CN107186877B - Automatic forming device for precast concrete member and using method of automatic forming device - Google Patents

Automatic forming device for precast concrete member and using method of automatic forming device Download PDF

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Publication number
CN107186877B
CN107186877B CN201710647073.3A CN201710647073A CN107186877B CN 107186877 B CN107186877 B CN 107186877B CN 201710647073 A CN201710647073 A CN 201710647073A CN 107186877 B CN107186877 B CN 107186877B
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China
Prior art keywords
main body
hydraulic
steel frame
body steel
motor
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CN201710647073.3A
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Chinese (zh)
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CN107186877A (en
Inventor
隗寿宏
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Qingdao Duksan Machinery Co ltd
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Qingdao Duksan Machinery Co ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
    • B28B5/02Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses an automatic forming device for precast concrete members and a use method thereof, wherein the device comprises a main body steel frame with a C-shaped cross section and a vibrating platform positioned below one side of the main body steel frame, vibrating motors distributed equidistantly are fixed at the bottom of the vibrating platform through bolts, female dies distributed equidistantly are welded at the top of the vibrating platform, and moving wheels are connected to the bottom of the main body steel frame, and the method comprises the following steps: and (3) filling concrete materials pre-prepared according to a standard method into a storage bin, and driving a traveling device to enable the traveling device to move along a traveling track towards the vibrating platform. The invention has reasonable structural design, clear flow and simple operation method, automatically controls the electric appliance to work through the PLC, realizes full-automatic production, saves a great deal of labor intensity, improves the production efficiency and quality, realizes small occupied area of equipment and improves the space utilization rate.

Description

Automatic forming device for precast concrete member and using method of automatic forming device
Technical Field
The invention relates to the technical field of concrete member manufacturing, in particular to an automatic forming device for a precast concrete member and a using method of the automatic forming device.
Background
At present, the concrete prefabricated part products of almost all factories adopt a wet forming process and stay in a mold to be maintained together with the part products, and the part products can be demolded after reaching initial setting, so that a large number of molds can meet the requirements, the production process is complex, the labor intensity is high, the production efficiency is low, the product quality is low, the production cost of the existing concrete prefabricated part forming process is high, and the production efficiency and quality of the product are low, so that the market demands are difficult to meet.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides an automatic forming device for a precast concrete member and a using method thereof.
The invention provides an automatic forming device for precast concrete members, which comprises a main body steel frame with a C-shaped cross section and a vibrating platform positioned below one side of the main body steel frame, wherein vibrating motors distributed equidistantly are fixed at the bottom of the vibrating platform through bolts, female dies distributed equidistantly are welded at the top of the vibrating platform, a movable wheel is connected at the bottom of the main body steel frame, a travelling device is fixed at one end of the bottom of the main body steel frame far away from the vibrating platform through bolts, a support frame is welded at the top of the main body steel frame, a bin is welded on the support frame, a discharge port is formed in the outer wall of one side of the bin, a bin hydraulic control valve is welded on the inner wall of the top of the discharge port, a belt conveyor is welded in the middle of the support frame and positioned right below the bin hydraulic control valve, a mounting port is formed in the main body steel frame, the first hydraulic cylinder is welded at the position of the outer wall of the bottom of the main body steel frame, which is close to the mounting opening, the piston rod of the first hydraulic cylinder is welded with a middle receiving hopper which is vertically arranged, the outer wall of the middle receiving hopper is in sliding connection with the inner wall of the mounting opening, the central position of the inner wall of the bottom of the middle receiving hopper is welded with a stirring device, the inner wall of the bottom of the middle receiving hopper is provided with a discharging opening, the inner wall of the discharging opening is provided with a discharging liquid control valve through a screw, one side of the outer wall of the bottom of the main body steel frame is fixedly provided with a third hydraulic cylinder through a bolt, the piston rod of the third hydraulic cylinder is welded with a fixing plate, the bottom of the fixing plate is welded with a hydraulic motor, an output shaft of the hydraulic motor is fixedly sleeved with a grinding device, the outer wall of one side of the main body steel frame, which is far away from the grinding device, is welded with a fixing rod, and the middle position of the bottom of the fixing rod is welded with a pressing device, the pressing device comprises a second hydraulic cylinder and a male die welded with a piston rod of the second hydraulic cylinder, and a release agent spraying device is fixed at one end of the fixing rod, which is far away from the main body steel frame, through a screw.
Preferably, the main body steel frame comprises a steel structure support, the four corners of the bottom of the steel structure support are welded with support columns, the vibration platform is located between two support columns, and the distance between two adjacent support columns is larger than the width of the vibration platform.
Preferably, a walking rail fixed on the ground is arranged under the main body steel frame, and the walking device moves along the walking rail.
Preferably, the stirring device comprises a motor, the bottom of an output shaft of the motor is connected with a stirring shaft through a chain wheel or a gear transmission, stirring blades are fixed on the outer walls of the two sides of the stirring shaft through bolts, and the stirring blades are matched with the middle receiving hopper.
Preferably, the oil storage tank is fixed on the outer wall of one side of the top of the main body steel frame through screws, and is connected with the oil inlet ends of the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder, the feed bin hydraulic control valve, the feed liquid control valve and the hydraulic motor through oil pipes respectively, the PLC is fixed on the outer wall of the other side of the top of the main body steel frame through screws, and the vibration motor, the feed bin hydraulic control valve, the belt conveyor, the hydraulic motor, the feed liquid control valve, the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder are connected with the switch, and the switch is connected with the PLC.
The invention provides a use method of an automatic forming device for precast concrete members, which comprises the following steps:
s1: filling concrete materials pre-prepared according to a standard method into a storage bin, and driving a traveling device to enable the traveling device to move along a traveling track towards a vibrating platform;
s2: when the main body steel frame is close to the female die, a spray head of the release agent spraying device is opened, and the release agent spraying device sprays release agent into a die cavity of the female die in the advancing process of the main body steel frame;
s3: the piston rod of the first hydraulic oil cylinder stretches, the middle receiving hopper of the belt descends to the upper surface of the die, the hydraulic control valve of the stock bin is opened, the concrete material freely falls onto the belt conveyor, the belt conveyor starts to run, the concrete material is sent into the middle receiving hopper, meanwhile, the stirring device in the middle hopper starts to run under the drive of the motor, the hydraulic control valve is opened, the concrete material enters the female die, and the vibrating motor at the bottom of the vibrating platform vibrates;
s4: when the main body steel frame moves to the tail end of the vibrating platform, a spray head of the release agent spraying device is closed, when the middle receiving hopper moves to the tail end of the female die, the hydraulic control valve of the storage bin is closed, the belt conveyor stops running, the stirring device in the middle hopper stops, the discharging hydraulic control valve is closed, the running device drives the main body steel frame to retreat, the middle receiving hopper moves to the front end of the female die, the pressing device and the grinding device descend, and concrete materials in the female die are compacted and surface polished;
s5: when the grinding device moves to the tail end of the female die, piston rods of the first hydraulic oil cylinder, the second hydraulic oil cylinder and the third hydraulic oil cylinder shrink to respectively drive the middle receiving hopper, the pressing device, the hydraulic motor and the grinding device to ascend, and the travelling device drives the main body steel frame to retract to the initial position.
The beneficial effects of the invention are as follows: the invention has reasonable structural design, clear flow and simple operation method; the PLC is used for automatically controlling the electric appliances to work, so that full-automatic production is completely and clearly realized, manual assistance is not needed, a great amount of manpower labor intensity is saved, and the production efficiency and quality are improved; the space structure design can be scientifically and reasonably carried out, so that the occupied area of the realized equipment is small, and the space utilization rate is improved.
Drawings
FIG. 1 is a schematic structural view of an automated precast concrete unit forming apparatus according to the present invention;
fig. 2 is a schematic top view of an automated forming device for precast concrete units according to the present invention.
In the figure: 1 vibration platform, 2 vibration motor, 3 die, 4 feed bin, 5 feed bin hydraulically controlled valve, 6 middle receiving hopper, 7 belt conveyer, 8 hydraulic motor, 9 grinding device, 10 main body steelframe, 11 agitating unit, 12 feed down hydraulically controlled valve, 13 pushing device, 14 release agent spraying device, 14 running gear, 16 oil storage tank, 17 PLC controller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
1-2, a prefabricated concrete member automatic forming device is used for loading concrete materials pre-prepared according to a standard method into a storage bin 4, driving a traveling device 15, and enabling the traveling device 15 to move along a traveling track towards a vibrating platform 1;
when the main body steel frame 10 approaches the female die 3, a spray head of the release agent spraying device 14 is opened, and the release agent spraying device 14 sprays release agent into a die cavity of the female die 3 in the advancing process of the main body steel frame 10;
the piston rod of the first hydraulic oil cylinder stretches, the middle receiving hopper 6 of the belt descends to the upper surface of the die 3, the hydraulic control valve 5 of the stock bin is opened, the concrete material freely falls onto the belt conveyor 7, the belt conveyor 7 starts to run, the concrete material is fed into the middle receiving hopper 6, meanwhile, the stirring device 11 in the middle hopper starts to run under the drive of the motor, the hydraulic control valve 12 of the discharging liquid is opened, the concrete material enters the die 3, and the vibrating motor 2 at the bottom of the vibrating platform 1 vibrates;
when the main body steel frame 10 runs to the tail end of the vibration platform 1, a spray head of the release agent spraying device 14 is closed, when the middle receiving hopper 6 runs to the tail end of the female die 3, the feed bin hydraulic control valve 5 is closed, the belt conveyor 7 stops running, the stirring device 11 in the middle hopper stops, the discharging hydraulic control valve 12 is closed, the traveling device 15 drives the main body steel frame 10 to retreat, the middle receiving hopper 6 is positioned at the front end of the female die 3, the pressing device 13 and the grinding device 9 descend, and concrete materials in the female die 3 are compacted and surface polished;
when the grinding device 9 runs to the tail end of the female die 3, piston rods of the first hydraulic oil cylinder, the second hydraulic oil cylinder and the third hydraulic oil cylinder shrink to respectively drive the middle receiving hopper 6, the pressing device 13, the hydraulic motor 8 and the grinding device 9 to ascend, and the travelling device 15 drives the main body steel frame 10 to retract to the initial position.
According to the invention, a main body steel frame 10 comprises a steel frame support, support columns are welded at four corners of the bottom of the steel frame support, a vibrating platform 1 is positioned between two support columns, the distance between two adjacent support columns is larger than the width of the vibrating platform 1, a walking track fixed on the ground is arranged under the main body steel frame 10, a walking device 15 moves along the walking track, a stirring device 11 comprises a motor, the bottom of an output shaft of the motor is connected with a stirring shaft through a chain wheel or a gear transmission, stirring blades are fixed on the outer walls of the two sides of the stirring shaft through bolts, the stirring blades are matched with a middle receiving hopper 6, an oil storage tank 16 is fixed on the outer wall of one side of the top of the main body steel frame 10 through screws, the oil storage tank 16 is respectively connected with the oil inlet ends of a first hydraulic cylinder, a second hydraulic cylinder, a third hydraulic cylinder, a feed bin hydraulic valve 5, a discharging hydraulic valve 12 and a hydraulic motor 8 through screws, and the outer wall of the other side of the top of the main body steel frame 10 is fixed with a PLC controller 17 through screws, and the vibrating motor 2, the feed bin hydraulic valve 5, a belt conveyer 7, the hydraulic motor 8, the motor, the discharging hydraulic valve 12, the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder are connected with a hydraulic switch 17 through the PLC.
The steps are repeated continuously through the control device of the PLC 17, and the forming of the concrete prefabricated part can be completed automatically and repeatedly.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (1)

1. A use method of an automatic forming device for precast concrete members is characterized in that,
the molding device comprises: the cross section is vibrating platform (1) of C-shaped structure's main part steelframe (10) and being located main part steelframe (10) one side below, vibrating platform (1)'s bottom is through bolt fastening vibrating motor (2) that the equidistance distributes, and vibrating platform (1) top welding has die (3) that the equidistance distributes, main part steelframe (10) bottom is connected with the travelling wheel, and main part steelframe (10) bottom keep away from vibrating platform (1) one end has running gear (15) through bolt fastening, main part steelframe (10) top welding has the support frame, and welds on the support frame has feed bin (4), open on one side outer wall of feed bin (4) has the discharge gate, and the hookup has feed bin hydraulically controlled valve (5) on the top inner wall of discharge gate, the middle part welding of support frame has belt conveyer (7), and belt conveyer (7) are located under feed bin hydraulically controlled valve (5), set up the mounting hole on main part steelframe (10), and main part steelframe (10) bottom outer wall is close to the position department welding of mounting hole has first hydraulic cylinder, the intermediate hopper (6) is provided with vertical inner wall (6) and the intermediate hopper (6) of connecting device (6), the intermediate hopper (6) and the intermediate hopper (6) is connected with the bottom (6) of the intermediate bottom of the intermediate hopper (6), the automatic feeding device is characterized in that a feeding hydraulic control valve (12) is mounted on the inner wall of the feeding opening through a screw, a third hydraulic oil cylinder is fixed on one side of the outer wall of the bottom of a main body steel frame (10) through a bolt, a fixing plate is welded on a piston rod of the third hydraulic oil cylinder, a hydraulic motor (8) is welded at the bottom of the fixing plate, a grinding device (9) is fixedly sleeved on an output shaft of the hydraulic motor (8), a fixing rod is welded on the outer wall of one side of the main body steel frame (10) far away from the grinding device (9), the middle position of the bottom of the fixing rod is connected with a pressing device (13), the pressing device (13) comprises a second hydraulic oil cylinder and a male die welded with a piston rod of the second hydraulic oil cylinder, and a release agent spraying device (14) is fixed on one end of the fixing rod far away from the main body steel frame (10) through a screw;
the main body steel frame (10) comprises a steel structure support, support columns are welded at four corners of the bottom of the steel structure support, the vibration platform (1) is positioned between two support columns, and the distance between two adjacent support columns is larger than the width of the vibration platform (1);
a walking rail fixed on the ground is arranged under the main body steel frame (10), and the walking device (15) moves along the walking rail;
the stirring device (11) comprises a motor, the bottom of an output shaft of the motor is connected with a stirring shaft through a chain wheel or a gear, stirring blades are fixed on the outer walls of the two sides of the stirring shaft through bolts, and the stirring blades are matched with the middle receiving hopper (6);
an oil storage tank (16) is fixed on the outer wall of one side of the top of the main body steel frame (10) through screws, the oil storage tank (16) is respectively connected with the oil inlet ends of a first hydraulic cylinder, a second hydraulic cylinder, a third hydraulic cylinder, a stock bin hydraulic control valve (5), a discharging hydraulic control valve (12) and a hydraulic motor (8) through oil pipes, a PLC (programmable logic controller) controller (17) is fixed on the outer wall of the other side of the top of the main body steel frame (10) through screws, a vibrating motor (2), the stock bin hydraulic control valve (5), a belt conveyor (7), the hydraulic motor (8), a motor, the discharging hydraulic control valve (12), the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder are all connected with a switch, and the switch is connected with the PLC (17);
the using method of the forming device comprises the following steps:
s1: filling concrete materials pre-prepared according to a standard method into a storage bin (4), and driving a traveling device (15) to enable the traveling device (15) to move along a traveling track towards the vibrating platform (1);
s2: when the main body steel frame (10) is close to the female die (3), a spray head of the release agent spraying device (14) is opened, and the release agent spraying device (14) sprays release agent into a die cavity of the female die (3) in the advancing process of the main body steel frame (10);
s3: the piston rod of the first hydraulic cylinder stretches, the middle receiving hopper (6) of the belt descends to the upper surface of the die (3), the hydraulic control valve (5) of the storage bin is opened, concrete materials freely fall onto the belt conveyor (7), the belt conveyor (7) starts to run, the concrete materials are fed into the middle receiving hopper (6), meanwhile, the stirring device (11) in the middle receiving hopper starts to run under the drive of the motor, the hydraulic control valve (12) is opened, the concrete materials enter the die (3), and the vibrating motor (2) at the bottom of the vibrating platform (1) vibrates;
s4: when the main body steel frame (10) runs to the tail end of the vibrating platform (1), a spray head of the release agent spraying device (14) is closed, when the middle receiving hopper (6) runs to the tail end of the female die (3), the feed bin hydraulic control valve (5) is closed, the belt conveyor (7) stops running, the stirring device (11) in the middle hopper stops, the discharging hydraulic control valve (12) is closed, the traveling device (15) drives the main body steel frame (10) to retreat, the middle receiving hopper (6) runs to the front end of the female die (3), the pressing device (13) and the grinding device (9) descend, and concrete materials in the female die (3) are compacted and surface polished;
s5: when the grinding device (9) moves to the tail end of the female die (3), piston rods of the first hydraulic oil cylinder, the second hydraulic oil cylinder and the third hydraulic oil cylinder shrink to respectively drive the middle receiving hopper (6), the pressing device (13), the hydraulic motor (8) and the grinding device (9) to ascend, and the travelling device (15) drives the main body steel frame (10) to retract to the initial position.
CN201710647073.3A 2017-08-01 2017-08-01 Automatic forming device for precast concrete member and using method of automatic forming device Active CN107186877B (en)

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CN107186877B true CN107186877B (en) 2023-09-05

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CN110126083A (en) * 2018-02-02 2019-08-16 彭庆华 A kind of automatic production line and manufacture craft of precast concrete block
CN108556129B (en) * 2018-03-16 2023-08-08 中建八局第一建设有限公司 Automatic casting vehicle for cement precast block
CN109435014B (en) * 2018-11-22 2020-08-07 中耕耘成建筑科技(江苏)有限公司 Green energy-conserving concrete apparatus for producing
CN109352797B (en) * 2018-12-10 2020-10-09 湖南五新模板有限公司 Precast concrete module with automatic material mixing function
CN111546481B (en) * 2020-04-13 2021-09-17 台州市黄岩法奥塑模股份有限公司 Stair railing mould cement irrigation equipment
CN112720833B (en) * 2020-12-23 2022-08-09 上海建工集团股份有限公司 Production device and application method of precast concrete structure

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CN104890100A (en) * 2015-05-25 2015-09-09 中国十七冶集团有限公司 Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device
CN105922437A (en) * 2016-06-29 2016-09-07 山东电力管道工程公司 PCCP pipe core vertical molding method automatic production line
CN207172386U (en) * 2017-08-01 2018-04-03 青岛德山机械有限公司 A kind of precast concrete automatic forming device

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JP2002256533A (en) * 2001-02-28 2002-09-11 Nishimatsu Constr Co Ltd Downward carrying method and device therefor
CN203680511U (en) * 2013-12-02 2014-07-02 黄石市新瑞节能设备厂 Automatic demolding quick concrete forming machine
CN104890100A (en) * 2015-05-25 2015-09-09 中国十七冶集团有限公司 Numerical control forming device for small concrete prefabricated components and application method of numerical control forming device
CN105922437A (en) * 2016-06-29 2016-09-07 山东电力管道工程公司 PCCP pipe core vertical molding method automatic production line
CN207172386U (en) * 2017-08-01 2018-04-03 青岛德山机械有限公司 A kind of precast concrete automatic forming device

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