CN110303589A - A kind of dry type refractory powder material distributing machine and its distributing method and application - Google Patents
A kind of dry type refractory powder material distributing machine and its distributing method and application Download PDFInfo
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- CN110303589A CN110303589A CN201910656918.4A CN201910656918A CN110303589A CN 110303589 A CN110303589 A CN 110303589A CN 201910656918 A CN201910656918 A CN 201910656918A CN 110303589 A CN110303589 A CN 110303589A
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- blanking
- cloth
- dry type
- control
- conveying mechanism
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- 239000000463 material Substances 0.000 title claims abstract description 48
- 239000000843 powder Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 239000004744 fabric Substances 0.000 claims abstract description 64
- 230000008569 process Effects 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims description 23
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 17
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000005453 pelletization Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 238000009827 uniform distribution Methods 0.000 claims description 3
- 239000011819 refractory material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000001737 promoting effect Effects 0.000 description 6
- 238000009749 continuous casting Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 208000028571 Occupational disease Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The present invention relates to a kind of dry type refractory powder material distributing machine and its distributing method and applications, including blanking system, conveying mechanism, swing mechanism and hoisting mechanism；The conveying mechanism and swing mechanism revolution connect, wherein, blanking system discharge port connects with conveying mechanism feed inlet, hoisting mechanism is set on conveying mechanism, conveying mechanism discharge port is equipped with perfectly straight slot, blanking hose is set on perfectly straight slot, blanking hose is promoted up and down by the elevator in hoisting mechanism, the position for making blanking hose extend to tundish different height carries out cloth, swing mechanism is cooperated to rotate 360 ° cloth by walking mechanism, the present invention realizes the blanking of covering any position of footprint, reach no dead angle cloth, an equipment can be achieved to multiple tank body clothes, substitute the traditional manual work mode of current industry, eliminate the pack of dry type refractory material, the processes such as envelope and carrying, realize short route operation, reduce operating cost, improve operating efficiency, industry blank is filled up.
Description
Technical field
The invention belongs to machinery fields, are related to the distribution device of liner in dundish, and in particular to a kind of dry type refractory powder
Expect material distributing machine and its distributing method and application.
Background technique
Nineteen fifties, this production technology of continuous casting starts in the steel plant of American-European countries, this liquid
State molten steel is directly cast as the technique of molding steel product through conticaster and first casts the technique that rolls again significantly compared to traditional
The production time is shortened, is improved work efficiency.In the nineties in last century, the development of China's steel industry has benefited from " continuous casting
Centered on " implementation and promotion, now, the continuous casting ratio of national steel mill's (not including Mechanical Manufacture System output of steel) has reached
99% or more.Conticaster is mainly by tundish, crystallizer, vibrating mechanism, dummy bar, secondary cooling road, withdrawal straightening machine and cutting machine etc.
Composition.Since continuous casting process is born, tundish just plays irreplaceable role, and liner in dundish is in protection
Between packet normal safe operation basis.4 stages of development experience since liner in dundish starts to apply: non-working lining rank
Section, heat-insulating shield stage, coating or spray paint stage and dry materials stage.Dry materials are as the 4th generation working lining of continuous casting production
Material, the advantages of having heat-insulating shield and spray paint concurrently, have many advantages, such as that heating rate is fast, long-lived and de- contain easy, therefore dry materials
Material it is most widely used.Although dry materials are the primary raw materials of tundish refractory lining, but tundish refractory lining shape and want
It asks and has specific characteristics, it is only had the factors such as 40-60mm, pouring layer shape very irregular to be limited by pouring layer, leads to the country over the years
Carrying out under major steel mill's dry materials to expect tundish nearly all is manually to operate, and mode of operation fully relies on manpower, pickaback nylon
The cutting mode that packaging bag hand falls.On the one hand, human resources significant wastage is caused, cost of labor rises, and operator's labour is strong
Degree is big, causes occupational disease；On the other hand, packaging bag too work significantly is removed motionless, packaging bag is divided into 25Kg, in artificial cloth
Between wrap, need manually to fall 60 bags of bag, calculated according to being wrapped in annual 900, it is annual need it is artificial fall 5.4 ten thousand bags of bag, to use big
The packaging bag of amount, causes material cost to rise.Third, dry materials are mainly the particle shape of powder and a small amount of 5mm or so, are applied
Dust is big during work, and environmental pollution is big.
Summary of the invention
In order to solve the above problems existing in the present technology, the present invention provides a kind of dry type refractory powder material distributing machines.
The technical scheme adopted by the invention is as follows: a kind of dry type refractory powder automatic distributing machine, including blanking system, conveying
Mechanism, swing mechanism and hoisting mechanism；Wherein, the discharge port of blanking system connects with the feed inlet of conveying mechanism, hoisting mechanism
On conveying mechanism, the discharge port of conveying mechanism is equipped with perfectly straight slot, is set with blanking hose on perfectly straight slot, passes through hoisting mechanism
In elevator to blanking hose up and down promoted, make blanking hose extend to tundish different height position carry out cloth, it is described
Conveying mechanism and swing mechanism revolution connect.
The conveying mechanism includes the first and second screw conveyor, and the perfectly straight slot is mounted on going out for the second screw conveyor
In material mouth, the discharge port of the blanking system connects with the feed inlet of the first screw conveyor, the discharging of the first screw conveyor
Using revolution connection between mouth and the feed inlet of the second screw conveyor.
The swing mechanism includes turntable and revolving support pedestal, is fixed with vertical cycloid in the revolving support pedestal and subtracts
Fast machine is fixed with gear on the output shaft of the speed reducer, which is meshed with the internal tooth in the middle part of turntable, forms turntable motor-driven
Revolution, turntable are located at turn around the top of support base, and the conveying mechanism is located at turntable top, and with its Joint.
The blanking system includes support hopper and batch can, and support hopper supports hopper by bracket and turntable Joint
Discharge port connects with the feed inlet of the conveying mechanism, and batch can is overlapped on the top of support hopper, and the bottom end of batch can is provided with discharging
Mouthful, it is suspended vertically taper sprue in batch can, which is located at below discharge port, controls by the lifting of taper sprue
Support the inlet amount of hopper.
It as a further improvement of the present invention, further include walking mechanism, revolving support pedestal is fixed in walking mechanism.Institute
Stating walking mechanism includes walking flatcar and the supporting track for walking flatcar walking, and the revolving support pedestal 322 is fixed on
In the middle part of walking flatcar.
It as a further improvement of the present invention, further include dust pelletizing system, which includes deduster, and deduster is placed
Rear portion on walking flatcar, the suction inlet of deduster connect with feeding inlet dedusting pipeline, cloth material mouth dust removing tube road respectively, pan feeding
Mouth dedusting pipeline leads to the area Yi Chen of blanking system batch can, and the area tundish cloth Chu Yichen is led on cloth material mouth dust removing tube road.
It as a further improvement of the present invention, further include the full automatic working control cabinet of PLC, described is automatically brought into operation control
Case is fixed on the machine wall of the second screw conveyor side, arranges that crawl often uses operation button, two helical feeds on the control cabinet
Machine start button, dedusting control button, hoister control button, blanking control button, travelling control start-stop button and continuous fortune
Turn control button；The start and stop that two screw conveyors are controlled by two screw conveyor start buttons, pass through dedusting control button control
The start and stop of deduster processed control the start and stop of elevator by promoting control button, and the liter of loop wheel machine is controlled by blanking control button
Drop is walked to stop, controls the first whirler by continuously running control button by travelling control start-stop button control walking flatcar
The angle of revolution of the vertical cycloid speed reducer of structure.
A method of cloth being carried out using above-mentioned dry type refractory powder automatic distributing machine, it is characterised in that: specific packet
Include following steps；
Step (1) blanking: dry type refractory powder is packed into blanking system, conveying mechanism is entered by blanking system；
Step (2) cloth: being exported by conveying mechanism and give tundish cloth, is driven in cloth process by control swing mechanism
Whole device does 360 ° of revolutions, and by controlling the revolution of the second screw conveyor, two revolutions are matched, and realizes tundish flame retardant coating
Inclined-plane cloth and with track vertical direction uniform distribution, by control elevator drive hose moved above and below on perfectly straight slot
Dynamic, control blanking is transported in the middle part of tundish and bottom, realizes covering track without dead angle cloth.
The application of dry type refractory powder automatic distributing machine of the invention in tundish cloth.
The invention has the benefit that
1. dry type refractory powder material distributing machine of the invention mainly includes walking mechanism, blanking system, swing mechanism, dust pelletizing system
Deng by walking mechanism walking and 360 ° of swing mechanism rotations, realizing the blanking of covering any position of footprint, reach nothing
Dead angle cloth, and can be fed on the different tank body in walking mechanism two sides (tundish), realize an equipment to multiple tank body cloth
Material realizes dry type refractory powder automation cloth function (realization of automatic-electric control systems panel is precisely controlled), and substitution is current
The traditional manual work mode of industry eliminates the processes such as the pack of dry type refractory material, envelope and carrying, realizes that short route is made
Industry, significantly saving material reduce operation at improving operating efficiency, realize that mechanization is substituted, the present invention fills up industry sky
It is white, it can be promoted in the whole industry.
2. two screw(-type) feeders in swing mechanism of the present invention can be rotated with 360 °, flat by being laid in working site
Track is walked by garage, is moved forward and backward convenient for material distributing machine realization straight line, and three kinds of movement cooperations are completed track complexity, remote and different
The transportation work of station.
3. the first screw conveyor upper end of the invention is equipped with hopper, hopper setting supporting support is fixed on turntable, props up
It supports bracket and supports batch can, rotated with conveyor screw, and configuring vibrator on hopper makes powder be unlikely to generate segregation；By electronic
Slide valve can control the size of stream amount according to actual needs, convenient for the motion profile of control stream material.
4. present invention conveying is using low speed, helical feed mode, and energy is uniform, reliable, continuous-feeding, passes through first
Rotating mechanism makes entire conveying mechanism that can do 360 ° of revolutions.
5. second screw conveyor of the invention using middling speed conveying, has many advantages, such as that wearability is good, high-efficiency and continuous, conveying is stirred
Cage is the structure that left and right can open entirely, and liner and two layers of shell is arranged in inner wall, and vulnerable part is cleared up and replaced convenient for user.
6. the conveyor screw of rotary system of the present invention is equipped with pivoting support transmission with pedestal junction, vertical pendulum is configured
The motor-driven slewing equipment of line speed reducer composition, can steadily turn round, operation button can realize angle of revolution.
7. dry type refractory powder particle be easy to cause dust pollution, the dedusting system that the present invention passes through two suction inlets of setting
It unites dust suction, wherein a suction inlet is located at that batch can is suitable for reading, another is located near feed opening, makes suitable for reading to be easy to appear with lower mouth
Dust position all obtains dedusting, reaches the absorption to the transmission process a large amount of dust of dry powder, recycles, to the greatest extent
Dust pollution is reduced, so that production scene is met environmental requirements.
8. the present invention is directed to 8 ° of pans refractory lining tilted upward, depth 1270mm blanking depth is deeper and relatively narrow, passes through
Apparatus for automatically lifting configuration is flexible coupling, and the motor-driven depth for adjusting blanking up and down realizes that depth is controllable, by being flexible coupling in solution
Between tank refractory lining tilted upward problem,It realizes without dead angle cloth。
9. it is complicated for blanking track, the control cabinet that is automatically brought into operation of packaged type is configured, configures all walking fortune above
Dynamic and function control button, the size that design control cabinet facilitates manpower to control and the handle convenient for operation, make worker side control rail
Mark side controls flow, realizes flexible operation.
10. an equipment is that user saves ten thousand yuan of expense 40-50 of the means of production (ton bag) every year, lower labor intensity,
Improve production environment, improves labor productivity, production efficiency >=10t/h.Human resources are saved, are kept to 2 by original 7 operators
People fills up domestic pharmaceutical industry industry blank.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is swing mechanism structural schematic diagram of the present invention；
Fig. 3 is dust pelletizing system structural schematic diagram of the present invention；
Fig. 4 is hoisting mechanism structural schematic diagram of the present invention；
Fig. 5 is the partial enlarged view in Fig. 4 of the present invention.
In figure:
1, walking mechanism；11, supporting track；12, walking flatcar；21, hopper is supported；22, flow control valve；23, vibrator
；24, taper sprue；25, sunpender；26, loop wheel machine；27, batch can；28, sunpender locating part；29, batch can feed opening；30, bracket；
31, the first screw conveyor；32, the first rotating mechanism；321, turntable；322, revolving support pedestal；33, the first spiral
Conveyer discharge port；34, plane rotation bearing；35, the second screw conveyor；36, handle；41, deduster；42, dust-proof
Lid 43, dustband；44, feeding inlet dedusting pipeline；45, cloth material mouth dust removing tube road；46, collecting box；47, suction inlet terminal pad；51,
Support frame；52, fixed hinge；53, elevator；54, hinge is promoted；55, disk is promoted；56, hose；57, perfectly straight slot；58, it leads
Flow ring；59, snap ring；6, power distribution cabinet；61, it is automatically brought into operation control cabinet；7, tundish.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings；
As shown in Figure 1, the present invention provides a kind of dry type refractory powder automatic distributing machine, including blanking system, conveying mechanism, return
Rotation mechanism, hoisting mechanism；The discharge port of blanking system connects with 31 feed inlet of the first screw conveyor in conveying mechanism, the spiral shell
The first rotating mechanism 32 is installed below rotation conveyer, the discharge port of the first screw conveyor 31 by the second rotating mechanism 34 with
The feed inlet of the second screw conveyor 35 in conveying mechanism connects, and the discharge port of the second screw conveyor 35 is flexible coupling blanking
Pipe realizes the 360 degree rotation of whole device by the first rotating mechanism 32, makes feeder pipe to different tundish clothes；Pass through
Second rotating mechanism 34 rotates the second screw conveyor 35 relative to the first screw conveyor 31, realizes the 360 of same tundish
Degree rotation cloth；It is fixed with support frame 51 on second screw conveyor 35, hoisting mechanism is installed on support frame 51, passes through promotion
About 53 elevator in mechanism promotes feeder pipe, realizes the cloth of tundish different height parts.
The blanking system: including support hopper 21 and batch can 27, support hopper 21 is located at the first screw conveyor 31
Top, the discharge port of support hopper 21 are equipped with flow control valve 22, and electric brake plate valve can be selected in flow control valve 22, and should go out
Material mouth and the feed inlet of the first screw conveyor 31 are installed together.It supports and is fixed with vibrator 23 on the headwall of hopper 21, make
Material is unlikely to be attached on bucket wall in discharging, and the top of support hopper 21 is overlapped with the batch can 27 being coaxially arranged,
And the discharge port of 27 lower end of batch can is located at the top in support hopper 21, which is circular port, passes through sunpender in batch can 27
25 vertical hangings have a taper sprue 24, and taper sprue 24 is located at the lower section of the circle discharge port, the middle part of taper sprue 24 with should
Round discharge port matches, and blocks the discharge port by promoting taper sprue 24, taper sprue 24 declines the discharge port and is opened.
Loop wheel machine suspention may be selected in the top of sunpender for ease of operation, in order to guarantee that sunpender 25 is suspended vertically, by sunpender 25
It is passed through from the limit hole in the middle part of sunpender locating part, which is horizontally placed on the top in batch can 27, and sunpender locating part
Both ends and 27 inner wall Joint of batch can, limit hole is located on the axial direction at 27 center of batch can.
The conveying mechanism: including the first and second screw conveyor, perfectly straight slot is mounted on the discharge port of the second screw conveyor
On, the discharge port of the blanking system connects with the feed inlet of the first screw conveyor, the discharge port of the first screw conveyor with
The second rotating mechanism is formed using revolution connection between the feed inlet of second screw conveyor, it is preferred that the second rotating mechanism is adopted
The revolving support of small-sized hand dynamic formula forms the output end of the first screw conveyor 31 and the input terminal of the second screw conveyor 35
Revolution connection.Wherein, it is fixed with handle on the machine wall of the output end side of the second screw conveyor 35, is made by the handle
First screw conveyor 31 is rotated relative to the second screw conveyor 35.
Swing mechanism: for the first rotating mechanism 32 comprising turntable 321, revolving support pedestal 322；Revolving support bottom
It is fixed with vertical cycloid speed reducer in seat 322, is fixed with gear on the output shaft of the speed reducer, 321 middle part of the gear and turntable
Internal tooth be meshed, so that turntable 321 is formed motor-driven revolution, turntable 321 is located at turn around the top of support base 322, described
One screw conveyor 31 is located above the turntable, and the first screw conveyor 31 is fixed on above turntable by bracing element, leads to
It crosses turntable and realizes steady revolution.
Meanwhile the turntable, also with the bottom end Joint of bracket 30, bracket 30 is mounted on the two sides of support hopper 21, for branch
The fixed support hopper 21 of support, is overlapped on the batch can 27 on support 21 top of hopper, is supported by support hopper 21；Revolving support bottom
Seat 322 drives turntables 321 to rotate, and passes through turntable 321 and drives whole device rotation thereon, it may be assumed that drives the by turntable 321
One, two screw conveyors 31 and support hopper 21 and batch can 27 follow rotation together.
Hoisting mechanism: including support frame 51 and elevator 53, support frame 51 is welded on close to the second screw conveyor 35
Delivery outlet above machine wall on, elevator 53 is suspended on support frame 51 by fixed hinge 52, the promotion hinge of elevator 53
It is fixed with upper and lower annular on chain 52 and promotes disk 55, upper annular promotes disk 55 and is fixed on the hose 56 to match with its aperture
Top opening, it is lower annular promoted disk cover at the middle part of the hose 56, and with its Joint.It is logical in the output end of the second screw conveyor 35
Cross snap ring 59 and 58 Joint of guide ring, 58 bottom end of guide ring is mounted with perfectly straight slot 57, the bottom end of perfectly straight slot 57 from it is upper,
Lower annular is promoted to be protruded into disk, is made 56 sets of hose that promote disk with upper and lower annular on perfectly straight slot 57, is passed through elevator 53
Promoting hinge 54 drives two promotion disks 55 to move up and down, to drive hose 56 to move up and down on perfectly straight slot 57, under making
Annular promotes disk and protrudes into the position of 7 different height of tundish or more cloth with the hose 56 of lower section.
For the ease of giving different tundish clothes, the invention also includes walking mechanism, which includes supporting track 11, row
Flatcar 12 is walked, supporting track 11 is arranged between two tundish, and walking flatcar is mounted on supporting track, by the first rotating mechanism
In revolving support pedestal 322 be fixed on walking flatcar 12 middle part, by walk flatcar 12 make whole device in supporting track
Linear movement is realized on 11.The power supply of each electrical equipment is placed in power distribution cabinet 6, and power distribution cabinet 6 is located on walking flatcar 12.
For energy conservation and environmental protection, the invention also includes dust pelletizing system, which includes deduster 41, and deduster 41 is placed
Walking flatcar 12 on rear portion, the suction inlet of deduster 41 respectively with feeding inlet dedusting pipeline 44, cloth material mouth dust removing tube road 45
Connect, feeding inlet dedusting pipeline 44 leads to the area Yi Chen of blanking system batch can 27, and intermediate infantees is led on cloth material mouth dust removing tube road 45
Expect the area Chu Yichen, specific as follows:
1. ease dirt when for the ease of to cloth carries out abundant dust suction, reduce environmental pollution, in the another of cloth material mouth dust removing tube road 45
One end is equipped with suction inlet terminal pad 47, and the nozzle is fixed on the side that the lower annular promotes disk by suction inlet terminal pad,
It is in above cloth material mouth and carries out dust suction；
2. ease dirt when for the ease of to blanking carries out abundant dust suction, dress dustband 43 is cased with outside batch can 27, dustband 43
Bottom end is fixed on the top of bracket 30, and dustproof cover 42 is stamped on the top of dustband 43, and batch can 27 is located at dustband 43 and dustproof cover
In 42 spaces formed, the other end of feeding inlet dedusting pipeline protrudes into dustband 43, and with 43 Joint of dustband, and the end
Nozzle is in the gap between dustband 43 and batch can 27.
3. being equipped with mounting table, spiral-lock dustband on the top of 30 periphery of bracket to make the installation of dustband 43, convenient disassembly
When 43, the bottom end of dustband 43 is placed on the mounting table.
Wherein, it is recycled powder periodic cleaning back is recycled in dust pelletizing system, is placed again into the recycling of batch can 27, section
Can be environmentally friendly, mitigate the labor intensity of construction personnel, meets the trend of modernization development.
As a further improvement of the present invention, the full automatic working with PLC is additionally provided with for the ease of the control present invention
The control cabinet 61 that is automatically brought into operation is fixed on the second screw conveyor 35 for the ease of staff's operation by control cabinet 61
On the machine wall of side, it is arranged close to handle.Arrange that crawl often uses operation button on the control cabinet, it may be assumed that the starting of two screw conveyors
Button, dedusting control button, promoted control button, blanking control button, travelling control start-stop button and continuously run control by
Button etc.；The start and stop that two screw conveyors are controlled by two screw conveyor start buttons control dedusting by dedusting control button
The start and stop of device control the start and stop of elevator by promoting control button, and the lifting of control loop wheel machine is controlled by blanking control button,
It walks to stop by travelling control start-stop button control walking flatcar 12, controls the first rotating mechanism by continuously running control button
Vertical cycloid speed reducer start and stop, control angle of revolution.
Embodiment 1
When cloth, dry type refractory powder is fitted into batch can 27 first, then declines the taper sprue 24 for hanging, batch can 27
Discharge port is opened, and the dry type refractory powder in batch can 27 lowers into support hopper 21, sequentially enters the first and second helical feed
In machine 31, hose is entered by the perfectly straight slot 37 of 35 discharge port of the second screw conveyor, is carried out by hose to intermediate infantees
Material.In cloth process, when needing the tundish cloth to different directions, whole device 360 is driven by the first rotating mechanism
Degree rotates on direction, reaches hose and the tundish of cloth is needed to carry out cloth, be connected shape by using two kinds of screw feeders
Formula realizes long-distance sand transport, realizes the cloth of multiple tundish at a distance.The second screw conveyor is rotated by handle, is made
Second screw conveyor drives blanking hose that can realize 360 degree rotation along same tundish periphery, reaches in same centre
The cloth of packet all directions promotes blanking hose by elevator above and below, keeps blanking hose resistance in deeper and relatively narrow tundish
Intermediate Inter-packet gap blanking is realized at inclination between fire lining upper and lower parts and upper and lower parts etc. at different heights, realizes cloth
Uniformly, it prevents from being segregated.
Embodiment 2
The cloth of tundish is carried out using a kind of dry type refractory powder automatic distributing machine of the invention, it is flat that working site is laid with walking
The revolving support pedestal of second rotating mechanism is fixed on the middle part of walking flatcar 12 by the walking track of vehicle, is convenient for entire cloth
The work of captain's distance and the work for meeting different station；Tundish is located at 8 °, depth 1270mm of tundish refractory lining tilted upward,
Blanking depth is deeper and relatively narrow, rotating diameter 4100mm, and tactical diameter is larger.
It is more flexible when by using walking flatcar cloth, not only it is able to satisfy 360 degree of the first, second screw conveyor periphery side
The cloth of upward tundish is also able to achieve the cloth of tundish on walking 360 degree of flatcar rectilinear orbit periphery direction, meanwhile, cloth
When material, whole device can not only be moved and two rotating mechanisms are adjustable, and three is used cooperatively, and makes the cloth of same tundish
It operates more fine.
Embodiment 3
A kind of dry type refractory powder automatic distributing machine carries out the cloth of tundish, and working site is laid with flatcar and walks track, by the
The revolving support pedestal of two rotating mechanisms is fixed on the middle part of walking flatcar 12, is automatically brought into operation control cabinet and is fixed on the second spiral transferring
On the machine wall for sending 35 side of machine, the fixed full automatic working control cabinet with PLC, passes through the control cabinet at the position of handle
On two screw conveyor start buttons control the start and stop of two screw conveyors, pass through dedusting control button and control deduster and open
Stop, the start and stop of elevator are controlled by promoting control button, the lifting of control loop wheel machine is controlled by blanking control button, passes through row
It walks to control start-stop button control walking flatcar 12 to walk to stop, controls the vertical of first rotating mechanism by continuously running control button
The start and stop of cycloid speed reducer control angle of revolution.8 °, depth 1270mm of tundish refractory lining tilted upward, blanking depth is deeper
And it is relatively narrow, rotating diameter 4100mm, tactical diameter is larger, is connected form using two kinds of screw feeders, realize long-distance sand transport,
Detailed process is as follows:
Walking: when needing cloth to work, by operating the travelling control start-stop button being automatically brought into operation on control cabinet control walking
Flatcar travels at the desired position, controls continuous movement and the crawl of driving；
Feeding: batch can fills material, and the lifting of control loop wheel machine is controlled by blanking control button, by loop wheel machine filling material
Batch can lifting is overlapped on support hopper, adjusts suitable position, control loop wheel machine decline, and the taper sprue of downrod lower end follows down
Drop, batch can feed opening are opened, and start blanking and enter in support hopper, the bracket of hopper is supported to be fixed on the first rotating mechanism
On turntable, one tundish of every cloth is the raw material of a batch can, and support hopper makes powder be unlikely to generate segregation, leads to equipped with vibrator
The electric brake plate valve for crossing support hopper feed opening installation, controls the size of blanking flow according to actual needs, convenient for control stream material
Motion profile；
Revolution cloth: being started two screw conveyors by two screw conveyor start buttons, and support hopper blanking enters first
Screw conveyor, the conveyer using low speed, helical feed mode, can uniformly, reliable, continuous-feeding, pass through the first spiral shell
It revolves conveyer spiral conveying and enters the second screw conveyor, then entered by the perfectly straight slot 37 of the second screw conveyor and covered
In hose thereon, the start and stop of vertical cycloid speed reducer are controlled by continuously running control button, control the revolution of turntable 321
Angle makes whole device that can do 360 ° of revolutions by the revolution of turntable 321, and the rotation of the second screw conveyor is controlled by handle
Turn, the rotation of the first helical feed is matched with the second helical feed, realization tundish flame retardant coating inclined-plane cloth and vertical with track
Direction uniform distribution, the track intersection point of two helical feeds rotation, then inclined-plane cloth and vertical line cloth are formed by multiple intersection points
Material.First helical feed in one action process mainly with the first rotating mechanism of crawl formal operations, can continuous rotation to referring to
Positioning is set.Promoting hinge by control elevator stretches hose so that hose be driven to be moved up and down on perfectly straight slot 37
Enter tundish, control blanking is transported to pans (tundish) bottom and middle part.Pass through walking mechanism walking and swing mechanism
360 ° of rotation realizes covering footprint without dead angle cloth.
The pans different in walking mechanism flatcar walking track two sides may be implemented above by the revolution of turntable 321
(tundish) feed realizes that an equipment to multiple tank body clothes, is realized accurate by the full automatic working control cabinet with PLC
Control substitutes the traditional manual work mode of current industry, realizes that dry type refractory powder automatic distributing machine automates cloth function.
The present invention is not limited to above-mentioned preferred forms, anyone can show that other are various under the inspiration of the present invention
The product of form, however, make any variation in its shape or structure, it is all that there is skill identical or similar to the present application
Art scheme, is within the scope of the present invention.
Claims (10)
1. a kind of dry type refractory powder material distributing machine, it is characterised in that: including blanking system, conveying mechanism, swing mechanism and promoted
Mechanism；Wherein, the discharge port of blanking system connects with the feed inlet of conveying mechanism, and hoisting mechanism is set on conveying mechanism, defeated
It send the discharge port of mechanism to be equipped with perfectly straight slot, blanking hose is set on perfectly straight slot, by the elevator in hoisting mechanism to blanking
Hose is promoted up and down, and the position for making blanking hose extend to tundish different height carries out cloth, the conveying mechanism and turn-around machine
Structure revolution connection.
2. a kind of dry type refractory powder material distributing machine according to claim 1, it is characterised in that: conveying mechanism include first,
Two screw conveyors (31,35), the perfectly straight slot are mounted on the discharge port of the second screw conveyor (35), the blanking system
Discharge port connect with the feed inlet of the first screw conveyor, the discharge port and the second helical feed of the first screw conveyor (31)
Using revolution connection between the feed inlet of machine.
3. a kind of dry type refractory powder material distributing machine according to claim 1 or 2, it is characterised in that: swing mechanism includes turning
Disk (321) and revolving support pedestal (322), the revolving support pedestal (322) is interior to be fixed with vertical cycloid speed reducer, this subtracts
It is fixed with gear on the output shaft of fast machine, which is meshed with the internal tooth in the middle part of turntable (321), forms turntable (321)
Motor-driven revolution, turntable (321) are located at turn around the top of support base (322), and the conveying mechanism is located above the turntable, and with
Its Joint.
4. a kind of dry type refractory powder material distributing machine according to claim 3, it is characterised in that: blanking system includes supporting material
Struggle against (21) and batch can (27), support hopper (21) by bracket and turntable (321) Joint, support hopper (21) discharge port and
The feed inlet of the conveying mechanism connects, and batch can (27) is overlapped on the top of support hopper (21), and the bottom end of batch can (27) is provided with
Discharge port, batch can (27) is interior to be suspended vertically taper sprue (24), which is located at below discharge port, passes through taper
The lifting of sprue (24) supports the inlet amount of hopper (21) to control.
5. a kind of dry type refractory powder material distributing machine according to claim 1,2 or 4, it is characterised in that: further include vehicle with walking machine
Structure, revolving support pedestal (322) are fixed in walking mechanism.
6. a kind of dry type refractory powder material distributing machine according to claim 5, it is characterised in that: walking mechanism includes that walking is flat
Vehicle (12) and the supporting track (11) walked for walking flatcar (12), it is flat that the revolving support pedestal (322) is fixed on walking
In the middle part of vehicle (12).
7. according to claim 1, a kind of method that dry type refractory powder material distributing machine carries out cloth, feature described in 2,4 or 6
It is: further includes dust pelletizing system, which includes deduster (41), and deduster (41) is placed in walking flatcar (12)
Rear portion, the suction inlet of deduster (41) connect with feeding inlet dedusting pipeline (44), cloth material mouth dust removing tube road (45) respectively, feeding inlet
Dedusting pipeline (44) leads to the area Yi Chen of blanking system batch can (27), and cloth material mouth dust removing tube road (45) is led at tundish cloth
The area Yi Chen.
8. the method that a kind of dry type refractory powder material distributing machine according to claim 7 carries out cloth, it is characterised in that: also wrap
The full automatic working control cabinet of PLC is included, the control cabinet (61) that is automatically brought into operation is fixed on the second screw conveyor (35) side
Machine wall on, on the control cabinet arrange crawl often use operation button, two screw conveyor start buttons, dedusting control button mention
It rises machine control button, blanking control button, travelling control start-stop button and continuously runs control button；Pass through two helical feeds
Machine start button controls the start and stop of two screw conveyors, and the start and stop of deduster are controlled by dedusting control button, is controlled by being promoted
The start and stop of button control elevator processed, the lifting of loop wheel machine is controlled by blanking control button, passes through travelling control start-stop button control
System walking flatcar (12) is walked to stop, time for controlling the vertical cycloid speed reducer of the first rotating mechanism by continuously running control button
Gyration.
9. a kind of method that the dry type refractory powder material distributing machine using as described in claim 1,2,4,6 or 8 carries out cloth,
It is characterized by: specifically including following steps；
Step (1) blanking: dry type refractory powder is packed into blanking system, conveying mechanism is entered by blanking system；
Step (2) cloth: being exported by conveying mechanism and give tundish cloth, is driven in cloth process by control swing mechanism
Whole device does 360 ° of revolutions, and by controlling the revolution of the second screw conveyor, two revolutions are matched, and realizes tundish flame retardant coating
Inclined-plane cloth and with track vertical direction uniform distribution, by control elevator drive hose moved above and below on perfectly straight slot
Dynamic, control blanking is transported in the middle part of tundish and bottom, realizes covering track without dead angle cloth.
10. a kind of application such as the dry type refractory powder material distributing machine of claim 1 or 8 in tundish automatic distributing.
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| CN110757042A (en) * | 2019-11-18 | 2020-02-07 | 中国第一重型机械集团大连加氢反应器制造有限公司 | Movable welding flux conveying device and operation method |
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| CN111674855A (en) * | 2020-06-19 | 2020-09-18 | 蚌埠联玺自动化设备有限公司 | Adjustable screw conveyor |
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