CN110318276A - 一种数码印花仿刺绣的加工方法 - Google Patents

一种数码印花仿刺绣的加工方法 Download PDF

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CN110318276A
CN110318276A CN201910619310.4A CN201910619310A CN110318276A CN 110318276 A CN110318276 A CN 110318276A CN 201910619310 A CN201910619310 A CN 201910619310A CN 110318276 A CN110318276 A CN 110318276A
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孙国瑞
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Shanghai Bada Textile Printing and Dyeing Garment Co Ltd
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Abstract

本发明涉及一种数码印花仿刺绣的加工方法，包括：在数码印花前，先利用前处理液进行前处理，然后在花型部分，再采用热塑型树脂和碳酸盐进行涂层处理；随后数码印花，印花后再利用高温进行处理。本发明结合了数码印花与发泡印花，在数码印花上仿制出刺绣的效果；不仅仿制出数码印花的色、形，也能仿制出刺绣的质感，使仿制的产品更能够满足设计师和消费者的需求。

Description

一种数码印花仿刺绣的加工方法
技术领域
本发明属于仿刺绣领域，特别涉及一种数码印花仿刺绣的加工方法。
背景技术
刺绣是我国民间传统手工艺之一，在长期的发展中，已经成为我国的民族文化的瑰宝，刺绣在古代又称之为针绣，主要是指将设计的花纹在纺织品染色后，运用针将锈迹构成花纹图案的一种工艺。绣花面料主要采用的是有颜色的纱线直接进行绣花，绣花的颜色鲜艳，图案文理清晰，洗涤时不会褪色，具有较高的使用价值。绣花面料的吸湿、透气性好。但是，手工刺绣制作过程时间较长，成本较高，而且，许多的绣法已经在逐渐失传，民间的艺人严重流失。而且，机绣拉线的松紧度相仿，显得刺绣产品浮躁而且粗糙，早已经不是它原始的面貌了。
近年来，数码印花仿刺绣虽然可以达到各种高精度的视觉效果仿真，却不能仿制刺绣本身因线迹盘绕而形成的立体厚度，导致刺绣风格的弱化，难以满足设计师和消费者的需求。将数码印花与发泡印花结合起来，可以在织物花纹表面形成浮雕，具有凹凸的效果，来模拟刺绣的立体效果。
发明内容
本发明所要解决的技术问题是提供一种数码印花仿刺绣的加工方法，该方法解决了解决数码印花的仿制刺绣的质感问题。
本发明一种数码印花仿刺绣的加工方法，包括：
(1)设计数码印花图案，对布料进行前处理；其中，前处理液的组成为：按质量百分比，海藻酸钠原糊40％-50％、尿素3％-8％、甘油1％-3％、硫酸钠3％-5％，溶剂为水；
(2)根据处理后的图形，采用热塑型树脂和碳酸盐在花型部分进行涂层处理；
(3)根据涂层处理位置，对数码印花的起点位置进行定点，然后利用电脑进行配色，进行数码印花；最后进行高温后处理，即可。
所述步骤(1)中的前处理时间为5～15min，使数码印花中的涂料与织物的亲和性更好。
所述步骤(2)中的热塑型树脂为聚氧乙烯；碳酸盐为碳酸钠。聚氧乙烯和碳酸钠主要在花型部分进行处理，否则整个布面都会产生浮雕的效果，仿刺绣效果不好。
所述步骤(2)中的热塑型树脂和碳酸盐的浓度为65％-75％。浓度主要根据花型的效果来定，花型凹凸的深浅会有所不同。
所述步骤(3)中的高温后处理温度为75℃-200℃。温度过高，会破坏染料成分；温度过低，热塑型材料和碳酸盐的气体较少，凸起效果不明显。
本发明在数码印花前处理中，根据花纹的效果，在花纹需要凸起的部分采用热塑性树脂和碳酸盐进行涂层处理，然后再进行涂料数码印花。印花后再采用高温处理，热塑型树脂和碳酸盐受到高温处理后，就会产生气体膨胀，在花纹部分将涂料顶起产生立体感，浮雕的效果，从而达到仿制刺绣的效果。
有益效果
本发明结合了数码印花与发泡印花，在数码印花上仿制出刺绣的效果；不仅仿制出数码印花的色、形，也能仿制出刺绣的质感，使仿制的产品更能够满足设计师和消费者的需求。既克服了传统丝网印花或者刺绣的工艺复杂性，同时又提升了数码印花产品的品质。
具体实施方式
下面结合具体实施例，进一步阐述本发明。应理解，这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解，在阅读了本发明讲授的内容之后，本领域技术人员可以对本发明作各种改动或修改，这些等价形式同样落于本申请所附权利要求书所限定的范围。
实施例1
数码印花棉T恤
(1)以数码印花棉T恤为例，首先对棉T恤采用海藻酸钠原糊45％，尿素4％、甘油12％、硫酸钠3％，溶剂为水，并且进行10分钟的浸渍处理，增加涂料与棉T恤之间的亲和力。
(2)采用聚氧乙烯与碳酸钠，涂覆在特定的花型部分，棉T恤上的花型部分的凸起要明显。所以，热塑型树脂与碳酸盐浓度要高一点，从而产生的气体较多，凸起明显，浓度设置为65％。
(3)采用涂料数码印花进行喷印，先利用常用的图像平面设计软件对图案进行处理，然后再输入到数码印花机中。在数码印花后采用高温进行后处理，温度一般设置在135℃。当进行高温时，聚氧乙烯和碳酸钠之间的反应会产生气体，产生的气体在涂料下面，从而能够将涂料顶起，使花型产生凹凸感。从而使棉T恤上的图形满足刺绣的质感，使仿刺绣的效果更加逼真。

Claims (5)

1.一种数码印花仿刺绣的加工方法，包括：
(1)设计数码印花图案，对布料进行前处理；其中，前处理液的组成为：按质量百分比，海藻酸钠原糊40％-50％、尿素3％-8％、甘油1％-3％、硫酸钠3％-5％，溶剂为水；
(2)根据处理后的图形，采用热塑型树脂和碳酸盐在花型部分进行涂层处理；
(3)根据涂层处理位置，对数码印花的起点位置进行定点，然后利用电脑进行配色，进行数码印花；最后进行高温后处理，即可。
2.根据权利要求1所述的加工方法，其特征在于：所述步骤(1)中的前处理时间为5～15min。
3.根据权利要求1所述的加工方法，其特征在于：所述步骤(2)中的热塑型树脂为聚氧乙烯；碳酸盐为碳酸钠。
4.根据权利要求1所述的加工方法，其特征在于：所述步骤(2)中的热塑型树脂和碳酸盐的浓度为65％-75％。
5.根据权利要求1所述的加工方法，其特征在于：所述步骤(3)中的高温后处理温度为75℃-200℃。
CN201910619310.4A 2019-07-10 2019-07-10 一种数码印花仿刺绣的加工方法 Pending CN110318276A (zh)

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CN111572226A (zh) * 2020-06-12 2020-08-25 云南侨通包装印刷有限公司 一种具有刺绣效果的数码印刷工艺
CN113201952A (zh) * 2021-05-25 2021-08-03 江苏欧化纺织有限公司 一种家纺数绣印染工艺

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CN111572226A (zh) * 2020-06-12 2020-08-25 云南侨通包装印刷有限公司 一种具有刺绣效果的数码印刷工艺
CN111572226B (zh) * 2020-06-12 2022-03-04 云南侨通包装印刷有限公司 一种具有刺绣效果的数码印刷工艺
CN113201952A (zh) * 2021-05-25 2021-08-03 江苏欧化纺织有限公司 一种家纺数绣印染工艺

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