CN110323651A - A kind of full automatic terminal kludge - Google Patents
A kind of full automatic terminal kludge Download PDFInfo
- Publication number
- CN110323651A CN110323651A CN201910619340.5A CN201910619340A CN110323651A CN 110323651 A CN110323651 A CN 110323651A CN 201910619340 A CN201910619340 A CN 201910619340A CN 110323651 A CN110323651 A CN 110323651A
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- CN
- China
- Prior art keywords
- cylinder
- feed mechanism
- assembling
- cutting agency
- full automatic
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
Abstract
The present invention relates to a kind of full automatic terminal kludges, including lathe, it is fixedly connected on the semi-finished product feed mechanism on the lathe surface, terminal feed mechanism, screw feed mechanism, assembling mechanism and cutting agency, the lathe surface is rotatably connected to turntable, multiple positioning fixtures are fixedly connected on turntable, the assembling mechanism and the cutting agency are set to the turntable side, and the position of the assembling mechanism and the cutting agency is corresponding with the position of the positioning fixture, the terminal feed mechanism is connect with the assembling mechanism bottom, the screw feed mechanism discharge end is provided with the first manipulator, first manipulator is connect with the assembling mechanism by feed pipe, the discharge end of the semi-finished product feed mechanism is provided with the second manipulator, the present invention has rational design, each mechanism cooperates with each other coordination, and it automates Degree is high, and whole need to set corresponding parameter and can assemble terminal, automatic distinguishing qualification and substandard product progress blanking automatically.
Description
Technical field
The present invention relates to part manufacture fields, more particularly to a kind of full automatic terminal kludge.
Background technique
Terminal is the component that battery is connect with external conductor, and in electrotechnics, terminal refers to wiring terminal more, is called terminals
Son, type divide single hole, diplopore, socket, hook etc..The assembling quantity of terminal can use man-made assembly when few, but terminal
It is small in size, manpower is difficult to accurately hold, and the efficiency processed is lower is not suitable for the processing of large-scale assembly line;Existing end
Although subgroup installation can greatly accelerate processing efficiency, the degree of automation is not high, and without corresponding product testing
Link not can guarantee the qualification rate of product.
Summary of the invention
To solve the above problems, the present invention provides a kind of full automatic terminal kludge, can full-automatic loading and unloading, pass through
Servo motor acts on furbuckles, and is cooperated by fibre optical sensor and photoelectric sensor, detects part situation and production in place
Product process situation, guarantee qualification rate.
The present invention provides following technical scheme, a kind of full automatic terminal kludge, including lathe, is fixedly connected on the machine
Semi-finished product feed mechanism, terminal feed mechanism, screw feed mechanism, assembling mechanism and the cutting agency on bed surface, the lathe
Surface pivots are connected with turntable, and multiple positioning fixtures, the assembling mechanism and the blanking machine are fixedly connected on the turntable
Structure is set to the turntable side, and the position phase of the position of the assembling mechanism and the cutting agency and the positioning fixture
Corresponding, the terminal feed mechanism is connect with the assembling mechanism bottom, and the screw feed mechanism discharge end is provided with first
Manipulator, first manipulator are connect with the assembling mechanism by feed pipe, the discharge end of the semi-finished product feed mechanism
It is provided with the second manipulator, the position of second manipulator is corresponding with the positioning fixture position.
By adopting the above technical scheme, it is rotated by the turntable that lathe surface middle part is installed, semi-finished product passes through semi-finished product
Product is transplanted on the positioning fixture on turntable fixed, the orderly rotation of turntable by the second manipulator of feed mechanism discharge end,
Terminal feed mechanism is vibrating disk feeding, by terminal it is orderly be transported to assembling mechanism bottom position corresponding with positioning fixture
Carry out the assembling of terminal, screw feed mechanism is vibrating disk feeding, screw feed mechanism by screw it is orderly be transported to the first machine
Tool hand, the first manipulator torsion threaded portion for being transported to assembling mechanism by feed pipe that screw is orderly, all groups afterwards in place
Mounting mechanism starts the turn of the screw, and turntable continues to rotate after tightening screw, and the product processed carries out blanking, blanking by cutting agency
Mechanism can separate qualified product and rejected product.The quantity of positioning fixture has multiple and is equally spaced around disk edge, turntable
The angle rotated every time is equal, replaces the position of multiple positioning fixtures mutually;Second manipulator, assembling mechanism and cutting agency
Position and positioning fixture position correspond, by turntable rotation make multiple mechanism mutual cooperation continuous works, greatly
Accelerate working efficiency.
Preferably, second manipulator includes vertical plate, the first cylinder, the second cylinder, clamping part, sliding rail and fixed plate,
The vertical plate is fixedly connected on the turntable side, and the sliding rail is fixedly connected on the vertical plate top, the fixed plate sliding
It is connected on the sliding rail, the output end of first cylinder is connect with fixed plate, and the clamping part is slidably connected to described solid
The output end of fixed board side, second cylinder is connect with the clamping part.
By adopting the above technical scheme, vertical plate one end is bolted on lathe surface, and sliding rail is set to vertical plate top, sliding
The fixed plate that can be horizontally slipped is installed on rail, the clamping part that can move up and down, the first cylinder peace are installed in fixed plate
Output end mounted in sliding rail one end and the first cylinder is connected with fixed plate, drives fixed plate left and right on the slide rail by the first cylinder
It is mobile;Second cylinder is mounted at the top of clamping part, is controlled clamping part by the second cylinder and is moved up and down.Thus clamping part passes through the
Product can be clamped on positioning fixture by one cylinder and the second cylinder action to be moved back and forth again, repetitive operation.
It preferably, further include having shield, the protection cover-cap is set to the lathe surface.
By adopting the above technical scheme, each mechanism on lathe is covered by transparent shield, does not influence the same of observation
When, it can prevent staff from receiving injury.
It is furthermore preferred that the shield is wherein fixedly connected with touch screen in one side.
By adopting the above technical scheme, touch screen is installed on shield, institute can be adjusted by touch screen according to the actual situation
The parameter needed meets the process requirements for not having to product.
Preferably, the assembling mechanism includes servo motor, assembling head, lifting cylinder, lifter plate, feeding cylinder and feeding
Bar, the output end of the servo motor are connect with the assembling head, and the position of the assembling head is corresponding with the positioning fixture,
The lifting cylinder is connect with the lifter plate, and the feeding cylinder is fixedly connected on the assembling mechanism bottom, and it is described on
Material cylinder is connect with the feeding bar, and the position of the feeding bar is corresponding with the positioning fixture.
By adopting the above technical scheme, feeding cylinder driving feeding bar fits the terminal on semi-finished product, then goes up and down
Air cylinder drives lifting plate is moved downward, and is made to assemble the nearly positioning fixture of head rest, is assembled head and the first manipulator passes through feed pipe
Screw is sent to assembling head by connection, the first manipulator, and Serve Motor Control assembles head and completes to assemble by screw tightening.
Preferably, the assembling mechanism bottom is equipped with photoelectric sensor, the photoelectric sensor and the touch panel communication
Connection.
By adopting the above technical scheme, judge whether screw is tightened by photoelectric sensor, transfer information to touch screen, refer to
Subsequent discharging mechanism is enabled to distinguish qualified product and rejected product.
Preferably, Fibre Optical Sensor is equipped on the semi-finished product feed mechanism, terminal feed mechanism and screw feed mechanism
Device, the fibre optical sensor are connect with the touch panel communication.
By adopting the above technical scheme, whether semi-finished product, terminal and screw are detected by fibre optical sensor, if do not had
Have in place, instruction machine stops working, to improve qualification rate.
Preferably, the cutting agency includes blanking channel and blanking cylinder, described blanking channel one end and the positioning
The position of smelting tool is corresponding, and the blanking cylinder is set to the blanking channel close to the lower section of described positioning fixture one end.
It is furthermore preferred that there are two the cutting agencies, two cutting agencies are respectively non-defective unit cutting agency and bad
Product cutting agency.
By adopting the above technical scheme, two cutting agencies respectively correspond a positioning fixture, when product testing is qualified,
When product turns to the position of non-defective unit cutting agency with turntable, product is sent into blanking channel and carries out blanking by blanking cylinder operation,
When product testing is unqualified, when product turns to position of the defective products blanking with mechanism with turntable, blanking cylinder operation will
Product is sent into blanking channel and carries out blanking, distinguishes qualified and substandard product with this.
The beneficial effects of the present invention are:
1, the present invention has rational design, and each mechanism cooperates with each other coordination, and high degree of automation, whole only to set correspondence
Parameter can assemble that terminal, automatic distinguishing are qualified and substandard product carries out blanking automatically.
2, it is cooperated by fibre optical sensor, photoelectric sensor etc., the qualification rate of multi-ensuring product reduces the later period and returns
The demand of work.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is the second robot manipulator structure schematic diagram of the invention;
Fig. 3 is assembling mechanism structural schematic diagram of the invention.
Described in figure: 1- lathe;2- semi-finished product feed mechanism;3- terminal feed mechanism;4- screw feed mechanism;41-
One manipulator;411- feed pipe;5- assembling mechanism;51- servo motor;511- assembles head;52- lifting cylinder;521- lifter plate;
53- feeding cylinder;531- feeding bar;The second manipulator of 6-;61- vertical plate;62- sliding rail;63- fixed plate;The second cylinder of 64-;65-
First cylinder;66- clamping part;71- protective cover;72- touch screen;8- cutting agency;81- non-defective unit cutting agency;Under 82- defective products
Expect mechanism;811- blanking cylinder;812- blanking channel.
Specific embodiment
As illustrated in fig. 1-3, a kind of full automatic terminal kludge that one embodiment of the invention provides, including lathe 1, fixation
It is connected to semi-finished product feed mechanism 2, terminal feed mechanism 3, screw feed mechanism 4,5 and of assembling mechanism on 1 surface of lathe
Cutting agency 8, semi-finished product feed mechanism 2, terminal feed mechanism 3, screw feed mechanism 4 are vibration feeding disk, pass through vibration
The orderly corresponding position that is transported to that semi-finished product, terminal and screw is orderly of loading plate is ready for assembling, in 1 surface of lathe
Portion is provided with turntable, and turntable is controlled by divider and rotated, and 8 positioning fixtures, 5 He of assembling mechanism is equidistantly distributed on turntable
The position of cutting agency 8 and the position of positioning fixture are corresponding, semi-finished product feed mechanism 2 by semi-finished product it is orderly be transported to the second machine
6 bottom of tool hand, the second manipulator 6 get semi-finished product clamper on positioning fixture, and turntable starts turning, and screw feed mechanism 4 is by spiral shell
Silk is orderly to be transported on the first manipulator 41, and screw is transported to assembling mechanism 5 by feed pipe 411 by the first manipulator 41
Position is assembled, assembling mechanism 5 fits the terminal on semi-finished product and then be screwed into the fixed completion assembling of screw, and turntable continues to turn
It moves cutting agency 8 and carries out blanking, positioning fixture has 8, meets the needs of each mechanism continues working.
In one embodiment, the second manipulator 6 includes vertical plate 61, the first cylinder 65, the second cylinder 64, clamping part 66, sliding rail
62 and fixed plate 63, vertical plate 61 be bolted on 1 surface of lathe, upright bar top is fixedly connected with sliding rail 62, sliding rail 62 1
End is provided with the first cylinder 65, and 65 output end of the first cylinder is connected with fixed plate 63, and the first cylinder 65 drives fixed plate 63 in cunning
It being moved left and right on rail 62, the second cylinder 64 is equipped at the top of fixed plate 63,64 output end of the second cylinder is connected with clamping part 66, and second
Cylinder 64 drives clamping part 66 to move up and down, and clamping part 66 moves downward clamping semi-finished product, then will be partly by the effect of cylinder
Finished product, which is transplanted on positioning fixture, completes feeding.
In one embodiment, 1 upper cover of lathe is equipped with protective cover 71, and all mechanisms on lathe 1 are wrapped, put by protective cover 71
It sets staff and accidentally touches machine, protective cover 71 wherein installs touch screen 72 in one side, and machine can be set in touch screen 72
The parameter of device running, the parameter of different settings is different according to the actual situation.
In one embodiment, assembling mechanism 5 include servo motor 51, assembling head 511, lifting cylinder 52, lifter plate 521, on
Expect cylinder 53 and feeding bar 531, feeding cylinder 53 drives feeding bar 531 to fit the terminal on semi-finished product, then goes up and down
Cylinder 52 drives lifter plate 521 to be moved downward, and makes to assemble head 511 close to positioning fixture, assembles head 511 and the first manipulator
41 are connected by feed pipe 411, and screw is sent to assembling head 511 by the first manipulator 41, and the control assembling head 511 of servo motor 51 will
Screw tightening completes assembling.
Whether in one embodiment, 5 bottom of assembling mechanism is equipped with photoelectric sensor, closed by photoelectric sensor testing product
Lattice, and transmit information to the control module in touch screen 72 distinguish qualified product and unqualified convenient for subsequent cutting agency 8
Product.
In one embodiment, optical fiber is equipped on semi-finished product feed mechanism 2, terminal feed mechanism 3 and screw feed mechanism 4
Whether in place for testing product sensor if not sending instructions to the control module in touch screen 72 in place, instructs machine
It stops working.
In one embodiment, cutting agency 8 divides for non-defective unit cutting agency 81 and defective products cutting agency 82, non-defective unit cutting agency
81 is identical with the structure of defective products cutting agency 82, and cutting agency 8 includes blanking channel 812 and blanking device cylinder 811, blanking channel
812 one end are corresponding with the position of positioning fixture, and blanking device cylinder 811 is set to blanking channel 812 close to the positioning fixture one
Product is pushed and carries out blanking into blanking pipe by the lower section at end, and cutting agency 8 divides according to the instruction of control module in touch screen 72
It is other that blanking is carried out to qualified products and substandard product.
The working principle of the invention: semi-finished product feed mechanism 2, assembling mechanism 5 and cutting agency 8 is cooperated to carry out by turntable
Work, turntable control orderly rotation by step device, and semi-finished product feeding device is orderly by semi-finished product by the second manipulator 6
Be fixed on the positioning fixture being equally spaced on turntable, then terminal is transported to 5 bottom of assembling mechanism by terminal feed mechanism 3
Feeding bar 531 on, feeding bar 531 fits the terminal on semi-finished product, and screw feed mechanism 4 is by the first manipulator 41 by spiral shell
Silk by feeding tube be transported to assembling head 511 on, assembling head 511 by screw tightening complete assembling, finally by cutting agency 8 into
Row blanking, whole-process automatic progress.The present invention is cooperated by stepper motor, fibre optical sensor and photoelectric sensor, greatly
Qualification rate, and whole-process automatic operation are improved, the parameter of needs need to be only preset.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (9)
1. a kind of full automatic terminal kludge, it is characterised in that: including lathe, be fixedly connected on the semi-finished product on the lathe surface
Feed mechanism, terminal feed mechanism, screw feed mechanism, assembling mechanism and cutting agency, the lathe surface are rotatably connected to
Turntable, multiple positioning fixtures are fixedly connected on the turntable, and the assembling mechanism and the cutting agency are set to described turn
Disk side, and the position of the assembling mechanism and the cutting agency is corresponding with the position of the positioning fixture, the terminal
Feed mechanism is connect with the assembling mechanism bottom, and the screw feed mechanism discharge end is provided with the first manipulator, and described
One manipulator is connect with the assembling mechanism by feed pipe, and the discharge end of the semi-finished product feed mechanism is provided with the second machinery
Hand, the position of second manipulator are corresponding with the positioning fixture position.
2. a kind of full automatic terminal kludge as described in claim 1, it is characterised in that: second manipulator includes vertical
Plate, the first cylinder, the second cylinder, clamping part, sliding rail and fixed plate, the vertical plate is fixedly connected on the turntable side, described
Sliding rail is fixedly connected on the vertical plate top, and the fixed plate is slidably connected on the sliding rail, the output of first cylinder
End is connect with fixed plate, and the clamping part is slidably connected to the fixed plate side, the output end of second cylinder with it is described
Clamping part connection.
3. a kind of full automatic terminal kludge as described in claim 1, it is characterised in that: it further include having shield, it is described anti-
Shroud cover is set to the lathe surface.
4. a kind of full automatic terminal kludge as claimed in claim 3, it is characterised in that: the shield is wherein upper solid on one side
Surely it is connected with touch screen.
5. a kind of full automatic terminal kludge as described in claim 1, it is characterised in that: the assembling mechanism includes servo electricity
Machine, assembling head, lifting cylinder, lifter plate, feeding cylinder and feeding bar, the output end of the servo motor and the assembling head connect
It connects, the position of the assembling head is corresponding with the positioning fixture, and the lifting cylinder is connect with the lifter plate, the feeding
Cylinder is fixedly connected on the assembling mechanism bottom, and the feeding cylinder is connect with the feeding bar, the position of the feeding bar
It sets corresponding with the positioning fixture.
6. a kind of full automatic terminal kludge as claimed in claim 5, it is characterised in that: the assembling mechanism bottom is equipped with light
Electric transducer, the photoelectric sensor are connect with the touch panel communication.
7. a kind of full automatic terminal kludge as claimed in claim 4, it is characterised in that: the semi-finished product feed mechanism, end
Fibre optical sensor is equipped on sub- feed mechanism and screw feed mechanism, the fibre optical sensor and the touch panel communication connect
It connects.
8. a kind of full automatic terminal kludge as described in claim 1, it is characterised in that: the cutting agency includes that blanking is logical
Road and blanking cylinder, described blanking channel one end is corresponding with the position of the positioning fixture, and the blanking cylinder is set to institute
Blanking channel is stated close to the lower section of described positioning fixture one end.
9. a kind of full automatic terminal kludge as claimed in claim 8, it is characterised in that: there are two the cutting agencies, and two
A cutting agency is respectively non-defective unit cutting agency and defective products cutting agency.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910619340.5A CN110323651B (en) | 2019-07-10 | 2019-07-10 | Full-automatic terminal assembling machine |
Applications Claiming Priority (1)
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CN201910619340.5A CN110323651B (en) | 2019-07-10 | 2019-07-10 | Full-automatic terminal assembling machine |
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CN110323651A true CN110323651A (en) | 2019-10-11 |
CN110323651B CN110323651B (en) | 2021-07-20 |
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CN201910619340.5A Active CN110323651B (en) | 2019-07-10 | 2019-07-10 | Full-automatic terminal assembling machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111644840A (en) * | 2020-05-13 | 2020-09-11 | 杭州沃镭智能科技股份有限公司 | Automatic assembly device for frequency converter terminal and clamp spring |
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CN201376184Y (en) * | 2009-02-13 | 2010-01-06 | 东莞市和达电子设备有限公司 | Pressure-stabilizing block assembling machine capable of automatically locking screws |
CN202917404U (en) * | 2012-11-26 | 2013-05-01 | 法泰电器(江苏)股份有限公司 | Circuit breaker wiring terminal screw automatic assembly device |
CN103846676A (en) * | 2013-11-27 | 2014-06-11 | 周俊雄 | Assembling machine for shell terminal of integrated circuit |
CN205828864U (en) * | 2016-07-11 | 2016-12-21 | 龙胜电器有限公司 | Screw locking machine for binding post |
CN107658675A (en) * | 2017-09-26 | 2018-02-02 | 傅淑君 | A kind of pin feed assembly station of the automatic assembling of charging plug |
CN207255654U (en) * | 2017-05-24 | 2018-04-20 | 东莞市恒明机器人自动化有限公司 | A kind of saddle automatic terminal assembling |
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- 2019-07-10 CN CN201910619340.5A patent/CN110323651B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201376184Y (en) * | 2009-02-13 | 2010-01-06 | 东莞市和达电子设备有限公司 | Pressure-stabilizing block assembling machine capable of automatically locking screws |
CN202917404U (en) * | 2012-11-26 | 2013-05-01 | 法泰电器(江苏)股份有限公司 | Circuit breaker wiring terminal screw automatic assembly device |
CN103846676A (en) * | 2013-11-27 | 2014-06-11 | 周俊雄 | Assembling machine for shell terminal of integrated circuit |
CN205828864U (en) * | 2016-07-11 | 2016-12-21 | 龙胜电器有限公司 | Screw locking machine for binding post |
CN207255654U (en) * | 2017-05-24 | 2018-04-20 | 东莞市恒明机器人自动化有限公司 | A kind of saddle automatic terminal assembling |
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CN111644840A (en) * | 2020-05-13 | 2020-09-11 | 杭州沃镭智能科技股份有限公司 | Automatic assembly device for frequency converter terminal and clamp spring |
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