CN108963707A - The heat-shrink tube casing and copper tip process for stamping of cable - Google Patents
The heat-shrink tube casing and copper tip process for stamping of cable Download PDFInfo
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- CN108963707A CN108963707A CN201810622640.4A CN201810622640A CN108963707A CN 108963707 A CN108963707 A CN 108963707A CN 201810622640 A CN201810622640 A CN 201810622640A CN 108963707 A CN108963707 A CN 108963707A
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- shrinkable tube
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 64
- 239000010949 copper Substances 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000008569 process Effects 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 238000003825 pressing Methods 0.000 claims description 41
- 238000002788 crimping Methods 0.000 claims description 20
- 210000000078 claw Anatomy 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000013019 agitation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004080 punching Methods 0.000 abstract 2
- 238000000926 separation method Methods 0.000 abstract 1
- 230000032258 transport Effects 0.000 description 49
- 238000009434 installation Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 6
- 238000007726 management method Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
技术领域technical field
本发明属于机械技术领域，具体涉及一种线缆的热缩管套管及铜端子冲压方法。The invention belongs to the technical field of machinery, and in particular relates to a heat-shrinkable tube casing of a cable and a copper terminal stamping method.
背景技术Background technique
荧光灯、LED灯管与电源的连接线缆组件由导线、热缩管和铜端子组成，铜端子压在线缆的端部导电部分，而热缩管装在铜端子和导线的导电部分外，防止漏电触电。目前在加工时，需要人工将热缩管切断成规定的长度，然后人工将切断后的热缩管套入线缆上，再人工将铜端子冲压在线缆上，由于需要一根根将热缩管与线缆组合，还需要一个个冲压铜端子，操作十分繁琐，劳动强度高，生产效率低。The connection cable assembly between fluorescent lamp, LED lamp tube and power supply is composed of wire, heat shrink tube and copper terminal. The copper terminal is pressed on the conductive part of the end of the cable, and the heat shrink tube is installed outside the conductive part of the copper terminal and wire. Prevent electric leakage and electric shock. At present, during processing, it is necessary to manually cut the heat-shrinkable tube into a specified length, then manually insert the cut-off heat-shrinkable tube onto the cable, and then manually stamp the copper terminals on the cable. The combination of the shrink tube and the cable also requires stamping copper terminals one by one, which is very cumbersome to operate, high in labor intensity, and low in production efficiency.
发明内容Contents of the invention
本发明针对现有技术的不足，提供一种线缆的热缩管套管及铜端子冲压方法。Aiming at the deficiencies of the prior art, the invention provides a heat-shrinkable tube sleeve of a cable and a copper terminal stamping method.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
本发明线缆的热缩管套管及铜端子冲压方法，具体如下：The heat-shrinkable tube casing and the copper terminal stamping method of the cable of the present invention are as follows:
搬运机构的第一搬运驱动气缸水平移动带动第一搬运气缸移动；第一搬运气缸到达单根出线机构时，第一搬运气缸的搬运夹爪夹住单根出线机构分离出来的单根线缆，夹住单根线缆的搬运夹爪随第一搬运驱动气缸运动到套热缩管机构处时，套热缩管机构夹住线缆，第一搬运气缸的搬运夹爪松开；然后套热缩管机构将热缩管套入线缆；第一搬运驱动气缸驱动第二搬运气缸移动到套入热缩管的线缆位置，第二搬运气缸的搬运夹爪夹住套入热缩管的线缆，套热缩管机构松开套入热缩管的线缆；第二搬运气缸将套入热缩管的线缆搬运到压端子机构处，压端子机构夹住线缆，然后，第二搬运气缸的搬运夹爪松开，压端子机构对线缆套有热缩管的那端进行冲压，使铜端子铆冲到线缆上；第一搬运驱动气缸驱动第三搬运气缸移动到压完铜端子后的线缆位置，第三搬运气缸的搬运夹爪夹住压完铜端子后的线缆，压端子机构松开压完铜端子后的线缆；最后，第三搬运气缸的搬运夹爪松开，人工取出压完铜端子后的线缆。The horizontal movement of the first conveying driving cylinder of the conveying mechanism drives the first conveying cylinder to move; when the first conveying cylinder reaches the single outlet mechanism, the conveying jaws of the first conveying cylinder clamp the single cable separated from the single outlet mechanism, When the transporting jaws clamping a single cable move to the heat-shrinkable tube mechanism with the first transporting drive cylinder, the heat-shrinkable tube mechanism clamps the cable, and the transporting jaws of the first transporting cylinder are released; The shrink tube mechanism inserts the heat shrinkable tube into the cable; the first transport driving cylinder drives the second transport cylinder to move to the position where the cable is inserted into the heat shrinkable tube, and the handling jaws of the second transport cylinder clamp the cable inserted into the heat shrinkable tube. Cables, heat-shrinkable tube mechanism to loosen the cables inserted into the heat-shrinkable tubes; the second carrying cylinder transports the cables inserted into the heat-shrinkable tubes to the crimping terminal mechanism, and the crimping terminal mechanism clamps the cables, and then, the second The handling jaws of the second handling cylinder are loosened, and the terminal crimping mechanism stamps the end of the cable sleeve with the heat shrinkable tube, so that the copper terminal is riveted onto the cable; the first transport driving cylinder drives the third transport cylinder to move to the press The position of the cable after the copper terminal is finished, the handling jaws of the third handling cylinder clamp the cable after the copper terminal is pressed, and the terminal pressing mechanism releases the cable after the copper terminal is pressed; finally, the handling of the third handling cylinder The jaws are released, and the cable after the copper terminal is pressed is manually taken out.
单根出线机构分离出单根线缆的具体过程如下：The specific process of separating a single cable by a single outlet mechanism is as follows:
将一捆线缆放在滑道前侧板及滑道后侧板上；直流电机带动滚轮转动，滚轮转动方向与线缆下落方向相反，实现对线缆的搅动，单根线缆落入滑道前侧板与滑道后侧板之间的竖直间隙内，竖直间隙仅能通过单根线缆；单根线缆经竖直间隙后落到底部的分线挡片上；然后出线推送气缸驱动接线板缩回，接线板侧面的推块带动与下方分线滑块固定的滑杆，将底部的分线挡片缩回，同时由于上方分线滑块连接的弹簧压力释放将顶部的分线挡片推出；此时，下落的单根线缆落在顶部的分线挡片上，而底部分线挡片上的线缆落入接线板的接线槽内；然后，出线推送气缸驱动接线板推出，接线板接线槽内的线缆被送到出线升降机构处；此时，由于下方分线滑块连接的弹簧压力释放将底部的分线挡片推出，顶部的分线挡片缩回，顶部分线挡片上的线缆又落入底部分线挡片上；下方分线滑块连接的弹簧预设压力大于上方分线滑块连接的弹簧预设压力，保证上下分线挡片实现前后交错运动。升降机构中，出线抓取气缸驱动出线夹爪夹住线缆，出线升降气缸驱动出线抓取气缸及线缆上升，等待第一搬运气缸的搬运夹爪夹取线缆后，出线抓取气缸的出线夹爪松开，出线升降气缸复位。Put a bundle of cables on the front side plate of the slideway and the rear side plate of the slideway; the DC motor drives the roller to rotate, and the rotation direction of the roller is opposite to the falling direction of the cable, so as to realize the agitation of the cables, and a single cable falls into the slideway. In the vertical gap between the front side plate of the channel and the rear side plate of the slideway, only a single cable can pass through the vertical gap; the single cable falls to the split line block at the bottom after passing through the vertical gap; then the outgoing cable is pushed The cylinder drives the wiring board to retract, and the push block on the side of the wiring board drives the sliding rod fixed to the lower branching slider to retract the bottom branching block. At the same time, the spring pressure connected to the upper branching slider releases the top. Push out the wire splitter; at this time, the falling single cable falls on the top wire splitter, and the cable on the bottom wire splitter falls into the wiring slot of the terminal board; then, the outlet pushes the cylinder to drive the terminal board Push out, and the cables in the wiring slot of the wiring board are sent to the outlet lifting mechanism; at this time, due to the release of the spring pressure connected to the lower branch slider, the bottom branch block is pushed out, and the top branch block is retracted. The cables on the top line breaker fall into the bottom line breaker; the spring preset pressure connected to the lower line breakout slider is greater than the spring preset pressure connected to the upper line breakout slider, ensuring that the upper and lower line breakout blocks are staggered forward and backward sports. In the lifting mechanism, the outgoing line grabbing cylinder drives the outgoing line gripper to clamp the cable, and the outgoing line lifting cylinder drives the outgoing line grabbing cylinder and the cable to rise, and waits for the first handling cylinder to grip the cable, and then the outgoing line grabbing cylinder The outgoing line clamp claw is released, and the outgoing line lifting cylinder resets.
套热缩管机构将热缩管套入线缆的过程具体如下：The process of inserting the heat-shrinkable tube into the cable by the heat-shrinkable tube mechanism is as follows:
当第一搬运气缸的搬运夹爪将线缆搬运到套热缩管机构时，套管夹线夹爪和套管夹头夹爪夹紧线缆；然后，定尺送管机构将热缩管通过导向支撑座的导向孔输送到热缩管搬运夹爪处，热缩管搬运气缸驱动热缩管搬运夹爪夹住热缩管；定尺送管机构的送管伺服电机为步进电机，实现热缩管的定尺寸输送；切断机构将热缩管切断；丝杠滑台将热缩管搬运气缸及热缩管搬运夹爪朝向线缆推出，由于导向支撑座的导向孔与线缆同轴设置，热缩管的前端套进线缆前端；此时，套管夹头夹爪松开，丝杠滑台继续带动热缩管搬运夹爪将热缩管推出，热缩管搬运夹爪松开。丝杠滑台带动热缩管搬运夹爪复位，以便搬运下一段热缩管。等待第二搬运气缸的搬运夹爪夹住套入热缩管的线缆后，套管夹线夹爪松开。When the transport jaws of the first transport cylinder transport the cables to the heat shrinkable tube mechanism, the sleeve clamping jaws and the sleeve chuck jaws clamp the cables; Through the guide hole of the guide support seat, it is transported to the gripper of the heat-shrinkable tube, and the heat-shrinkable tube handling cylinder drives the gripper of the heat-shrinkable tube to clamp the heat-shrinkable tube; Realize the fixed-size delivery of the heat-shrinkable tube; the cutting mechanism cuts the heat-shrinkable tube; the screw slide table pushes the heat-shrinkable tube handling cylinder and the heat-shrinkable tube handling jaws towards the cable, because the guide hole of the guide support seat is the same as the cable Shaft setting, the front end of the heat-shrinkable tube is inserted into the front end of the cable; at this time, the jaws of the sleeve chuck are released, and the screw slide continues to drive the heat-shrinkable tube handling jaws to push the heat-shrinkable tube out, and the heat-shrinkable tube handling jaws release. The lead screw slide table drives the heat-shrinkable tube handling jaws to reset, so as to carry the next section of heat-shrinkable tube. Wait until the handling jaws of the second handling cylinder clamp the cables inserted into the heat-shrinkable tube, and then the sleeve clamping jaws are released.
压端子机构对线缆套有热缩管的那端进行冲压的过程具体如下：The process of stamping the end of the cable with the heat shrinkable tube by the crimping terminal mechanism is as follows:
当第二搬运气缸的搬运夹爪把套入热缩管的线缆搬运到压端子机构处时，端子压着夹线机构的推夹滚轮在端子推夹气缸推动下使得端子夹线夹爪夹紧线缆；此时，第二搬运气缸的搬运夹爪松开；然后，超静音端子机驱动压着上刀和压着压块向下运动；压着上刀在一个铜端子排中冲下一个铜端子，同时压着压块向下压端子夹线夹爪；由于上夹线压块与下夹线压块的滑动杆构成滑动副，端子夹线夹爪向下运动；当端子夹线夹爪运动到上夹线压块与下夹线压块的相对面接触时，线缆最低处位于超静音端子机的工作面上，压着上刀将冲下的铜端子冲压在线缆上；然后，端子机驱动压着上刀和压着压块复位；同时端子夹线夹爪在套置在滑动杆上的弹簧作用下复位，带动冲压好铜端子的线缆向上运动，冲压好铜端子的线缆高出铜端子的输送平面，防止影响后一个铜端子的输送；然后，超静音端子机将铜端子排向前输送一个铜端子的距离；等待第三搬运气缸的搬运夹爪夹住冲压好铜端子的线缆后，端子推夹气缸复位使得将端子夹线夹爪松开线缆。When the transporting jaws of the second transporting cylinder transport the cable inserted into the heat-shrinkable tube to the terminal crimping mechanism, the terminal presses the push-clamping roller of the clamping mechanism to make the terminal clamping claw clamp Tighten the cable; at this time, the handling jaws of the second handling cylinder are released; then, the ultra-quiet terminal machine drives the pressing upper knife and the pressing block to move downward; the pressing upper knife punches down in a copper terminal row A copper terminal, at the same time press the clamping block to press down the clamping jaws of the terminal; since the sliding rod of the upper clamping clamping block and the lower clamping clamping block constitute a sliding pair, the terminal clamping jaws move downward; when the terminal clamping wire When the jaws move to the opposite surface of the upper clamping block and the lower clamping block, the lowest point of the cable is located on the working surface of the ultra-quiet terminal machine, pressing the upper knife to stamp the punched copper terminal on the cable ; Then, the terminal machine drives the pressing upper knife and the pressing block to reset; at the same time, the clamping jaw of the terminal is reset under the action of the spring set on the sliding rod, driving the cable of the stamped copper terminal to move upward, and the copper terminal is stamped. The cable of the terminal is higher than the conveying plane of the copper terminal, so as to prevent the transmission of the next copper terminal from being affected; then, the ultra-quiet terminal machine will convey the copper terminal row forward for a distance of one copper terminal; wait for the handling jaw of the third handling cylinder After holding the cable with the punched copper terminal, the terminal push clamp cylinder resets so that the terminal clamping jaws release the cable.
本发明具有的有益效果：The beneficial effect that the present invention has:
本发明实现了一捆线缆中的单根线缆分离、精确将热缩管套入线缆以及线缆末端进行铜端子冲压的全自动生产，不仅结构简单、功能多样化，而且大大提高了生产效率和产品合格率。The invention realizes the automatic production of separating single cables in a bundle of cables, accurately inserting heat-shrinkable tubes into the cables, and stamping copper terminals at the ends of the cables. It not only has simple structure and diversified functions, but also greatly improves Production efficiency and product qualification rate.
附图说明Description of drawings
图1是本发明的整体结构示意图；Fig. 1 is the overall structural representation of the present invention;
图2是本发明中搬运机构的示意图；Fig. 2 is the schematic diagram of carrying mechanism among the present invention;
图3是本发明中单根出线机构的示意图；Fig. 3 is a schematic diagram of a single outlet mechanism in the present invention;
图4是本发明中单根出线机构去除第二安装立板后的示意图；Fig. 4 is a schematic diagram of the single outlet mechanism in the present invention after removing the second installation vertical plate;
图5是本发明中分线机构的示意图；Fig. 5 is a schematic diagram of the line dividing mechanism in the present invention;
图6是本发明中套热缩管机构的示意图；Fig. 6 is a schematic diagram of the heat-shrinkable tube mechanism in the present invention;
图7是本发明中套热缩管机构的局部示意图；Fig. 7 is a partial schematic view of the heat-shrinkable tube mechanism in the present invention;
图8是本发明中压端子机构的示意图；Fig. 8 is a schematic diagram of the medium-voltage terminal mechanism of the present invention;
图中：1、搬运机构，2、大底板，3、单根出线机构，4、套热缩管机构，5、压端子机构，1-1、第一搬运驱动气缸，1-2、第一搬运安装板，1-3、第一滚轮安装架，1-4、第一下限滚轮，1-5、第三搬运气缸，1-6、第一上限滚轮，1-7、第二搬运气缸，1-8、第一搬运连接板，1-9、第一搬运气缸，1-10、第二下限滚轮，1-11、第二滚轮安装架，1-12、第二上限滚轮，1-13、第五搬运气缸，1-14、第四搬运气缸，1-15、第二搬运连接板，1-16、第二搬运驱动气缸，1-17、第二搬运安装板，1-18、第三搬运安装架，1-19、第三搬运驱动气缸，1-20、线缆校正片，1-21、第六搬运气缸，1-22、搬运推送气缸，3-1、出线升降气缸安装座，3-2、出线升降气缸，3-3、出线抓取气缸，3-4、直流电机，3-5、第一安装立板，3-6、第二安装立板，3-7、出线台架，3-8、挡片滑道，3-9、分线壳体，3-10、滑道前侧板，3-11、滑道后侧板，3-12、滚轮，3-13、阶梯轴，3-14、接线板，3-15、出线推送气缸，3-16、出线推送气缸安装板，3-17、分线滑块，3-18、分线挡片，4-1、丝杠滑台，4-2、热缩管搬运夹爪，4-3、套管夹线夹爪，4-4、套管夹线气缸，4-5、套管夹线夹爪气缸安装座，4-6、送管伺服电机，4-7、热缩管盘，4-8、套管夹头夹爪气缸安装座，4-9、套管夹头夹爪，4-10、套管夹头气缸，4-11、切断气缸，4-12、切断刀片，4-13、主动碾轮，4-14、从动碾轮，4-15、导向支撑座，5-1、夹线压块，5-2、上夹线压块，5-3、端子夹线夹爪，5-4、压着下刀，5-5、压着上刀，5-6、压着压块，5-7、端子机架，5-8、下压座，5-9、端子送料通道，5-10、端子推夹气缸，5-11、滚轮安装板，5-12、推夹滚轮。In the figure: 1. Transport mechanism, 2. Large base plate, 3. Single wire outlet mechanism, 4. Heat shrinkable tube mechanism, 5. Terminal crimping mechanism, 1-1, first conveying drive cylinder, 1-2, first Handling mounting plate, 1-3, the first roller mounting frame, 1-4, the first lower limit roller, 1-5, the third carrying cylinder, 1-6, the first upper limit roller, 1-7, the second carrying cylinder, 1-8, the first transport connecting plate, 1-9, the first transport cylinder, 1-10, the second lower limit roller, 1-11, the second roller mounting frame, 1-12, the second upper limit roller, 1-13 , the fifth transport cylinder, 1-14, the fourth transport cylinder, 1-15, the second transport connecting plate, 1-16, the second transport drive cylinder, 1-17, the second transport mounting plate, 1-18, the first Three transport mounting brackets, 1-19, the third transport drive cylinder, 1-20, cable correction sheet, 1-21, the sixth transport cylinder, 1-22, transport push cylinder, 3-1, outlet lifting cylinder mounting seat . Bench, 3-8, block slideway, 3-9, branch line housing, 3-10, slideway front side plate, 3-11, slideway rear side plate, 3-12, roller, 3-13 , stepped shaft, 3-14, wiring board, 3-15, outgoing line push cylinder, 3-16, outgoing line push cylinder mounting plate, 3-17, split line slider, 3-18, split line block, 4-1 , screw slide table, 4-2, heat shrinkable tube handling jaws, 4-3, sleeve clamping jaws, 4-4, sleeve clamping cylinder, 4-5, sleeve clamping jaw cylinder installation Seat, 4-6, tube feeding servo motor, 4-7, heat-shrinkable tubing disk, 4-8, sleeve clamp jaw cylinder mounting seat, 4-9, sleeve clamp clamp jaw, 4-10, set Pipe chuck cylinder, 4-11, cutting cylinder, 4-12, cutting blade, 4-13, driving roller, 4-14, driven roller, 4-15, guide support seat, 5-1, clamping line Pressing block, 5-2, upper clamping clamping block, 5-3, terminal clamping claw, 5-4, pressing the lower knife, 5-5, pressing the upper knife, 5-6, pressing the pressing block, 5-7, terminal frame, 5-8, lower pressure seat, 5-9, terminal feeding channel, 5-10, terminal push clamp cylinder, 5-11, roller mounting plate, 5-12, push clamp roller.
具体实施方式Detailed ways
下面结合附图对本发明具体结构及运行过程作进一步说明。The specific structure and operation process of the present invention will be further described below in conjunction with the accompanying drawings.
如图1所示，线缆的热缩管套管及铜端子冲压机构，包括搬运机构1、工作台、单根出线机构3、套热缩管机构4和压端子机构5。As shown in Figure 1, the heat-shrinkable tube casing of the cable and the copper terminal stamping mechanism include a handling mechanism 1, a workbench, a single outlet mechanism 3, a heat-shrinkable tube mechanism 4 and a crimping terminal mechanism 5.
如图2所示，搬运机构1包括第一搬运安装板1-2、第一搬运驱动机构和第一滚轮限位机构；第一搬运安装板1-2固定在工作台的大底板2上；第一搬运驱动机构包括第一搬运驱动气缸1-1、第一搬运气缸1-9、第二搬运气缸1-7、第三搬运气缸1-5、搬运夹爪和第一搬运连接板1-8；第一搬运驱动气缸1-1的缸体固定在第一搬运安装板1-2上，第一搬运连接板1-8固定在第一搬运驱动气缸1-1的滑块上；第一搬运气缸1-9、第二搬运气缸1-7和第三搬运气缸1-5的缸体等距固定在第一搬运连接板1-8上，第一、第二、第三搬运气缸分别驱动一个搬运夹爪开合；第一滚轮限位机构包括第一滚轮安装架1-3、第一下限滚轮1-4和第一上限滚轮1-6；六个第一下限滚轮1-4等距分布，且均与第一搬运连接板1-8下表面接触，两个第一上限滚轮1-6均与第一搬运连接板1-8上表面接触；第一下限滚轮1-4和第一上限滚轮1-6均固定在第一滚轮安装架1-3上；第一滚轮安装架1-3固定在第一搬运安装板1-2上。As shown in Figure 2, the transport mechanism 1 includes a first transport installation plate 1-2, a first transport drive mechanism and a first roller limit mechanism; the first transport installation plate 1-2 is fixed on the large base plate 2 of the workbench; The first transport drive mechanism includes the first transport drive cylinder 1-1, the first transport cylinder 1-9, the second transport cylinder 1-7, the third transport cylinder 1-5, the transport jaws and the first transport connecting plate 1- 8. The cylinder body of the first transport drive cylinder 1-1 is fixed on the first transport installation plate 1-2, and the first transport connecting plate 1-8 is fixed on the slider of the first transport drive cylinder 1-1; the first The cylinder bodies of the conveying cylinder 1-9, the second conveying cylinder 1-7 and the third conveying cylinder 1-5 are equidistantly fixed on the first conveying connecting plate 1-8, and the first, second and third conveying cylinders are respectively driven One handling jaw opening and closing; the first roller limit mechanism includes the first roller mounting bracket 1-3, the first lower limit roller 1-4 and the first upper limit roller 1-6; six first lower limit rollers 1-4 are equidistant distribution, and are all in contact with the lower surface of the first transport connecting plate 1-8, and the two first upper limit rollers 1-6 are in contact with the upper surface of the first transport connecting plate 1-8; the first lower limit roller 1-4 and the first The upper limit rollers 1-6 are all fixed on the first roller mounting frame 1-3; the first roller mounting frame 1-3 is fixed on the first transport mounting plate 1-2.
如图3～5所示，单根出线机构3包括第一安装立板3-5、第二安装立板3-6、理线机构、分线机构、推送机构、升降机构和出线台架3-7；出线台架3-7固定在工作台的大底板2上；第一安装立板3-5和第二安装立板3-6固定在出线台架3-7上；理线机构包括滑道前侧板3-10、滑道后侧板3-11、滚轮3-12、直流电机3-4和阶梯轴3-13；三块滑道前侧板3-10和三块滑道后侧板3-11均与第一安装立板3-5及第二安装立板3-6固定，三块滑道前侧板3-10等距布置，三块滑道后侧板3-11等距布置，且滑道前侧板3-10与位置对齐的那块滑道后侧板3-11之间设有竖直间隙；直流电机3-4的底座固定在第一安装立板3-5的外侧；阶梯轴3-13的一端与直流电机3-4的输出轴固定，且阶梯轴3-13两端通过轴承分别支承在第一安装立板3-5和第二安装立板3-6上；三个滚轮3-12等距固定在阶梯轴3-13上，每个滚轮设置在一块滑道后侧板3-11开设的滚轮安置槽内；滚轮开设有沿周向均布的八个线缆安置槽；滚轮与滑道前侧板3-10的间距小于滑道前侧板3-10与滑道后侧板3-11之间的竖直间隙；分线机构包括分线壳体3-9、分线挡片3-18、分线滑块3-17和挡片滑道3-8；两块分线滑块3-17与分线壳体3-9的上、下凹槽分别构成滑动副；两块分线滑块3-17的同一端均固定分线挡片3-18，未固定分线挡片的另一端通过绳子连接，绳子绕过铰接在分线壳体3-9上的定滑轮；两片分线挡片3-18与挡片滑道3-8开设的两个滑槽分别对齐设置；两块分线滑块3-17连接绳子的那端与各自凹槽侧壁之间均设有弹簧，且下方分线滑块3-17连接的弹簧预设压力大于上方分线滑块3-17连接的弹簧预设压力；与下方分线滑块3-17固定的滑杆穿过分线壳体3-9底部开设的滑槽；两个分线机构的挡片滑道3-8与两侧的两块滑道前侧板3-10分别固定；两个分线机构的分线壳体3-9与两侧的两块滑道后侧板3-11分别固定；推送机构包括出线推送气缸安装板3-16、出线推送气缸3-15和接线板3-14；出线推送气缸安装板3-16固定在第一安装立板3-5及第二安装立板3-6的底部，出线推送气缸3-15的缸体固定在出线推送气缸的安装板3-16上；两块接线板3-14间距固定在出线推送气缸3-15的活塞杆上；两块接线板3-14的上表面、滑道前侧板3-10及滑道后侧板3-11的下表面均平齐；接线板3-14的上表面开设有接线槽，侧面固定有推块；升降机构包括出线升降气缸安装座3-1、出线升降气缸3-2、出线夹爪和出线抓取气缸3-3；出线升降气缸安装座3-1固定在工作台的大底板2上，出线升降气缸3-2的缸体固定在出线升降气缸安装座3-1上，出线抓取气缸3-3的缸体固定在出线升降气缸的活塞杆上，出线抓取气缸3-3驱动出线夹爪开合。As shown in Figures 3 to 5, the single outlet mechanism 3 includes a first installation stand 3-5, a second installation stand 3-6, a line management mechanism, a branching mechanism, a push mechanism, a lifting mechanism and an outlet stand 3 -7; the outlet frame 3-7 is fixed on the large base plate 2 of the workbench; the first installation stand 3-5 and the second installation stand 3-6 are fixed on the outlet stand 3-7; the cable management mechanism includes Slideway front side plate 3-10, slideway rear side plate 3-11, roller 3-12, DC motor 3-4 and stepped shaft 3-13; three slideway front side plates 3-10 and three slideways The rear side panels 3-11 are all fixed with the first installation vertical panel 3-5 and the second installation vertical panel 3-6, the three slideway front side panels 3-10 are equidistantly arranged, and the three slideway rear side panels 3- 11 are equidistantly arranged, and a vertical gap is provided between the slideway front side plate 3-10 and the slideway rear side plate 3-11 aligned with the position; the base of the DC motor 3-4 is fixed on the first installation vertical plate 3-5 outside; one end of the stepped shaft 3-13 is fixed with the output shaft of the DC motor 3-4, and the two ends of the stepped shaft 3-13 are respectively supported on the first installation stand 3-5 and the second installation stand by bearings on the plate 3-6; three rollers 3-12 are equidistantly fixed on the stepped shaft 3-13, and each roller is set in a roller placement groove provided by a slideway rear side plate 3-11; The eight cable placement slots; the distance between the roller and the front side plate 3-10 of the slideway is smaller than the vertical gap between the front side plate 3-10 and the rear side plate 3-11 of the slideway; Line housing 3-9, branching block 3-18, branching slider 3-17 and block slideway 3-8; two branching sliders 3-17 and the upper part of branching housing 3-9 , the lower groove constitutes a sliding pair respectively; the same end of the two branching sliders 3-17 is fixed to the branching block 3-18, and the other end of the unfixed branching block is connected by a rope, and the rope is bypassed and hinged on the branch The fixed pulley on the line housing 3-9; the two chutes provided by the two branch line retainers 3-18 and the block plate slideway 3-8 are respectively aligned and set; the two branch line slide blocks 3-17 are connected to the rope Springs are arranged between that end and the respective groove side walls, and the spring preset pressure connected to the lower branch line slider 3-17 is greater than the spring preset pressure connected to the upper branch line slider 3-17; The fixed slide bar of the slide block 3-17 passes through the chute provided at the bottom of the branch line housing 3-9; respectively fixed; the branching housings 3-9 of the two branching mechanisms and the two slideway rear side plates 3-11 on both sides are respectively fixed; the pushing mechanism includes the outgoing line pushing cylinder mounting plate 3-16, the outgoing line pushing cylinder 3- 15 and wiring board 3-14; Outlet push cylinder mounting plate 3-16 is fixed on the bottom of the first installation riser 3-5 and the second installation riser 3-6, and the cylinder body of outlet push cylinder 3-15 is fixed on the outlet Push the mounting plate 3-16 of the cylinder; the distance between the two wiring boards 3-14 is fixed on the piston rod of the outlet pushing cylinder 3-15; the upper surface of the two wiring boards 3-14, the front side plate 3-10 of the slideway And slideway rear side panel 3-11 The lower surfaces of the wiring boards 3-14 are all flush; the upper surface of the wiring board 3-14 is provided with a wiring groove, and the side is fixed with a push block; Grab the cylinder 3-3; the mounting seat 3-1 of the outlet lifting cylinder is fixed on the large base plate 2 of the workbench, the cylinder body of the outlet lifting cylinder 3-2 is fixed on the mounting seat 3-1 of the outlet lifting cylinder, and the outlet grabbing cylinder The cylinder body of 3-3 is fixed on the piston rod of the outgoing line lifting cylinder, and the outgoing line grasping cylinder 3-3 drives the outgoing line jaws to open and close.
如图6和7所示，套热缩管机构4包括热缩管盘支撑机构、切断机构、定尺送管机构、套管夹线机构和套管台架；热缩盘支撑机构包括热缩管盘4-7和热缩管盘支架；热缩管盘支架固定在工作台的大底板2上，热缩管盘4-7与热缩管盘支架构成转动副；定尺送管机构包括主动碾轮4-13、从动碾轮4-14、导向支撑座4-15、送管伺服电机4-6、丝杠滑台4-1、热缩管搬运夹爪4-2和热缩管搬运气缸；送管伺服电机4-6的底座固定在套管台架上，套管台架固定在工作台的大底板2上；主动碾轮4-13固定在送管伺服电机4-6的输出轴上；主动碾轮4-13和从动碾轮4-14均与套管台架构成转动副，且主动碾轮与从动碾轮的表面接触；导向支撑座4-15固定在套管台架上，导向支撑座上的导向孔与主动碾轮和从动碾轮的接触线平齐；丝杠滑台4-1的底座固定在套管台架上，热缩管搬运气缸的缸体固定在丝杠滑台4-1的滑块上，热缩管搬运气缸驱动热缩管搬运夹爪4-2开合；切断机构包括切断刀片4-12和切断气缸4-11；切断气缸4-11的缸体固定在套管台架上，切断气缸4-11驱动切断刀片开合。套管夹线机构包括套管夹头夹爪4-9、套管夹线夹爪4-3、套管夹头气缸4-10、套管夹线气缸4-4、套管夹头气缸安装座4-8和套管夹线气缸安装座4-5；套管夹头气缸安装座4-8固定在套管台架上，套管夹头气缸4-10的缸体固定在套管夹头气缸安装座4-8上，套管夹头气缸4-10驱动套管夹头夹爪4-9开合；套管夹线气缸安装座4-5固定在套管台架上，套管夹线气缸4-4的缸体固定在套管夹线气缸安装座4-5上，套管夹线气缸4-4驱动套管夹线夹爪4-3开合。As shown in Figures 6 and 7, the sleeve heat-shrinkable tube mechanism 4 includes a heat-shrinkable tube disk support mechanism, a cutting mechanism, a fixed-length tube delivery mechanism, a casing clamping mechanism and a casing stand; the heat-shrinkable disk support mechanism includes a heat-shrinkable Tube coils 4-7 and heat-shrinkable tube coil brackets; the heat-shrinkable tube coil brackets are fixed on the large base plate 2 of the workbench, and the heat-shrinkable tube coils 4-7 and the heat-shrinkable tube coil brackets form a rotating pair; the fixed-length tube delivery mechanism includes Active roller 4-13, driven roller 4-14, guide support seat 4-15, tube feeding servo motor 4-6, screw slide table 4-1, heat shrink tube handling jaw 4-2 and heat shrink Pipe handling cylinder; the base of the pipe feeding servo motor 4-6 is fixed on the casing stand, and the casing stand is fixed on the large bottom plate 2 of the workbench; the active roller 4-13 is fixed on the pipe feeding servo motor 4-6 on the output shaft; the driving roller 4-13 and the driven roller 4-14 all form a revolving pair with the casing platform, and the surface of the driving roller is in contact with the driven roller; the guide support seat 4-15 is fixed on On the bushing stand, the guide hole on the guide support seat is flush with the contact line between the driving roller and the driven roller; the base of the screw slide 4-1 is fixed on the bushing stand, and the heat shrink tube carries the cylinder The cylinder body is fixed on the slider of the lead screw slide table 4-1, and the heat-shrinkable tube handling cylinder drives the heat-shrinkable tube handling jaws 4-2 to open and close; the cutting mechanism includes a cutting blade 4-12 and a cutting cylinder 4-11; Cut off the cylinder block of cylinder 4-11 and be fixed on the sleeve pipe stand, cut off cylinder 4-11 drive and cut off the blade opening and closing. The casing clamping mechanism includes casing clamp jaws 4-9, casing clamping jaws 4-3, casing chuck cylinder 4-10, casing clamping cylinder 4-4, casing chuck cylinder installation Seat 4-8 and casing clamp line cylinder mounting seat 4-5; casing chuck cylinder mounting seat 4-8 is fixed on the casing stand, and the cylinder body of casing chuck cylinder 4-10 is fixed on the casing clamp On the head cylinder mounting seat 4-8, the casing chuck cylinder 4-10 drives the casing chuck jaw 4-9 to open and close; the casing clamp line cylinder mounting seat 4-5 is fixed on the casing stand, and the casing The cylinder block of thread clamping cylinder 4-4 is fixed on the sleeve pipe clamping line cylinder mount 4-5, and casing pipe clamping line cylinder 4-4 drives casing pipe clamping line jaw 4-3 opening and closing.
如图8所示，压端子机构5包括深圳市永鑫科电子器材有限公司的型号为YX-1.5T的超静音端子机和端子压着夹线机构；超静音端子机包括压着下刀5-4、压着上刀5-5、压着压块5-6、端子机架5-7、下压座5-8、吊头和端子送料通道5-9；压着下刀5-4固定在端子送料通道的输出口处，压着上刀5-5固定在压着压块5-6上，且压着上刀5-5和压着压块5-6都固定在下压座5-8上，下压座固定在吊头上；吊头固定在端子机架5-7上；端子压着夹线机构包括上夹线压块5-2、端子夹线夹爪5-3、端子推夹气缸5-10、下夹线压块5-1、推夹滚轮5-12和滚轮安装板5-11；下夹线压块5-1固定在端子机架5-7上，上夹线压块5-2与下夹线压块5-1的滑动杆构成滑动副，且上夹线压块5-2与下夹线压块5-1通过套置在滑动杆上的弹簧连接；端子夹线夹爪5-3的两个爪均与上夹线压块5-2铰接；端子推夹气缸5-10的缸体固定在端子机架5-7上，滚轮安装板5-11固定在端子推夹气缸5-10的活塞杆上；推夹滚轮5-12铰接在滚轮安装板5-11上，并与端子夹线夹爪5-3的其中一个爪接触。As shown in Figure 8, the crimping terminal mechanism 5 includes an ultra-quiet terminal machine of the model YX-1.5T of Shenzhen Yongxinke Electronic Equipment Co., Ltd. and a terminal crimping and clamping mechanism; the ultra-quiet terminal machine includes a crimping and lower knife 5 -4, pressing upper knife 5-5, pressing block 5-6, terminal frame 5-7, lower pressing seat 5-8, hanging head and terminal feeding channel 5-9; pressing lower knife 5-4 It is fixed at the output port of the terminal feeding channel, the upper pressing knife 5-5 is fixed on the pressing block 5-6, and the upper pressing knife 5-5 and the pressing block 5-6 are fixed on the lower pressing seat 5 -8 The upper and lower pressure seats are fixed on the hanger; the hanger is fixed on the terminal frame 5-7; the terminal pressing and clamping mechanism includes an upper clamping block 5-2, a terminal clamping jaw 5-3, Terminal pushing and clamping cylinder 5-10, lower clamping wire pressing block 5-1, pushing clamping roller 5-12 and roller mounting plate 5-11; Lower clamping wire pressing block 5-1 is fixed on the terminal frame 5-7, and the upper The sliding rod of the clamping pressure block 5-2 and the lower clamping pressure block 5-1 constitutes a sliding pair, and the upper clamping pressure block 5-2 and the lower clamping pressure block 5-1 pass through the spring sleeved on the sliding rod. Connection; both claws of the terminal clamping claw 5-3 are hinged with the upper clamping block 5-2; the cylinder body of the terminal push clamp cylinder 5-10 is fixed on the terminal frame 5-7, and the roller mounting plate 5 -11 is fixed on the piston rod of the terminal push clamp cylinder 5-10; the push clamp roller 5-12 is hinged on the roller mounting plate 5-11, and contacts with one of the claws of the terminal clamp clamp jaw 5-3.
该线缆的热缩管套管及铜端子冲压机构进行热缩管套管及铜端子冲压的方法，具体如下：The method for stamping the heat-shrinkable tube sleeve and copper terminal stamping mechanism of the heat-shrinkable tube sleeve and copper terminal of the cable is as follows:
搬运机构1的第一搬运驱动气缸1-1水平移动带动第一搬运气缸1-9移动；第一搬运气缸1-9到达单根出线机构3时，第一搬运气缸1-9的搬运夹爪夹住单根出线机构3分离出来的单根线缆，夹住单根线缆的搬运夹爪随第一搬运驱动气缸1-1运动到套热缩管机构4处时，套热缩管机构夹住线缆，第一搬运气缸1-9的搬运夹爪松开；然后套热缩管机构将热缩管套入线缆；第一搬运驱动气缸1-1驱动第二搬运气缸1-7移动到套入热缩管的线缆位置，第二搬运气缸1-7的搬运夹爪夹住套入热缩管的线缆，套热缩管机构松开套入热缩管的线缆；第二搬运气缸1-7将套入热缩管的线缆搬运到压端子机构5处，压端子机构5夹住线缆，然后，第二搬运气缸1-7的搬运夹爪松开，压端子机构5对线缆套有热缩管的那端进行冲压，使铜端子铆冲到线缆上；第一搬运驱动气缸1-1驱动第三搬运气缸1-5移动到压完铜端子后的线缆位置，第三搬运气缸1-5的搬运夹爪夹住压完铜端子后的线缆，压端子机构松开压完铜端子后的线缆。最后，第三搬运气缸1-5的搬运夹爪松开，人工取出压完铜端子后的线缆。The first conveying drive cylinder 1-1 of the conveying mechanism 1 moves horizontally to drive the first conveying cylinder 1-9 to move; when the first conveying cylinder 1-9 reaches the single outlet mechanism 3, the conveying jaws of the first conveying cylinder 1-9 Clamp the single cable separated by the single outlet mechanism 3, and when the handling jaws clamping the single cable move to the heat shrinkable tube mechanism 4 with the first transport drive cylinder 1-1, the heat shrinkable tube mechanism Clamp the cable, release the handling jaws of the first handling cylinder 1-9; then set the heat shrinkable tube mechanism to insert the heat shrinkable tube into the cable; the first handling driving cylinder 1-1 drives the second handling cylinder 1-7 Move to the position of the cable inserted into the heat-shrinkable tube, the handling jaws of the second handling cylinder 1-7 clamp the cable inserted into the heat-shrinkable tube, and the heat-shrinkable tube mechanism releases the cable inserted into the heat-shrinkable tube; The second carrying cylinder 1-7 transports the cables inserted into the heat-shrinkable tube to the crimping terminal mechanism 5, and the crimping terminal mechanism 5 clamps the cables. The terminal mechanism 5 stamps the end of the cable with the heat-shrinkable tube, so that the copper terminal is riveted onto the cable; the first conveying drive cylinder 1-1 drives the third conveying cylinder 1-5 to move to after the copper terminal is pressed The cable position of the third carrying cylinder 1-5 clamps the cable after the copper terminal is pressed, and the terminal pressing mechanism releases the cable after the copper terminal is pressed. Finally, the transport jaws of the third transport cylinder 1-5 are loosened, and the cables after pressing the copper terminals are manually taken out.
单根出线机构3分离出单根线缆的具体过程如下：The specific process of separating a single cable by the single outlet mechanism 3 is as follows:
如图3～5所示，将一捆线缆放在滑道前侧板3-10及滑道后侧板3-11上；直流电机3-4带动滚轮3-12转动，滚轮3-12转动方向与线缆下落方向相反，实现对线缆的搅动，单根线缆落入滑道前侧板3-10与滑道后侧板3-11之间的竖直间隙内，竖直间隙仅能通过单根线缆；单根线缆经竖直间隙后落到底部的分线挡片3-18上；然后出线推送气缸3-15驱动接线板3-14缩回，接线板3-14侧面的推块带动与下方分线滑块3-17固定的滑杆，将底部的分线挡片3-18缩回，同时由于上方分线滑块3-17连接的弹簧压力释放将顶部的分线挡片3-18推出；此时，下落的单根线缆落在顶部的分线挡片3-18上，而底部分线挡片3-18上的线缆落入接线板3-14的接线槽内；然后，出线推送气缸3-15驱动接线板3-14推出，接线板3-14接线槽内的线缆被送到出线升降机构处；此时，由于下方分线滑块3-17连接的弹簧压力释放将底部的分线挡片3-18推出，顶部的分线挡片3-18缩回，顶部分线挡片3-18上的线缆又落入底部分线挡片3-18上；下方分线滑块3-17连接的弹簧预设压力大于上方分线滑块3-17连接的弹簧预设压力，保证上下分线挡片3-18实现前后交错运动。升降机构中，出线抓取气缸3-3驱动出线夹爪夹住线缆，出线升降气缸3-2驱动出线抓取气缸3-3及线缆上升，等待第一搬运气缸1-9的搬运夹爪夹取线缆后，出线抓取气缸3-3的出线夹爪松开，出线升降气缸3-2复位。As shown in Figures 3-5, put a bundle of cables on the front side plate 3-10 of the slideway and the rear side plate 3-11 of the slideway; the DC motor 3-4 drives the roller 3-12 to rotate, and the roller 3-12 The direction of rotation is opposite to the falling direction of the cables, so as to stir the cables, and a single cable falls into the vertical gap between the front side plate 3-10 of the slideway and the rear side plate 3-11 of the slideway, and the vertical gap Only a single cable can be passed through; the single cable falls onto the line breakout plate 3-18 at the bottom after going through the vertical gap; 14 The push block on the side drives the slide bar fixed with the lower branch line slider 3-17, retracts the bottom line branch block 3-18, and at the same time releases the top part due to the release of the spring pressure connected to the top line branch slider 3-17. At this time, the falling single cable falls on the top splitting block 3-18, and the cable on the bottom splitting block 3-18 falls into the wiring board 3 -14 in the wiring slot; then, the outgoing line pushing cylinder 3-15 drives the wiring board 3-14 to release, and the cables in the wiring board 3-14 wiring slot are sent to the outgoing line lifting mechanism; The spring pressure release of the block 3-17 pushes out the bottom line breaker 3-18, the top line breaker 3-18 retracts, and the cables on the top line breaker 3-18 fall into the bottom part again On the line stopper 3-18; the preset pressure of the spring connected to the lower branch line slider 3-17 is greater than the spring preset pressure connected to the upper line branch slider 3-17, ensuring that the upper and lower branch line stoppers 3-18 are staggered forward and backward sports. In the lifting mechanism, the outgoing line grabbing cylinder 3-3 drives the outgoing line gripper to clamp the cable, and the outgoing line lifting cylinder 3-2 drives the outgoing line grabbing cylinder 3-3 and the cable to rise, waiting for the handling clamp of the first handling cylinder 1-9 After the claw clamps the cable, the outgoing line gripper of the outgoing line grabbing cylinder 3-3 is released, and the outgoing line lifting cylinder 3-2 resets.
套热缩管机构4将热缩管套入线缆的过程具体如下：The process of inserting the heat-shrinkable tube mechanism 4 into the cable is as follows:
如图6和7所示，当第一搬运气缸的搬运夹爪将线缆搬运到套热缩管机构4时，套管夹线夹爪4-3和套管夹头夹爪4-9夹紧线缆；然后，定尺送管机构将热缩管通过导向支撑座4-15的导向孔输送到热缩管搬运夹爪4-2处，热缩管搬运气缸驱动热缩管搬运夹爪4-2夹住热缩管；定尺送管机构的送管伺服电机4-6为步进电机，实现热缩管的定尺寸输送；切断机构将热缩管切断；丝杠滑台4-1将热缩管搬运夹爪4-2朝向线缆推出，由于导向支撑座4-15的导向孔与线缆同轴设置，热缩管的前端刚好套进线缆前端；此时，套管夹头夹爪4-9松开，丝杠滑台4-1继续带动热缩管搬运夹爪4-2将热缩管推出，热缩管搬运夹爪4-2松开。丝杠滑台4-1带动热缩管搬运夹爪4-2复位，以便搬运下一段热缩管。等待第二搬运气缸1-7的搬运夹爪夹住套入热缩管的线缆后，套管夹线夹爪4-3松开。As shown in Figures 6 and 7, when the transport jaws of the first transport cylinder transport the cables to the sleeve heat shrinkable tube mechanism 4, the sleeve clamping jaws 4-3 and the sleeve clamp jaws 4-9 clamp Tighten the cable; then, the fixed-length tube delivery mechanism transports the heat-shrinkable tube through the guide hole of the guide support seat 4-15 to the heat-shrinkable tube handling jaw 4-2, and the heat-shrinkable tube handling cylinder drives the heat-shrinkable tube handling jaw 4-2 Clamp the heat-shrinkable tube; the tube feeding servo motor 4-6 of the fixed-length tube feeding mechanism is a stepping motor, which realizes the fixed-size delivery of the heat-shrinkable tube; the cutting mechanism cuts the heat-shrinkable tube; the screw slide table 4- 1 Push the heat-shrinkable tube handling jaw 4-2 toward the cable. Since the guide hole of the guide support seat 4-15 is set coaxially with the cable, the front end of the heat-shrinkable tube just fits into the front end of the cable; at this time, the casing Chuck jaw 4-9 unclamps, and lead screw slide table 4-1 continues to drive heat-shrinkable tube handling jaw 4-2 and heat-shrinkable tube is released, and heat-shrinkable tube handling jaw 4-2 unclamps. Lead screw slide table 4-1 drives heat-shrinkable tube carrying jaw 4-2 to reset, so that the next section of heat-shrinkable tube is carried. After waiting for the handling jaws of the second handling cylinder 1-7 to clamp the cables inserted into the heat-shrinkable tube, the sleeve clamping jaws 4-3 are released.
压端子机构5对线缆套有热缩管的那端进行冲压的过程具体如下：The process of stamping the end of the cable with the heat-shrinkable tube by the crimping terminal mechanism 5 is as follows:
如图8所示，当第二搬运气缸1-7的搬运夹爪把套入热缩管的线缆搬运到压端子机构处时，端子压着夹线机构的推夹滚轮5-12在端子推夹气缸5-10推动下使得端子夹线夹爪5-3夹紧线缆；此时，第二搬运气缸1-7的搬运夹爪松开；然后，超静音端子机驱动压着上刀5-5和压着压块5-6向下运动；压着上刀5-5在一个铜端子排中冲下一个铜端子，同时压着压块5-6向下压端子夹线夹爪5-3；由于上夹线压块5-2与下夹线压块5-1的滑动杆构成滑动副，端子夹线夹爪5-3向下运动；当端子夹线夹爪5-3运动到上夹线压块5-2与下夹线压块5-1的相对面接触时，线缆最低处位于超静音端子机的工作面上，压着上刀5-5将冲下的铜端子冲压在线缆上；然后，端子机驱动压着上刀5-5和压着压块5-6复位；同时端子夹线夹爪5-3在套置在滑动杆上的弹簧作用下复位，带动冲压好铜端子的线缆向上运动，冲压好铜端子的线缆高出铜端子的输送平面，防止影响后一个铜端子的输送；然后，超静音端子机将铜端子排向前输送一个铜端子的距离；等待第三搬运气缸1-5的搬运夹爪夹住冲压好铜端子的线缆后，端子推夹气缸5-10复位使得将端子夹线夹爪5-3松开线缆。As shown in Figure 8, when the transport jaws of the second transport cylinder 1-7 transport the cable inserted into the heat-shrinkable tube to the crimping terminal mechanism, the terminal presses the push clamp roller 5-12 of the clamping mechanism on the terminal Push the clamping cylinder 5-10 to make the terminal clamping jaw 5-3 clamp the cable; at this time, the handling jaw of the second handling cylinder 1-7 is released; then, the ultra-quiet terminal machine drives the upper knife 5-5 and the pressing block 5-6 move downward; pressing the upper knife 5-5 punches down a copper terminal in a copper terminal row, and pressing the pressing block 5-6 downwards to press the clamping jaw of the terminal 5-3; Since the sliding rod of the upper clamping pressure block 5-2 and the lower clamping pressure block 5-1 constitutes a sliding pair, the terminal clamping jaw 5-3 moves downward; when the terminal clamping jaw 5-3 When moving to the opposite surface of the upper clamping pressing block 5-2 and the lower clamping pressing block 5-1, the lowest point of the cable is located on the working surface of the ultra-quiet terminal machine, pressing the upper knife 5-5 to punch down The copper terminal is stamped on the cable; then, the terminal machine drives the pressing upper knife 5-5 and the pressing block 5-6 to reset; at the same time, the terminal clamping claw 5-3 is under the action of the spring sleeved on the sliding rod Reset, drive the cable with stamped copper terminal to move upward, the cable with stamped copper terminal is higher than the conveying plane of copper terminal, so as to prevent the transmission of the next copper terminal from being affected; then, the ultra-quiet terminal machine will convey the copper terminal row forward The distance of a copper terminal; after the handling jaws of the third handling cylinder 1-5 clamp the cable of the punched copper terminal, the terminal push clamp cylinder 5-10 resets to release the terminal clamping jaw 5-3. cable.
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| CN201810622640.4A Active CN108963707B (en) | 2018-06-15 | 2018-06-15 | The heat-shrink tube casing and copper tip process for stamping of cable |
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| CN (1) | CN108963707B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110311282A (en) * | 2019-07-11 | 2019-10-08 | 台州浩然机械制造有限公司 | A kind of LED solder terminal press and twisted wire welding method |
| CN111940612A (en) * | 2020-06-30 | 2020-11-17 | 苏州佳祺仕信息科技有限公司 | Precise punch forming device |
| CN118738978A (en) * | 2024-08-30 | 2024-10-01 | 铖杏电气系统江苏有限公司 | A device for threading and terminating motor cables and a method for using the same |
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| CN207442162U (en) * | 2017-09-05 | 2018-06-01 | 东莞市森佳机械有限公司 | The wiring unit of plug and socket |
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| CN205303912U (en) * | 2015-12-31 | 2016-06-08 | 慈溪市宏晟机械设备有限公司 | It is full -automatic that to wear yellow cured pipe quick -witted |
| CN106848806A (en) * | 2017-02-27 | 2017-06-13 | 洋保电子（太仓）有限公司 | A kind of peeling machine of electrical control cabinet rat tail |
| CN207442162U (en) * | 2017-09-05 | 2018-06-01 | 东莞市森佳机械有限公司 | The wiring unit of plug and socket |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110311282A (en) * | 2019-07-11 | 2019-10-08 | 台州浩然机械制造有限公司 | A kind of LED solder terminal press and twisted wire welding method |
| CN110311282B (en) * | 2019-07-11 | 2024-04-23 | 台州浩然机械制造有限公司 | LED welding terminal crimping machine and stranded wire welding method |
| CN111940612A (en) * | 2020-06-30 | 2020-11-17 | 苏州佳祺仕信息科技有限公司 | Precise punch forming device |
| CN111940612B (en) * | 2020-06-30 | 2022-07-01 | 苏州佳祺仕信息科技有限公司 | Precise punch forming device |
| CN118738978A (en) * | 2024-08-30 | 2024-10-01 | 铖杏电气系统江苏有限公司 | A device for threading and terminating motor cables and a method for using the same |
| CN118738978B (en) * | 2024-08-30 | 2024-12-24 | 铖杏电气系统江苏有限公司 | Integrated equipment for punching end of motor cable penetrating pipe and use method thereof |
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| Publication number | Publication date |
|---|---|
| CN108963707B (en) | 2019-11-29 |
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