CN218398637U - Concrete prefabricated component preparation plain bumper - Google Patents

Abstract

The utility model discloses a jolt ramming device for manufacturing a concrete prefabricated part, which moves on a concrete prefabricated part preparation mould frame through a lifting moving frame correspondingly, wherein universal wheels are symmetrically arranged on two sides of the lower surface of the lifting moving frame; the method comprises the following steps: a guide rail fitted in the middle of the upper surface of the vertically movable frame; the linear bearings symmetrically penetrate through the left side and the right side of the top surface of the lifting moving frame; the support frame is fixedly installed on the upper surface of the guide sliding rail, and a driving motor is fixed in the middle of the upper end of the support frame. This precast concrete component preparation plain bumper adopts neotype structural design for this device is provided with two sets of vibrations structures of knocking, and can adjust the corresponding position of vibrations plate according to the in-service use condition, and the vibrations plate through two sets of alternating movements can improve the effect of device plain bumper concrete, makes concrete distribution comparatively even.

Description

Concrete prefabricated component preparation plain bumper

Technical Field

The utility model relates to a precast concrete component preparation plain bumper technical field specifically is a precast concrete component preparation plain bumper.

Background

The concrete prefabricated part is a reinforcing part for building construction, the concrete prefabricated part is generally formed by casting and cooling through a corresponding mould, reinforcing steel bars and concrete materials are laid inside a prefabricated mould frame, after the concrete is wrapped outside the reinforcing steel bars and cooled and formed, the concrete member with the corresponding shape and size is formed, and in the process of preparing the concrete member, the concrete is correspondingly vibrated and processed above the forming mould frame through a vibrating device, so that the concrete can be controlled to be uniformly distributed inside the prefabricated mould frame correspondingly, and the quality of prepared concrete is improved;

the novel concrete member jolt ramming device with the application number of CN201721458871.3 is technically characterized by comprising two left supporting legs and two right supporting legs which are symmetrically arranged, wherein a left slide rail is arranged above the two left supporting legs, a right slide rail is arranged above the two right supporting legs, a front steel wheel set and a rear steel wheel set are respectively arranged on the left slide rail and the right slide rail, a steel frame vehicle is arranged above the steel wheels, a plurality of jolt ramming rods are arranged below the steel frame vehicle, the jolt ramming rods are distributed in a matrix manner, an integrated jolt ramming rod converter is arranged on the steel frame vehicle, and the integrated jolt ramming rod converter is connected with a motor shaft of the jolt ramming rod; the vibrating rod is connected with the vibrating rod converter through a vibrating rod hose;

however, the concrete member jolt ramming device in the above application document is inconvenient for regulating and controlling the jolt position of the concrete member in the application process, the frequency of the vibration structure is single, and the vibration is knocked at a position above the prefabricated member correspondingly, so that the uniformity of the concrete distributed in the prefabricated mold frame is limited.

Therefore, the concrete prefabricated part manufacturing and compacting device needs to be designed to solve the problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a precast concrete component preparation plain bumper device to propose among the above-mentioned background art that current partial concrete component plain bumper device is not convenient for regulate and control the position to the concrete component plain bumper at the in-process of using, vibrations structural frequency is single, and correspond and strike vibrations in a position of precast component top, make the concrete distribution in the inside degree of consistency of precast mould frame comparatively limit to the scheduling problem.

In order to achieve the above object, the utility model provides a following technical scheme: a compaction device for manufacturing a concrete prefabricated part is characterized in that the compaction device correspondingly moves on a concrete prefabricated part preparation mould frame through a lifting moving frame, and universal wheels are symmetrically arranged on two sides of the lower surface of the lifting moving frame;

a concrete precast element preparation tap device includes:

the guide sliding rail is embedded in the middle position in the upper surface of the lifting moving frame, a vibration frame is arranged outside the guide sliding rail, and a vibration plate is arranged on the lower surface of the vibration frame;

the linear bearings symmetrically penetrate through the left side and the right side of the top surface of the lifting moving frame, sliding support rods penetrate through the linear bearings, and positioning plates are fixedly mounted on the upper surfaces of the sliding support rods;

the support frame, its fixed mounting be in the upper surface of direction slide rail, just the upper end intermediate position of support frame is fixed with driving motor to driving motor's leading flank output is fixed with drive gear.

Preferably, the vibration frame is provided with 2 groups outside the guide slide rail, and the vibration frame consists of a guide slide block, an upper upright post, a steering rod, a lower upright post, a vibration spring, a slide cylinder and a slide cross rod;

the guide sliding block is clamped and assembled outside the guide sliding rail, the upper upright post is fixedly installed at the lower end of the guide sliding block, the steering rod is connected to the side position of the upper upright post, the lower upright post is connected and arranged below the upper upright post, a vibration spring is connected between the lower upright post and the upper upright post, the sliding barrel is fixedly installed on the front side surface of the lower upright post, and the sliding cross rod is connected inside the sliding barrel in a penetrating manner;

the part of the structure forms an up-and-down reciprocating vibration structure, and can assist in vibrating the concrete prefabricated part prepared by the plate to move up and down and knocking.

Preferably, the lower end of the lower upright post is fixedly connected with the vibration plate, the upper end of the lower upright post and the upper upright post form an elastic lifting structure through the vibration spring, the vibration plate on the left side and the vibration plate on the right side are distributed at different heights, the lower upright post is controlled to elastically vibrate up and down through the transmission structure, and the lower upright post drives the vibration plate fixed at the lower end to synchronously knock and vibrate up and down.

Preferably, one end of the direction control rod and the side of the upper upright post form a rotating structure, the other end of the direction control rod and the side of the sliding support rod form a rotating structure, the sliding support rod controls the two ends of the direction control rod to rotate correspondingly in the process of sliding up and down, and the upper fixing column connected with the side can be pushed to move transversely and reciprocally when the direction control rod rotates.

Preferably, the sliding support rod penetrates through the linear bearing to form an up-and-down sliding structure, and the upper end and the lower end of the sliding support rod are respectively fixedly connected with the positioning plate and the sliding cross rod;

a transmission groove is formed in the side of the positioning plate;

the sliding cross rod penetrates through the inside of the sliding cylinder to form a left-right sliding structure with the sliding cylinder;

the sliding support rod is controlled to penetrate through the linear bearing to move up and down in a reciprocating mode through the transmission structure, and the vibrating plate can be controlled to knock and vibrate up and down in a reciprocating mode.

Preferably, the mounting seat is fixedly installed on the upper surface of the supporting frame, the transmission gears are symmetrically and rotatably installed on the left side and the right side of the back surface of the mounting seat, the transmission push rods are symmetrically and rotatably installed on the left side and the right side of the front end of the mounting seat, the driving gear is controlled to rotate by the operation driving motor, and the transmission gears on the two sides can be controlled to rotate correspondingly under the action of the gear meshing transmission structure.

Preferably, the transmission gears correspond to the left side and the right side of the driving gear to form a meshing transmission structure with the driving gear, the front side faces of the transmission gears are fixedly connected with the transmission push rods, the side edges of the transmission push rods form a sliding structure with the positioning plate through the transmission grooves, the transmission push rods can be controlled to rotate through the gear transmission structure, the transmission push rods correspondingly slide and move in the transmission grooves, and the positioning plate is controlled to reciprocate up and down.

Compared with the prior art, the beneficial effects of the utility model are that: this precast concrete component preparation jolt ramming device adopts neotype structural design for this device can two-way reciprocity strike vibrations to the frame of preparation precast concrete component, and can strike the position of vibrations according to the position control of frame, keeps the concrete to strike evenly, and its concrete content is as follows:

1. the vibrating compaction device for manufacturing the concrete prefabricated part is provided with a left-right bidirectional knocking structure, a driving motor is operated to control a driving gear to rotate, a sliding support rod can be controlled to rotate in a vertical reciprocating manner under the action of a transmission structure, the sliding support rod controls a vibrating plate block below the sliding support rod to knock the surface of a frame for manufacturing the concrete prefabricated part in a vertical reciprocating manner through the transmission action of a vibrating frame, the transmission directions of the vibrating plate blocks on the left side and the right side are opposite, the vibrating plate blocks can knock and vibrate the surface of the frame for manufacturing the concrete prefabricated part alternately, and the concrete is kept to be distributed uniformly in the frame correspondingly;

2. this precast concrete component preparation plain bumper device, be provided with and strike position control structure, it sets up in the frame top of preparation precast concrete component to correspond the lift removal frame, according to the shape size condition of frame, adjust the corresponding position of left and right sides vibrations plate, promote direction slider lateral shifting, adjust the vibrations plate lateral knock position that the lower extreme corresponds, be convenient for adjust the position that the left and right sides vibrations plate corresponds in the frame top, so that strike the position of vibrations to the device and regulate and control, further evenly controlled concrete material evenly distributed is in the frame.

Drawings

FIG. 1 is a schematic view of the overall front view structure of the present invention;

FIG. 2 is a schematic view of the structure of the vibration frame of the present invention;

fig. 3 is a schematic view of the front view structure of the driving motor of the present invention;

FIG. 4 is a schematic view of the front view structure of the driving gear and the transmission gear of the present invention;

fig. 5 is the schematic view of the vertical surface local structure of the positioning plate of the present invention.

In the figure: 1. a lifting moving frame; 2. a universal wheel; 3. a guide slide rail; 4. a vibration frame; 41. a guide slider; 42. an upper upright post; 43. a steering rod; 44. a lower upright post; 45. vibrating the spring; 46. a slide cylinder; 47. a sliding rail; 5. vibrating the plate; 6. a linear bearing; 7. a sliding support rod; 8. positioning a plate; 9. a support frame; 10. a drive motor; 11. a drive gear; 12. a mounting base; 13. a transmission gear; 14. a transmission push rod; 15. a transmission groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a compaction device for manufacturing a concrete prefabricated part is characterized in that the compaction device moves on a concrete prefabricated part preparation mould frame correspondingly through a lifting moving frame 1, and universal wheels 2 are symmetrically arranged on two sides of the lower surface of the lifting moving frame 1;

a concrete precast element preparation tap device includes:

a guide slide rail 3 which is embedded in the middle position of the inner part of the upper surface of the lifting moving frame 1, a vibration frame 4 is arranged outside the guide slide rail 3, and a vibration plate 5 is arranged on the lower surface of the vibration frame 4;

linear bearings 6 symmetrically installed at the left and right sides of the top surface of the lifting moving frame 1 in a penetrating manner, sliding support rods 7 are connected inside the linear bearings 6 in a penetrating manner, and positioning plates 8 are fixedly installed on the upper surfaces of the sliding support rods 7;

the supporting frame 9 is fixedly installed on the upper surface of the guide sliding rail 3, a driving motor 10 is fixed at the middle position of the upper end of the supporting frame 9, and a driving gear 11 is fixed at the output end of the front side face of the driving motor 10.

In this example, the sliding support rod 7 penetrates through the linear bearing 6 to form an up-and-down sliding structure, and the upper end and the lower end of the sliding support rod 7 are respectively fixedly connected with the positioning plate 8 and the sliding cross rod 47; a transmission groove 15 is formed in the side of the positioning plate 8; the sliding cross bar 47 penetrates through the inside of the sliding cylinder 46 to form a left-right sliding structure with the sliding cylinder; an installation seat 12 is fixedly installed on the upper surface of the support frame 9, transmission gears 13 are symmetrically and rotatably installed on the left side and the right side of the back surface of the installation seat 12, and transmission push rods 14 are symmetrically and rotatably installed on the left side and the right side of the front end of the installation seat 12; the transmission gear 13 is correspondingly arranged at the left side and the right side of the driving gear 11 to form a meshing transmission structure with the driving gear, the front side surface of the transmission gear 13 is fixedly connected with the transmission push rod 14, and the edge side of the transmission push rod 14 forms a sliding structure with the positioning plate 8 through the transmission groove 15;

the device is moved to correspond to the position above a frame for preparing a concrete prefabricated part through a lifting moving frame 1, a driving motor 10 is operated to control a driving gear 11 to rotate, two sides of the driving gear 11 are meshed with transmission gears 13 and can control the transmission gears 13 and transmission push rods 14 on the left side and the right side to rotate correspondingly under the action of a meshing transmission structure, the sides of the transmission push rods 14 correspondingly slide and move inside transmission grooves 15 in the rotating process, the part of sliding structure can push a positioning plate 8 to move up and down in a reciprocating manner, the positioning plate 8 is fixedly arranged at the upper end of a sliding support rod 7 and pushes the sliding support rod 7, a sliding cross rod 47 and a lower upright post 44 to move up and down synchronously, the lower upright post 44 is fixedly arranged at the upper end of a vibrating plate 5 and can control the vibrating plate 5 to move up and down in a reciprocating manner under the elastic action of a vibrating spring 45, the vibrating plates 5 on the left side and the right side are opposite in knocking directions, the two groups of vibrating plates 5 vibrate and knock up and down alternately, the concrete inside the frame for preparing the concrete prefabricated part can be controlled to be distributed uniformly, and the effect of the device for compacting concrete is improved.

The vibration frame 4 is provided with 2 groups outside the guide slide rail 3, and the vibration frame 4 consists of a guide slide block 41, an upper upright post 42, a control rod 43, a lower upright post 44, a vibration spring 45, a sliding cylinder 46 and a sliding cross rod 47; the guide sliding block 41 is clamped and assembled outside the guide sliding rail 3, the upper upright post 42 is fixedly arranged at the lower end of the guide sliding block 41, the control rod 43 is connected to the side position of the upper upright post 42, the lower upright post 44 is connected and arranged below the upper upright post 42, a vibration spring 45 is connected between the lower upright post 44 and the upper upright post 42, the sliding cylinder 46 is fixedly arranged on the front side surface of the lower upright post 44, and the sliding cross rod 47 is connected inside the sliding cylinder 46 in a penetrating manner; the lower end of the lower upright post 44 is fixedly connected with the vibrating plate 5, the upper end of the lower upright post 44 and the upper upright post 42 form an elastic lifting structure through a vibrating spring 45, and the vibrating plates 5 on the left side and the right side are distributed at different heights; one end of the direction control rod 43 and the side of the upper upright post 42 form a rotating structure, and the other end of the direction control rod 43 and the side of the sliding support rod 7 form a rotating structure;

according to the size of the prepared concrete prefabricated member frame, the corresponding positions of the left and right vibrating plates 5 can be adjusted, the guide sliding block 41 is pushed to be clamped on the front side of the guide sliding rail 3 to slide, in the sliding process, the upper upright post 42 and the lower upright post 44 can drive the vibrating plates 5 corresponding to the lower ends to synchronously and transversely move, the transverse corresponding positions of the left and right vibrating plates 5 are adjusted and controlled, and the corresponding height of the lifting moving frame 1 is adjusted, so that the vibrating plates 5 can be knocked to the surface of the prepared frame in the up-and-down moving process;

in the process of transverse movement of the sliding support rod 7, two ends of a direction control rod 43 connected to the side edge of the sliding support rod 7 rotate correspondingly, the direction control rod 43 rotates to push an upper upright post 42 to move transversely, at the moment, a sliding cross rod 47 penetrates through the inside of a sliding barrel 46 to move transversely, the transverse corresponding positions of a lower upright post 44 and a vibrating plate 5 can be regulated and controlled in the sliding process, the vibrating plate 5 is pushed to move synchronously and transversely in the downward moving process, the lower surface of the vibrating plate 5 is kept to be knocked to the corresponding position of the surface of a preparation frame, and the effect of compacting concrete by the device is improved.

The working principle is as follows: when the device is used, the device is pushed to the position above a frame for preparing a concrete prefabricated part according to the structure shown in the figures 1-5, the guide sliding block 41 is pushed to move transversely according to the shape and the size of the frame for preparing the concrete prefabricated part, the corresponding knocking vibration positions of the vibration plates 5 on the left side and the right side can be regulated and controlled, the driving gear 11 is controlled to rotate by the running driving motor 10 during use, the sliding support rod 7, the lower upright post 44 and the vibration plates 5 are controlled to move up and down synchronously under the action of a transmission structure, the knocking movement directions of the vibration plates 5 on the left side and the right side are opposite, and the knocking vibration treatment is alternately carried out on the surface of the frame for preparing the concrete prefabricated part through the two groups of vibration plates 5, so that the concrete is uniformly distributed in the frame for preparing the device, and the application effect of the vibrated concrete is improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A compaction device for manufacturing a concrete prefabricated part moves on a concrete prefabricated part manufacturing mould frame correspondingly through a lifting movable frame (1), and universal wheels (2) are symmetrically arranged on two sides of the lower surface of the lifting movable frame (1);

it is characterized by comprising:

the guide sliding rail (3) is embedded in the middle of the inner part of the upper surface of the lifting moving frame (1), a vibration frame (4) is arranged outside the guide sliding rail (3), and a vibration plate (5) is arranged on the lower surface of the vibration frame (4);

the linear bearings (6) are symmetrically installed on the left side and the right side of the top surface of the lifting moving frame (1) in a penetrating mode, sliding support rods (7) are connected inside the linear bearings (6) in a penetrating mode, and positioning plates (8) are fixedly installed on the upper surfaces of the sliding support rods (7);

the supporting frame (9) is fixedly installed on the upper surface of the guide sliding rail (3), a driving motor (10) is fixed to the middle position of the upper end of the supporting frame (9), and a driving gear (11) is fixed to the output end of the front side face of the driving motor (10).

2. The precast concrete element making and tapping device according to claim 1, wherein: the vibration frame (4) is provided with 2 groups outside the guide sliding rail (3), and the vibration frame (4) consists of a guide sliding block (41), an upper upright post (42), a control rod (43), a lower upright post (44), a vibration spring (45), a sliding cylinder (46) and a sliding cross rod (47);

the outside of direction slider (41) block assembly at direction slide rail (3), go up stand (42) fixed mounting at the lower extreme of direction slider (41), the avris position at last stand (42) is connected in accuse direction pole (43), the below that sets up at last stand (42) is connected in stand (44) down, and is connected with between stand (44) and last stand (42) vibrations spring (45) down, slide cartridge (46) fixed mounting is in the leading flank of stand (44) down, slide horizontal pole (47) through connection is in the inside of slide cartridge (46).

3. The precast concrete element producing and compacting device according to claim 2, wherein: the lower end of the lower upright post (44) is fixedly connected with the vibration plate block (5), the upper end of the lower upright post (44) and the upper upright post (42) form an elastic lifting structure through a vibration spring (45), and the vibration plate blocks (5) on the left side and the right side are distributed at different heights.

4. The precast concrete element producing and compacting device according to claim 2, wherein: one end of the steering control rod (43) and the edge side of the upper upright post (42) form a rotating structure, and the other end of the steering control rod (43) and the edge side of the sliding support rod (7) form a rotating structure.

5. The precast concrete element manufacturing and compacting device according to claim 4, wherein: the sliding support rod (7) penetrates through the interior of the linear bearing (6) to form an up-and-down sliding structure, and the upper end and the lower end of the sliding support rod (7) are respectively fixedly connected with the positioning plate (8) and the sliding cross rod (47);

a transmission groove (15) is formed in the side of the positioning plate (8);

the sliding cross rod (47) penetrates through the inside of the sliding cylinder (46) to form a left-right sliding structure.

6. The precast concrete element manufacturing and compacting device according to claim 1, wherein: the upper surface fixed mounting of support frame (9) has mount pad (12), and the symmetry of mount pad (12) back left and right sides rotates and installs drive gear (13) to the symmetry of mount pad (12) front end left and right sides rotates and installs transmission push rod (14).

7. The precast concrete element making and compacting device according to claim 6, wherein: the transmission gears (13) are correspondingly arranged on the left side and the right side of the driving gear (11) to form a meshing transmission structure, the front side surfaces of the transmission gears (13) are fixedly connected with the transmission push rods (14), and the side edges of the transmission push rods (14) form a sliding structure with the positioning plate (8) through the transmission grooves (15).

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