CN104589484B - Concrete sample make production line - Google Patents
Concrete sample make production line Download PDFInfo
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- CN104589484B CN104589484B CN201510051631.0A CN201510051631A CN104589484B CN 104589484 B CN104589484 B CN 104589484B CN 201510051631 A CN201510051631 A CN 201510051631A CN 104589484 B CN104589484 B CN 104589484B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000000725 suspension Substances 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 5
- 238000013016 damping Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 15
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 238000007596 consolidation process Methods 0.000 description 3
- 239000003351 stiffener Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/10—Producing shaped prefabricated articles from the material by vibrating or jolting and applying pressure otherwise than by the use of presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Sampling And Sample Adjustment (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Concrete sample make production line, relates to concrete test block manufacturing technology field, for solving in existing power circuit work progress, and the problem that during making concrete test block, workman's manual labor is large, production efficiency is low.Concrete sample make production line provided by the invention, by the mixer that sets gradually, material storage tube, note concrete assembly, track, die assembly, compacting assembly, carrying assembly, shake table and form removal assembly, action in turn before and after each several part, complete the making to concrete test block, automaticity is high, make efficiency is high, has liberated the manual labor of people.
Description
Technical field
The present invention relates to concrete test block manufacturing technology field, the concrete sample make production line that specifically a kind of automaticity is high.
Background technology
In existing power line construction process, the making of concrete test block normally injects concrete in a square mould, and then artificial hand-held reinforcing bar compacted concrete, puts on a vibration table.Through the vibration of certain hour, concrete surface become smooth after, mould is left standstill certain hour, and now concrete is consolidated into block, completing of test block.Under aforesaid way, the manual labor of workman is comparatively large, and the production efficiency of concrete test block is low.
Summary of the invention
The object of the present invention is to provide a kind of concrete sample make production line, for solving in existing power circuit work progress, the problem that during making concrete test block, workman's manual labor is large, production efficiency is low.
The present invention solves the technical scheme that its technical problem takes: concrete sample make production line, it is characterized in that, comprise set gradually mixer, material storage tube, note concrete assembly, track, die assembly, compacting assembly, carrying assembly, shake table and form removal assembly
Described material storage tube is arranged on the discharge end of mixer, note concrete assembly is provided with at the rear side of described material storage tube, described note concrete assembly comprises the first frame, water pump, the first slide block, the first cylinder, the second cylinder, support and the 3rd cylinder, described first slide block is connected with the top slide of the first frame, the first cylinder is provided with between described first slide block and the first frame, the second vertical cylinder is provided with at the top of described first slide block, be fixed with support at the top of described second cylinder piston rod, be provided with the 3rd cylinder of inclination on the bracket; Described water pump is fixed on the top of the first frame, described water pump be provided with into concrete pipe and go out concrete pipe, described enter the other end of concrete pipe extend in material storage tube, described in go out concrete pipe the other end be fixed on the 3rd cylinder piston rod end and described in go out concrete pipe and arrange along the length direction of support and the 3rd cylinder;
Be provided with track at the rear side of described first frame, be provided with a gripper shoe that can move back and forth along track length direction at the top of described track, and be provided with drive unit between described gripper shoe and track; Die assembly is placed with at described gripper shoe top, described die assembly comprises base, column, external mold and internal mold, the front and rear wall of described base is respectively equipped with two suspension rods, some columns are provided with at the top of described base, described in each, the top of column is provided with an external mold, described external mold comprises square mold bottom plate and three-back-shaped external mold side plate, described mold bottom plate is fixed on the top of column and is slidably connected with external mold side plate, between described mold bottom plate and external mold side plate, be provided with damping piece; Internal mold is placed with in the inner chamber of described external mold, described internal mold comprises square interior baffle plate and internal mold side plate, four described internal mold side plates are hingedly mounted on four sides of interior baffle plate respectively, hinged installation one connecting rod between internal mold side plate and external mold side plate described in each; Be respectively equipped with a square breach in four sides of described external mold side plate, the length dimension of described square breach is greater than the length of internal mold, and described in each, the leading flank of external mold side plate is provided with a fixed bar;
Compacting assembly is provided with at the middle part of described track, described compacting assembly comprises the second frame, four-cylinder and briquetting, be provided with some to vertical four-cylinder at the top of described second frame, described in each, the piston-rod end of four-cylinder is fixed with a briquetting, paired two four-cylinders action simultaneously and direction of action is contrary;
Carrying assembly is provided with on the right side of described track, shake table and form removal assembly, described carrying assembly comprises the 3rd frame, second slide block, 5th cylinder, 6th cylinder, 3rd slide block, double-acting cylinder and suspension hook, in the top slide of described 3rd frame, the second slide block be positioned at above track is installed, the 5th cylinder is provided with between described second slide block and the 3rd frame, in the basal sliding of described second slide block, two the 3rd slide blocks are installed, the 3rd slide block described in each is fixed the 6th vertical cylinder, described in two, the 6th cylinder is provided with double-acting cylinder, described in each, the piston-rod end of the 6th cylinder is provided with the suspension hook coordinated with suspension rod,
Described form removal assembly is arranged on the front side of track, described form removal assembly comprises the 4th frame, the 7th cylinder, fairlead, sliding bar, connecting rod, crank and back-up block, some vertical fairleads are fixed at the top of described 4th frame, sliding bar is respectively equipped with, some described sliding bar linkage actions in fairlead described in each; The number of described sliding bar is identical with the number of fixed bar, described in each, the top of sliding bar is provided with a through hole coordinated with fixed bar, bottom-hinged one connecting rod of sliding bar described in wherein, at the hinged crank of the other end of described connecting rod, described crank is fixed on the output of a reduction box; In the top slide of described 4th frame, one back-up block is installed, the stopper slot with base engagement is provided with at the top of described back-up block, fixed bar axis when described base is placed in stopper slot on external mold described in each and through-bore axis conllinear are arranged, and are provided with the 7th cylinder between described back-up block and the 4th frame;
Shake table is provided with between described form removal assembly and carrying assembly.
Further, be provided with by motor-driven rotating shaft, described rotating shaft is fixed the blade of some arcs in the inner chamber of described material storage tube, the rotation direction of described rotating shaft is towards the direction at the jag place of blade.
Further, described support and the 3rd cylinder barrel are provided with some round-meshed bearings, described go out concrete pipe be through in the circular hole of bearing, be provided with some retainer rings in go out on concrete pipe relative with the 3rd cylinder, between described retainer ring and bearing, be provided with elastic threads.
Further, described drive unit comprises motor, gear and tooth bar, and described gripper shoe is fixed on the top of tooth bar, and described tooth bar is slidably mounted on the top of track, described gear to be fixedly mounted on motor output shaft and with tooth bar engagement fit; Be respectively equipped with one stroke switch at the two ends of described track, two travel switches coordinate with two end in contact of tooth bar respectively, and two travel switches are connected with controller signals by wire, and controller is connected with motor signal.
Further, the bottom of described briquetting is three-back-shaped, and the bottom surface of described briquetting is provided with some depression bars.
Further, described suspension hook is L shape, and be provided with arc notch at the effect end of described suspension hook, described arc notch coordinates with suspension rod.
The invention has the beneficial effects as follows: concrete sample make production line provided by the invention, by the mixer that sets gradually, material storage tube, note concrete assembly, track, die assembly, compacting assembly, carrying assembly, shake table and form removal assembly, action in turn before and after each several part, complete the making to concrete test block, automaticity is high, make efficiency is high, has liberated the manual labor of people.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the A direction view in Fig. 1;
Fig. 3 is note concrete assembly schematic diagram;
Fig. 4 is one of note concrete assembly motion schematic diagram;
Fig. 5 is note concrete assembly motion schematic diagram two;
Fig. 6 is that B in Fig. 5 is to partial view;
Fig. 7 be die assembly with tooth bar coordinate schematic diagram;
Fig. 8 is the schematic diagram of die assembly;
Fig. 9 is the top view of Fig. 8;
Figure 10 is the schematic diagram of compacting assembly;
Figure 11 is the side view of Figure 10;
Figure 12 is one of action schematic diagram of compacting assembly;
Figure 13 is the action schematic diagram two of compacting assembly;
Figure 14 is the partial schematic diagram of Figure 10;
Figure 15 is compacting assembly and die assembly effect schematic diagram;
Figure 16 is the schematic diagram of carrying assembly, form removal assembly;
Figure 17 is the E direction view in Figure 16;
Figure 18 is the F place partial enlarged drawing in Figure 17;
Figure 19 is the G place partial view in Figure 17;
Figure 20 is form removal assembly action schematic diagram;
Figure 21 is the schematic diagram of carrying assembly;
Figure 22 is the die assembly schematic diagram after form removal;
In figure: 1 mixer, 2 material storage tubes, 21 rotating shafts, 22 blades, 23 deflectors;
3 note concrete assemblies, 31 first frames, 32 water pumps, 321 enter concrete pipe, and 322 go out concrete pipe, 33 first slide blocks, 34 first cylinders, 35 second cylinders, 36 supports, 37 the 3rd cylinders, 381 bearings, 382 retainer rings, 39 elastic threads;
4 tracks, 41 chutes, 42 first travel switches, 43 second travel switches, 44 gears, 45 tooth bars, 451 gripper shoes;
5 die assemblies, 51 bases, 511 suspension rods, 52 columns, 53 external molds, 530 fixed bars, 531 square breach, 532 mold bottom plate, 533 external mold side plates, 54 internal molds, baffle plate in 540,541 internal mold side plates, 55 connecting rods;
6 compacting assemblies, 61 second frames, 62 four-cylinders, 63 briquettings, 631 three-back-shaped bottom surfaces, 632 depression bars;
7 carrying assemblies, 71 the 3rd frames, 72 second slide blocks, 73 the 5th cylinders, 74 the 6th cylinders, 75 the 3rd slide blocks, 76 double-acting cylinders, 77 suspension hooks, 771 arc notch, 772 stiffeners;
8 form removal assemblies, 81 the 4th frames, 82 the 7th cylinders, 83 fairleads, 84 sliding bars, 841 through holes, 851 connecting rods, 852 cranks, 853 reduction boxes, 854 motors, 86 back-up blocks, 861 stopper slots, 87 cross bars;
9 shake tables, 10 test blocks.
Detailed description of the invention
As shown in Fig. 1 to Figure 22, by the machining process of test block, the present invention includes mixer 1, material storage tube 2, note concrete assembly 3, track 4, die assembly 5, compacting assembly 6, carrying assembly 7, form removal assembly 8 and shake table 9, below in conjunction with accompanying drawing, present invention is described.
As shown in Figure 1, mixer 1, for ready-mixed concrete, is provided with material storage tube 2 at the discharge end of mixer, and material storage tube is circular metalwork, and the inner chamber of material storage tube is for storing the concrete be stirred.As shown in Figure 2, fall into material storage tube for ease of concrete, the material storage tube below mixer discharge end is fixed with the circular blast baffle 23 be obliquely installed, the high-end below being placed in mixer discharge end of deflector, the low side of mixer is placed in material storage tube.Be provided with vertical rotating shaft 21 at the center of material storage tube, rotating shaft is provided with the blade 22 of some circular arc, rotating shaft, by driven by motor, is realized concrete stirring by the rotation of rotating shaft and blade, prevents concrete consolidation.During rotation, the rotation direction of rotating shaft is towards the direction at blade jag place, so that concrete is allocated to material storage tube inwall.Note concrete assembly 3 is provided with at the rear side of material storage tube.
As shown in Figure 3, note concrete assembly to comprise the first frame 31, water pump 32, enter concrete pipe 321, go out concrete pipe 322, first slide block 33, first cylinder 34, second cylinder 35, support 36, the 3rd cylinder 37, bearing 381, retainer ring 382 and elastic threads 39.Be provided with water pump 32 in the left side of the first frame top, be respectively equipped with at the two ends of water pump into concrete pipe 321 and go out concrete pipe 322, the one end entering concrete pipe is placed in material storage tube.Be provided with the first slide block 33 on the right side of the first frame top, as shown in Figure 6, between the first slide block and the first frame, be provided with the first cylinder 34, by the first slip of air cylinder driven first slide block in the first frame.The second vertical cylinder 35 is fixed at the top of the first slide block, at the support 36 that the second cylinder piston rod top constant tilt is arranged, the 3rd cylinder 37 is fixed with at the end of support, bearing 381 is respectively equipped with at support, the 3rd cylinder barrel and the 3rd cylinder piston rod end, bearing essence is square metal plate, bearing is provided with circular hole, goes out concrete pipe and be through in the circular hole of each bearing and along the length direction of the 3rd cylinder and arrange.The end going out concrete pipe is placed in the piston-rod end of the 3rd cylinder, is provided with some retainer rings 382, is provided with elastic threads 39 between the bearing on retainer ring and the 3rd cylinder in go out on concrete pipe corresponding with the 3rd cylinder.As shown in Figure 4, the position the outlet of concrete pipe is changed by the action of the second cylinder and the elongation of the 3rd cylinder piston rod, so that concrete interpolation.As shown in Figure 5, when the 3rd cylinder piston rod is retracted, the setting of elastic threads is convenient to the storage of concrete pipe, disturbs the flexible of the 3rd cylinder piston rod to prevent out concrete pipe.
As shown in Figure 1, track 4 is support component, simultaneously for the motion of other parts provides guiding.Be provided with chute 41 on the top of track, be slidably fitted with tooth bar 45 in chute, tooth bar and gear 44 engagement fit be rotatably installed on track, gear is fixed on motor output shaft.During machine operation, tooth bar does linear reciprocating motion in chute.For ease of the control to motor, be respectively equipped with the first travel switch 42 and the second travel switch 43 at the two ends of chute, first, second travel switch is connected with controller signals respectively by wire, and controller is connected with motor signal.Be provided with gripper shoe 451 at the top of tooth bar, be provided with groove at gripper shoe top, be placed with die assembly 5 in a groove.
As shown in Figure 7, die assembly 5 comprises base 51, suspension rod 511, column 52, external mold 53, fixed bar 530, internal mold 54 and connecting rod 55, and base 51 is support component, and the profile of base and the groove shapes at gripper shoe top adapt, the profile of base can be rectangle, and base is placed in a groove.The front and back sides of base is respectively equipped with two suspension rods 511, and suspension rod is circular metallic rod, vertically with base side arranges.Be provided with vertical some root posts 52 at the top of base, be provided with an external mold 53 at the top of each column.As shown in Figure 8, Figure 9, external mold comprises square mold bottom plate 532 and three-back-shaped external mold side plate 533, and external mold side plate is enclosed within the outside of mold bottom plate and both are slidably connected.Be provided with damping piece between mold bottom plate and external mold side plate, from line slip, four sidewalls of external mold side plate can not be respectively equipped with square breach 531, the top of the through external mold sidewall of the party's v notch v between the two.The front side wall of external mold side plate is vertically provided with the fixed bar 530 of a circle.Be provided with an internal mold 54 in the inside of each external mold, the square internal mold side plate 541 that internal mold comprises square interior baffle plate 540 and is connected with internal mold base plate hinged, internal mold side plate is four.Between each internal mold side plate and outer wall side plate, be respectively equipped with a connecting rod 55, the two ends of connecting rod are articulated and connected with internal mold side plate and external mold side plate respectively.When making test block, drive the 3rd cylinder action, make to show that the end of concrete pipe is placed in the top of internal mold, start water pump and just concrete can be injected internal mold.Drive the elongation of the 3rd cylinder piston rod, the end going out concrete pipe can be placed in the top of different internal mold.
Compacting assembly 6 is provided with at the middle part at track top, as shown in Figure 10, Figure 11, compacting assembly comprises the second frame 61, four-cylinder 62 and briquetting 63, second frame is installation, support component, some logarithms to vertical four-cylinder 62, the four-cylinder are provided with identical with the number of external mold at the top of the second frame.Be provided with a briquetting 63 at the piston-rod end of each four-cylinder, two four-cylinders of often pair are close to each other, and have a small gap between the briquetting of paired four-cylinder piston-rod end.The two four-cylinder direction of action of often pair are contrary, to make the briquetting alternation on paired four-cylinder piston rod.As shown in figure 12, when in two paired four-cylinders, the four-cylinder piston rod in left side stretches out, in two paired four-cylinders, the four-cylinder piston rod on right side is retracted.As shown in figure 13, when in two paired four-cylinders, the four-cylinder piston rod in left side is retracted, in two paired four-cylinders, the four-cylinder piston rod on right side stretches out.As shown in figure 14, for increasing consolidation effect, the bottom of briquetting is three-back-shaped bottom surface 631, and the bottom surface of briquetting is provided with some circular depression bars 632 arranged in the matrix form, and depression bar carries out compacting operation to the concrete in internal mold, to increase concrete packing.As shown in figure 15, during rammed concrete, two paired four-cylinder alternations, the piston rod of four-cylinder extends and stretches in internal mold by briquetting, carries out concrete compacting operation.Carrying assembly 7, form removal assembly 8 and shake table 9 is provided with at the right-hand member at track top.
As shown in figure 17, be provided with shake table 9 at the right-hand member at track top, external mold put on a vibration table, by the vibration realizing of shake table to concrete " paving " operation, make the surfacing of concrete test block.For realizing the carrying to external mold, be provided with carrying assembly 7 at the rear side of track, carrying synthesis comprises the 3rd frame 71, second slide block 72, the 5th cylinder 73, the 6th cylinder 74, the 3rd slide block 75, double-acting cylinder 76 and suspension hook 77.3rd frame is " 7 " font, and the 3rd frame arranges the rear side in road in-orbit, is provided with the second slide block 72 at the top of track, is provided with the slip of the 5th cylinder the 73, five air cylinder driven second slide block between the second slide block and the 3rd frame.In the basal sliding of the second slide block, two the 3rd slide blocks 75 are installed, the 6th vertical cylinder 74 is fixed in the bottom of each the 3rd slide block, as shown in figure 21, the double-acting cylinder 76 of a transverse direction is provided with between two the 6th cylinders, the suspension hook 77 of one " L " shape is fixed with at the end of each the 6th cylinder piston rod, suspension hook is provided with arc notch 771, between suspension hook and the 6th cylinder piston rod, is provided with stiffener 772.Under the effect of the 6th cylinder, the 5th cylinder and four-cylinder, suspension hook liftable, can to move in horizontal plane.6th cylinder piston rod stretches out the below making suspension hook be placed in suspension rod, then drives double-acting air cylinder piston bar to retract, makes suspension hook holder below suspension rod.When 6th cylinder piston rod is retracted, the lifting operation to die assembly can be realized.When the right side of tooth bar contacts with the second travel switch, die assembly is placed in immediately below suspension hook.Die assembly is put on a vibration table by carrying assembly, and die assembly is vibrated, and die assembly taken off after having vibrated and be placed on form removal assembly, form removal assembly 8 is located at the front side of track.
As shown in figure 16, form removal assembly comprises the 4th frame 81, Four-slider 811, the 7th cylinder 82, fairlead 83, sliding bar 84, connecting rod 851, crank 852, reduction box 853, motor 854, back-up block 86 and cross bar 87.4th frame 81 is support component, 4th frame arranges the front side in road in-orbit, is installed with some fairleads 83 at the top of the 4th frame, the sliding bar 84 being slidably installed vertical in each fairlead, as shown in figure 18, through hole 841 is provided with at the top of each sliding bar.Three sliding bars are fixedly connected into as a whole by a cross bar 87, and cross bar is all fixedly connected with each sliding bar, three cross bar synchronization actions under the fixation of cross bar.The bottom-hinged of a sliding bar installs a connecting rod 851 wherein, the other end and a crank 852 of connecting rod are articulated and connected, the essence of crank is a cam, the other end of crank is fixedly mounted on the output of a reduction box 853, the input of reduction box is connected with a motor 854, and crank, connecting rod and sliding bar form a slider-crank mechanism.Be provided with a back-up block 86 at the rear side of the second frame top, as shown in figure 19, be provided with a stopper slot 861 at the top of back-up block, stopper slot act as placement die assembly.Be fore-and-aft direction in the 4th piston rod telescopic direction being provided with the 7th cylinder the 82, seven cylinder between frame and back-up block, vertical with the glide direction of tooth bar, during original state, the piston rod of the 7th cylinder is in retracted mode.Die assembly be placed on after in stopper slot, the dead in line of through hole on the axis of the fixed bar in die assembly and sliding bar, namely the extended line of fixed bar is through the through hole on sliding bar.Now drive the 7th cylinder piston rod to stretch out, make back-up block near sliding bar, until fixed bar is inserted in the through hole on sliding bar.Then drive motors action makes crank, sliding bar is moved down, sliding bar pulls fixed bar and external mold side plate to move down, internal mold side plate is driven to rotate around pin joint by connecting rod when external mold side plate moves down, as shown in figure 22, until when crank turns over 180 degree, internal mold side plate becomes level from vertical state.Now, just complete striking job, test block 10 is just exposed, and test block can be taken out.Be placed on back-up block by carrying assembly by die assembly, when the 5th cylinder piston rod stretches out completely, die assembly is positioned at directly over back-up block, now drives the 6th cylinder piston rod to stretch out, die assembly can be made just to drop in stopper slot.
When carrying out test block making, carry out concrete manufacture by mixer, then concrete is poured in material storage tube and store.Concrete is drawn in the internal mold of die assembly by note concrete assembly, by compacting assembly compacted concrete, then by carrying assembly, die assembly is put on a vibration table, it is shaken, after concrete consolidation, realize being separated of internal mold and test block by form removal assembly.
Claims (6)
1. concrete sample make production line, is characterized in that, comprise set gradually mixer, material storage tube, note concrete assembly, track, die assembly, compacting assembly, carrying assembly, shake table and form removal assembly,
Described material storage tube is arranged on the discharge end of mixer, note concrete assembly is provided with at the rear side of described material storage tube, described note concrete assembly comprises the first frame, water pump, the first slide block, the first cylinder, the second cylinder, support and the 3rd cylinder, described first slide block is connected with the top slide of the first frame, the first cylinder is provided with between described first slide block and the first frame, the second vertical cylinder is provided with at the top of described first slide block, be fixed with support at the top of described second cylinder piston rod, be provided with the 3rd cylinder of inclination on the bracket; Described water pump is fixed on the top of the first frame, described water pump be provided with into concrete pipe and go out concrete pipe, described enter the other end of concrete pipe extend in material storage tube, described in go out concrete pipe the other end be fixed on the 3rd cylinder piston rod end and described in go out concrete pipe and arrange along the length direction of support and the 3rd cylinder;
Be provided with track at the rear side of described first frame, be provided with a gripper shoe that can move back and forth along track length direction at the top of described track, and be provided with drive unit between described gripper shoe and track; Die assembly is placed with at described gripper shoe top, described die assembly comprises base, column, external mold and internal mold, the front and rear wall of described base is respectively equipped with two suspension rods, some columns are provided with at the top of described base, described in each, the top of column is provided with an external mold, described external mold comprises square mold bottom plate and three-back-shaped external mold side plate, described mold bottom plate is fixed on the top of column and is slidably connected with external mold side plate, between described mold bottom plate and external mold side plate, be provided with damping piece; Internal mold is placed with in the inner chamber of described external mold, described internal mold comprises square interior baffle plate and internal mold side plate, four described internal mold side plates are hingedly mounted on four sides of interior baffle plate respectively, hinged installation one connecting rod between internal mold side plate and external mold side plate described in each; Be respectively equipped with a square breach in four sides of described external mold side plate, the length dimension of described square breach is greater than the length of internal mold, and described in each, the leading flank of external mold side plate is provided with a fixed bar;
Compacting assembly is provided with at the middle part of described track, described compacting assembly comprises the second frame, four-cylinder and briquetting, be provided with some to vertical four-cylinder at the top of described second frame, described in each, the piston-rod end of four-cylinder is fixed with a briquetting, paired two four-cylinders action simultaneously and direction of action is contrary;
Carrying assembly is provided with on the right side of described track, shake table and form removal assembly, described carrying assembly comprises the 3rd frame, second slide block, 5th cylinder, 6th cylinder, 3rd slide block, double-acting cylinder and suspension hook, in the top slide of described 3rd frame, the second slide block be positioned at above track is installed, the 5th cylinder is provided with between described second slide block and the 3rd frame, in the basal sliding of described second slide block, two the 3rd slide blocks are installed, the 3rd slide block described in each is fixed the 6th vertical cylinder, described in two, the 6th cylinder is provided with double-acting cylinder, described in each, the piston-rod end of the 6th cylinder is provided with the suspension hook coordinated with suspension rod,
Described form removal assembly is arranged on the front side of track, described form removal assembly comprises the 4th frame, the 7th cylinder, fairlead, sliding bar, connecting rod, crank and back-up block, some vertical fairleads are fixed at the top of described 4th frame, sliding bar is respectively equipped with, some described sliding bar linkage actions in fairlead described in each; The number of described sliding bar is identical with the number of fixed bar, described in each, the top of sliding bar is provided with a through hole coordinated with fixed bar, bottom-hinged one connecting rod of sliding bar described in wherein, at the hinged crank of the other end of described connecting rod, described crank is fixed on the output of a reduction box; In the top slide of described 4th frame, one back-up block is installed, the stopper slot with base engagement is provided with at the top of described back-up block, fixed bar axis when described base is placed in stopper slot on external mold described in each and through-bore axis conllinear are arranged, and are provided with the 7th cylinder between described back-up block and the 4th frame;
Shake table is provided with between described form removal assembly and carrying assembly.
2. concrete sample make production line according to claim 1, it is characterized in that, be provided with in the inner chamber of described material storage tube by motor-driven rotating shaft, described rotating shaft is fixed the blade of some arcs, the rotation direction of described rotating shaft is towards the direction at the jag place of blade.
3. concrete sample make production line according to claim 1, it is characterized in that, described support and the 3rd cylinder barrel are provided with some round-meshed bearings, described go out concrete pipe be through in the circular hole of bearing, be provided with some retainer rings in go out on concrete pipe relative with the 3rd cylinder, between described retainer ring and bearing, be provided with elastic threads.
4. concrete sample make production line according to claim 1, it is characterized in that, described drive unit comprises motor, gear and tooth bar, described gripper shoe is fixed on the top of tooth bar, described tooth bar is slidably mounted on the top of track, described gear to be fixedly mounted on motor output shaft and with tooth bar engagement fit; Be respectively equipped with one stroke switch at the two ends of described track, two travel switches coordinate with two end in contact of tooth bar respectively, and two travel switches are connected with controller signals by wire, and controller is connected with motor signal.
5. concrete sample make production line according to claim 1, is characterized in that, the bottom of described briquetting is three-back-shaped, and the bottom surface of described briquetting is provided with some depression bars.
6. concrete sample make production line according to claim 1, is characterized in that, described suspension hook is L shape, and be provided with arc notch at the effect end of described suspension hook, described arc notch coordinates with suspension rod.
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104890100A (en) * | 2015-05-25 | 2015-09-09 | 中国十七冶集团有限公司 | Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device |
| CN106738287A (en) * | 2015-07-16 | 2017-05-31 | 孙立民 | A kind of construction concrete test block preparation facilities and compounding system |
| CN105171898B (en) * | 2015-09-10 | 2017-04-05 | 国网山东商河县供电公司 | Circular concrete pad manufacture device |
| CN105417047B (en) * | 2015-12-22 | 2017-10-24 | 申俊 | Concrete test block haulage equipment |
| CN108858716B (en) * | 2018-05-28 | 2020-03-31 | 重庆建工建材物流有限公司 | Concrete test block forming and stripping device and using method thereof |
| CN109940733B (en) * | 2019-01-21 | 2020-09-22 | 北京怀建混凝土有限责任公司 | Automatic processing equipment for concrete test block |
| CN110370458B (en) * | 2019-07-15 | 2020-06-09 | 山东大学 | Concrete preparation, movable filler and vibration integrated device and method |
| CN111015920A (en) * | 2019-11-09 | 2020-04-17 | 颍上晶宫绿建节能建筑有限责任公司 | Concrete pouring mechanism and method |
| CN111157321B (en) * | 2020-01-03 | 2023-05-09 | 东莞生态园混凝土有限公司 | Recycled concrete test sampling device |
| CN112454634A (en) * | 2020-10-30 | 2021-03-09 | 重庆地之根再生资源开发有限责任公司 | Concrete removes production facility |
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