CN104890100A - Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device - Google Patents
Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device Download PDFInfo
- Publication number
- CN104890100A CN104890100A CN201510268668.9A CN201510268668A CN104890100A CN 104890100 A CN104890100 A CN 104890100A CN 201510268668 A CN201510268668 A CN 201510268668A CN 104890100 A CN104890100 A CN 104890100A
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- Prior art keywords
- form removal
- small
- numerical control
- concrete
- platform
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a numerical control forming device for small concrete prefabricated components and an application method of the numerical control forming device. The numerical control forming device comprises a numerical control machine room, a material bearing opening, a feed vibration platform, a formwork component conveyor belt, a formwork component conveyor belt supporting frame, a concrete forming vibration platform, a component elevator, a movable gantry, a formwork disassembling and assembling device, a formwork disassembling and assembling platform, an elevator and gantry walking rail, a power line and a data line. The numerical control forming device is characterized in that the formwork component conveyor belt is vertically arranged on the portion, below the material bearing opening, of the feed vibration platform and is supported by the formwork component conveyor belt supporting frame; the elevator and gantry walking rail and the component elevator are arranged below the supporting frame; the concrete forming vibration platform and the formwork disassembling and assembling platform are arranged right behind the formwork component conveyor belt; the movable gantry is arranged on the elevator and gantry walking rail; the formwork disassembling and assembling device is arranged on the movable gantry. The numerical control forming device has the advantages that the problem that the quality of the components can not be accurately controlled is effectively solved, a large amount of labor is saved, and the production efficiency is improved.
Description
Technical field
The present invention relates to highway, municipal administration, construction of railways technical field, particularly relate to a kind of small-size concrete prefabricated components numerical control former and using method thereof, be applicable to the batch production of the small-size concrete prefabricated components in highway, municipal administration, Environment in Railway Engineering Construction.
Background technology
Along with the increasing extent of infrastructure construction is extensive, and social senilization's phenomenon is serious, and the builder's quantity being engaged in a line construction sharply reduces, and the cost of labor of building trade is more and more higher.In highway, municipal administration, railway construction field, the production scale of the middle-size and small-size concrete prefabricated element of construction activity is increasing on a large scale, and because the quantity of producing is many, the artificial amount of required input is large, and the deficiency of labourer, brings puzzlement to activity in production.Drop into from minimizing is artificial, the angle of enhancing productivity considers that we have developed a kind of small-size concrete prefabricated components numerical control forming technique and improve construction technology, thus makes the manufacture craft automation of small-size concrete prefabricated components.
Summary of the invention
Object of the present invention is exactly for prior art Problems existing, a kind of small-size concrete prefabricated components numerical control former and using method thereof are provided, effectively solve during the construction of small-size concrete prefabricated components is produced manually expending of existing large, waste of material is serious, the shortcoming that production efficiency is low.
Principle of the present invention be automatic small-sized concrete prefabricated element by designing a kind of numerical control make that former replaces manually carrying out in construction small-size concrete prefabricated components manufacture process.This complete equipment connects numerical control operating room and operating equipment by Data Control line, power line, by the startup of conputer controlled power supply with stop the operating process such as startup, movement, stopping carrying out control appliance, thus reach the object that whole work progress only needs computer operator's control, achieve the object that the whole-course automation of process manufactured by small-size concrete prefabricated components.By the research of the operating process to the shaping link of the making of small-size concrete prefabricated components, the making forming process of small-size concrete prefabricated components can be divided into following link, one, concrete enter mould after work of vibrating; Two, the receipts photoreduction process after having vibrated; Three, the form removal process after concrete initial set; Four, after form removal to the cleaning process of template; Five, the assembled process after concrete blinding cleaning; Six, template assembly complete after the process of brushing releasing agent.The movement of design template is gone back, the operations such as the mobile transhipment of component in these operating process.By the research to these operating process, find that these construction activities are at the operant activity carrying out repetition always.And these operant activities can be realized by the automatic operation of plant equipment.Such as concretely vibrate and receive photoreduction process and can be realized by vibratory concrete platform, the processes such as concrete form removal, cleaning, assembling, brushing releasing agent can be invented a kind of de-molding device and come.And the movement of template, component and transhipment can pass through belt, travelling car, the mobile devices such as small-sized gantry realize.By the combination of these plant equipment, the whole object manufactured process and all automatically complete of small-size concrete prefabricated components can be reached.
The object of the present invention is achieved like this: a kind of small-size concrete prefabricated components numerical control former, comprise numerical control machine room, bearing material mouth, pan feeding shaking platform, modular shuttering element feed belt, modular shuttering element feed belt bracing frame, concrete formation shaking platform, component lifting jack, mobile gantry, form removal group mould device, form removal group mould platform, lifting jack and gantry walking track and power line and data wire, it is characterized in that: pan feeding shaking platform upper and lower installation form component feed belt below bearing material mouth, modular shuttering element feed belt is supported on modular shuttering element feed belt bracing frame, lifting jack and gantry walking track are installed under modular shuttering element feed belt bracing frame, installation component lifting jack on lifting jack and gantry walking track, in modular shuttering element feed belt dead astern, concrete formation shaking platform is installed, form removal group mould platform is installed in concrete formation shaking platform dead astern, lifting jack and gantry walking track install mobile gantry, form removal group mould device is arranged on mobile gantry, by power line and data wire, all devices is connected with numerical control machine room.
Described form removal group mould device is installed four corner stud dismounting erecting devices, four templates dismounting grabbing devices, 360 ° of templates cleaning injection drift and 360 ° of template release agents spray drift.
Described form removal group mould platform comprises storage area, form removal district and region, three, template assemblies district.
A using method for small-size concrete prefabricated components numerical control former, is characterized in that, carry out according to the following steps:
1, small-sized prefabricated member template is placed on modular shuttering element feed belt by mobile gantry, just to bearing material mouth position;
2, concrete starts pan feeding shaking platform after entering mould by bearing material mouth, vibration 15-30s;
3, start modular shuttering element feed belt and the small-sized prefabricated member template of concrete perfusion is sent out concreting district;
4, component lifting jack is started after stopping modular shuttering element feed belt, the small-sized prefabricated member template of concrete perfusion is moved on concrete formation shaking platform stably and carries out secondary vibration, vibrating time 30-45s, to vibrating time adjusts after can determining best vibrating time when first test-run a machine;
5, start component lifting jack after stopping concrete formation shaking platform, the storage area small-sized prefabricated member template of having vibrated being moved to stably form removal group mould platform waits for concrete initial set;
When 6, possessing form removal condition after concrete initial set, start walking gantry, by the form removal grabbing device on form removal group mould device by small-sized prefabricated member template movement to the form removal district on form removal group mould platform;
7, the corner stud started on form removal group mould device removes erecting device and form removal grabbing device form removal;
8, the assembling that the Zu Mo district that the template after removing and corner stud move to form removal group mould platform is carried out template by mobile gantry is started;
9, small-sized prefabricated member template assemblies complete after Flushing nozzle on startup form removal group mould device the concrete that small-sized prefabricated member template bonds is cleaned;
10, small-sized prefabricated member template has cleaned the releasing agent shower nozzle brushing releasing agent on rear startup form removal group mould device, and after above operation completes, repetition operates the production carrying out next group small-size concrete prefabricated component above.
Compared with prior art, advantage of the present invention is: effectively can solve small-size concrete prefabricated components and use artificial in process of production in a large number, cannot accurately control component quality, artificial use amount is large, the problem that production efficiency is low, saves a large amount of artificial, and improves the efficiency of production.
Accompanying drawing explanation
Fig. 1: small-size concrete prefabricated components numerical control former assembly drawing.
In figure: 1, numerical control machine room 2, bearing material mouth 3, small-sized prefabricated member template 4, pan feeding shaking platform 5, modular shuttering element feed belt 6, modular shuttering element feed belt bracing frame 7, concrete formation shaking platform 8, component lifting jack 9, mobile gantry 10, form removal group mould device 11, form removal group mould platform 12, lifting jack and gantry walking track 13, power line and data wire.
Detailed description of the invention
For further describing the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described.
As shown in the figure, a kind of small-size concrete prefabricated components numerical control former, comprise numerical control machine room 1, bearing material mouth 2, pan feeding shaking platform 4, modular shuttering element feed belt 5, modular shuttering element feed belt bracing frame 6, concrete formation shaking platform 7, component lifting jack 8, mobile gantry 9, form removal group mould device 10, form removal group mould platform 11, lifting jack and gantry walking track 12 and power line and data wire 13, it is characterized in that: pan feeding shaking platform about 4 installation form component feed belt 5 below bearing material mouth 2, modular shuttering element feed belt 5 is supported on modular shuttering element feed belt bracing frame 6, modular shuttering element feed belt bracing frame installs lifting jack and gantry walking track 12 for 6 times, installation component lifting jack 8 on lifting jack and gantry walking track 12, in modular shuttering element feed belt 5 dead astern, concrete formation shaking platform 7 is installed, form removal group mould platform 11 is installed in concrete formation shaking platform 7 dead astern, lifting jack and gantry walking track 12 install mobile gantry 9, form removal group mould device 10 is arranged on mobile gantry 9, by power line and data wire 13, all devices is connected with numerical control machine room 1.
Described form removal group mould device 10 is installed four corner stud dismounting erecting devices, four templates dismounting grabbing devices, 360 ° of templates cleaning injection drift and 360 ° of template release agents spray drift.
Described form removal group mould platform 11 comprises storage area, form removal district and region, three, template assemblies district.
A using method for small-size concrete prefabricated components numerical control former, is characterized in that, carry out according to the following steps:
1, small-sized prefabricated member template 3 is placed on modular shuttering element feed belt 5 by mobile gantry 9, just to bearing material mouth 2 position;
2, concrete starts pan feeding shaking platform 4 after entering mould by bearing material mouth 2, vibration 15-30s;
3, start modular shuttering element feed belt 5 and the small-sized prefabricated member template 3 of concrete perfusion is sent out concreting district;
4, component lifting jack 8 is started after stopping modular shuttering element feed belt 5, the small-sized prefabricated member template 3 of concrete perfusion is moved on concrete formation shaking platform 7 stably and carries out secondary vibration, vibrating time 30-45s, to vibrating time adjusts after can determining best vibrating time when first test-run a machine;
5, start component lifting jack 8 after stopping concrete formation shaking platform 7, the storage area small-sized prefabricated member template 3 of having vibrated being moved to stably form removal group mould platform 11 waits for concrete initial set;
When 6, possessing form removal condition after concrete initial set, start walking gantry 9, by the form removal grabbing device on form removal group mould device 10 small-sized prefabricated member template 3 moved to the form removal district on form removal group mould platform 11;
7, the corner stud started on form removal group mould device 11 removes erecting device and form removal grabbing device form removal;
8, the assembling that the Zu Mo district that the template after removing and corner stud move to form removal group mould platform 11 is carried out template by mobile gantry 9 is started;
9, the Flushing nozzle that small-sized prefabricated member template 3 has been assembled on rear startup form removal group mould device 10 cleans the concrete of bonding in small-sized prefabricated member template 3;
10, small-sized prefabricated member template 3 has cleaned the releasing agent shower nozzle brushing releasing agent on rear startup form removal group mould device 10, and after above operation completes, repetition operates the production carrying out next group small-size concrete prefabricated component above.
Ethiopia's rice is praised and is adopted the present invention to carry out the production of concrete prefabricated ditch cover plate and kerbstone to enlightening packway road upgrading engineering project, amounts to and produces cover plate 240,000 pieces, kerbstone 480,000 pieces.
Save artificial 0.5 work day by the every 4 blocks of prefabricated components of enforcement of the present invention, save labour cost (24+48)/4 × 0.5 × 1,00=,900 ten thousand yuan altogether, save 4 months durations.
Claims (4)
1. a small-size concrete prefabricated components numerical control former, comprise numerical control machine room (1), bearing material mouth (2), pan feeding shaking platform (4), modular shuttering element feed belt (5), modular shuttering element feed belt bracing frame (6), concrete formation shaking platform (7), component lifting jack (8), mobile gantry (9), form removal group mould device (10), form removal group mould platform (11), lifting jack and gantry walking track (12) and power line and data wire (13), it is characterized in that: at bearing material mouth (2) below pan feeding shaking platform (4) installation form component feed belt (5) up and down, modular shuttering element feed belt (5) is supported on modular shuttering element feed belt bracing frame (6), lifting jack and gantry walking track (12) are installed under modular shuttering element feed belt bracing frame (6), at the upper installation component lifting jack (8) of lifting jack and gantry walking track (12), in modular shuttering element feed belt (5) dead astern, concrete formation shaking platform (7) is installed, in concrete formation shaking platform (7) dead astern, form removal group mould platform (11) is installed, lifting jack and gantry walking track (12) install mobile gantry (9), form removal group mould device (10) is arranged on mobile gantry (9), by power line and data wire (13), all devices is connected with numerical control machine room (1).
2. a kind of small-size concrete prefabricated components numerical control former according to claim 1, is characterized in that: the upper installation of described form removal group mould device (10) four corner stud remove erecting device, four template dismounting grabbing devices, 360 ° of templates cleaning injection drift and 360 ° of template release agents spray drift.
3. a kind of small-size concrete prefabricated components numerical control former according to claim 1, is characterized in that: described form removal group mould platform (11) comprises storage area, form removal district and region, three, template assemblies district.
4. a using method for small-size concrete prefabricated components numerical control former, is characterized in that, carries out according to the following steps:
1), small-sized prefabricated member template (3) is placed on modular shuttering element feed belt (5), just to bearing material mouth (2) position by mobile gantry (9);
2), concrete starts pan feeding shaking platform (4) after entering mould by bearing material mouth (2), vibration 15-30s;
3), start modular shuttering element feed belt (5) and the small-sized prefabricated member template (3) of concrete perfusion is sent out concreting district;
4), modular shuttering element feed belt (5) is stopped to start component lifting jack (8) afterwards, the small-sized prefabricated member template (3) of concrete perfusion is moved on concrete formation shaking platform (7) stably and carries out secondary vibration, vibrating time 30-45s, to vibrating time adjusts after can determining best vibrating time when first test-run a machine;
5), stop concrete formation shaking platform (7) to start component lifting jack (8) afterwards, the storage area that the small-sized prefabricated member template (3) of having vibrated moves to form removal group mould platform (11) is stably waited for concrete initial set;
6), when possessing form removal condition after concrete initial set, start walking gantry (9), by the form removal grabbing device on form removal group mould device (10) small-sized prefabricated member template (3) moved to the form removal district on form removal group mould platform (11);
7) corner stud, started in form removal group mould device (11) removes erecting device and form removal grabbing device form removal;
8) assembling that the Zu Mo district that the template after removing and corner stud move to form removal group mould platform (11) is carried out template by mobile gantry (9), is started;
9) concrete of Flushing nozzle to the upper bonding of small-sized prefabricated member template (3) that, small-sized prefabricated member template (3) has been assembled on rear startup form removal group mould device (10) cleans;
10), small-sized prefabricated member template (3) cleaned releasing agent shower nozzle brushing releasing agent on rear startup form removal group mould device (10), and after above operation completes, repetition operates the production carrying out next group small-size concrete prefabricated component above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510268668.9A CN104890100A (en) | 2015-05-25 | 2015-05-25 | Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510268668.9A CN104890100A (en) | 2015-05-25 | 2015-05-25 | Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device |
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| CN104890100A true CN104890100A (en) | 2015-09-09 |
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| CN201510268668.9A Pending CN104890100A (en) | 2015-05-25 | 2015-05-25 | Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186877A (en) * | 2017-08-01 | 2017-09-22 | 青岛德山机械有限公司 | A kind of precast concrete automatic forming device and its application method |
| CN109352816A (en) * | 2018-12-04 | 2019-02-19 | 杭州江润科技有限公司 | Small-sized prefabricated member system and construction method |
| CN109736835A (en) * | 2018-12-30 | 2019-05-10 | 中铁十四局集团有限公司 | The processing technology and prefabricated film of prefabricated film |
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| US5395228A (en) * | 1994-02-07 | 1995-03-07 | Columbia Machine, Inc. | Apparatus for forming concrete products |
| CN101439554A (en) * | 2008-12-16 | 2009-05-27 | 广东三和管桩有限公司 | Production chain manufacturing method of tubular piles |
| CN102275219A (en) * | 2011-08-18 | 2011-12-14 | 广东建华管桩有限公司 | Automatic production line for pipe pile |
| CN102896687A (en) * | 2012-11-20 | 2013-01-30 | 黄耀宁 | Concrete product production device |
| CN104589484A (en) * | 2015-01-30 | 2015-05-06 | 国家电网公司 | Concrete test block manufacturing production line |
-
2015
- 2015-05-25 CN CN201510268668.9A patent/CN104890100A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5395228A (en) * | 1994-02-07 | 1995-03-07 | Columbia Machine, Inc. | Apparatus for forming concrete products |
| CN101439554A (en) * | 2008-12-16 | 2009-05-27 | 广东三和管桩有限公司 | Production chain manufacturing method of tubular piles |
| CN102275219A (en) * | 2011-08-18 | 2011-12-14 | 广东建华管桩有限公司 | Automatic production line for pipe pile |
| CN102896687A (en) * | 2012-11-20 | 2013-01-30 | 黄耀宁 | Concrete product production device |
| CN104589484A (en) * | 2015-01-30 | 2015-05-06 | 国家电网公司 | Concrete test block manufacturing production line |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186877A (en) * | 2017-08-01 | 2017-09-22 | 青岛德山机械有限公司 | A kind of precast concrete automatic forming device and its application method |
| CN107186877B (en) * | 2017-08-01 | 2023-09-05 | 青岛德山机械有限公司 | Automatic forming device for precast concrete member and using method of automatic forming device |
| CN109352816A (en) * | 2018-12-04 | 2019-02-19 | 杭州江润科技有限公司 | Small-sized prefabricated member system and construction method |
| CN109352816B (en) * | 2018-12-04 | 2020-09-22 | 杭州江润科技有限公司 | Small prefabricated part system and construction method |
| CN109736835A (en) * | 2018-12-30 | 2019-05-10 | 中铁十四局集团有限公司 | The processing technology and prefabricated film of prefabricated film |
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Application publication date: 20150909 |