CN113370383B - Vibrating device for producing reinforced truss concrete composite slab - Google Patents

Vibrating device for producing reinforced truss concrete composite slab Download PDF

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Publication number
CN113370383B
CN113370383B CN202110541284.5A CN202110541284A CN113370383B CN 113370383 B CN113370383 B CN 113370383B CN 202110541284 A CN202110541284 A CN 202110541284A CN 113370383 B CN113370383 B CN 113370383B
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plate
groove
shaping
rod
steel bar
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CN113370383A (en
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张惠展
肖梦玮
万成
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Fujian Saibosi Construction Technology Co ltd
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Fujian Saibosi Construction Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056Means for inserting the elements into the mould or supporting them in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The invention discloses a vibrating device for producing a reinforced truss concrete laminated slab, which comprises a plurality of support frames fixedly arranged at the lower end of a mounting plate, wherein a support plate is arranged on the mounting plate, a shaping plate is arranged on the support plate, a shaping groove is arranged on the shaping plate, a concrete layer is poured in the shaping groove, a reinforced truss is placed on the shaping groove, a reciprocating mechanism is arranged between the mounting plate and the support plate, a plurality of vibrating mechanisms are arranged between the support plate and the shaping plate, and fixing rods and positioning rods are fixedly arranged at the left side and the right side of the upper end of the shaping plate. Has the advantages that: the concrete vibrating machine can automatically finish the vibrating operation of the concrete layer in the shaping groove, does not need manual operation, effectively reduces the labor intensity of workers, improves the working efficiency, can effectively ensure that the steel bar truss is kept fixed relative to the shaping plate in the vibrating operation process, and avoids the problem of poor quality of finished products caused by inclination.

Description

Vibrating device for producing reinforced truss concrete composite slab
Technical Field
The invention relates to the technical field of modern building materials, in particular to a vibrating device for producing a reinforced truss concrete composite slab.
Background
Steel bar truss concrete superimposed sheet is an assembled concrete structure commonly used at present, it can obviously improve the overlap joint speed between floor rigidity and the floor, prefabricated steel bar truss concrete superimposed sheet's production is often accomplished in the mould that corresponds, in order to ensure its roughness of accomplishing production back surface and with the steel bar truss between the connection effect, need to vibrate the operation to the retarded soil of pouring into in the mould, the operation of vibrating common at present mostly is the manual work and goes on, lead to staff intensity of labour great, production efficiency is lower, and do not carry out effective fixed to steel bar truss before the concrete shaping, consequently it easily appears the slope on the concrete that does not solidify, lead to the finished product quality not good, consequently, need to design a vibration device of production steel bar truss concrete superimposed sheet urgently.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a vibrating device for producing a steel bar truss concrete composite slab.
In order to achieve the purpose, the invention adopts the following technical scheme:
a vibrating device for producing a reinforced truss concrete composite slab comprises a plurality of support frames fixedly mounted at the lower end of a mounting plate, wherein a support plate is mounted on the mounting plate, a shaping plate is mounted on the support plate, a shaping groove is formed in the shaping plate, a concrete layer is poured in the shaping groove, and a reinforced truss is placed on the shaping groove;
install reciprocating motion mechanism between mounting panel and the backup pad, install a plurality of vibrations mechanisms between backup pad and the stereotype board, the equal fixed mounting in the left and right sides of stereotype board upper end has dead lever and locating lever, and two positions are corresponding equal sliding connection has the locating plate, two between dead lever and the locating lever the lower lateral wall of locating plate all is equipped with the constant head tank, and every constant head tank cooperatees with the one end that corresponds steel bar truss respectively, two hold-down mechanism all installs between dead lever and two locating plates.
In foretell a production steel bar truss concrete superimposed sheet's vibrator, support frame lower extreme fixed mounting has the slipmat, fixed mounting has the rubber layer on the lateral wall of constant head tank.
In the vibrating device for producing the reinforced truss concrete composite slab, the reciprocating motion mechanism consists of a servo motor, a driving rod, a mounting groove, a chain transmission structure, two moving grooves, two screw rods and four moving blocks, the servo motor is fixedly arranged on the side wall of the front end of the mounting plate, the mounting groove is formed in the side wall of the mounting plate, the driving rod is rotatably connected to the mounting groove, the driving rod is fixedly connected with the output end of the servo motor, the two moving grooves are formed in the side wall of the upper end of the mounting plate, the two lead screws are respectively and rotationally connected to the two moving grooves, the four moving blocks are respectively connected to the two moving grooves in a sliding mode in pairs, and the four moving blocks are connected with the supporting plate, the moving blocks corresponding to every two positions are in threaded connection with the corresponding screw rods, and the chain transmission structure is arranged between the driving rod and the two screw rods.
In foretell a produce vibration device of steel bar truss concrete superimposed sheet, the lower lateral wall of backup pad is equipped with the wobbling groove, and the wobbling groove cooperatees with the movable block, fixed mounting has the round bar on the wobbling groove, be equipped with the round hole with round bar matched with on the movable block, all install the spring between both ends and the movable block around the wobbling groove.
In foretell a produce vibration device of steel bar truss concrete superimposed sheet, vibrations mechanism comprises bracing piece, two connecting blocks, two spread grooves and two pressure springs, two fixed mounting is in backup pad upper end, stereotype lower extreme respectively for the connecting block, two the spread groove is seted up respectively on two connecting blocks, bracing piece sliding connection is between two spread grooves, two the pressure spring is installed respectively between bracing piece both ends and two spread grooves.
In foretell a production steel bar truss concrete superimposed sheet's vibrator, be equipped with the anticreep recess on the lateral wall of spread groove, fixed mounting has the anticreep board with anticreep recess matched with on the bracing piece, the pressure spring is installed between anticreep board and anticreep recess.
In foretell a produce vibration device of steel bar truss concrete superimposed sheet, hold-down mechanism comprises through-hole, screw rod, spout and knob, the through-hole is seted up on the locating plate, and the through-hole cooperatees with the dead lever, the screw is seted up on the lateral wall of locating plate, screw rod threaded connection is on the screw, the spout is seted up on the lateral wall of dead lever, and the spout is corresponding with the screw rod position, knob fixed mounting is in the one end that the screw rod is located the locating plate outside.
In foretell a produce vibration device of steel bar truss concrete superimposed sheet, the one end that the knob was kept away from to the screw rod is equipped with the turn trough, and rotates through the bearing on the turn trough and be connected with the connecting rod, the one end fixed mounting that the connecting rod is located outside the turn trough has the stripper plate, and the stripper plate cooperatees with the spout.
Compared with the prior art, the invention has the advantages that:
1: through the cooperation of reciprocating motion mechanism and a plurality of vibrations mechanism, can be at servo motor during operation for the relative mounting panel of stereotype shakes from top to bottom taking place when carrying out the back-and-forth movement, thereby can accomplish the operation of vibrating to concrete layer in the stereotype groove automatically, need not manual operation, can effectively reduce staff's intensity of labour, improves work efficiency.
2: through the design of two springs, can utilize the deformation and the elastic potential energy of spring to make the backup pad produce swing by a larger margin when the movable block moves along with the rotation of lead screw to can improve the effect of rocking to concrete layer in the stereotype, improve homogeneity and the dispersion rate that concrete layer distributes in the stereotype groove, can further improve work efficiency.
3: through the cooperation of two clamp plates and a plurality of constant head tanks, can effectively fix the both ends of steel bar truss to can ensure that the relative stereotype board of steel bar truss keeps fixed, avoid it to appear the slope and lead to the not good problem of finished product quality.
4: through the cooperation of hold-down mechanism and stripper plate, be convenient for adjust and fix the height of locating plate according to the steel bar truss of co-altitude not to can effectively ensure that the relative stereotype position of the steel bar truss of co-altitude not changes, improve the device's application scope.
In conclusion, the concrete vibrating machine can automatically finish the vibrating operation of the concrete layer in the shaping groove, manual operation is not needed, the labor intensity of workers is effectively reduced, the working efficiency is improved, in the vibrating operation process, the steel bar truss can be effectively ensured to be fixed relative to the shaping plate, and the problem of poor quality of finished products caused by inclination of the steel bar truss is solved.
Drawings
Fig. 1 is a schematic structural view of a vibrating device for producing a steel bar truss concrete composite slab according to the present invention;
FIG. 2 is a cross-sectional view of FIG. 1;
FIG. 3 is a side view of FIG. 2;
FIG. 4 is an enlarged view of the structure of portion A in FIG. 2;
FIG. 5 is an enlarged view of the structure of part B in FIG. 4;
FIG. 6 is an enlarged view of the structure of the portion C in FIG. 3;
FIG. 7 is an enlarged view of the structure of portion D of FIG. 6;
fig. 8 is an enlarged view of a portion E of fig. 3.
In the figure: the anti-slip device comprises a mounting plate 1, a support frame 2, a non-slip mat 3, a support plate 4, a shaping plate 5, a shaping groove 6, a concrete layer 7, a steel bar truss 8, a fixing rod 9, a positioning plate 10, a positioning rod 11, a positioning groove 12, a through hole 13, a screw hole 14, a screw rod 15, a squeezing plate 16, a rotating groove 17, a connecting rod 18, a sliding groove 19, a knob 20, a moving groove 21, a moving block 22, a screw rod 23, a swinging groove 24, a round rod 25, a round hole 26, a spring 27, a connecting block 28, a connecting groove 29, a support rod 30, an anti-slip plate 31, an anti-slip groove 32, a pressure spring 33, a servo motor 34 and a chain transmission structure 35.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a vibrating device for producing a steel bar truss concrete composite slab comprises a plurality of support frames 2 fixedly installed at the lower end of an installation plate 1, wherein non-slip mats 3 are fixedly installed at the lower ends of the support frames 2, and the placing stability of the installation plate 1 can be improved through the design of the non-slip mats 3.
Install backup pad 4 on the mounting panel 1, install stereotype 5 in the backup pad 4, be equipped with design groove 6 on the stereotype 5, and water concrete layer 7 in the design groove 6, placed steel bar truss 8 on the design groove 6, concrete layer 7 can carry out the shaping operation in design groove 6.
The left side and the right side of the upper end of the shaping plate 5 are both fixedly provided with a fixing rod 9 and a positioning rod 11, positioning plates 10 are respectively connected between the fixing rod 9 and the positioning rod 11 which correspond to the two positions in a sliding way, the lower side walls of the two positioning plates 10 are both provided with positioning grooves 12, each positioning groove 12 is respectively matched with one end of a corresponding steel bar truss 8, through the matching of the two positioning plates 10 and the plurality of positioning grooves 12 on the two positioning plates, the two ends of the plurality of steel bar trusses 8 can be fixed, therefore, the installation position of the steel bar truss 8 on the shaping plate 5 can be limited, the problem that the finished product quality is poor due to the inclination of the steel bar truss relative to the shaping plate 5 is avoided, the rubber layer is fixedly arranged on the side wall of the positioning groove 12, through the design of the rubber layer, the friction force between the steel bar truss 8 and the positioning groove 12 can be improved, and the problem of abrasion between the steel bar truss 8 and the positioning groove 12 can be avoided.
Referring to fig. 2, 4 and 5, a pressing mechanism is installed between the two fixing rods 9 and the two positioning plates 10, and the pressing mechanism is composed of a through hole 13, a screw hole 14, a screw rod 15, a sliding groove 19 and a knob 20.
Through-hole 13 is seted up on locating plate 10, and through-hole 13 cooperatees with dead lever 9, screw 14 is seted up on the lateral wall of locating plate 10, screw 15 threaded connection is on screw 14, spout 19 is seted up on the lateral wall of dead lever 9, and spout 19 is corresponding with screw 15 position, knob 20 fixed mounting is in the one end that screw 15 is located outside locating plate 10, when needing to fix steel bar truss 8, can move locating plate 10 downwards, make constant head tank 12 and steel bar truss 8 laminate on it, thereby exert decurrent pressure to steel bar truss 8, rotate knob 20 afterwards, make screw 15 inwards move in screw 14 and closely laminate with spout 19, can utilize the frictional force between screw 15 and the dead lever 9 to fix the position of locating plate 10 this moment, thereby can ensure its fixed effect to steel bar truss 8.
The one end that knob 20 was kept away from to screw rod 15 is equipped with rotary groove 17, and is connected with connecting rod 18 through the bearing rotation on the rotary groove 17, and the one end fixed mounting that connecting rod 18 is located the rotary groove 17 outside has stripper plate 16, and stripper plate 16 and spout 19 cooperate, when screw rod 15 is close to dead lever 9, can drive stripper plate 16 and spout 19 simultaneously and paste mutually to can increase the area of contact between screw rod 15 and the spout 19, and then can improve the fixed effect to locating plate 10.
Referring to fig. 1, 2, 3, 6 and 8, a reciprocating mechanism is installed between the mounting plate 1 and the support plate 4, and the reciprocating mechanism is composed of a servo motor 34, a driving rod, a mounting groove, a chain transmission structure 35, two moving grooves 21, two lead screws 23 and four moving blocks 22.
Servo motor 34 fixed mounting is on the front end lateral wall of mounting panel 1, and the mounting groove is seted up on the lateral wall of mounting panel 1, and the actuating lever rotates to be connected on the mounting groove, and actuating lever and servo motor 34's output fixed connection, and servo motor 34 specifically can adopt the servo motor of ACM6004M2H model, and servo motor 34 during operation, its behavior of accessible control for the actuating lever carries out forward or reverse rotation.
Two moving grooves 21 are arranged on the side wall of the upper end of the mounting plate 1, two lead screws 23 are respectively and rotatably connected on the two moving grooves 21, four moving blocks 22 are respectively and pairwise connected on the two moving grooves 21 in a sliding way, and the four moving blocks 22 are all connected with the supporting plate 4, every two moving blocks 22 corresponding to the position are all in threaded connection with the corresponding screw rods 23, the chain transmission structure 35 is arranged between the driving rod and the two screw rods 23, when the driving rod rotates, the two screw rods 23 can rotate simultaneously through the design of the chain transmission structure 35, thereby enabling the plurality of moving blocks 22 to simultaneously move in the same direction in the two moving grooves 21, thereby driving the supporting plate 4 to move back and forth relative to the mounting plate 1, and then drive stereotype 5 through backup pad 4 and remove simultaneously for concrete layer 7 that is located the design groove 6 receives fore-and-aft direction's removal power, and this in-process can make concrete layer 7 more even that distributes in design groove 6.
The lower lateral wall of backup pad 4 is equipped with swing groove 24, and swing groove 24 and movable block 22 cooperate, fixed mounting has round bar 25 on the swing groove 24, be equipped with on the movable block 22 with round bar 25 matched with round hole 26, all install spring 27 between both ends and the movable block 22 around swing groove 24, design through two spring 27, can be when movable block 22 takes place to remove along with the rotation of lead screw 23, make backup pad 4 can produce swing by a larger margin, and its amplitude of oscillation is front and back irregular motion, thereby can improve the effect of rocking of concrete layer 7 in stereotype 5, improve distribution uniformity and dispersion rate of concrete layer 7 in stereotype 6, can improve work efficiency to a certain extent.
Referring to fig. 2, 3 and 7, a plurality of vibration mechanisms are installed between the supporting plate 4 and the shaping plate 5, and each vibration mechanism is composed of a supporting rod 30, two connecting blocks 28, two connecting grooves 29 and two pressure springs 33.
Two connecting blocks 28 are respectively and fixedly arranged at the upper end of the supporting plate 4 and the lower end of the shaping plate 5, two connecting grooves 29 are respectively arranged on the two connecting blocks 28, a supporting rod 30 is connected between the two connecting grooves 29 in a sliding manner, two pressure springs 33 are respectively arranged between the two ends of the supporting rod 30 and the two connecting grooves 29, when the shaping plate 5 moves back and forth along with the supporting plate 4, by using the gravity of the shaping plate 5 and the external force applied to the shaping plate by the supporting plate 4, so that the support rod 30 slides in the two connecting grooves 29, and the two compression springs 33 compress and stretch respectively, thereby can make the relative backup pad 4 of shaping plate 5 in-process that moves in the front and back shake from top to bottom, can make the more compact of concrete layer 7 distribution in the design groove 6, ensure off-the-shelf quality, whole operation of vibrating need not the manual work and goes on, can effectively improve work efficiency, reduce staff's intensity of labour.
Be equipped with anticreep recess 32 on the lateral wall of spread groove 29, fixed mounting has the anticreep board 31 with anticreep recess 32 matched with on the bracing piece 30, and pressure spring 33 installs between anticreep board 31 and anticreep recess 32, through the cooperation of anticreep recess 32 and anticreep board 31, can prescribe a limit to the linkage effect between bracing piece 30 and two spread grooves 29, avoids appearing the separation between the two.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (6)

1. The vibrating device for producing the steel bar truss concrete composite slab comprises a plurality of support frames (2) fixedly mounted at the lower end of a mounting plate (1), and is characterized in that a support plate (4) is mounted on the mounting plate (1), a shaping plate (5) is mounted on the support plate (4), a shaping groove (6) is formed in the shaping plate (5), a concrete layer (7) is poured in the shaping groove (6), and a steel bar truss (8) is placed on the shaping groove (6);
a reciprocating motion mechanism is installed between the mounting plate (1) and the support plate (4), a plurality of vibration mechanisms are installed between the support plate (4) and the shaping plate (5), fixing rods (9) and positioning rods (11) are fixedly installed on the left side and the right side of the upper end of the shaping plate (5), positioning plates (10) are connected between the fixing rods (9) and the positioning rods (11) in a sliding mode, positioning grooves (12) are formed in the lower side walls of the two positioning plates (10), each positioning groove (12) is matched with one end of a corresponding steel bar truss (8), and a pressing mechanism is installed between the two fixing rods (9) and the two positioning plates (10);
the reciprocating motion mechanism comprises a servo motor (34), a driving rod, a mounting groove, a chain transmission structure (35), two moving grooves (21), two lead screws (23) and four moving blocks (22), wherein the servo motor (34) is fixedly mounted on the side wall of the front end of the mounting plate (1), the mounting groove is formed in the side wall of the mounting plate (1), the driving rod is rotatably connected to the mounting groove and fixedly connected with the output end of the servo motor (34), the two moving grooves (21) are formed in the side wall of the upper end of the mounting plate (1), the two lead screws (23) are respectively rotatably connected to the two moving grooves (21), the four moving blocks (22) are respectively connected to the two moving grooves (21) in a two-to-two sliding mode, the four moving blocks (22) are respectively connected to the supporting plate (4), and the moving blocks (22) corresponding to every two positions are respectively in threaded connection with the corresponding lead screws (23), the chain transmission structure (35) is arranged between the driving rod and the two screw rods (23); the lower side wall of the supporting plate (4) is provided with a swinging groove (24), the swinging groove (24) is matched with the moving block (22), a round rod (25) is fixedly mounted on the swinging groove (24), a round hole (26) matched with the round rod (25) is formed in the moving block (22), and springs (27) are mounted between the front end and the rear end of the swinging groove (24) and the moving block (22).
2. The vibrating device for producing the steel bar truss concrete composite slab as claimed in claim 1, wherein the lower end of the supporting frame (2) is fixedly provided with the non-slip mat (3), and the side wall of the positioning groove (12) is fixedly provided with the rubber layer.
3. The vibrating device for producing the steel bar truss concrete composite slab as claimed in claim 1, wherein the vibrating mechanism is composed of a support rod (30), two connecting blocks (28), two connecting grooves (29) and two pressure springs (33), two connecting blocks (28) are respectively fixedly mounted at the upper end of a support plate (4), the lower end of a shaping plate (5), two connecting grooves (29) are respectively arranged on the two connecting blocks (28), the support rod (30) is slidably connected between the two connecting grooves (29), and the two pressure springs (33) are respectively mounted between the two ends of the support rod (30) and the two connecting grooves (29).
4. The vibrating device for producing the steel bar truss concrete composite slab as claimed in claim 3, wherein the connecting groove (29) is provided with an anti-falling groove (32) on a side wall thereof, the supporting rod (30) is fixedly provided with an anti-falling plate (31) matched with the anti-falling groove (32), and the pressure spring (33) is installed between the anti-falling plate (31) and the anti-falling groove (32).
5. The vibrating device for producing the steel bar truss concrete composite slab is characterized in that the pressing mechanism consists of a through hole (13), a screw hole (14), a screw rod (15), a sliding groove (19) and a knob (20), the through hole (13) is formed in a positioning plate (10), the through hole (13) is matched with the fixing rod (9), the screw hole (14) is formed in the side wall of the positioning plate (10), the screw rod (15) is in threaded connection with the screw hole (14), the sliding groove (19) is formed in the side wall of the fixing rod (9), the sliding groove (19) corresponds to the screw rod (15), and the knob (20) is fixedly installed at one end, located outside the positioning plate (10), of the screw rod (15).
6. The vibrating device for producing the reinforced truss concrete composite slab is characterized in that one end, far away from the knob (20), of the screw rod (15) is provided with a rotating groove (17), a connecting rod (18) is rotatably connected onto the rotating groove (17) through a bearing, one end, located outside the rotating groove (17), of the connecting rod (18) is fixedly provided with a squeezing plate (16), and the squeezing plate (16) is matched with the sliding groove (19).
CN202110541284.5A 2021-05-18 2021-05-18 Vibrating device for producing reinforced truss concrete composite slab Active CN113370383B (en)

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Application Number Priority Date Filing Date Title
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CN112976237A (en) * 2021-03-11 2021-06-18 徐涛 Equipment for preparing large steel fiber reinforced concrete member with unidirectional distribution

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JPH05208411A (en) * 1992-01-31 1993-08-20 Sekisui Plastics Co Ltd Construction of foundation plate for hollow concrete slab and manufacture thereof
CN206254286U (en) * 2016-11-21 2017-06-16 深圳市振惠建混凝土有限公司 Concrete vibrating stand
CN209999396U (en) * 2019-01-15 2020-01-31 河北华远建筑科技股份有限公司 rocking vibration table
CN210161359U (en) * 2019-04-12 2020-03-20 杭州明云混凝土有限公司 Concrete sample shaking table for building detection
CN210025666U (en) * 2019-04-18 2020-02-07 安徽海盾建材有限公司 Concrete shaking table

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