CN104290171B - Concrete water tank automatic assembly line - Google Patents
Concrete water tank automatic assembly line Download PDFInfo
- Publication number
- CN104290171B CN104290171B CN201410394506.5A CN201410394506A CN104290171B CN 104290171 B CN104290171 B CN 104290171B CN 201410394506 A CN201410394506 A CN 201410394506A CN 104290171 B CN104290171 B CN 104290171B
- Authority
- CN
- China
- Prior art keywords
- upper frame
- pickoff
- mould
- shake table
- rollgang
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract 2
- 230000001276 controlling effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 239000004744 fabric Substances 0.000 abstract description 6
- 239000007795 chemical reaction product Substances 0.000 abstract description 4
- 239000004566 building material Substances 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 206010054949 Metaplasia Diseases 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000015689 metaplastic ossification Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
nullThe present invention relates to engineered building materials production technical field，Purpose is to provide a kind of cloth the most closely knit、End product quality height and whole-course automation control the concrete water tank automatic assembly line of machinery production，Main by the flight hopper being sequentially connected、Lateral transfer dolly、Mould rollgang、Pickoff、Curing kilns and top-pushing mechanism composition，Lateral transfer dolly is arranged on the top of mould rollgang，The middle part of mould rollgang is provided with shake table，Shake table be arranged over material distributing machine，The end of mould rollgang is provided with pickoff，Pickoff be arranged over goods suspender，Above-mentioned each mechanism all automatically controls by PLC is automatically controlled，Material distributing machine includes portal frame，Portal frame is provided with upper frame，Upper frame is connected with reducing motor，Reducing motor control upper frame moves back and forth about making on portal frame，Hoisting mechanism and rotating mechanism it is provided with side by side on upper frame，It is provided with discharge barrel in the lower section of hoisting mechanism and rotating mechanism.
Description
Technical field
The present invention relates to engineered building materials production technical field, particularly relate to a kind of concrete
Tank automatic assembly line.
Background technology
The attention built agricultural water conservancy along with country, all parts of the country are all advancing irrigation and water conservancy standard
Change construction process, and water channel standardization fully-automatic production has become the task of top priority；Can produce by current domestic water channel
The most also rest on semi-automatic or complete manual individual workship's mode of production, substantially free of automation equipment, use
People is more, and operation intensity is big, so production efficiency is low, and is natural curing, maintenance floor space
Greatly, and end product quality is relatively low.
Sum up the defect of the above-mentioned individual workship mode of production, the design people, the most in addition research and innovation,
To founding a kind of reasonable in design, the concrete water tank automatically controlling machinery metaplasia product produces automatically
Line so that it is have more the value in industry.
Summary of the invention
For solving above-mentioned technical problem, it is an object of the invention to provide that a kind of cloth is the most closely knit, become
Quality height and whole-course automation control the concrete water tank automatic assembly line of machinery production.
The technical scheme is that a kind of concrete water tank automatic assembly line, mainly by phase successively
Flight hopper, lateral transfer dolly, mould rollgang, pickoff, curing kilns and top even
Pushing mechanism forms, and described lateral transfer dolly is arranged on the top of mould rollgang, and described mould carries
The middle part of roller-way is provided with shake table, described shake table be arranged over material distributing machine, described mould rollgang
End be provided with pickoff, described pickoff be arranged over goods suspender, above-mentioned often
Individual mechanism is all automatically controlled by PLC electric-control system, and described material distributing machine includes portal frame, described portal frame
Being provided with upper frame, described upper frame is connected with reducing motor, and described reducing motor controls upper frame dragon
Move back and forth about making on door frame, described upper frame is provided with hoisting mechanism and rotating mechanism side by side, is carrying
The lower section rising mechanism and rotating mechanism is provided with discharge barrel, described discharge barrel under the control of rotating mechanism with spiral shell
Rotation mode discharging, discharge barrel moves up and down under the control of hoisting mechanism simultaneously.
Further, vibration frequency and the amplitude of described shake table is regulated and controled by PLC electric-control system.
Compared with prior art, the invention has the beneficial effects as follows: material distributing machine is capable of 360 ° of rotations
Turn cloth, and the vibration of cooperation shake table, make concrete at mould at closely knit, the end product quality that is evenly distributed
High；This production line overall process is produced for automatically controlling machinery metaplasia, and automaticity is high, greatly reduces work
People's labour intensity.
Accompanying drawing explanation
Fig. 1 is the structural representation of concrete water tank automatic assembly line of the present invention；
Fig. 2 is the process chart of concrete water tank automatic assembly line of the present invention；
Fig. 3 is the structural representation of material distributing machine of the present invention；
Fig. 4 is the structural representation of top-pushing mechanism of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the detailed description of the invention to the present invention is made to retouch the most in detail
State.Following example are used for illustrating the present invention, but are not limited to the scope of the present invention.
See a kind of concrete water tank automatic assembly line shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, main
Will be by the flight hopper 1 being sequentially connected, lateral transfer dolly 2, mould rollgang 5, automatic demoulding dress
Putting 7, curing kilns 10 and top-pushing mechanism 9 to form, lateral transfer dolly 2 is arranged on mould rollgang 5
Top, the middle part of mould rollgang 5 is provided with shake table 4, shake table 4 be arranged over material distributing machine
3, the end of mould rollgang 5 is provided with pickoff 7, being arranged over of pickoff 7
Goods suspender 6, above-mentioned each mechanism is all automatically controlled by PLC electric-control system.Wherein, described cloth
Machine 3 includes that portal frame 15, portal frame 15 are provided with upper frame 11, and upper frame 11 is with reducing motor even
Connect, reducing motor control upper frame 11 make on portal frame 15 about move back and forth, on upper frame 11 also
Row is provided with hoisting mechanism 12 and rotating mechanism 13, is provided with in the lower section of hoisting mechanism 12 and rotating mechanism 13
Discharge barrel 14, discharge barrel 14 is discharging in a spiral manner under the control of rotating mechanism 13, simultaneously discharge barrel
14 move up and down under the control of hoisting mechanism 12, discharge barrel 14 can 360 ° rotate clothes, thus
Realize the comprehensive cloth to mould 8.
Vibration frequency and the amplitude of described shake table 4 can regulate and control, and shake the mould 8 after pouring
Dynamic, make the concrete compaction in mould 8 chamber；In described curing kilns 10, each section has successively and quiet stops, rises
Temperature, constant temperature, cooling care action, maintenance operation uses single tunnel multistage type maintenance method, every section of tunnel
Curing time, warming and cooling rate, temperature retention time, temperature height independently controlled by PLC electric-control system
System, makes mould 8 carry out maintenance in kiln.
Production process of the present invention is: concrete-agitating → pour vibration → caching → ferry-boat transport
→ maintenance → caching → ferry-boat transport → die sinking → cleaning mould → coating release agent → matched moulds；Production line runs
Beat is 2-4 minute, production every day two classes, and per tour 8h, it is 0.3 that production line can produce tank cross section
Rice is to the product of 1.2 meters, and the maximum production of production line every day is 960 meters.
Concrete water tank automatic assembly line of the present invention, dispensing is after concrete stirring system stirs
Obtain concrete, flight hopper 1 concrete is added in material distributing machine 3, then by material distributing machine 3
Mould 8 on shake table 4 pours, by shake table 4, whole mould 8 is carried out vibration simultaneously and make to mix
Solidifying soil is evenly distributed, and the mould 8 after shaping is transported on pickoff 7 by lateral transfer dolly 2
Die sinking, the product after die sinking is passed through lateral transfer by goods suspender 6 hoisting transportation, the mould 8 after die sinking
Dolly 2 transports curing kilns 10 to, then by mould 8 pushing tow on 9 lateral transfer dollies 2 of top-pushing mechanism
Send into the initiating terminal of roller-way of curing kilns 10, in curing kilns 10 each section carry out successively quiet stopping, heat up,
After constant temperature, cooling maintenance, operating to curing kilns 10 end is gone out by top-pushing mechanism 9 pushing tow, then by pusher
Structure 9 transports to caching, after the mould 8 of maintenance is cleared up by delivery mold purging system, in spray
Releasing agent system coating release agent, at matched moulds fastening system matched moulds, is finally returned to shake table 4, completes whole
Individual production procedure.
The material distributing machine of the production line of the present invention is capable of 360 ° and rotates cloth, and coordinates shake table
Vibration, make concrete mould be evenly distributed closely knit, end product quality is high；This production line overall process is
Automatically controlling machinery metaplasia to produce, automaticity is high, greatly reduces labor strength.
The above is only the preferred embodiment of the present invention, it is noted that for the art
Those of ordinary skill for, on the premise of without departing from the technology of the present invention principle, it is also possible to make some
Improving and modification, these improve and modification also should be regarded as protection scope of the present invention.
Claims (2)
1. a concrete water tank automatic assembly line, mainly by the flight hopper being sequentially connected, lateral transfer dolly,
Mould rollgang, pickoff, curing kilns and top-pushing mechanism composition, it is characterised in that: described horizontal stroke
Be arranged on the top of mould rollgang to transport trolley, the middle part of described mould rollgang is provided with shake table,
Described shake table be arranged over material distributing machine, the end of described mould rollgang is provided with pickoff,
Described pickoff be arranged over goods suspender, above-mentioned each mechanism all by PLC electric-control system from
Dynamic controlling, described material distributing machine includes that portal frame, described portal frame are provided with upper frame, described upper frame with subtract
Speed motor connect, described reducing motor control upper frame make on portal frame about move back and forth, described added
It is provided with hoisting mechanism and rotating mechanism on body side by side, is provided with discharge barrel in the lower section of hoisting mechanism and rotating mechanism,
Described discharge barrel is discharging in a spiral manner under the control of rotating mechanism, and discharge barrel is in the control of hoisting mechanism simultaneously
Move up and down under system.
Concrete water tank automatic assembly line the most according to claim 1, it is characterised in that: described shake table
Vibration frequency and amplitude regulated and controled by PLC electric-control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410394506.5A CN104290171B (en) | 2014-08-11 | 2014-08-11 | Concrete water tank automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410394506.5A CN104290171B (en) | 2014-08-11 | 2014-08-11 | Concrete water tank automatic assembly line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104290171A CN104290171A (en) | 2015-01-21 |
| CN104290171B true CN104290171B (en) | 2016-08-24 |
Family
ID=52310238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410394506.5A Active CN104290171B (en) | 2014-08-11 | 2014-08-11 | Concrete water tank automatic assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104290171B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589484B (en) * | 2015-01-30 | 2016-03-23 | 国家电网公司 | Concrete sample make production line |
| CN104760116B (en) * | 2015-04-29 | 2017-09-26 | 中铁八局集团第四工程有限公司 | Precast concrete semi-automatic forming device |
| CN108621295B (en) * | 2017-03-18 | 2019-11-15 | 嘉兴市美畅工程科技有限公司 | Concrete casting production technique |
| CN106945165B (en) * | 2017-04-26 | 2023-09-15 | 博奥重工装备制造(天津)有限责任公司 | Box-type ecological building block production line and production process |
| CN107351221A (en) * | 2017-07-25 | 2017-11-17 | 江联重工集团股份有限公司 | A kind of three-dimensional continuous constructing device of hard shoulder concrete |
| CN109249528A (en) * | 2018-09-20 | 2019-01-22 | 盐城百固建筑新材料科技有限公司 | A kind of automatic production line of fixed production precast concrete |
| CN111015920A (en) * | 2019-11-09 | 2020-04-17 | 颍上晶宫绿建节能建筑有限责任公司 | Concrete pouring mechanism and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006192690A (en) * | 2005-01-13 | 2006-07-27 | Takasago Ind Co Ltd | Manufacturing line system of ceramic molded article |
| CN201186464Y (en) * | 2008-01-15 | 2009-01-28 | 张建兴 | Multi-layer exterior wall thermal insulation material processing equipment |
| CN202265154U (en) * | 2011-10-08 | 2012-06-06 | 李英 | Vibration transporting device and integration automatic production system |
| CN203004047U (en) * | 2012-12-23 | 2013-06-19 | 河北新大地机电制造有限公司 | Spiral material distributing machine |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2155454A4 (en) * | 2007-05-14 | 2011-12-07 | Lulu Gilbert Gal Ben | Systems and methods for a controlled process for producing mixtures of lightweight construction materials and systems for automatic production of lightweight bricks |
-
2014
- 2014-08-11 CN CN201410394506.5A patent/CN104290171B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006192690A (en) * | 2005-01-13 | 2006-07-27 | Takasago Ind Co Ltd | Manufacturing line system of ceramic molded article |
| CN201186464Y (en) * | 2008-01-15 | 2009-01-28 | 张建兴 | Multi-layer exterior wall thermal insulation material processing equipment |
| CN202265154U (en) * | 2011-10-08 | 2012-06-06 | 李英 | Vibration transporting device and integration automatic production system |
| CN203004047U (en) * | 2012-12-23 | 2013-06-19 | 河北新大地机电制造有限公司 | Spiral material distributing machine |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104290171A (en) | 2015-01-21 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |