CN214394711U - Semi-automatic concreting former - Google Patents
Semi-automatic concreting former Download PDFInfo
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- CN214394711U CN214394711U CN202023080048.8U CN202023080048U CN214394711U CN 214394711 U CN214394711 U CN 214394711U CN 202023080048 U CN202023080048 U CN 202023080048U CN 214394711 U CN214394711 U CN 214394711U
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Abstract
The application relates to the field of cast concrete forming equipment, in particular to semi-automatic cast concrete forming equipment, which has the technical scheme that the semi-automatic cast concrete forming equipment comprises a bottom plate and two side plates; the bottom plate is abutted against the side plate, and an operation platform is arranged below the bottom plate; the working platform is provided with a side driving assembly which can drive the two side plates to move towards or away from each other; the semi-automatic demolding device achieves the purposes of realizing semi-automation of demolding of the concrete segment, reducing the workload of concrete pouring and forming operation and improving the operation efficiency.
Description
Technical Field
The application relates to a concreting former field especially relates to a semi-automatic concreting former.
Background
The tunnel shield type concrete segment is an essential component in the construction of a subway tunnel; tunnel shield formula concrete segment utilizes concrete placement shaping processing to form usually, and the in-process of processing needs put into the mould with the steel reinforcement cage and pour the concrete in to the mould, then vibrates the mould so that the concrete is even in the packing in the mould, carries out the concrete after that and receives the face and the mould that stews until the inside concrete setting shaping of mould, and it can to carry out the drawing of patterns at last.
The shield tunnel duct piece mold capable of manufacturing the multiform tenons disclosed in the Chinese patent with the publication number of CN108748653A comprises a bottom plate, two end plates and two side plates, wherein the upper surface of the bottom plate is arched, and the bottom plate is horizontally arranged on the ground; the two end plates are oppositely arranged on two sides of the bottom plate, the two side plates are oppositely arranged on the other two sides of the bottom plate, and the adjacent end plates are fixedly connected with the side plates through bolts; thus, the bottom plate, the two end plates and the two side plates jointly enclose a cavity for pouring concrete; after concrete pouring molding and solidification, demolding operation is needed, bolts among all plates need to be disassembled to separate the plates from the concrete segments, and then the concrete segments in the cavities are taken out conveniently.
In view of the above-mentioned related art solutions, the inventors found that: this process need be dismantled the bolt between each plate, still need pass through the bolt once more when concrete placement is carried out once more to be connected with fixed connection between each plate when needs, has increased the work load of concrete placement shaping operation like this, has reduced the operating efficiency to a certain extent.
SUMMERY OF THE UTILITY MODEL
In order to make the drawing of patterns of concrete segment realize semi-automatization, reduce the work load of concrete placement shaping operation and improve the operating efficiency, this application provides a semi-automatic concreting former.
The application provides a semi-automatic concreting former adopts following technical scheme:
a semi-automatic concreting forming device comprises a bottom plate and two side plates; the bottom plate is abutted against the side plate, and an operation platform is arranged below the bottom plate; the working platform is provided with a side driving assembly which can drive the two side plates to move towards or away from each other.
By adopting the technical scheme, when the concrete pipe is required to be demoulded, the two side plates are moved in the direction away from each other by using the side driving assembly, so that the side plates are separated from being abutted against the bottom plate; like this, people do not need the manpower to demolish the curb plate, make the drawing of patterns of concrete section of jurisdiction realize semi-automatization, have reduced the work load of concrete placement shaping operation and improve the operating efficiency.
Preferably, the side driving assembly comprises a first bidirectional screw rod arranged on the operation platform, the axial direction of the first bidirectional screw rod is the same as the moving direction of the side plates, first nuts are arranged below the two side plates, and the first bidirectional screw rod penetrates through the two first nuts and can drive the two first nuts to move towards or away from each other.
Through adopting above-mentioned technical scheme, when first bidirectional screw rotated, can drive two first nuts and remove to the direction of keeping away from each other or being close to, first nut and then drives the curb plate and remove to the direction of keeping away from or being close to the bottom plate.
Preferably, including the end board of being connected can be dismantled with bottom plate and curb plate simultaneously, be provided with the end drive assembly that can drive two end boards and move to the direction that is close to each other or keeps away from on the work platform.
By adopting the technical scheme, when the concrete pipe sheet needs to be demoulded, the two end plates are moved in the direction away from each other by using the end head driving assembly, so that the end plates are separated from being abutted against the bottom plate; like this, people do not need the manpower to demolish the end board, further make the drawing of patterns of concrete section of jurisdiction realize semi-automatization, have reduced the work load of concrete placement shaping operation and have improved the operating efficiency.
Preferably, the end driving assembly comprises a second bidirectional screw rod arranged on the operation platform, the axis direction of the second bidirectional screw rod is the same as the moving direction of the end plate, second nuts are arranged below the two end plates, and the second bidirectional screw rod penetrates through the two second nuts and can drive the two second nuts to move towards or away from each other.
Through adopting above-mentioned technical scheme, when the two-way lead screw of second rotated, can drive two second nuts and remove to the direction of keeping away from each other or being close to, the second nut and then drives the end board and remove to the direction of keeping away from or being close to the bottom plate.
Preferably, an oscillating assembly capable of enabling the working platform to oscillate back and forth and horizontally is arranged on the ground; the oscillating assembly comprises a vibrating motor fixed on the ground, and an output shaft of the vibrating motor is fixedly connected with the operation platform.
Through adopting above-mentioned technical scheme, vibrating motor can make the reciprocal oscillation of plate on operation platform and the operation platform, can make pulpiness concrete evenly fill at the in-process that vibrates, and then improves the quality of concrete segment.
Preferably, a plurality of horizontally arranged oscillating slide rails are fixed on the ground, and the extending direction of the oscillating slide rails is the same as the vibrating direction of the working platform; the sliding block is connected with the oscillating slide rail in a sliding manner; and a spring is arranged between the sliding block and the side wall of the end part of the oscillating slide rail, and the axis direction of the spring is the same as the vibration direction of the operation platform.
Through adopting above-mentioned technical scheme, slider reciprocating motion in the oscillating slide rail, and the spring is in periodically by compression and by the tensile state, the spring can hinder the working platform along too big to the motion amplitude of keeping away from or being close to vibrating motor's direction, makes the vibration of working platform can be controlled to a certain extent, and then makes the vibration of mould safer.
Preferably, a pouring hopper is arranged above the bottom plate, the longitudinal section of the pouring hopper is in a horn mouth shape, and the small end of the pouring hopper faces the upper surface of the bottom plate; a pouring driving assembly capable of driving the pouring hopper to horizontally move above the bottom plate is arranged on the ground.
Through adopting above-mentioned technical scheme, fill the concrete on to the bottom plate through pouring the fill, simultaneously the concrete along with pouring fill in bottom plate top horizontal migration, and then make the concrete pour to the bottom plate more evenly, the concrete can fill into between each plate more evenly, the shaping quality of pouring of concrete segment obtains improving.
Preferably, the pouring driving assembly comprises supporting rods arranged on two sides of the operation platform; a third nut is fixed at one end of the support rod close to the ground; the third screw rod with the horizontal axis is arranged on the ground, penetrates through the third nut and can drive the third nut to move along the movement direction of the end plate.
Through adopting above-mentioned technical scheme, the third lead screw can drive third nut horizontal migration, and the third nut and then drives the bracing piece and pour fill horizontal migration.
In summary, the present application has the following technical effects:
1. by arranging the side driving component; when the concrete pipe is required to be demoulded, the two side plates are moved in the direction away from each other by using the side driving assembly, so that the side plates are separated from being abutted against the bottom plate; therefore, people do not need to manually remove the side plates, so that semi-automation of demoulding of the concrete segment is realized, the workload of concrete pouring and forming operation is reduced, and the operation efficiency is improved;
2. by arranging the end head driving component; when the concrete pipe sheet needs to be demoulded, the two end plates are moved in the direction away from each other by using the end head driving assembly, so that the end plates are separated from being abutted with the bottom plate; therefore, people do not need to manually remove the end plates, so that semi-automation of demolding of the concrete segment is further realized, the workload of concrete pouring and forming operation is reduced, and the operation efficiency is improved;
3. through having set up the vibration subassembly, the vibration subassembly can make the reciprocal oscillation of plate on operation platform and the operation platform, can make pulpiness concrete evenly fill at the in-process of vibrating, and then improves the quality of concrete segment.
Drawings
Fig. 1 is an overall configuration diagram of a concrete molding apparatus in an embodiment of the present application;
fig. 2 is an overall structural view of a concrete molding apparatus in an embodiment of the present application at another viewing angle;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 1 at B;
fig. 5 is a partial sectional view of a concrete molding apparatus in an embodiment of the present application.
In the figure, 1, a mold; 11. a base plate; 12. a side plate; 13. an end plate; 2. an operation platform; 3. a side drive assembly; 31. a first nut; 32. a first bidirectional screw; 33. a first chute; 34. a first motor; 4. a tip drive assembly; 41. a second nut; 42. a second bidirectional screw rod; 43. a second chute; 44. a second motor; 5. an oscillating assembly; 51. a slider; 52. oscillating the slide rail; 53. a vibration motor; 54. a spring; 6. a pouring mechanism; 61. pouring a hopper; 621. a support bar; 622. a third nut; 623. a third screw rod; 624. pouring a slide rail; 625. a third motor.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
Referring to fig. 1, the application provides a semi-automatic concreting forming device, which comprises an operation platform 2 horizontally arranged on the ground, wherein a mould 1 for concreting is arranged on the operation platform 2; an oscillating assembly 5 which can make the working platform 2 and the die 1 vibrate back and forth along the horizontal direction is arranged below the working platform 2; a pouring mechanism 6 capable of pouring slurry concrete into the mould 1 is arranged above the mould 1; pouring concrete into the mold 1 through the pouring mechanism 6, and then starting the oscillating assembly 5 to enable the concrete to be uniformly filled in the mold 1; realize concrete placement equipment integrate like this and semi-automatization, reduced the intensity of labour that the shaping was pour to the concrete pipe piece to a certain extent and improved the operating efficiency.
Referring to fig. 1 and 2, the mold 1 includes a base plate 11 horizontally disposed on the work platform 2; two side plates 12 and two end plates 13 are respectively arranged on the periphery of the bottom plate 11, the two side plates 12 are oppositely arranged on two sides of the bottom plate 11, and the two end plates 13 are oppositely arranged on the other two sides of the bottom plate 11; the working platform 2 is provided with a side driving assembly 3 which can drive the two side plates 12 to horizontally move along the mutually approaching or departing direction and a head driving assembly 4 which can drive the two side plates 12 to horizontally move along the mutually approaching or departing direction; in the process that the two side plates 12 approach each other, the distance between the side plates 12 and the side edges of the bottom plate 11 is gradually reduced until the surface of the side plate 12, which is close to the bottom plate 11, abuts against the side edges of the bottom plate 11, and at the moment, the side driving assembly 3 stops driving the two side plates 12 to move in the direction of approaching each other, so that the position fixation of the two side plates 12 is realized; in the process that the two end plates 13 approach each other, the distance between the end plates 13 and the side edges of the bottom plate 11 is gradually reduced until the surface of the end side plate 12, which is close to the bottom plate 11, abuts against the side edges of the bottom plate 11, and at this time, the end driving assembly 4 stops driving the two end plates 13 to move in the direction of approaching each other, so that the position fixation of the two end plates 13 is realized; at this time, the adjacent end plates 13 are abutted against the side plates 12; thus, the bottom plate 11, the two side plates 12 and the two end plates 13 together enclose a cavity for pouring concrete.
Referring to fig. 1 and 3, the side driving assembly 3 includes two first nuts 31 fixed to lower surfaces of the two side plates 12, respectively; the working platform 2 is provided with a first sliding chute 33, and the extending direction of the first sliding chute 33 is the same as the moving direction of the side plate 12; the two first nuts 31 are arranged inside the first sliding chute 33 and are in sliding connection with the first sliding chute 33; a first bidirectional screw rod 32 is arranged in the first chute 33, and the two first nuts 31 are respectively matched with two ends of the first bidirectional screw rod 32; two ends of the first bidirectional screw rod 32 are rotatably connected with two end surfaces of the first chute 33; one end of the first bidirectional screw 32 penetrates through the end face of the first chute 33 and is provided with a first motor 34 fixed on the operation platform 2, and an output shaft of the first motor 34 is fixedly connected with the first bidirectional screw 32; when the two side plates 12 move horizontally in the direction of approaching or separating from each other as required, the first motor 34 is started, the first motor 34 further drives the first bidirectional screw 32 to rotate, the two first nuts 31 further move in the direction of approaching or separating from each other on the first bidirectional screw 32, and the first nuts 31 further drive the side plates 12 to move horizontally on the operation platform 2.
Referring to fig. 1 and 4, the head driving assembly 4 includes two second nuts 41 fixed to lower surfaces of the two head plates 13, respectively; a second sliding chute 43 is formed in the working platform 2, and the extending direction of the second sliding chute 43 is the same as the moving direction of the end plate 13; the two second nuts 41 are both arranged inside the second sliding chute 43 and are in sliding connection with the second sliding chute 43; a second bidirectional screw rod 42 is arranged in the second sliding chute 43, and the two second nuts 41 are respectively matched with two ends of the second bidirectional screw rod 42; two ends of the second bidirectional screw rod 42 are rotatably connected with two end surfaces of the second sliding chute 43; one end of the second bidirectional screw rod 42 penetrates through the end face of the second chute 43 and is provided with a second motor 44 fixed on the operation platform 2, and the output shaft of the second motor 44 is fixedly connected with the second bidirectional screw rod 42; when the two end plates 13 horizontally move towards the direction close to or away from each other as required, the second motor 44 is started, the second motor 44 further drives the second bidirectional screw rod 42 to rotate, the two second nuts 41 further move towards the direction close to or away from each other on the second bidirectional screw rod 42, and the second nuts 41 further drive the end plates 13 to horizontally move on the working platform 2.
Referring to fig. 3 and 4, the depth of the first sliding chute 33 is greater than the depth of the second sliding chute 43, and the extending direction of the first sliding chute 33 is perpendicular to the extending direction of the second sliding chute 43; the first bidirectional screw 32 is positioned above the second bidirectional screw 42; in this way, the first and second bidirectional screws 32, 42 can be both disposed inside the work platform 2, and the first and second bidirectional screws 32, 42 can be perpendicular to each other, and the possibility of interference and collision between the first and second bidirectional screws 32, 42 can be reduced, thereby making the mechanism structure more compact to some extent.
Referring to fig. 2 and 5, the oscillating assembly 5 includes four sliding blocks 51 disposed on the lower surface of the work platform 2, and the four sliding blocks 51 are respectively fixed at positions near four corners of the work platform 2; two oscillating slide rails 52 horizontally fixed on the ground are arranged below the working platform 2, and the extending directions of the two oscillating slide rails 52 are parallel to each other; the four sliding blocks 51 are divided into two groups, two sliding blocks 51 of each group are arranged in the same oscillating slide rail 52, and the sliding blocks 51 are connected with the oscillating slide rail 52 in a sliding manner; a spring 54 is arranged between the slide block 51 and the end side wall of the oscillating slide rail 52, and two ends of the spring 54 are respectively fixed on the end side walls of the slide block 51 and the oscillating slide rail 52; a vibration motor 53 fixed on the ground is arranged on one side of the working platform 2, the output shaft of the vibration motor 53 is parallel to the extending direction of the oscillating slide rail 52, and the output shaft of the vibration motor 53 is fixedly connected with the side edge of the working platform 2; after the concrete in the mould 1 is fully poured, starting the vibration motor 53, and driving the operation platform 2 and the mould 1 on the operation platform 2 to vibrate in a reciprocating manner along the horizontal direction by the vibration motor 53, so that the concrete in the mould 1 is uniformly filled; in the process, the slide block 51 reciprocates in the oscillating slide rail 52, and the spring 54 is periodically in a compressed state and a stretched state, the spring 54 can prevent the working platform 2 from moving too much in the direction away from or close to the vibrating motor 53, so that the vibration of the working platform 2 can be controlled to a certain extent, and the vibration of the die 1 is safer.
Referring to fig. 1 and 5, the pouring mechanism 6 includes a pouring bucket 61 disposed above the bottom plate 11, a longitudinal cross-sectional shape of the pouring bucket 61 is a bell mouth shape, and a small end of the pouring bucket 61 faces the bottom plate 11; a pouring driving component capable of driving the pouring hopper 61 to horizontally move above the bottom plate 11 is arranged on the ground; the pouring driving assembly comprises two vertically arranged supporting rods 621, the two supporting rods 621 are respectively arranged at two sides of the two side plates 12 which are far away from each other, and the upper ends of the supporting rods 621 are fixedly connected with the outer side wall of the pouring hopper 61; a third nut 622 is fixed at the lower end of the support rod 621; two horizontal pouring slide rails 624 are arranged on the ground, and the two pouring slide rails 624 are respectively arranged on two sides of the working platform 2; third nut 622 is disposed inside casting slide 624 and slidably connected to casting slide 624; a third screw 623 matched with the third nut 622 is arranged on the third nut 622, the third screw 623 is horizontally arranged in the pouring slide rail 624, and two ends of the third screw 623 are rotatably connected with side walls at two ends of the pouring slide rail 624; one end of the third screw 623 is provided with a third motor 625 fixed on the ground, and an output shaft of the third motor 625 is fixedly connected with the third screw 623; through pouring fill 61 to the inside concreting of mould 1, in this process, start third motor 625, third nut 622 is pouring the inside horizontal migration of slide rail 624, and then drive and pour fill 61 at the horizontal migration of mould 1 top, thus, fall to mould 1 inside simultaneously along with pouring fill 61 at mould 1 top horizontal migration at the concrete, and then make the concrete pour into mould 1 inside more evenly, the concrete can fill into mould 1 more evenly in, the shaping quality of pouring of concrete segment obtains improving.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.
Claims (8)
1. A semi-automatic concreting forming device comprises a bottom plate (11) and two side plates (12); the method is characterized in that: the bottom plate (11) is abutted against the side plate (12), and the operation platform (2) is arranged below the bottom plate (11); the working platform (2) is provided with a side driving assembly (3) which can drive the two side plates (12) to move towards or away from each other.
2. The semi-automatic cast concrete forming equipment of claim 1, wherein: the side driving assembly (3) comprises a first bidirectional screw rod (32) arranged on the operation platform (2), the axis direction of the first bidirectional screw rod (32) is the same as the moving direction of the side plates (12), first nuts (31) are arranged below the two side plates (12), and the first bidirectional screw rod (32) penetrates through the two first nuts (31) simultaneously and can drive the two first nuts (31) to move towards the direction close to or away from each other.
3. The semi-automatic cast concrete forming equipment of claim 1, wherein: the end plate driving device comprises end plates (13) which are detachably connected with a bottom plate (11) and side plates (12) at the same time, and an end driving assembly (4) which can drive the two end plates (13) to move towards the direction close to or away from each other is arranged on a working platform.
4. The semi-automatic cast concrete forming equipment of claim 3, wherein: the end head driving assembly (4) comprises a second bidirectional screw rod (42) arranged on the operation platform (2), the axis direction of the second bidirectional screw rod (42) is the same as the moving direction of the end plate (13), second nuts (41) are arranged below the two end plates (13), and the second bidirectional screw rod (42) penetrates through the two second nuts (41) simultaneously and can drive the two second nuts (41) to move towards or away from each other.
5. The semi-automatic cast concrete forming equipment of claim 1, wherein: an oscillating component (5) which can enable the operation platform (2) to oscillate back and forth and horizontally is arranged on the ground; the oscillating assembly (5) comprises a vibrating motor (53) fixed on the ground, and an output shaft of the vibrating motor (53) is fixedly connected with the working platform (2).
6. The semi-automatic cast concrete forming equipment of claim 5, wherein: a plurality of horizontally arranged oscillating slide rails (52) are fixed on the ground, and the extending direction of the oscillating slide rails (52) is the same as the vibration direction of the working platform (2); the sliding block (51) is connected with the sliding rail (52) in a sliding way; a spring (54) is arranged between the slide block (51) and the side wall of the end part of the oscillating slide rail (52), and the axial direction of the spring (54) is the same as the vibration direction of the working platform (2).
7. The semi-automatic cast concrete forming equipment of claim 1, wherein: a pouring hopper (61) is arranged above the bottom plate (11), the longitudinal section of the pouring hopper (61) is in a horn mouth shape, and the small end of the pouring hopper (61) faces the upper surface of the bottom plate (11); a pouring driving assembly capable of driving the pouring hopper (61) to horizontally move above the bottom plate (11) is arranged on the ground.
8. The semi-automatic cast concrete forming equipment of claim 7, wherein: the pouring driving assembly comprises supporting rods (621) arranged on two sides of the operation platform (2); a third nut (622) is fixed at one end of the support rod (621) close to the ground; a third screw rod (623) with a horizontal axis is arranged on the ground, and the third screw rod (623) penetrates through a third nut (622) and can drive the third nut (622) to move along the movement direction of the end plate (13).
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CN202023080048.8U CN214394711U (en) | 2020-12-18 | 2020-12-18 | Semi-automatic concreting former |
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CN202023080048.8U CN214394711U (en) | 2020-12-18 | 2020-12-18 | Semi-automatic concreting former |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114474349A (en) * | 2022-01-17 | 2022-05-13 | 广东省安德建筑科技有限公司 | Precast concrete component production line |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114474349A (en) * | 2022-01-17 | 2022-05-13 | 广东省安德建筑科技有限公司 | Precast concrete component production line |
CN114474349B (en) * | 2022-01-17 | 2024-05-28 | 广东省安德建筑科技有限公司 | Precast concrete member production line |
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