CN114919035A

CN114919035A - Ballastless track is perfusion device for board with compacting mechanism

Info

Publication number: CN114919035A
Application number: CN202210343232.1A
Authority: CN
Inventors: 蒋中
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-03-31
Filing date: 2022-03-31
Publication date: 2022-08-19

Abstract

The invention discloses a filling device with a compaction mechanism for a ballastless track plate, which comprises a box body, the bottom surface of the inner cavity of the box body is fixedly connected with four supporting plates, the top surfaces of the supporting plates are fixedly connected with the same shell body, the top surface of the shell is not sealed, the bottom surface of the inner cavity of the shell is movably connected with two vertical shafts in a bilateral symmetry way, the top ends of the vertical shafts are fixedly connected with driving wheels, a same driving belt is movably connected between the two driving wheels, the bottom surface of the inner cavity of the box body is provided with a motor, the bottom ends of the vertical shafts penetrate through the shell body, the vertical shaft on the right side is fixedly connected with an output shaft of the motor, the rear side of the box body is symmetrically provided with two transmission mechanisms, the invention adopts the mutual matching among the transmission wheels, the transmission belts, the placing plates, the dies and the like, can drive the mould to reciprocate left and right, increase the uniformity during filling and effectively improve the filling effect.

Description

Ballastless track is perfusion device for board with compaction mechanism

Technical Field

The invention relates to the technical field of ballastless track slabs, in particular to a filling device with a compaction mechanism for a ballastless track slab.

Background

The ballastless track slab is a track structure which adopts integral foundations such as concrete, asphalt mixture and the like to replace a loose gravel track bed, is also called a ballastless track, and is an advanced track technology in the world today. Compared with a ballast track, the ballastless track avoids splashing of the ballast, has good smoothness, good stability, long service life, good durability and less maintenance work, and therefore occupies irreplaceable effect in the engineering of China.

And to the preparation of ballastless track board among the prior art, most utilize the concrete to water the shaping at the construction site, though reduced construction strength, the efficiency of construction is lower, and intensity and stability can not be ensured, and at present to the module filling device of ballastless track board when using, most all lack the jolt ramming mechanism, there are the bubble scheduling problem inside behind the ballastless track board shaping easily to lead to its filling effect poor and production efficiency low.

Disclosure of Invention

The invention aims to overcome the defects of poor pouring effect, low production efficiency and the like in the prior art, and provides a pouring device with a compaction mechanism for a ballastless track plate. The filling device with the compaction mechanism for the ballastless track slab has the characteristics of good filling effect, high production efficiency and the like.

In order to achieve the purpose, the invention provides the following technical scheme: a perfusion device with a compaction mechanism for a ballastless track plate comprises a box body, wherein four supporting plates are fixedly connected to the bottom surface of an inner cavity of the box body, the top surfaces of the supporting plates are fixedly connected with a same shell, the top surface of the shell body is not arranged in a closed mode, two vertical shafts are symmetrically and movably connected to the bottom surface of the inner cavity of the shell body in a bilateral mode, the top ends of the vertical shafts are fixedly connected with driving wheels, a same driving belt is movably connected between the two driving wheels, a motor is installed on the bottom surface of the inner cavity of the box body, the bottom ends of the vertical shafts penetrate through the shell body, the vertical shafts on the right side are fixedly connected with an output shaft of the motor, two transmission mechanisms are symmetrically arranged on the rear side of the box body in the bilateral mode, mounting blocks are fixedly connected to the side walls of the driving belts, fixing rods are fixedly connected to the top surfaces of the mounting blocks, a movable plate is movably connected to the top surface of the shell body and is arranged in a U shape, and long holes are formed in the top surface of the movable plate, dead lever and slot hole swing joint, fly leaf top surface fixedly connected with place the board, it is provided with the mould to place the board top surface, places the board top surface and is provided with two positioning mechanism, box top surface fixedly connected with workbin, workbin bottom surface fixedly connected with discharging pipe, the box is run through to the discharging pipe bottom, the workbin rear side is provided with two reciprocating mechanism, logical groove has been seted up respectively to the lateral wall about the box, the box inner chamber bilateral symmetry is provided with two vibrating rod.

Preferably, drive mechanism includes the transmission shaft, the transmission shaft is located the box rear side, two limiting plates of box rear side wall bilateral symmetry difference fixedly connected with, the transmission shaft both ends run through the limiting plate respectively and rather than swing joint, the first sheave of equal fixedly connected with on the vertical axis lateral wall, the equal fixedly connected with second sheave in transmission shaft bottom, two rectangular channels have been seted up to the lateral wall behind the box, be connected through the belt between first sheave and the second sheave, the first bevel gear of the equal fixedly connected with in transmission shaft top, first bevel gear front side all meshes has second bevel gear.

Preferably, reciprocating mechanism includes the pivot, the pivot is located the box upside, two locating plates of box top surface fixedly connected with, the pivot run through the locating plate and rather than swing joint, pivot rear end and second bevel gear fixed connection, the equal fixedly connected with plectane of pivot front end, the equal eccentric fixedly connected with round bar of lateral wall before the plectane, swing joint has the connecting plate on the round bar lateral wall, the equal swing joint in connecting plate bottom surface has the expansion plate, the expansion plate runs through the box and rather than swing joint, the expansion plate is the setting of L shape, the expansion plate with shake excellent fixed connection.

Preferably, positioning mechanism includes the roof, the roof is L shape setting, swing joint has the bolt on the roof lateral wall, place the board top surface and set up a plurality of evenly distributed's screw, the bolt sets up with the screw is mutually matchd.

Preferably, the rear side wall of the box body is fixedly connected with a protective shell.

Preferably, the top surface of the material box is movably connected with a cover plate, the top surface of the cover plate is fixedly connected with a handle, and the inner wall of the material box is fixedly connected with an inclined plate.

Preferably, the front side wall of the box body is movably connected with a sliding door.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, through mutual matching of the driving wheel, the driving belt, the placing plate, the die and the like, the die can be driven to reciprocate left and right, the uniformity during pouring is increased, and the pouring effect can be effectively improved;

2. according to the invention, through the mutual matching of the first grooved wheel, the second grooved wheel, the transmission mechanism, the reciprocating mechanism and the like, the vibrating rod is utilized to tamp concrete while pouring, so that the phenomenon that bubbles appear in the formed concrete to influence the strength of the formed concrete is avoided;

3. the invention can adjust the distance between the top plates at two sides according to the specification of the mould by mutually matching the placing plate, the mould, the positioning mechanism and the like, is suitable for being filled with moulds with different sizes, and can effectively improve the filling stability of the mould.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a schematic side view of the present invention;

FIG. 4 is an enlarged view of FIG. 2 at A;

FIG. 5 is an enlarged view of FIG. 3 at B;

FIG. 6 is an enlarged view at C in FIG. 2;

fig. 7 is an enlarged view of fig. 2 at D.

The reference numbers in the figures: 1. a box body; 2. a support plate; 3. a housing; 4. a vertical axis; 5. a driving wheel; 6. a transmission belt; 7. a motor; 8. a transmission mechanism; 81. a drive shaft; 82. a limiting plate; 83. a first bevel gear; 84. a second bevel gear; 9. a first sheave; 10. a second sheave; 11. a reciprocating mechanism; 111. a rotating shaft; 112. a circular plate; 113. a round bar; 114. a connecting plate; 115. a retractable plate; 12. a rectangular groove; 13. mounting blocks; 14. fixing the rod; 15. a movable plate; 16. a long hole; 17. placing the plate; 18. a mold; 19. a positioning mechanism; 191. a top plate; 192. a bolt; 193. a screw hole; 20. a material box; 21. a discharge pipe; 22. a through groove; 23. positioning a plate; 24. a protective shell; 25. a cover plate; 26. a sloping plate; 27. vibrating a tamper; 28. provided is a sliding door.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a perfusion device with a compaction mechanism for a ballastless track plate comprises a box body 1, four support plates 2 are fixedly connected to the bottom surface of an inner cavity of the box body 1, the top surface of each support plate 2 is fixedly connected with a same shell 3, the top surface of each shell 3 is not closed, the bottom surface of the inner cavity of each shell 3 is bilaterally symmetrically and movably connected with two vertical shafts 4, the top ends of the vertical shafts 4 are fixedly connected with driving wheels 5, a same driving belt 6 is movably connected between the two driving wheels 5, a motor 7 is installed on the bottom surface of the inner cavity of the box body 1, the bottom ends of the vertical shafts 4 penetrate through the shell 3, the right vertical shaft 4 is fixedly connected with an output shaft of the motor 7, two transmission mechanisms 8 are symmetrically arranged on the rear side of the box body 1 in the bilateral direction, an installation block 13 is fixedly connected to the side wall of the driving belt 6, a fixed rod 14 is fixedly connected to the top surface of the installation block 13, a movable plate 15 is movably connected to the top surface of the shell 3, the movable plate 15 is U-shaped, a long hole 16 is formed in the top surface of the movable plate 15, the fixed rod 14 is movably connected with the long hole 16, the top surface of the movable plate 15 is fixedly connected with a placing plate 17, the top surface of the placing plate 17 is provided with a mold 18, the top surface of the placing plate 17 is provided with two positioning mechanisms 19, the top surface of the box body 1 is fixedly connected with a material box 20, the bottom surface of the material box 20 is fixedly connected with a material discharging pipe 21, the bottom end of the material discharging pipe 21 penetrates through the box body 1, the top surface of the material box 20 is movably connected with a cover plate 25, the top surface of the cover plate 25 is fixedly connected with a handle, the inner wall of the material box 20 is fixedly connected with an inclined plate 26, the rear side of the material box 20 is provided with two reciprocating mechanisms 11, the left side wall and the right side wall of the box body 1 are respectively provided with through grooves 22, the left cavity and the right cavity of the box body 1 are symmetrically provided with two vibrating rods 27, the front side wall of the box body 1 is movably connected with a sliding door 28, the mold 18 can be driven to reciprocate leftwards and rightwards through the mutual matching among the driving wheel 5, the driving belt 6, the placing plate 17, the mold 18 and the like, and the uniformity during the pouring can be increased, the perfusion effect can be effectively improved;

the transmission mechanism 8 comprises a transmission shaft 81, the transmission shaft 81 is positioned at the rear side of the box body 1, the left side and the right side of the rear side wall of the box body 1 are symmetrically and fixedly connected with two limiting plates 82 respectively, two ends of the transmission shaft 81 penetrate through the limiting plates 82 respectively and are movably connected with the limiting plates, the side wall of the vertical shaft 4 is fixedly connected with a first grooved pulley 9, the bottom end of the transmission shaft 81 is fixedly connected with a second grooved pulley 10, the rear side wall of the box body 1 is provided with two rectangular grooves 12, the first grooved pulley 9 is connected with the second grooved pulley 10 through a belt, the top end of the transmission shaft 81 is fixedly connected with a first bevel gear 83, and the front side of the first bevel gear 83 is engaged with a second bevel gear 84;

the reciprocating mechanism 11 comprises a rotating shaft 111, the rotating shaft 111 is positioned at the upper side of the box body 1, the top surface of the box body 1 is fixedly connected with two positioning plates 23, the rotating shaft 111 penetrates through the positioning plates 23 and is movably connected with the positioning plates, the rear end of the rotating shaft 111 is fixedly connected with a second bevel gear 84, the front end of the rotating shaft 111 is fixedly connected with a circular plate 112, the front side wall of the circular plate 112 is eccentrically and fixedly connected with a circular rod 113, the side wall of the circular rod 113 is movably connected with a connecting plate 114, the bottom surface of the connecting plate 114 is movably connected with an expansion plate 115, the expansion plate 115 penetrates through the box body 1 and is movably connected with the box body, the expansion plate 115 is arranged in an L shape, the expansion plate 115 is fixedly connected with the vibrating rod 27, the rear side wall of the box body 1 is fixedly connected with a protective shell 24, and when pouring is carried out, the concrete is compacted by utilizing the vibrating rod 27 to avoid bubbles inside the formed concrete, influence the strength thereof;

positioning mechanism 19 includes roof 191, and roof 191 is the L setting that appears, and swing joint has bolt 192 on the roof 191 lateral wall, places the board 17 top surface and sets up a plurality of evenly distributed's screw 193, and bolt 192 sets up with screw 193 mutually supporting, through placing board 17, mutually supporting between mould 18 and the positioning mechanism 19 etc., can adjust the interval between the roof 191 of both sides according to the 18 specifications of mould, is suitable for and pours into with not mould 18 of equidimension to can effectually improve its stability of pouring.

Wherein, mould 18 is stereoplasm mould 18, and its inboard is provided with the cushion, makes things convenient for the drawing of patterns, and is better for traditional mould 18, and the durability is stronger, consequently, is fit for this technical scheme to use more.

The working principle is as follows: when the technical scheme is used, firstly, a mould 18 is placed on a placing plate 17, then the distance between top plates 191 on two sides is adjusted according to the mould 18, firstly, bolts 192 are loosened to remove the fixation of the top plates 191, the top plates 191 are moved to proper positions and then screwed into proper screw holes 193, the adjustment of the top plates 191 is completed, the mould is suitable for moulds 18 with different specifications, then concrete is injected into a material box 20, a motor 7 is started through an external power supply, an output shaft of the motor 7 drives a right side transmission wheel 5 to rotate through a vertical shaft 4, the right side transmission wheel 5 drives a left side transmission wheel 5 to rotate through a transmission belt 6, the transmission belt 6 simultaneously drives a mounting block 13 to move, the mounting block 13 drives a fixed rod 14 to move in a long hole 16 so as to drive a movable plate 15 to move left and right, the movable plate 15 drives the mould 18 to move left and right through the placing plate 17, meanwhile, the concrete is discharged from a discharge pipe 21, the uniform pouring operation is carried out, meanwhile, the vertical shaft 4 drives the first grooved pulley 9 to rotate, the first grooved pulley 9 drives the second grooved pulley 10 to rotate through a belt, the second grooved pulley 10 drives the first bevel gear 83 to rotate through the transmission shaft 81, the first bevel gear 83 is meshed with the second bevel gear 84 and drives the rotating shaft 111 to rotate, the rotating shaft 111 drives the round rod 113 to eccentrically rotate through the round plate 112, the round rod 113 drives the expansion plate 115 to reciprocate up and down through the connecting plate 114, the expansion plate 115 drives the vibrating rod 27 to move up and down to perform the jolt ramming operation on concrete, the phenomenon that bubbles exist inside the concrete after forming and the strength and stability of the concrete are affected is avoided, and therefore the pouring effect of the concrete can be effectively improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a perfusion device for ballastless track board with compaction mechanism, includes box (1), its characterized in that: the bottom surface of the inner cavity of the box body (1) is fixedly connected with four supporting plates (2), the top surface of each supporting plate (2) is fixedly connected with the same shell (3), the top surface of each shell (3) is not sealed, the bottom surface of the inner cavity of each shell (3) is bilaterally and symmetrically movably connected with two vertical shafts (4), the top ends of the vertical shafts (4) are fixedly connected with driving wheels (5), the same driving belt (6) is movably connected between the two driving wheels (5), the bottom surface of the inner cavity of the box body (1) is provided with a motor (7), the bottom ends of the vertical shafts (4) penetrate through the shells (3), the vertical shafts (4) on the right side are fixedly connected with output shafts of the motors (7), the rear side of the box body (1) is bilaterally and symmetrically provided with two transmission mechanisms (8), the side walls of the driving belts (6) are fixedly connected with mounting blocks (13), and the top surfaces of the mounting blocks (13) are fixedly connected with fixing rods (14), a movable plate (15) is movably connected with the top surface of the shell (3), the movable plate (15) is arranged in a U shape, the top surface of the movable plate (15) is provided with a long hole (16), the fixed rod (14) is movably connected with the long hole (16), the top surface of the movable plate (15) is fixedly connected with a placing plate (17), the top surface of the placing plate (17) is provided with a die (18), the top surface of the placing plate (17) is provided with two positioning mechanisms (19), the top surface of the box body (1) is fixedly connected with a feed box (20), the bottom surface of the feed box (20) is fixedly connected with a discharge pipe (21), the bottom end of the discharge pipe (21) penetrates through the box body (1), two reciprocating mechanisms (11) are arranged on the rear side of the material box (20), the box body (1) left and right side walls are respectively provided with a through groove (22), and the inner cavity of the box body (1) is bilaterally symmetrically provided with two vibrating rods (27).

2. The pouring device with the compacting mechanism for the ballastless track slab of claim 1, wherein: drive mechanism (8) are including transmission shaft (81), transmission shaft (81) are located box (1) rear side, box (1) rear side wall bilateral symmetry is two limiting plate (82) of fixedly connected with respectively, limiting plate (82) and rather than swing joint are run through respectively at transmission shaft (81) both ends, equal first sheave of fixedly connected with (9) on vertical axis (4) lateral wall, equal fixedly connected with second sheave (10) in transmission shaft (81) bottom, two rectangular channel (12) have been seted up to box (1) rear side wall, be connected through the belt between first sheave (9) and second sheave (10), first bevel gear (83) of equal fixedly connected with in transmission shaft (81) top, first bevel gear (83) front side all meshes second bevel gear (84).

3. The pouring device with the compacting mechanism for the ballastless track slab of claim 2, wherein: reciprocating mechanism (11) is including pivot (111), pivot (111) are located box (1) upside, two locating plates (23) of box (1) top surface fixedly connected with, pivot (111) run through locating plate (23) and rather than swing joint, pivot (111) rear end and second bevel gear (84) fixed connection, the equal fixedly connected with plectane (112) of pivot (111) front end, the equal eccentric fixedly connected with round bar (113) of plectane (112) preceding lateral wall, swing joint has connecting plate (114) on round bar (113) lateral wall, the equal swing joint in connecting plate (114) bottom surface has expansion plate (115), expansion plate (115) run through box (1) and rather than swing joint, expansion plate (115) are the setting of L shape, expansion plate (115) and excellent (27) fixed connection vibrate.

4. The pouring device with the compacting mechanism for the ballastless track slab of claim 1, wherein: positioning mechanism (19) include roof (191), roof (191) are L shape and set up, swing joint has bolt (192) on the roof (191) lateral wall, place board (17) top surface and seted up a plurality of evenly distributed's screw (193), bolt (192) and screw (193) match each other and set up.

5. The pouring device with the compacting mechanism for the ballastless track slab of claim 1, wherein: the rear side wall of the box body (1) is fixedly connected with a protective shell (24).

6. The pouring device with the compacting mechanism for the ballastless track slab of claim 1, wherein: the top surface of the material box (20) is movably connected with a cover plate (25), the top surface of the cover plate (25) is fixedly connected with a handle, and the inner wall of the material box (20) is fixedly connected with an inclined plate (26).

7. The pouring device with the compacting mechanism for the ballastless track slab of claim 1, wherein: the front side wall of the box body (1) is movably connected with a sliding door (28).