting wire (124) of lamp main body (12) to be wound in the wrapping post of driving power (11)
(112) outside；
First rotary drive assembly (22) is configured to driving winder (21) rotation；
First level feeding X-axis component (23) is configured to the feeding that horizontal direction is completed in driving winder (21)；
First front and back feeding Y-axis component (24) is configured to driving winder (21) and completes to feed in the front-back direction；
The first height adjustment Z axis component (25) is configured to the feeding that short transverse is completed in driving winder (21).
9. LED filament lamp according to claim 8 production assembly machine, which is characterized in that the winder (21) includes
The upper end of roll (211), axle sleeve (212) and bolster (213), the roll (211) is installed on the first rotation driving group
The lower end of part (22), the roll (211) offers an inclined-plane (211b), and the inclined-plane (211b) and conducting wire (124) match
It closes, the axle sleeve (212) is movably set in the periphery of roll (211), and the bolster (213) is sheathed on roll (211)
Periphery and one end connect with axle sleeve (212), the other end is connect with the first rotary drive assembly (22).
10. LED filament lamp production assembly machine according to claim 9, which is characterized in that the winding mechanism (2) is also
Including axle sleeve driving mechanism (26), the axle sleeve driving mechanism (26) is installed on the first rotary drive assembly (22), the axle sleeve
One end of driving mechanism (26) is matched with bolster (213), under the driving of the axle sleeve driving mechanism (26), the buffering
Part (213) can drive axle sleeve (212) to slide up and down along roll (211).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910361310.9A CN110323653B (en) | 2019-04-30 | 2019-04-30 | Assembly machine for producing LED filament lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910361310.9A CN110323653B (en) | 2019-04-30 | 2019-04-30 | Assembly machine for producing LED filament lamp |
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| Publication Number | Publication Date |
|---|---|
| CN110323653A true CN110323653A (en) | 2019-10-11 |
| CN110323653B CN110323653B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910361310.9A Active CN110323653B (en) | 2019-04-30 | 2019-04-30 | Assembly machine for producing LED filament lamp |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404980A (en) * | 2020-11-11 | 2021-02-26 | 广州力硕智能科技有限公司 | Automatic lamp tube assembly production line |
| CN115091161A (en) * | 2022-07-05 | 2022-09-23 | 江苏浦亚照明科技股份有限公司 | Production and assembly equipment of LED filament lamp |
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| CN106998027A (en) * | 2017-06-05 | 2017-08-01 | 康怀旺 | A kind of fully automatic wire winding machine |
| CN107388086A (en) * | 2017-08-29 | 2017-11-24 | 珠海市博杰电子有限公司 | The full-automatic assemble method of LED string |
| CN209981702U (en) * | 2019-04-30 | 2020-01-21 | 广东大唐永恒智能科技有限公司 | Assembly machine for producing LED filament lamp |
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| CN101847507A (en) * | 2010-04-28 | 2010-09-29 | 珠海恒阳科技有限公司 | Full-automatic coiling machine |
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| CN112404980A (en) * | 2020-11-11 | 2021-02-26 | 广州力硕智能科技有限公司 | Automatic lamp tube assembly production line |
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| CN115091161A (en) * | 2022-07-05 | 2022-09-23 | 江苏浦亚照明科技股份有限公司 | Production and assembly equipment of LED filament lamp |
| CN115091161B (en) * | 2022-07-05 | 2024-01-09 | 江苏浦亚照明科技股份有限公司 | Production equipment of LED filament lamp |
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|---|---|
| CN110323653B (en) | 2024-02-02 |
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