CN110757042A - Movable welding flux conveying device and operation method - Google Patents
Movable welding flux conveying device and operation method Download PDFInfo
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- CN110757042A CN110757042A CN201911125277.6A CN201911125277A CN110757042A CN 110757042 A CN110757042 A CN 110757042A CN 201911125277 A CN201911125277 A CN 201911125277A CN 110757042 A CN110757042 A CN 110757042A
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- flux
- welding
- welding flux
- feeding machine
- spiral feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention provides a movable welding flux conveying device and an operation method thereof.A rotary device is arranged on a storage battery carrier, a spiral feeding machine and a welding flux insulation box are arranged on the rotary device and rotate for 360 degrees under the driving of the rotary device, a discharge port of the welding flux insulation box is arranged above a hopper of the spiral feeding machine, and a guide hose is arranged below the discharge port of the spiral feeding machine. The invention effectively ensures that the temperature of the welding flux is within the process requirement range, ensures that the welding flux is dry, and effectively improves the utilization rate of the welding flux, thereby improving the welding quality. And the process that the drying room is heated again by manpower for many times and is repeatedly transported from the drying room is effectively reduced, manpower and material resources are saved, the production efficiency is improved, the cost is reduced, and the labor intensity is reduced.
Description
Technical Field
The invention belongs to the field of pressure vessel equipment, and particularly relates to a movable welding flux conveying device and an operation method.
Background
In electroslag welding and submerged arc welding, especially in petrochemical double-band surfacing, a large amount of flux is needed, and the flux needs to be dried and insulated before use. The flux is transported from the welding material warehouse to the welding station by people pushing the trolley, and the flux is manually added into a flux hopper of the welding equipment after the flux arrives at the station. More importantly, the number of the solder carriers is limited, the temperature of the solder flux cannot be guaranteed, the time is wasted, and the labor is wasted.
Disclosure of Invention
The invention solves the technical problem of providing a movable welding flux conveying device, which realizes the working procedures of conveying, heat preservation, automatic feeding and the like of welding flux, ensures the temperature of the welding flux and saves time and labor at the same time.
The technical scheme adopted by the invention is as follows: a movable flux conveying device is characterized in that a conveying assembly is arranged on a storage battery carrier and used for conveying flux to an operation position in a heat preservation mode.
Further optimize, the conveying assembly is slewer, spiral material loading machine, solder flux insulation can and guide hose, and slewer installs on the battery carrier, and spiral material loading machine and solder flux insulation can are installed on slewer, and 360 rotations under slewer's drive, the discharge gate setting of solder flux insulation can is in spiral material loading machine hopper top, and the guide hose is installed in spiral material loading machine discharge gate below.
Further optimizing, the opening and closing of the discharge hole of the welding flux heat preservation box are controlled by an electric push rod.
Further optimizing, slewer, welding flux insulation can discharge gate electric putter and spiral material loading machine are provided the power by the battery carrier, by control system control or manual control.
Further optimizing, the welding flux heat preservation box is provided with a heating device.
The invention also provides an operation method for conveying the movable welding flux, which is characterized by comprising the following steps:
1) filling dried flux into the flux insulation box (2);
2) the rotating device (5) rotates to enable the direction of the discharge hole of the spiral feeding machine (3) to be parallel to the advancing direction of the storage battery transport vehicle (1);
3) driving the storage battery transport vehicle (1) to an operation position where flux needs to be replenished;
4) a discharge hole of the spiral feeding machine (3) is rotated to be above a hopper of the welding equipment, and the material guiding hose (4) is placed into the hopper of the welding equipment;
5) delivering flux into a hopper of a welding apparatus by automatic or manual control;
6) after the welding flux is conveyed, the spiral feeding machine (3) is rotated to the initial position, then the storage battery transport vehicle (1) is driven to the welding flux heat preservation point, and the power supply of the welding flux heat preservation box (2) is switched on to preserve the welding flux.
The invention has the advantages of effectively ensuring that the temperature of the welding flux is within the process requirement range, ensuring the drying of the welding flux and effectively improving the utilization rate of the welding flux so as to improve the welding quality. And the process that the drying room is heated again by manpower for many times and is repeatedly transported from the drying room is effectively reduced, manpower and material resources are saved, the production efficiency is improved, the cost is reduced, and the labor intensity is reduced.
Drawings
FIG. 1 is a schematic view of a mobile flux delivery apparatus.
Fig. 2 is a schematic view of the mobile flux delivery device during feeding.
Reference numerals: 1-a battery truck; 2-a flux incubator; 3-a spiral feeder; 4-material guiding hose and 5-turning device.
Detailed Description
The invention is further explained below with reference to the drawings.
Referring to fig. 1, a mobile flux conveying device includes a storage battery truck 1, a rotating device 5, a flux incubator 2, a spiral feeder 3, a guiding hose 4, and a control system. The heat-preservation conveying and automatic feeding of the welding flux are realized, the heat-preservation temperature of the welding flux required by the process is ensured, and the labor intensity is reduced.
The rotary device 5 is installed on the storage battery carrier 1, the spiral feeding machine 3 and the welding flux heat preservation box 2 are installed on the upper portion of the rotary device 5 and can rotate 360 degrees under the driving of the rotary device 5, the discharge port of the welding flux heat preservation box 2 is arranged above the hopper of the spiral feeding machine 3 and is controlled to be opened and closed by an electric push rod, and the material guide hose 4 is installed below the discharge port of the spiral feeding machine 3. The rotating device 5, the electric push rod at the discharge hole of the welding flux insulation can and the spiral feeding machine 3 are powered by the storage battery carrier 1 and controlled by a control system.
As shown in fig. 2, when the welding flux feeding device is used, firstly, dried welding flux is loaded into the welding flux insulation box 2, the rotating device 5 is controlled to rotate to enable the direction of the discharge port of the spiral feeding machine 3 to be parallel to the advancing direction of the storage battery transport vehicle 1, so that safety accidents caused by scraping equipment in the process of transportation are avoided, the storage battery transport vehicle 1 is driven to a specified point of a station where the welding flux needs to be replenished, then the discharge port of the spiral feeding machine 3 is rotated to be above a hopper of welding equipment, the guide hose 4 is placed into the hopper of the welding equipment, and the welding flux is conveyed into the hopper of the.
After the welding flux is conveyed, the spiral feeding machine 3 is rotated to the initial position, then the storage battery transport vehicle 1 is driven to the welding flux heat preservation point, the power supply of the welding flux heat preservation box 2 is switched on to preserve the welding flux, and the temperature of the welding flux is controlled within the range of the process requirement all the time.
During automatic control, the weight of the welding flux is set to be conveyed each time through the control system, the control system can automatically control the operation of the spiral feeding machine 3 and the opening of the discharge hole of the welding flux insulation box 2, and after the welding flux with the specified weight is conveyed, the discharge holes of the spiral feeding machine 3 and the welding flux insulation box 2 are automatically closed.
And during manual control, the discharge ports of the spiral feeding machine 3 and the welding machine insulation box 2 are controlled manually.
Claims (7)
1. A portable flux conveyor which characterized in that: the conveying assembly is arranged on the storage battery transport vehicle (1), and the conveying assembly is used for conveying the welding flux to an operation position in a heat preservation mode.
2. The mobile flux delivery apparatus of claim 1, wherein: the conveying assembly is a rotary device (5), a spiral feeding machine (3), a welding flux heat preservation box (2) and a guide hose (4), the rotary device (5) is installed on the storage battery carrier (1), the spiral feeding machine (3) and the welding flux heat preservation box (2) are installed on the rotary device (5), the rotary device (5) is driven to rotate for 360 degrees, a discharge port of the welding flux heat preservation box (2) is arranged above a hopper of the spiral feeding machine (3), and the guide hose (4) is installed below the discharge port of the spiral feeding machine (3).
3. The mobile flux delivery apparatus of claim 1, wherein: the opening and the closing of the discharge hole of the welding flux heat preservation box (2) are controlled by an electric push rod.
4. The mobile flux delivery apparatus of claim 1, wherein: the rotary device (5), the electric push rod at the discharge hole of the welding flux insulation can and the spiral feeding machine (3) are powered by the storage battery transport vehicle (1).
5. The mobile flux delivery apparatus of claim 1, wherein: and the rotating device (5), the electric push rod at the discharge hole of the welding flux insulation can and the spiral feeding machine (3) are controlled by a control system or manually.
6. The mobile flux delivery apparatus of claim 1, wherein: the welding flux heat preservation box (2) is provided with a heating device.
7. A mobile flux delivery operation comprising the steps of:
1) filling dried flux into the flux insulation box (2);
2) the rotating device (5) rotates to enable the direction of the discharge hole of the spiral feeding machine (3) to be parallel to the advancing direction of the storage battery transport vehicle (1);
3) driving the storage battery transport vehicle (1) to an operation position where flux needs to be replenished;
4) a discharge hole of the spiral feeding machine (3) is rotated to be above a hopper of the welding equipment, and the material guiding hose (4) is placed into the hopper of the welding equipment;
5) delivering flux into a hopper of a welding apparatus by automatic or manual control;
6) after the welding flux is conveyed, the spiral feeding machine (3) is rotated to the initial position, then the storage battery transport vehicle (1) is driven to the welding flux heat preservation point, and the power supply of the welding flux heat preservation box (2) is switched on to preserve the welding flux.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911125277.6A CN110757042A (en) | 2019-11-18 | 2019-11-18 | Movable welding flux conveying device and operation method |
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CN201911125277.6A CN110757042A (en) | 2019-11-18 | 2019-11-18 | Movable welding flux conveying device and operation method |
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CN110757042A true CN110757042A (en) | 2020-02-07 |
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CN201911125277.6A Pending CN110757042A (en) | 2019-11-18 | 2019-11-18 | Movable welding flux conveying device and operation method |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09275604A (en) * | 1996-04-03 | 1997-10-21 | Toshiba Corp | Goods conveyor |
JP2004278037A (en) * | 2003-03-13 | 2004-10-07 | Nippon Road Co Ltd:The | Mobile road surface construction apparatus |
CN102502202A (en) * | 2011-11-17 | 2012-06-20 | 宝丰恒瑞新材料有限公司 | Moving type automatic charging machine |
CN203419430U (en) * | 2013-07-26 | 2014-02-05 | 中国海洋石油总公司 | Portable soldering flux insulation barrel |
CN110303589A (en) * | 2019-07-19 | 2019-10-08 | 甘肃酒钢集团西部重工股份有限公司 | A kind of dry type refractory powder material distributing machine and its distributing method and application |
-
2019
- 2019-11-18 CN CN201911125277.6A patent/CN110757042A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09275604A (en) * | 1996-04-03 | 1997-10-21 | Toshiba Corp | Goods conveyor |
JP2004278037A (en) * | 2003-03-13 | 2004-10-07 | Nippon Road Co Ltd:The | Mobile road surface construction apparatus |
CN102502202A (en) * | 2011-11-17 | 2012-06-20 | 宝丰恒瑞新材料有限公司 | Moving type automatic charging machine |
CN203419430U (en) * | 2013-07-26 | 2014-02-05 | 中国海洋石油总公司 | Portable soldering flux insulation barrel |
CN110303589A (en) * | 2019-07-19 | 2019-10-08 | 甘肃酒钢集团西部重工股份有限公司 | A kind of dry type refractory powder material distributing machine and its distributing method and application |
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