The real-time control system of a kind of intelligence cutter and real-time control method thereof
Technical field
The present invention relates to cloth processing technique field, be specifically related to the real-time control system and in fact of a kind of intelligence cutter
Period control method.
Background technology
The cutting great majority of cloth still use and are accomplished manually in the prior art, are accomplished manually this series flow process the most numerous
Trivial, time-consuming, long-time operation easily produces substandard products.Additionally, day by day soaring personnel's wage and the shortage of recruitment, promote enterprise
More in the urgent need to have the intelligent machine automatically controlled substitute manually complete crotch panel cutting work.
Summary of the invention
It is an object of the invention to overcome defect of the prior art, it is provided that a kind of structure is relatively easy, manual intelligent
Degree is high, easy to operate, safe and reliable, can improve production efficiency and the intelligent cutter of labor intensity is greatly reduced
Real-time control system.
For achieving the above object, the technical solution adopted in the present invention is:
The real-time control system of a kind of intelligence cutter, including frame, described frame is provided with cloth push unit, cutting
Unit and the unit that is fixedly clamped,
Described cloth push unit includes propelling movement cylinder and the bearing mounting assembly being fixedly arranged on frame one end, and described bearing is pacified
It is arranged with propelling movement frame, outside the piston end of described propelling movement cylinder is by flake joint and described propelling movement frame on bearing in the middle of arrangement
End connects, and drives propelling movement frame to swing around the bearing in the middle of bearing mounting assembly;The other end of described propelling movement frame is parallel
Being installed with rear pushing plate and be embedded with the guide rail of slide block, the outer face of described slide block connects the side having front pushing plate, slide block
It is connected with fixed and in frame the piston end pushing cylinder, pushes pushing plate before cylinder drives and move before and after level on guide rail
Dynamic;
Described cutting unit includes the guide shaft being fixedly arranged on described frame upper surface by bearing, and described guide shaft is slidingly connected
Having slide, described slide bottom is connected with shearing knife by link, is positioned at guide shaft and is arranged over chain wheel driving mechanism, described chain
Wheel drive mechanism drives shearing knife to move along guide shaft direction by slide;
The described unit that is fixedly clamped includes being positioned at rear pushing plate to be fixed and is installed with compress cylinder in the frame of end, and before being located at
Pushing plate, rear pushing plate upper and lower end for the upper presser foot that they are gripped, lower presser foot, described upper compress
Plate, lower presser foot side are connected by rotary shaft;The piston end of described compress cylinder is connected the upper compress of drive with described rotary shaft
Plate, lower presser foot carry out opening and closing motion.
Wherein preferably technical scheme is, is positioned at rear pushing plate free end and is provided with the top gas distribution of pushing plate after supporting
Cylinder.
Further preferred technical scheme is, described propelling movement cylinder, propelling movement cylinder, compress cylinder and the control of top cloth cylinder
The controller that circuit controls in box with detection respectively is connected, and the outfan of described controller is electrically connected with motor, shearing knife the most respectively
Connect.
Further preferred technical scheme also has, and described shearing knife includes the cutting being fixedly arranged on bottom surface, Z-shaped link one end
Cutter and shearing knife knife rest;The other end of link and the bottom of slide offer mounting hole respectively, use bolt through mounting hole
Link and slide are coupled together, makes shearing knife and shearing knife knife rest be moved relative to slide by link.
Preferably technical scheme also has, and described chain wheel driving mechanism includes that motor, described motor output shaft are arranged with chain,
Connecting shaft it is installed with on chain;The top of described slide offers the groove matched with described connecting shaft, and described motor drives
Connecting shaft on chain drives slide to move along guide shaft.
Preferably technical scheme also has, and described frame is installed with and connects cloth dish for collect the cloth sheared, described
Connect cloth dish to be positioned at immediately below front pushing plate and rear pushing plate.
It is a further object of the invention to provide a kind of real-time control system using above-mentioned intelligence cutter and carry out intelligence
The real-time control method of the intelligent cutter that energyization controls.
For achieving the above object, the technical solution adopted in the present invention is:
The real-time control method of a kind of intelligence cutter, comprises the following steps:
When S1, original state, rear pushing plate and front pushing plate are contracted in the inside of frame, according to the requirement of cutting cloth,
Adjustment link, relative to the position of slide, regulates shearing knife and the position of shearing knife knife rest;
S2, starting device, detection controls the controller in box and controls push-jump cylinder action retraction, and promotion pushes frame and drives even
It is connected on front pushing plate thereon, rear pushing plate, guide rail and propelling movement cylinder Integral swinging and stretches out Shelf External;
S3, cloth to be processed is placed on front pushing plate and rear pushing plate;
S4, push-jump cylinder action, its piston end stretches out and promotes propelling movement frame to drive the front pushing plate being connected to it on, push afterwards
Plate, guide rail, propelling movement cylinder entirety return;
S5, propelling movement cylinder action, before driving, pushing plate moves on guide rail, makes front pushing plate and rear pushing plate in supporting shape
State;
S6, compress cylinder action, presser foot and lower presser foot action in drive, and gripping sleeve is in front pushing plate and rear propelling movement
Cloth on plate;
S7, startup motor, shearing knife, motor drives slide to move by connecting pin on chain, and slide is then by connecting
Frame drives shearing knife to carry out cutting;Cutting is returned in situ after completing, then motor, shearing knife quit work.
The adjustment of plate umpire shears of the present invention is as follows:
When cloth is carried out cutting by needs, the position between mobile link frame and slide, make the edge of a knife of shearing knife deviate
The centre position of cloth, then side shearing knife draw in the notch that cutter just can enter cloth and rear pushing plate, electric machine rotation
When driving shearing knife to move, cloth is cut apart with a knife or scissors at notch by main shears by cloth from above-below direction.
When cloth is half-and-half cut apart with a knife or scissors into two panels by needs, the position between mobile link frame and slide, make the cutter of shearing knife
Mouth is placed exactly in the centre position of cloth, so when electric machine rotation drives shearing knife and side shearing knife to move left and right, and shearing knife
By cloth from middle one point of two halves.
Advantages of the present invention and having the beneficial effects that:
1, the present invention can quickly realize cloth cutting and be cut into two panels, thus solve manually measure at present, difficulty that cutting is divided equally
Topic, alleviates labor intensity, improves production efficiency, alleviate recruitment pressure, and the present invention is combined with cloth fixed length cutting system
Realize cloth fixed length cutting, the automatization of snip together.
2, employing carries out cutting after being pushed with forward and backward pushing plate by the cloth of contraction, and cutting quality is good, segmentation is equal
Even, it is to avoid because cutting produces substandard products when cloth fold or turnup limit so that cutting of the present invention is applied widely.
3, native system is when original state, be separate between forward and backward pushing plate, it is to avoid motor misoperation and cause sanction
The infringement of shears;And when artificial loading, by push-jump cylinder action forward and backward pushing plate shown and carry out again outside frame on artificial
Cloth, thus avoid shearing knife, it is not only convenient for manual operation, also avoids cloth-cutting knife misoperation to cause injury to personnel or cloth to cut
Useless.
4, use holistic link to connect fixing shearing knife and slide, by adjusting between link and slide
Position relationship regulates the shearing knife position relative to cloth, thus is divided equally by cloth and be cut into two panels or divide equally cutting three,
Easy to operate, efficiency is high.
5, when cutting cloth, use compress cylinder to simultaneously drive upper and lower presser foot and push down the tail end of Cloth Cutting, it is to avoid
In the later stage of cutting cloth, cloth, due to not constraint, causes the cloth cutting to be cut into the substandard products such as inverted triangle, circular arc.
Accompanying drawing explanation
Fig. 1 is the structural representation of the real-time control system of intelligence cutter of the present invention;
Fig. 2 be intelligence cutter of the present invention real-time control system in the structural representation of cutting unit;
Fig. 3 be intelligence cutter of the present invention real-time control system in shearing knife structure time cloth is divided equally cutting three
Schematic diagram;
Fig. 4 be intelligence cutter of the present invention real-time control system in shearing knife structure time cloth is divided equally cutting two panels
Schematic diagram;
Fig. 5 be intelligence cutter of the present invention real-time control system in be fixedly clamped the structural representation of unit;
Fig. 6 be intelligence cutter of the present invention real-time control system in forward and backward pushing plate schematic diagram when moving back work feed material;
Fig. 7 is circuit control principle block diagram of the present invention.
In figure:: 1-frame, pushing plate before 2-, 3-connects cloth dish, and 4-pushes up cloth cylinder, 5-shearing knife, 6-shearing knife knife rest, 7-
Chain, 8-detection controls box, 9-motor, pushing plate after 10-, the upper presser foot of 11-, 12-compress cylinder, the push-jump cylinder of 13-, 14-
Pushing frame, 15-flake joint, 16-bearing mounting assembly, 17-guide rail, 18-pushes cylinder, presser foot under 19-, 20-cloth,
21-connecting shaft, 22-link, 23-slide, 24-bearing, 25-guide shaft.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the detailed description of the invention of the present invention is further described.Following example are only
For technical scheme is clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1: the present invention is the real-time control system of a kind of intelligence cutter, including frame 1, described frame 1
It is provided with cloth push unit, cutting unit and the unit that is fixedly clamped,
Described cloth push unit includes propelling movement cylinder 13 and the bearing mounting assembly 16 being fixedly arranged on frame 1 one end, described
Being arranged with propelling movement frame 14 on bearing in the middle of bearing mounting assembly 16, the piston end of described propelling movement cylinder 13 passes through flake joint 15
It is connected with described propelling movement frame 14 outer end, and drives propelling movement frame 14 to swing around the bearing in the middle of bearing mounting assembly 16;Institute
Stating the parallel guide rail 17 being installed with rear pushing plate 10 and being embedded with slide block of the other end pushing frame 14, the outer face of described slide block is even
Be connected to front pushing plate 2, a side of slide block is connected with fixed and in frame 1 the piston end pushing cylinder 18, pushes cylinder 18
Before driving, pushing plate 2 level on guide rail 17 moves forward and backward;
As shown in Figure 2: described cutting unit includes the guide shaft 25 being fixedly arranged on described frame 1 upper surface by bearing 24,
On described guide shaft 25, movable sleeve is provided with slide 23, and described slide 23 bottom is connected with shearing knife by link 22, is positioned at guide shaft
25 are arranged over chain wheel driving mechanism, and described chain wheel driving mechanism drives shearing knife to move along guide shaft 25 direction by slide 23
Dynamic;
As shown in Figure 5: described in the unit that is fixedly clamped include being positioned at and be installed with pressure in the frame 1 of the rear fixing end of pushing plate 10
Cloth cylinder 12, and it is located at front pushing plate 2, rear pushing plate 10 upper and lower end for the upper presser foot that they are gripped
11, lower presser foot 19, described upper presser foot 11, lower presser foot 19 side are connected by rotary shaft;The work of described compress cylinder 12
Plug end is connected the upper presser foot 11 of drive with described rotary shaft, lower presser foot 19 carries out opening and closing motion.
As shown in Figure 5: the preferred embodiment of the invention is, it is positioned at rear pushing plate 10 free end to be provided with after supporting
The top cloth cylinder 4 of pushing plate 10.
As shown in Figure 1: further preferred embodiment of the present invention is, described propelling movement cylinder 13, propelling movement cylinder 18, pressure
The controller that the control circuit of cloth cylinder 12 and top cloth cylinder 4 controls in box 8 with detection respectively is connected, the output of described controller
End electrically connects with motor 9, shearing knife the most respectively.
As shown in Figure 2: further preferred embodiment of the present invention also has, and described shearing knife includes being fixedly arranged on Z-shaped company
Connect shearing knife 5 and the shearing knife knife rest 6 of bottom surface, frame 22 one end;The other end of link 22 offers respectively with the bottom of slide 23
Mounting hole, uses bolt link 22 and slide 23 to be coupled together through mounting hole, makes shearing knife 5 and shearing knife knife rest 6 lead to
Cross link 22 to move relative to slide 23.
As shown in Figure 2: the preferred embodiment of the invention also has, and described chain wheel driving mechanism includes motor 9, described electricity
Machine 9 output sleeve is provided with chain 7, and chain 7 is installed with connecting shaft 21;The top of described slide 23 offers and described connecting shaft
21 grooves matched, described motor 9 drives the connecting shaft 21 on chain 7 to drive slide 23 to move along guide shaft 25.
As shown in drawings: the preferred embodiment of the invention also has, described frame 1 is installed with and sheared for collecting
Cloth connect cloth dish 3, described in connect cloth dish 3 and be positioned at immediately below front pushing plate 2 and rear pushing plate 10.
The real-time control method of the real-time control system of intelligence cutter of the present invention:
The real-time control method of a kind of intelligence cutter, comprises the following steps:
When the first step, original state (as shown in Figure 1), rear pushing plate 10 is contracted in the interior of frame 1 with front pushing plate 2
Portion, according to the requirement of cutting cloth, adjustment link 22, relative to the position of slide 23, regulates shearing knife 5 and shearing knife cutter
The position of frame 6;
Second step, starting device, detection controls the controller in box 8 and controls push-jump cylinder 13 action retraction, promotes and push
Frame 14 drives the front pushing plate 2 being connected to it on, rear pushing plate 10, guide rail 17 and propelling movement cylinder 18 Integral swinging to stretch out frame 1
Outside (as shown in Figure 6);
3rd step, cloth 20 to be processed is placed on front pushing plate 2 and rear pushing plate 10;
4th step, push-jump cylinder 13 action, its piston end stretches out to promote and pushes the front propelling movement that frame 14 drive is connected to it on
Plate 2, rear pushing plate 10, guide rail 17, the overall return of propelling movement cylinder 18;
5th step, propelling movement cylinder 18 action, before driving, pushing plate 2 moves on guide rail 17, makes front pushing plate 2 and rear propelling movement
Plate 10 is in holding state;
6th step, compress cylinder 12 action, presser foot 11 and the action of lower presser foot 19 in drive, and gripping sleeve is in front propelling movement
Cloth 20 on plate 2 and rear pushing plate 10;
7th step, start motor 9, shearing knife 5, motor 9 drives slide 23 to move by connecting pin 21 on chain 7, and slides
Seat 23 then drives shearing knife 5 to carry out cutting by link 22;Cutting is returned in situ after completing, then motor 9, shearing knife 5 stop work
Make.
Schematic diagram when being that in the present invention, cutting three divided equally by cloth by shearing knife as shown in Figure 3.When needs are by cloth 20
When being divided into three, the position between mobile link frame 22 and slide 23, make the edge of a knife of shearing knife 5 deviate from the centre of cloth 20
Position (in figure, dotted line is the main knife-edge positions cutting socks cutter), the drawing cutter and just can enter cloth 20 and pusher of shearing knife knife rest 6
In sending the notch of plate 10, motor 9 rotates drive and cuts socks cutter 5 when moving, shearing knife 5 by cloth 20 at above-below direction notch by cloth
Material 20 is cut apart with a knife or scissors.
Schematic diagram when being that in the present invention, cutting two panels divided equally by cloth by shearing knife as shown in Figure 4.When needs are by cloth pair
When partly cutting apart with a knife or scissors into two panels, the position between mobile link frame 22 and slide 23, make the edge of a knife of shearing knife 5 be placed exactly in cloth 20
Circumference centre position (dotted line position in figure), i.e. leaves cloth 20 1 segment distance, so drives shearing knife 5 to move when motor 9 rotates
Time dynamic, shearing knife 5 by cloth 20 from middle one point of two halves.
Control to automatically control push-jump cylinder 13 according to plug-in, push away as it is shown in fig. 7, detection controls the controller in box 8
Supply gas cylinder 18, compress cylinder 12, top cloth cylinder 4 and motor 9, the action of shearing knife 5, thus realize automatic cutting cloth.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For Yuan, on the premise of without departing from the technology of the present invention principle, it is also possible to make some improvements and modifications, these improvements and modifications
Also should be regarded as protection scope of the present invention.