CN110311282A - A kind of LED solder terminal press and twisted wire welding method - Google Patents
A kind of LED solder terminal press and twisted wire welding method Download PDFInfo
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- CN110311282A CN110311282A CN201910622833.4A CN201910622833A CN110311282A CN 110311282 A CN110311282 A CN 110311282A CN 201910622833 A CN201910622833 A CN 201910622833A CN 110311282 A CN110311282 A CN 110311282A
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- 229910000679 solder Inorganic materials 0.000 title claims abstract description 31
- 238000003466 welding Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000009434 installation Methods 0.000 claims abstract description 14
- 210000000080 chela (arthropods) Anatomy 0.000 claims description 20
- 238000012546 transfer Methods 0.000 claims description 16
- 238000005520 cutting process Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The present invention provides a kind of LED solder terminal press and twisted wire welding methods, belong to field of mechanical technique.It solves the problems, such as that existing terminal press twisted wire can not achieve full-automatic production.This LED solder terminal press, including rack, divider main turntable is provided in rack, send wire installation, terminal stamping device, send bulb apparatus and stranded wire apparatus, terminal stamping device is used for the end connection terminal in conducting wire, it send to be provided between wire installation and divider main turntable and cuts wire stripping mechanism one, send bulb apparatus include be arranged on the rack and can intermittent rotary divider pair turntable, tailors tack welding mechanism is provided between divider pair turntable and divider main turntable, it can be realized conducting wire and connect with the automation of terminal and LED bulb, automatic twisted wire operation can also be realized simultaneously, high production efficiency and finished product production effect is good.
Description
Technical field
The invention belongs to field of mechanical technique, are related to a kind of bonding machine, especially a kind of LED solder terminal press and strand
Welding method.
Background technique
LED bulb, especially rice steep lamp, and including lamp body and two bubble feet being connected, bubble foot is used for connecting wire, when them
It is in disorder and interfere with each other toward will cause conducting wire after two relatively long conducting wires of connection length, it influences using thus needing pair
Two conducting wires carry out twisted wires, and the prior art can only not only easily cause that twisted wire loosens and rule is different by manually carrying out；Especially
After the other end of conducting wire is connected with terminal, artificial twisted wire is more inconvenient, and working efficiency is low.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of LED solder terminal press is proposed
And twisted wire welding method, the technical problem to be solved is that the welding and strand that how to improve the conducting wire with terminal and LED bulb for it
Line efficiency and effect.
Object of the invention can be realized by the following technical scheme: a kind of LED solder terminal press, including rack,
Be provided in the rack can intermittent rotary divider main turntable, which is characterized in that the twisted wire bonding machine further include setting
Sending wire installation, terminal stamping device, send bulb apparatus and stranded wire apparatus, the terminal punching press dress in divider main turntable periphery
Set for the end connection terminal in conducting wire, it is described send to be provided between wire installation and divider main turntable cut wire stripping mechanism
One, and wire installation is sent to transfer between terminal stamping device and divider main turntable for the conducting wire stripped will to be cut, institute
State send bulb apparatus include be arranged on the rack and can intermittent rotary divider pair turntable, the divider pair turntable and divider
The tailors tack welding mechanism for being welded to LED bulb and conducting wire is provided between main turntable, the stranded wire apparatus is used for will
Conducting wire carries out twisted wire and discharges.
In above-mentioned LED solder terminal press, described to send wire installation include wire feeding assembly and rotation slide rail component,
The rotation slide rail component include line sending rotating electric machine, line sending sliding motor, line sending seat, line sending band tooth draw runner, line sending slide track seat,
The line sending seat is connected on line sending band tooth draw runner, and the line sending band tooth draw runner is connected and is slidably connected at line sending sliding motor
On line sending slide track seat, the line sending slide track seat is connected with line sending rotating electric machine and is rotatablely connected on the rack, the wire feeding assembly
It is connected on line sending seat.
In above-mentioned LED solder terminal press, the wire feeding assembly includes lead mouth, send conducting wire motor, line sending master
Idler wheel, line sending secondary roller and lead press strip component, the lead press strip component includes press strip under lead ceiling molding and lead, and is drawn
Be folded between press strip under line ceiling molding and lead for two conducting wires also cross two fairleads, and the line outlet of fairlead
And the incoming line of lead mouth faces the gap between line sending main roller and line sending secondary roller, the line sending main roller is connected to
On the motor shaft for sending conducting wire motor, wire leading wheel compression bar is connected on the line sending secondary roller.
In above-mentioned LED solder terminal press, the stranded wire apparatus include twisted wire fixing seat, twisted wire sliding motor,
Planker, mobile sliding block, screw rod, clamp shaft, shaft fixing block, twisted wire rotating electric machine, twisted wire clamp cylinder one, clamp mandril,
Twisted wire clamp one, twisted wire clamp cylinder two, twisted wire clamp two, twisted wire track base and twisted wire lifting cylinder are arranged on the planker
There is horizontally disposed sliding slot, the mobile sliding block is slidably connected in sliding slot, and mobile sliding block is screwed on screw rod, the shaft
Fixing seat is fixedly connected with mobile sliding block, and clamp shaft is interspersed in shaft fixing block, and between clamp shaft and shaft fixing block
It is provided with rolling bearing one, the twisted wire clamp one is arranged in clamp shaft, and twisted wire clamp one is by twisted wire clamp cylinder one
Driving carries out switching action, and the twisted wire lifting cylinder is connected in twisted wire fixing seat, and the twisted wire clamp cylinder two passes through gas
Cylinder connecting plate and twisted wire sliding block are slidably connected on twisted wire track base, and the cylinder connecting plate is fixedly connected with twisted wire sliding block, described
The piston rod of twisted wire lifting cylinder is connected with cylinder connecting plate or twisted wire sliding block, and the twisted wire clamp two is by twisted wire clamp cylinder
Two drivings carry out switching action.
In above-mentioned LED solder terminal press, it is described cut wire stripping mechanism one include upper cutter, lower cutter, upper tool post,
Lower slide, slide block guide rail seat, upper slitter sliding block and sliding block is cut, the upper tool post is connected with upper slitter sliding block, and the lower slide is under
Knife sliding block is connected, and the upper slitter sliding block and cuts the equal vertical sliding of sliding block and is connected on slide block guide rail seat, and upper slitter sliding block and under
It is connected with rotation connection block between knife sliding block, is hinged on slide block guide rail seat in the middle part of the rotation connection block, it is described to cut cunning
Block or upper slitter sliding block are connected with actuator, and the lower slide offers through-hole, and the bottom surface of lower slide is connected with air intake duct, described
Air intake duct is connected with through-hole, and the through-hole is located at the lower section of upper cutter and lower cutter, is provided on the upper tool post for band
The cutting knife cylinder of dynamic upper cutter and lower cutter opening and closing.
In above-mentioned LED solder terminal press, described to send bulb apparatus include that divider pair turntable periphery is arranged in
Bubble mechanism is transferred, transfer bubble mechanism includes transfer bubble support, turns bubble bearing guide plate, turns bubble slide block guide rail seat, turning to steep and lead
Rail, turn bubble clamp, turn bubble shaft, turn bubble bearing block, turn bubble open pincers mandril, turn bubble clamp block, turn bubble axis connection block, into bubble swing rod,
Into bubble guide bearing, into bubble oscillating deck, into bubble L-type connecting rod, into bubble angle swing seat, transfers bubble support is connected on the rack, institute
It states a turn bubble slide block guide rail seat to be connected on transfer bubble support, described turn of bubble guide rail, which is slidably connected at, to be turned to steep on slide block guide rail seat, institute
It states a turn bubble bearing block and is vertically connected in the front end for turning bubble guide rail, described turn of bubble shaft is rotatably connected in bubble bearing block, described
Turn bubble clamp block to be connected in turn bubble shaft, described turn of bubble clamp, which is connected in, to be turned in bubble clamp block, described to be connected in machine into bubble angle swing seat
On frame, it is described into bubble L-type connecting rod be hinged on into bubble angle swing seat on, and into bubble L-type connecting rod one end be connected with actuator, it is described into
Bubble oscillating deck is connected in the other end into bubble L-type connecting rod, and springboard, the top into bubble swing rod are also fixed on described turn of bubble guide rail
End is hinged on springboard, described to be connected in into bubble guide bearing into the bottom end of bubble swing rod, and is slidingly born against into bubble guide bearing
Into bubble oscillating deck on, described turn bubble open pincers mandril sliding be interspersed in turn bubble shaft in, described turn bubble open pincers mandril one end against
Into steeping on swing rod, the other end leans with the one of pincers foot for turning bubble clamp, described turn of bubble bearing guide plate horizontal cross
It is arranged and is connected on transfer bubble support, described turn of bubble axis connection block, which is connected in, is turned in bubble shaft, and turns solid on bubble axis connection block
It is connected with and turns bubble axis guide bearing, described turn of bubble axis guide bearing is slidingly born against on the wall surface for turning bubble bearing guide plate.
In above-mentioned LED solder terminal press, the LED solder terminal press further includes for covering on conducting wire
If the casing feeder of casing and the casing shrinkage apparatus for casing to be carried out to pyrocondensation, described sleeve pipe feeder and segmentation
Pyrocondensation cutting-off mechanism is provided between device main turntable, the setting of described sleeve pipe feeder is welded in terminal stamping device and tailors tack
Between mechanism, described sleeve pipe shrinkage apparatus is arranged between tailors tack welding mechanism and stranded wire apparatus.
A kind of twisted wire welding method applied to above-mentioned LED solder terminal press, which is characterized in that by following steps group
At:
Step a, it wire stripping: carries out the forward end line skin of two conducting wires to cut stripping；
Step b, connection terminal: two conducting wires after line skin will be peelled off and sent to terminal stamping device and by terminal stamping connection
To the end of conducting wire；
Step c, it line sending: is cut off after two conducting wires for being connected with terminal are sent to the clamping of divider main turntable；
Step d, it welds trichocyst: the both threads foot of LED bulb and two conducting wires is respectively connected with；
Step e: twisted wire: two conducting wires are extracted out from divider main turntable, and will after two conducting wires are carried out with twisted wire
Finished product carries out blanking.
In the twisted wire welding method of above-mentioned LED solder terminal press, in step e, will first be connected with LED bulb and
The conducting wire of terminal is pressed from both sides out by divider main turntable, is moved still further below so that conducting wire and terminal are lower than the main clamp of divider main turntable
Twisted wire operation is carried out afterwards.
In the twisted wire welding method of above-mentioned LED solder terminal press, step a, step b and step c is circulation behaviour
Make process, and the cutting of two conducting wires progress synchronous with wire stripping.
Compared with prior art, the present invention can be realized conducting wire and connect with the automation of terminal and LED bulb, while can also
Enough realize the operation of automatic twisted wire, high production efficiency and finished product production effect is good.
Detailed description of the invention
Fig. 1 is present invention finished product figure to be processed.
Fig. 2 is structural schematic diagram of the invention.
Fig. 3 is the structural schematic diagram that connecting wire and terminal are used in the present invention.
Fig. 4 is the structural schematic diagram that wire stripping mechanism one is cut in the present invention.
Fig. 5 is the structural schematic diagram of Zhong Songzhuanpao mechanism of the present invention.
Fig. 6 is the structural schematic diagram of stranded wire apparatus in the present invention.
Fig. 7 is the partial structural diagram of stranded wire apparatus in the present invention.
Fig. 8 is the partial cross-sectional view of stranded wire apparatus in the present invention.
In figure, 1, rack；2, divider main turntable；3, wire installation is sent；301, line sending rotating electric machine；302, line sending is slided
Motor；303, line sending seat；304, line sending band tooth draw runner；305, line sending slide track seat；311, lead mouth；312, conducting wire motor is sent；
313, line sending main roller；314, line sending secondary roller；315, lead ceiling molding；316, press strip under lead；317, fairlead；318, draw
Line wheel compression bar；4, terminal stamping device；5, bulb apparatus is sent；501, bubble mechanism is transferred；5011, bubble support is transferred；5012, turn to steep axis
Hold guide plate；5013, turn to steep slide block guide rail seat；5014, turn bubble guide rail；5015, turn bubble clamp；5016, turn to steep shaft；5017,
Turn bubble bearing block；5018, turn to bubble open pincers mandril；5019, turn to steep clamp block；5020, turn to steep axis connection block；5021, turn steep spindle guide to
Bearing；5022, into bubble swing rod；5023, into bubble guide bearing；5024, into bubble oscillating deck；5025, into bubble L-type connecting rod；5026, into
Steep angle swing seat；5027, springboard；502, testing agency is steeped；503, rotating mechanism is steeped；504, Fen Pao foot mechanism；505, bubble foot machine is cut
Structure；506, foot flattening mechanism is steeped；507, upper scaling powder mechanism；6, stranded wire apparatus；601, twisted wire fixing seat；602, twisted wire sliding electricity
Machine；603, planker；604, sliding block；605, screw rod；606, clamp shaft；607, shaft fixing block；608, twisted wire rotating electric machine；
609, twisted wire clamp cylinder one；610, clamp mandril；611, twisted wire clamp one；612, twisted wire clamp cylinder two；613, twisted wire presss from both sides
Pincers two；614, twisted wire track base；615, twisted wire lifting cylinder；616, sliding slot；617, cylinder connecting plate；618, twisted wire cylinder is fixed
Plate；619, twisted wire cylinder fixed seat one；620, twisted wire cylinder fixed seat two；621, clamp groove；622, pushing block；623, belt passes
Dynamic structure；624, limiting slot；625, rolling bearing one；626, rolling bearing two；627, twisted wire sliding block；7, wire stripping mechanism one is cut；
701, upper cutter；702, lower cutter；703, upper tool post；704, lower slide；705, slide block guide rail seat；706, upper slitter sliding block；707,
Cut sliding block；708, it is rotatablely connected block；709, air intake duct；710, cutting knife cylinder；8, divider pair turntable；9, tailors tack bonding machine
Structure；10, casing feeder；11, casing shrinkage apparatus；12, pyrocondensation cutting-off mechanism；13, LED bulb；14, pyrocondensation conducting wire；
15, terminal；16, casing.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
Referring to Fig.1, it is illustrated as the present embodiment finished product figure to be produced, which includes LED bulb 13, leads
Line 14, terminal 15 and heat-shrinkable T bush 16, wherein the two of LED bulb 13 piece steep foot and mutually weld with one end of two conducting wires 14 respectively,
And heat-shrinkable T bush 16 is arranged on weld part, the other end of two conducting wires 14 is connected separately with terminal 15, and two conducting wires 14
Middle part is mutually intertwined.
Referring to Fig. 2, the present embodiment is a kind of for manufacturing the LED solder terminal press of above-mentioned electronic product, including machine
Frame 1, be provided in rack 1 can intermittent rotary divider main turntable 2, the main clamp of divider main turntable 2 include two can
The main pincers foot opening and clamped simultaneously is provided with grip block between two main pincers feet, can clamp two conducting wires 14 simultaneously.
2 periphery of divider main turntable, which is disposed with, to be sent wire installation 3, terminal stamping device 4, send bulb apparatus 5 and stranded wire apparatus 6, end
Sub- stamping device 4 send wire installation 3 and divider master for the end connection terminal 15 in conducting wire 14 including terminal press machine
It is provided between turntable 2 and cuts wire stripping mechanism 1, and send wire installation 3 for the conducting wire 14 stripped will to be cut in terminal stamping device 4
Transferred between divider main turntable 2, send bulb apparatus 5 include be arranged in rack 1 and can intermittent rotary divider pair
Turntable 8 is provided with for being welded to LED bulb 13 and conducting wire 14 between divider pair turntable 8 and divider main turntable 2
Tailors tack welding mechanism 9, stranded wire apparatus 6 are used to conducting wire 14 carrying out twisted wire and blanking.
In conjunction with Fig. 3, sending wire installation 3 includes wire feeding assembly and rotation slide rail component, and rotation slide rail component includes line sending rotation
Rotating motor 301, line sending sliding motor 302, line sending seat 303, line sending band tooth draw runner 304, line sending slide track seat 305, line sending seat 303 are solid
It is connected on line sending band tooth draw runner 304, line sending band tooth draw runner 304, which is connected with line sending sliding motor 302 and is slidably connected at line sending, to be slided
On rail chair 305, line sending slide track seat 305 is connected with line sending rotating electric machine 301 and is rotatably connected in rack 1；Wire feeding assembly is connected
On line sending seat 303, including lead mouth 311, send conducting wire motor 312, line sending main roller 313, line sending secondary roller 314 and lead pressure
Bar assembly, sending conducting wire motor 312 is specially 200W servo motor, and lead press strip component includes under lead ceiling molding 315 and lead
Press strip 316, and be folded between press strip 316 under lead ceiling molding 315 and lead for two conducting wires 14 also cross two draw
Spool 317, fairlead 317 and lead mouth 311 are located at line sending main roller 313 and the composition of line sending secondary roller 314 directs line rolling
The front and rear sides of wheel group, and the incoming line of the line outlet of fairlead 317 and lead mouth 311 faces 313 He of line sending main roller
Gap between line sending secondary roller 314, line sending main roller 313 are connected on the motor shaft for sending conducting wire motor 312, line sending secondary roller
The wire leading wheel compression bar 318 for adjusting gap between line sending secondary roller 314 and line sending main roller 313 is connected on 314.
In conjunction with Fig. 4, cutting wire stripping mechanism 1 includes upper cutter 701, lower cutter 702, upper tool post 703, lower slide 704, sliding block
Track base 705, upper slitter sliding block 706 and cut sliding block 707, upper tool post 703 is connected with upper slitter sliding block 706, lower slide 704 with cut
Sliding block 707 is connected, and upper slitter sliding block 706 and cuts the equal vertical sliding of sliding block 707 and is connected on slide block guide rail seat 705, and upper slitter is sliding
Block 706 and cutting is connected with rotation connection block 708 between sliding block 707, the middle part of rotation connection block 708 is hinged on slide block guide rail seat
On 705, cutting sliding block 707 or upper slitter sliding block 706 is connected with actuator, lower slide 704 offers through-hole, and lower slide 704
Bottom surface is connected with air intake duct 709, and air intake duct 709 is connected with through-hole, and through-hole is located at the lower section of upper cutter 701 and lower cutter 702,
The cutting knife cylinder 710 for driving upper cutter 701 and lower cutter 702 to be opened and closed is provided on upper tool post 703.
Sending bulb apparatus 5 includes that be successively set on the bulb apparatus 5 that send of the periphery of divider pair turntable 8 include being arranged in divider pair
The transfer bubble mechanism 501 of 8 periphery of turntable, bubble testing agency 502, bubble rotating mechanism 503, Fen Pao foot mechanism 504, Jian Pao foot mechanism
505, foot flattening mechanism 506 and upper scaling powder mechanism 507 are steeped, transfers bubble mechanism 501 for that will be transmitted by vibrating disk vertically
The LED bulb 13 put carries out 90 degree of rotations, and the foam level of LED bulb 13 is put and is clamped in divider pair turn
In the sub-folder pincers of disk 8, two bubble feet of LED bulb 13 are setting up and down at this time, and bubble testing agency 502 is for detecting LED bulb 13
Whether it is held in place and whether two bubble feet is separated from each other, bubble rotating mechanism 503 includes bubble rotation clamp, for LED bulb
13 carry out 90 degree of rotations, so that two bubble feet are co-located on horizontal position, Fen Pao foot mechanism 504 includes being plugged in two bubble feet
Between and two bubble feet are separated from each other and are maintained at suitable spacing point bubble foot cone bar, Jian Pao foot mechanism 505 is used for two
The too long part of a bubble foot crops, and bubble foot flattening mechanism 506 includes for ensuring that two bubble feet are co-located on horizontal plane
Clamp is flattened, upper scaling powder mechanism 507 is used to add scaling powder on two bubble feet to ensure LED bulb 13 and 14 phase of conducting wire
Even.
In conjunction with Fig. 5, transferring bubble mechanism 501 includes transferring bubble support 5011, turning bubble bearing guide plate 5012, turn a bubble sliding block and lead
Rail chair 5013 turns bubble guide rail 5014, turns bubble clamp 5015, turn bubble shaft 5016, turn bubble bearing block 5017, turn to bubble open pincers mandril
5018, turn steep clamp block 5019, turn bubble axis connection block 5020, into bubble swing rod 5022, into bubble guide bearing 5023, into bubble oscillating deck
5024, it into bubble L-type connecting rod 5025, into bubble angle swing seat 5026, transfers bubble support 5011 and is connected in rack 1, turn bubble slide block guide rail
Seat 5013 is connected on transfer bubble support 5011, is turned bubble guide rail 5014 by link assembly and is slidably connected at a turn bubble slide block guide rail seat
On 5013, turn bubble bearing block 5017 and be vertically connected in the front end for turning bubble guide rail 5014, turns bubble shaft 5016 and be rotatably connected on bubble
In bearing block 5017, turn bubble clamp block 5019 and be connected in turn bubble shaft 5016, turns bubble clamp 5015 and be connected in a turn bubble clamp block 5019
On, into bubble angle swing seat 5026 be connected in rack 1, into bubble L-type connecting rod 502 be hinged on into bubble angle swing seat 5026 on, and into bubble L-type
One end of connecting rod 502 is connected with actuator, is connected in the other end into bubble L-type connecting rod 5025 into bubble oscillating deck 5024, turns bubble and leads
It is also fixed with springboard 5027 on rail 5014, is hinged on springboard 5027 into the top of bubble swing rod 5022, into bubble guide bearing 5023
It is connected in into the bottom end of bubble swing rod 5022, and slidingly bears against into bubble guide bearing 5023 on bubble oscillating deck 5024, turn to bubble open
The pincers sliding of mandril 5018, which is interspersed in, to be turned in bubble shaft 5016, and is turned to bubble open pincers mandril 5018 and turned to be provided between bubble shaft 5016
Return unit, the one end for turning to bubble open pincers mandril 5018 are resisted against on bubble swing rod 5022, the other end and turn bubble clamp 5015 wherein
One pincers foot leans, and turns the setting of 5012 horizontal cross of bubble bearing guide plate and is connected on transfer bubble support 5011, turns bubble axis
Link block 5020, which is connected in, to be turned in bubble shaft 5016, and is turned to be fixed on bubble axis connection block 5020 and turned bubble axis guide bearing 5021,
Turn bubble axis guide bearing 5021 to slidingly bear against on the wall surface for turning bubble bearing guide plate 5012.
In conjunction with Fig. 6, stranded wire apparatus 6 includes twisted wire fixing seat 601, twisted wire sliding motor 602, planker 603, mobile sliding block
604, screw rod 605, clamp shaft 606, shaft fixing block 607, twisted wire rotating electric machine 608, twisted wire clamp cylinder 1, clamp
Mandril 610, twisted wire clamp 1, twisted wire clamp cylinder 2 612, twisted wire clamp 2 613, twisted wire track base 614 and twisted wire lifting
Cylinder 615, planker 603 are connected in twisted wire fixing seat 601, and have horizontally disposed sliding slot on the side side of planker 603
616, screw rod 605 is arranged in sliding slot 616, and screw rod 605 is connected with the motor shaft of twisted wire sliding motor 602 by shaft coupling,
Mobile sliding block 604 is slidably connected in sliding slot 616, and mobile sliding block 604 is screwed on screw rod 605, shaft fixing block 607 and shifting
Movable slider 604 is fixedly connected with, and clamp shaft 606 is interspersed in shaft fixing block 607, and clamp shaft 606 and shaft fixing block 607
Between be provided with rolling bearing 1, twisted wire rotating electric machine 608 is connected in shaft fixing block 607, and twisted wire rotating electric machine 608
Clamp shaft 606 is driven to rotate by belt transmission structure 623.Twisted wire clamp 1 is arranged in clamp shaft 606, and twists
Wire clamp pincers 1 are driven by twisted wire clamp cylinder 1 carries out switching action, and twisted wire lifting cylinder 615 is connected in twisted wire and fixes
On seat 601, twisted wire track base 614 is located at the lower section of twisted wire lifting cylinder 615 and is connected in twisted wire fixing seat 601, twisted wire folder
Pincers cylinder 2 612 is slidably connected on twisted wire track base 614 by cylinder connecting plate 617 and twisted wire sliding block 627, cylinder connecting plate
617 are fixedly connected with twisted wire sliding block 627, piston rod and 627 phase of cylinder connecting plate 617 or twisted wire sliding block of twisted wire lifting cylinder 615
Connection, twisted wire clamp 2 613 are driven by twisted wire clamp cylinder 2 612 and carry out switching action；The bottom surface of shaft fixing block 607 is connected
There is twisted wire air cylinder fixed plate 618, twisted wire clamp cylinder 1 is connected in twisted wire cylinder by twisted wire cylinder fixed seat 1 and consolidates
On fixed board 618, twisted wire clamp cylinder 2 612 is connected in twisted wire fixing seat 601 by twisted wire cylinder fixed seat 2 620；Clamp
Shaft 606 is provided with the clamp groove 621 of strip, and twisted wire clamp 1 is arranged in clamp groove 621, clamp groove 621
Bottom has the through-hole through clamp shaft 606, which is located on the axle center of clamp shaft 606, and the sliding of clamp mandril 610 is worn
It is inserted in through-hole, and the rear end of clamp mandril 610 is connected with the piston rod of twisted wire clamp cylinder 1, front end and twisted wire clamp
1 be connected for force twisted wire clamp 1 carry out switching action, specifically, the piston rod of twisted wire clamp cylinder 1 and
Pushing block 622 is additionally provided on the interconnecting piece of clamp mandril 610, pushing block 622 is slidably connected in twisted wire air cylinder fixed plate 618, pushes away
Block 622 has the limiting slot 624 opened up towards 611 side of clamp mandril, and the rear end cap of clamp mandril 610 is equipped with rolling bearing two
626, the end face of the piston rod of twisted wire clamp cylinder 1 is resisted against in the rear end face of clamp mandril 610, when clamp mandril
610 with clamp shaft 606 rotate when, not will drive the piston rod rotation of twisted wire clamp cylinder 1.
Referring to Fig.1, LED solder terminal press further includes 10 He of casing feeder for being arranged casing on conducting wire
For casing to be carried out to the casing shrinkage apparatus 11 of pyrocondensation, heat is provided between casing feeder 10 and divider main turntable 2
Draw cutting mechanism 12, casing feeder 10 are arranged between terminal stamping device 4 and tailors tack welding mechanism 9, casing pyrocondensation
Device 11 is arranged between tailors tack welding mechanism 9 and stranded wire apparatus 6.
Casing feeder 10 includes idler wheel Shuan Songtao mechanism, thread drawing mechanism one, the pushing sleeve pipe mechanism, bracing wire set gradually
Mechanism two is set to two conducting wires 14 for covering two heat-shrinkable T bush 16 respectively with wire stripping mechanism two, idler wheel Shuan Songtao mechanism is cut
On, thread drawing mechanism one is used to together pull out two related heat-shrinkable T bush 16 of conducting wire 14 from the main clamp of divider main turntable 2,
Pushing sleeve pipe mechanism is used to along conducting wire 14 inwardly promote heat-shrinkable T bush 16, and thread drawing mechanism two is used for heat-shrinkable T bush 16 and conducting wire
14 inwardly promote together and are clamped on the main clamp of divider main turntable 2, cut wire stripping mechanism two for that will be arranged with thermal shrinkable sleeve
14 end of conducting wire of pipe 16 carries out wire stripping and is processed for subsequent connection LED light 13.Casing feeder 10 and casing shrinkage apparatus
Disclosed in 11 structure and principle has in the first patent of the applicant, it can all be known by inquiry for this technology personnel and real
It is existing.
The twisted wire welding method of this LED solder terminal press, comprises the steps of:
Step a, it wire stripping: carries out the forward end line skin of two conducting wires 14 to cut stripping；
Step b, connection terminal: two conducting wires 14 after line skin will be peelled off and send to terminal stamping device 4 and rush terminal 15
Pressure is connected to the end of conducting wire 14；
Step c, line sending: two conducting wires 14 for being connected with terminal 15 are sent to divider main turntable 2 and are cut off after clamping；
Step d, it welds trichocyst: the both threads foot of LED bulb 13 and two conducting wires 14 is respectively connected with；
Step e: twisted wire: two conducting wires 14 are extracted out from divider main turntable 2, and are carrying out twisted wire to two conducting wires 14
Finished product is subjected to blanking afterwards.
Step a, step b and step c be circulate operation process, and the cutting of two conducting wires 14 it is synchronous with wire stripping progress.Step
For rapid c in line sending, conducting wire 14 under line sending main roller 313 and line sending secondary roller 314 cooperate while being sent into, entirely
Line sending seat 303 slides on line sending slide track seat 305 with line sending band tooth draw runner 304, not only can increase movement travel, but also can improve and send
The speed of line.
Two heat-shrinkable T bush 16 are first set with to two conducting wires by step d before LED bulb 13 and conducting wire 14 are welded
On 14, and the position of heat-shrinkable T bush 16 is adjusted, so that heat-shrinkable T bush 16 is located in the conducting wire of not connected LED bulb 13
Portion；After LED bulb 13 and conducting wire 14 are welded, two heat-shrinkable T bush 16 are moved to conducting wire 14 and 13 stitch of LED bulb
On interconnecting piece and carry out pyrocondensation.
In step e, first passes through twisted wire clamp 2 613 and be clamped on conducting wire 14, and pressed from both sides out by divider main turntable 2, then to
Lower movement is so that conducting wire 14 and terminal 15 carry out twisted wire operation, twisted wire clamp 1 after being lower than the main clamp of divider main turntable 2
It is rotated under the action of twisted wire rotating electric machine 608 and conducting wire 14 is driven to carry out quickly rotating progress twisted wire, it is concurrently, whole
Set rotating mechanism quickly moves backward under the action of twisted wire sliding motor 2, and during twisted wire, conducting wire 31 is always positioned at twisted wire folder
It clamps in 2 613 tong chops.
Terminal press machine used by terminal stamping device 4 in the present embodiment, clamp structure and corresponding actuator and
Component of the electric-control system for universal standard part or as known to those skilled in the art, structure and principle are all this technology personnel
It is learnt by technical manual or is known by routine experiment method.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of LED solder terminal press, including rack (1), be provided on the rack (1) can intermittent rotary divider
Main turntable (2), which is characterized in that the twisted wire bonding machine further includes being arranged to send conducting wire to fill in divider main turntable (2) periphery
It sets (3), terminal stamping device (4), send bulb apparatus (5) and stranded wire apparatus (6), the terminal stamping device (4) is used in conducting wire
End connection terminal, it is described send to be provided between wire installation (3) and divider main turntable (2) cut wire stripping mechanism one (7), and
Wire installation (3) are sent to be turned between terminal stamping device (4) and divider main turntable (2) for the conducting wire stripped will to be cut
Send, it is described send bulb apparatus (5) include be arranged on rack (1) and can intermittent rotary divider pair turntable (8), the divider
The tailors tack welding mechanism for being welded to LED bulb and conducting wire is provided between secondary turntable (8) and divider main turntable (2)
(9), the stranded wire apparatus (6) is used to conducting wire carrying out twisted wire and blanking.
2. LED solder terminal press according to claim 1, which is characterized in that described to send wire installation (3) including sending
Line component and rotation slide rail component, the rotation slide rail component include line sending rotating electric machine (301), line sending sliding motor (302),
Line sending seat (303), line sending band tooth draw runner (304), line sending slide track seat (305), it is sliding that the line sending seat (303) is connected in line sending band tooth
On item (304), line sending band tooth draw runner (304) is connected with line sending sliding motor (302) and is slidably connected at line sending slide track seat
(305) on, the line sending slide track seat (305) is connected with line sending rotating electric machine (301) and is rotatably connected on rack (1), described
Wire feeding assembly is connected on line sending seat (303).
3. LED solder terminal press according to claim 2, which is characterized in that the wire feeding assembly includes lead mouth
(311), conducting wire motor (312), line sending main roller (313), line sending secondary roller (314) and lead press strip component, the lead are sent
Press strip component includes press strip (316) under lead ceiling molding (315) and lead, and press strip under lead ceiling molding (315) and lead
(316) be folded between for two conducting wires also cross two fairleads (317), the line outlet of the fairlead (317) and
The incoming line of lead mouth (311) faces the gap between line sending main roller (313) and line sending secondary roller (314), described to send
Line main roller (313) is connected on the motor shaft for sending conducting wire motor (312), is connected with lead on the line sending secondary roller (314)
It takes turns compression bar (318).
4. LED solder terminal press according to claim 1 or 2 or 3, which is characterized in that stranded wire apparatus (6) packet
Include twisted wire fixing seat (601), twisted wire sliding motor (602), planker (603), mobile sliding block (604), screw rod (605), clamp turn
Axis (606), shaft fixing block (607), twisted wire rotating electric machine (608), twisted wire clamp cylinder one (609), clamp mandril (610),
Twisted wire clamp one (611), twisted wire clamp cylinder two (612), twisted wire clamp two (613), twisted wire track base (614) and twisted wire lifting
Cylinder (615) is provided with horizontally disposed sliding slot (616) on the planker (603), and the mobile sliding block (604) is slidably connected
In sliding slot (616), and mobile sliding block (604) are screwed on screw rod (605), the shaft fixing block (607) and mobile sliding block
(604) it is fixedly connected with, clamp shaft (606) is interspersed in shaft fixing block (607), and clamp shaft (606) and shaft fixing block
(607) rolling bearing one (625) is provided between, the twisted wire clamp one (611) is arranged on clamp shaft (606), and twists
Wire clamp clamps one (611) and drives progress switching action by twisted wire clamp cylinder one (609), and the twisted wire lifting cylinder (615) is connected
On twisted wire fixing seat (601), the twisted wire clamp cylinder two (612) passes through cylinder connecting plate (617) and twisted wire sliding block (627)
It is slidably connected on twisted wire track base (614), the cylinder connecting plate (617) is fixedly connected with twisted wire sliding block (627), the twisted wire
The piston rod of lifting cylinder (615) is connected with cylinder connecting plate (617) or twisted wire sliding block (627), the twisted wire clamp two
(613) it is driven by twisted wire clamp cylinder two (612) and carries out switching action.
5. LED solder terminal press according to claim 1 or 2 or 3, which is characterized in that described to cut wire stripping mechanism one
It (7) include upper cutter (701), lower cutter (702), upper tool post (703), lower slide (704), slide block guide rail seat (705), upper slitter cunning
It block (706) and cuts sliding block (707), the upper tool post (703) is connected with upper slitter sliding block (706), and the lower slide (704) is under
Knife sliding block (707) is connected, and the upper slitter sliding block (706) and cuts the equal vertical sliding of sliding block (707) and is connected to slide block guide rail seat
(705) on, and upper slitter sliding block (706) and cutting is connected with rotation connection block (708), the rotation connection between sliding block (707)
It is hinged in the middle part of block (708) on slide block guide rail seat (705), it is described to cut sliding block (707) or upper slitter sliding block (706) and actuator
It is connected, the lower slide (704) offers through-hole, and the bottom surface of lower slide (704) connects air intake duct (709), the air intake duct
(709) it is connected with through-hole, the through-hole is located at the lower section of upper cutter (701) and lower cutter (702), the upper tool post (703)
On be provided with cutting knife cylinder (710) for driving upper cutter (701) and lower cutter (702) to be opened and closed.
6. LED solder terminal press according to claim 1 or 2 or 3, which is characterized in that described that bulb apparatus (5) is sent to wrap
It includes transfer of the setting in divider pair turntable (8) periphery and steeps mechanism (501), transfer bubble mechanism (501) includes transferring bubble branch
Seat (5011) turns bubble bearing guide plate (5012), turns bubble slide block guide rail seat (5013), turn bubble guide rail (5014), turn bubble clamp
(5015), turn to steep shaft (5016), turn bubble bearing block (5017), turn to bubble open pincers mandril (5018), turn bubble clamp block (5019), turn bubble
Axis connection block (5020), into bubble swing rod (5022), into bubble guide bearing (5023), into bubble oscillating deck (5024), into bubble L-type connecting rod
(5025), into bubble angle swing seat (5026), transfer bubble support (5011) is connected on rack (1), described turn of bubble slide block guide rail
Seat (5013) is connected on transfer bubble support (5011), and described turn of bubble guide rail (5014), which is slidably connected at, turns bubble slide block guide rail seat
(5013) on, described turn of bubble bearing block (5017) is vertically connected in the front end for turning bubble guide rail (5014), described turn of bubble shaft
(5016) it being rotatably connected in bubble bearing block (5017), described turn of bubble clamp block (5019), which is connected in, to be turned on bubble shaft (5016),
Described turn of bubble clamp (5015), which is connected in, to be turned on bubble clamp block (5019), described to be connected on rack (1) into bubble angle swing seat (5026),
It is described into bubble L-type connecting rod (502) be hinged on into bubble angle swing seat (5026) on, and into bubble L-type connecting rod (502) one end and actuator
It is connected, it is described to be connected in the other end into bubble L-type connecting rod (5025) into bubble oscillating deck (5024), on described turn of bubble guide rail (5014)
It is also fixed with springboard (5027), the top into bubble swing rod (5022) is hinged on springboard (5027), described into bubble guiding axis
It holds (5023) to be connected in into the bottom end of bubble swing rod (5022), and slidingly bears against into bubble guide bearing (5023) into bubble oscillating deck
(5024) on, described turn bubbles open pincers mandril (5018) sliding and is interspersed in turn bubble shaft (5016), and described turn bubbles open pincers mandril
(5018) one end is resisted against on bubble swing rod (5022), and the other end offsets with the one of pincers foot for turning bubble clamp (5015)
It leans on, described turn of bubble bearing guide plate (5012) horizontal cross is arranged and is connected on transfer bubble support (5011), described turn of bubble axis
Link block (5020), which is connected in, to be turned on bubble shaft (5016), and is turned to be fixed on bubble axis connection block (5020) and turned bubble axis guide bearing
(5021), described turn of bubble axis guide bearing (5021) slidingly bears against on the wall surface for turning bubble bearing guide plate (5012).
7. LED solder terminal press according to claim 1 or 2 or 3, which is characterized in that the LED solder terminal pressure
Machine further include casing feeder (10) for being arranged casing on conducting wire and the casing heat for casing to be carried out to pyrocondensation
Compression apparatus (11) is provided with pyrocondensation cutting-off mechanism (12) between described sleeve pipe feeder (10) and divider main turntable (2),
Described sleeve pipe feeder (10) is arranged between terminal stamping device (4) and tailors tack welding mechanism (9), described sleeve pipe pyrocondensation dress
(11) are set to be arranged between tailors tack welding mechanism (9) and stranded wire apparatus (6).
8. a kind of twisted wire welding method applied to above-mentioned LED solder terminal press, which is characterized in that by following steps group
At:
Step a, it wire stripping: carries out the forward end line skin of two conducting wires (14) to cut stripping；
Step b, connection terminal: two conducting wires (14) after line skin will be peelled off and sent to terminal stamping device (4) and by terminal (15)
End of the stamping connection to conducting wire (14)；
Step c, it line sending: is cut off after two conducting wires (14) for being connected with terminal are sent to divider main turntable (2) clamping；
Step d, it welds trichocyst: the both threads foot of LED bulb (13) and two conducting wires (14) is respectively connected with；
Step e: twisted wire: two conducting wires (14) are extracted out from divider main turntable (2), and are twisted to two conducting wires (14)
Finished product is subjected to blanking after line.
9. the twisted wire welding method of LED solder terminal press according to claim 8, which is characterized in that in step e,
First the conducting wire (14) for being connected with LED bulb (13) and terminal (15) is pressed from both sides out by divider main turntable (2), move still further below so that
Conducting wire (14) and terminal (15) are lower than progress twisted wire operation after the main clamp of divider main turntable (2).
10. the twisted wire welding method of LED solder terminal press according to claim 8, which is characterized in that step a, walk
Rapid b and step c is circulate operation process, and the cutting progress synchronous with wire stripping of two conducting wires (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910622833.4A CN110311282B (en) | 2019-07-11 | 2019-07-11 | LED welding terminal crimping machine and stranded wire welding method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910622833.4A CN110311282B (en) | 2019-07-11 | 2019-07-11 | LED welding terminal crimping machine and stranded wire welding method |
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| CN110311282A true CN110311282A (en) | 2019-10-08 |
| CN110311282B CN110311282B (en) | 2024-04-23 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110757818A (en) * | 2019-12-02 | 2020-02-07 | 温州瓯斯达电器实业有限公司 | LED banks spare adds resistance sheathing plastic tubing device |
| CN111786240A (en) * | 2020-07-13 | 2020-10-16 | 安徽蓝锐电子科技有限公司 | Array LED lamp pearl wire production system |
| CN111786241A (en) * | 2020-07-13 | 2020-10-16 | 安徽蓝锐电子科技有限公司 | Wire harness protective sleeve sleeving device for welding and assembling LED lamp beads |
| CN112397967A (en) * | 2020-09-29 | 2021-02-23 | 东莞理工学院 | Automatic terminal riveting machine capable of performing sleeve processing on terminal |
| CN112467497A (en) * | 2020-11-21 | 2021-03-09 | 闫永贵 | Automatic assembly quality of binding post |
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| CN110311282B (en) | 2024-04-23 |
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