CN110282392B - Three-dimensional material taking type bonded silver wire reel production equipment and use method thereof - Google Patents
Three-dimensional material taking type bonded silver wire reel production equipment and use method thereof Download PDFInfo
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- CN110282392B CN110282392B CN201910587491.7A CN201910587491A CN110282392B CN 110282392 B CN110282392 B CN 110282392B CN 201910587491 A CN201910587491 A CN 201910587491A CN 110282392 B CN110282392 B CN 110282392B
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- 239000000463 material Substances 0.000 title claims abstract description 139
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000000149 penetrating effect Effects 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 98
- 238000004804 winding Methods 0.000 claims description 26
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 210000000078 claw Anatomy 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 230000002457 bidirectional effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims 1
- 238000012856 packing Methods 0.000 claims 1
- 230000001681 protective effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention belongs to the technical field of bonded silver wire production, and particularly relates to three-dimensional material taking type bonded silver wire reel production equipment. Also relates to a using method of the device, comprising the following steps: step one, shunting a bonded silver wire reel; step two, bonding the silver wire reel sleeve string; step three, the position of a loop bar penetrating through the full-key silver wire reel is exchanged; and step four, taking materials and boxing the materials in a three-dimensional manner. The invention greatly reduces the workload of workers, avoids potential safety hazards, greatly improves the production efficiency and greatly reduces the production cost of enterprises.
Description
Technical Field
The invention belongs to the technical field of production of bonded silver wires, and particularly relates to three-dimensional material taking type bonded silver wire reel production equipment and a use method thereof.
Background
Bonding is an important step in the production of integrated circuits, the operation of connecting a circuit chip to a lead frame. A bonding silver wire is a fine wire inner lead used to electrically connect an input/output bonding point of an on-chip circuit and an inner contact point of a lead frame when a semiconductor device and an integrated circuit are assembled. The bonding silver wire is one of five basic materials in the whole IC packaging material market, is an inner lead material with excellent electric appliance, heat conduction and mechanical properties and excellent chemical stability, is an important structural material for manufacturing integrated circuits and discrete devices, and is mainly used for various electronic components, such as diodes, triodes, integrated circuits and the like.
At present, in the production process of the bonding silver wire, the bonding silver wire needs to be wound on a winding drum, then the bonding silver wire winding drum is manually arranged and boxed, and the number of the bonding silver wire winding drums manually taken at one time is limited, so that the problems of large workload of workers, potential safety hazards, low production efficiency and the like exist.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the three-dimensional material taking type bonding silver wire reel production equipment and the use method of the equipment, so that the workload of workers is greatly reduced, the potential safety hazard is avoided, the production efficiency is greatly improved, and the production cost of enterprises is greatly reduced.
In order to solve the technical problems, the invention adopts the following technical scheme:
the three-dimensional material taking type bonded silver wire reel production equipment comprises a vibration feeding mechanism, a feeding channel, a shunting mechanism, a two-channel conveying mechanism, a position exchanging mechanism, a three-dimensional material taking mechanism, a boxing mechanism and a supporting mechanism;
the vibration feeding mechanism is a vibration disc, and a discharge hole of the vibration feeding mechanism is communicated with an inlet of the feeding channel;
the shunting mechanism comprises an inverted L-shaped shunting plate, a motor mounting seat, a speed reducer mounting seat, an inverted U-shaped frame, a shunting transverse plate and a shunting guide cylinder, wherein the top of the motor mounting seat is detachably connected with the inner surface of a top plate of the inverted L-shaped shunting plate, a first motor is mounted at the bottom of the motor mounting seat, a first driving belt wheel is mounted on a power output shaft of the first motor, the top of the speed reducer mounting seat is detachably connected with the inner surface of the top plate of the inverted L-shaped shunting plate, a speed reducer is mounted at the bottom of the speed reducer mounting seat, a first driven belt wheel is mounted on an input shaft of the speed reducer, a first belt is tightly wound on the first driving belt wheel and the first driven belt wheel, a second driving belt wheel is mounted on an output shaft of the speed reducer, the top of the inverted U-shaped frame is detachably connected with the inner surface of the top plate of the inverted L-shaped shunting plate, and a rotatable shaft lever is mounted, a second driven belt wheel is arranged at the foremost end of the shaft lever, a second belt is wound outside the second driving belt wheel and the second driven belt wheel in a tensioning way, a cam is arranged in the middle of the shaft lever, an arc-shaped groove is arranged on the side wall of the cam, a sliding rod capable of sliding back and forth is arranged at the lower part between the front frame plate and the rear frame plate of the inverted U-shaped frame, the slide bar is provided with a guide post which is inserted into the arc-shaped groove, the middle part of the right side surface of the slide bar is fixedly provided with a shifting sheet, the plectrum is integrally formed by two back-to-back C-shaped strips, the inner walls of the C-shaped strips can be attached to the outer wall of the bonding silver wire winding drum, the front end and the rear end of the diversion transverse plate are opposite to the C-shaped strips and are provided with diversion channels, the diversion transverse plate is provided with an inclined channel which is high inside and low outside and can be communicated with the diversion channels, the top of the flow dividing guide cylinder is fixedly arranged at the bottom of the flow dividing transverse plate and is communicated with the flow dividing channel;
the outlet of the feeding channel is fixed with the middle position of the upper surface of the right part of the shunting transverse plate;
the double-channel conveying mechanism comprises a front vertical plate, a rear vertical plate, a second motor and four vertical columns, wherein a connecting rod is fixedly arranged between the front vertical plate and the rear vertical plate in the middle position, a rotatable guide rod is arranged between the front vertical plate and the rear vertical plate in the left lower corner position, a driven wheel is fixedly arranged at the position, close to the inner side of the front vertical plate, of the front end of the guide rod, first guide wheels are fixedly arranged at two ends of the guide rod, which are positioned outside the front vertical plate and the rear vertical plate, two rotatable second guide wheels are respectively arranged at the front side surface of the front vertical plate and the rear side surface of the rear vertical plate, which are positioned above the first guide wheels, a driving wheel is fixedly arranged at a power output shaft of the second motor, the driving wheel can be meshed with the driven wheel, rotatable driving wheels are respectively arranged at the tops of the four vertical columns, and conveying belts are wound on the first, the right inlet of the conveyor belt is just positioned right below the diversion guide cylinder;
the position exchanging mechanism comprises a square rotating disk, loop bars and a rotating motor, the square rotating disk is fixedly arranged at the top of a power output shaft of the rotating motor, a circular supporting plate is integrally formed at the bottom of the loop bars, the circular supporting plate is detachably arranged in grooves at four angular positions on the upper surface of the square rotating disk, and the two loop bars at the same side are just positioned below an outlet at the left end of the conveying belt;
the three-dimensional material taking mechanism comprises a Y1 gantry, a Y2 gantry and a supporting beam plate which are oppositely arranged and parallel, the Y1 gantry comprises a first Y1 gantry seat and a second Y1 gantry seat, a first guide rail mounting strip is arranged between the first Y1 gantry seat and the second Y1 gantry seat, a first linear guide rail is arranged on the first guide rail mounting strip, at least two first guide rail sliding blocks are arranged on the first linear guide rail, a motor seat is arranged on the first Y1 gantry seat, a first servo motor is arranged on the motor seat, a power supply and a control switch are arranged at the control input end of the first servo motor, a power output shaft of the first servo motor is connected with a first grinding ball screw, the free end of the first grinding ball screw is connected with the second Y1 gantry seat, a first nut is arranged on the first grinding ball screw, a first nut connecting sleeve is sleeved outside the first nut, the Y2 gantry comprises a first Y2 gantry seat and a second Y2 gantry seat, a second guide rail mounting strip is arranged between the first Y2 gantry seat and the second Y2 gantry seat, a second linear guide rail is mounted on the second guide rail mounting strip, at least two second guide rail sliding blocks are arranged on the second linear guide rail, and the first linear guide rail is parallel to the second linear guide rail;
the front end and the rear end of the lower surface of the supporting beam plate are respectively detachably connected with the first guide rail sliding block, the first nut connecting sleeve and the second guide rail sliding block;
the support crossbeam plate is provided with a second servo motor and two parallel third linear guide rails, the control input end of the second servo motor is electrically connected with a power supply and a control switch, the third linear guide rail is provided with two third guide rail sliders, two ends of the two third linear guide rails are provided with supports, four third guide rail sliders are provided with L-shaped connecting plates, each L-shaped connecting plate comprises a horizontal bottom plate and a vertical plate, the bottom of each support is connected with the support crossbeam plate, each support is provided with a through hole, a second grinding ball screw is sleeved in each through hole and is in transmission connection with the power output end of the second servo motor, each second grinding ball screw is provided with a second nut, a second nut connecting sleeve is sleeved outside each second nut, and the bottom of each second nut connecting sleeve is connected with the horizontal bottom plate, the vertical plate is positioned right above the outer edge of the supporting cross beam plate, the right end face of the vertical plate is detachably provided with two sets of material taking mechanisms, the distance between the two sets of material taking mechanisms is the same as the distance between two adjacent loop bars, each material taking mechanism comprises a material taking vertical plate, a horizontal supporting plate is integrally formed at the lower part of the right end face of each material taking vertical plate, a third servo motor is detachably installed in the middle of the upper end of each material taking vertical plate, the control input end of the third servo motor is electrically connected with a power supply and a control switch, the rightmost end of the power output shaft of the third servo motor is provided with a first driving gear, a rotatable first driven gear is installed below the first driving gear on the material taking vertical plate, a first driving toothed belt is wound outside the first driving gear and the first driven gear in a tensioning mode, and a moving block is fixedly installed on the first driving toothed belt, the moving block is provided with a material taking rod, the lower end of the material taking rod passes through the horizontal supporting plate and can slide up and down or be fixed, the material taking rod is L-shaped, the right side surface of the material taking rod is provided with an L-shaped mounting groove, a rack is mounted in the vertical section of the L-shaped mounting groove, a material taking notch is formed in the front side of the upper part of the material taking rod, a fourth servo motor is installed at the position of the material taking vertical plate corresponding to the material taking notch, a material taking gear is arranged at the tail end of a power output shaft of the fourth servo motor and can be meshed with the rack, two rotatable material grabbing gears are installed in the horizontal section of the L-shaped installation groove, two symmetrically-arranged link mechanisms are connected to the two material grabbing gears, each link mechanism comprises an upper link pair and a lower link pair, and a material taking mechanical claw is hinged to the upper link pair and the lower link pair;
the boxing mechanism is positioned on the left side of the position exchange mechanism and comprises a boxing plate, limiting strips are detachably mounted on the left edge and the right edge of the upper surface of the boxing plate, a separating strip is detachably mounted in the middle between the two limiting strips, so that the upper surface of the boxing plate is divided into two containing cavities, and winding drum boxes are detachably mounted in the containing cavities;
the supporting mechanism comprises two supporting frames and a horizontal plate, and the horizontal plate is fixedly arranged on the two supporting frames;
the bottom of preceding riser, back riser, second motor, stand, rotating electrical machines, first Y1 longmen seat, second Y1 longmen seat, first Y2 longmen seat, second Y2 longmen seat and vanning board all can be dismantled with the horizontal plate and be connected.
Furthermore, two material guide baffles are fixedly mounted between the two upright columns at the same side and positioned on the front side and the rear side of the conveyor belt, so that a material guide channel is formed, and the inlet at the right end of the material guide channel is just positioned under the flow dividing guide cylinder.
Further, the top of the loop bar is in a shape of a truncated cone with a small upper part and a big lower part.
Further, first linear guide and second linear guide both ends all are equipped with spacing seat, the outside of first guide rail mounting bar, second guide rail mounting bar is equipped with the draw-in groove, the embedded level bar that is equipped with of draw-in groove, the level bar is parallel with first linear guide, second linear guide, third linear guide's both ends are equipped with spacing seat, spacing seat is located the inboard of support, first guide slider and second guide slider all are equipped with two, be equipped with a plurality of through-holes on the support crossbeam board.
Further, the specification models of the first linear guide rail and the second linear guide rail are EGH15CA, the specification model of the third linear guide rail is MGN12H, the model of the first servo motor is MSMJ082G1C, and the model of the second servo motor is MSMJ042G 1C.
Furthermore, the inner wall of the material taking mechanical claw is provided with an elastic pad.
Furthermore, two-way guide wheel assemblies are mounted in the middle of the upper surface of the separation strip and comprise two first boxing guide wheels and an H-shaped supporting block, the first boxing guide wheels are rotatably mounted in the H-shaped supporting block, one-way guide wheel assemblies are mounted in the middle positions of the front edge and the rear edge of the boxing plate and comprise U-shaped supporting blocks, L-shaped supporting blocks and second boxing guide wheels, the L-shaped supporting blocks are hinged to the U-shaped supporting blocks, the second boxing guide wheels are rotatably mounted at notches in the inner ends of the L-shaped supporting blocks, and the two first boxing guide wheels and the two second boxing guide wheels guide the reel box together.
Furthermore, the support frame sets up two sets, the support frame constitute three-dimensional frame structure by four pole settings and eight horizontal poles.
Furthermore, the bottom of the supporting leg of the vibration feeding mechanism and the bottom of the supporting frame can be detachably provided with a sheath.
The use method of the three-dimensional material taking type bonding silver wire reel production equipment comprises the following steps:
step one, shunting a bonded silver wire reel;
the bonded silver wire winding drum is vibrated to discharge materials through the vibrating feeding mechanism and is conveyed to the shunting transverse plate through the feeding channel, the first motor is started to drive the first belt and the second belt to drive the cam to rotate, and the guide post is arranged on the slide rod and inserted into the arc-shaped groove, so that the cam drives the slide rod to slide back and forth;
step two, bonding the silver wire reel sleeve string;
the bonding silver wire reel is conveyed to the left end through the conveyor belt and falls off and is sleeved on the sleeve rod until the sleeve rod is full of the bonding silver wire reel;
step three, the position of a loop bar penetrating through the full-key silver wire reel is exchanged;
starting the rotating motor, driving the square rotating disc to rotate 180 degrees, exchanging the positions of the loop bar which does not penetrate through the bonded silver wire reel and the loop bar which penetrates through the bonded silver wire reel, rotating the loop bar which does not penetrate through the bonded silver wire reel to the position below the outlet at the left end of the conveyor belt, and continuously sleeving the string;
step four, three-dimensional material taking and boxing are carried out;
according to the positions of the loop bar and the reel box which are full of the bonding silver wire reel, the rotating direction of a first servo motor is controlled through a control switch of the first servo motor, and the first grinding ball screw is driven to rotate, so that the material taking mechanism moves left and right; the rotation direction of the second servo motor is controlled by a control switch of the second servo motor to drive the second grinding ball screw to rotate, so that the material taking mechanism moves back and forth to enable the material taking mechanical claw to be opposite to the position of the loop bar penetrating through the full-bonding silver wire winding drum, then the third servo motor is started to enable the first transmission gear belt to drive the moving block to move, so that the height of the material taking rod is adjusted, then the fourth servo motor is started to realize the folding of the material taking mechanical claw through the meshing effect of the rack and the material taking gear to grab the loop bar penetrating through the full-bonding silver wire winding drum and move to the position of the winding drum box to carry out boxing operation, and the grabbing of two loop bars can be completed at one time.
Compared with the prior art, the invention greatly reduces the workload of workers, avoids potential safety hazards, greatly improves the production efficiency and greatly reduces the production cost of enterprises.
Drawings
FIG. 1 is a schematic view of a three-dimensional structure of a three-dimensional material-taking type bonded silver wire reel production device according to the present invention;
FIG. 2 is a schematic diagram of a second three-dimensional structure of the three-dimensional material-taking type bonded silver wire reel production equipment of the present invention;
FIG. 3 is a schematic structural view of a three-dimensional material-taking type bonded silver wire reel production apparatus according to the present invention;
FIG. 4 is a schematic view of an installation structure of a feeding channel and a shunting mechanism in the three-dimensional material taking type bonded silver wire reel production equipment;
FIG. 5 is a schematic diagram of a partial three-dimensional structure of a shunting mechanism in the three-dimensional material taking type bonded silver wire reel production equipment of the present invention;
FIG. 6 is a schematic diagram of a partial three-dimensional structure of a shunting mechanism in the three-dimensional material taking type bonded silver wire reel production equipment according to the present invention;
FIG. 7 is a first schematic view of the mounting structure of a shunting mechanism and a double-channel conveying mechanism in the three-dimensional material taking type bonded silver wire reel production equipment of the present invention;
FIG. 8 is a schematic view of a second mounting structure of a shunting mechanism and a double-channel conveying mechanism in the three-dimensional material taking type bonded silver wire reel production equipment of the present invention;
fig. 9 is a schematic perspective view of a position exchanging mechanism in the three-dimensional material taking type bonded silver wire reel production equipment according to the present invention;
fig. 10 is a first schematic view of the mounting structures of the position exchanging mechanism, the three-dimensional material taking mechanism and the boxing mechanism in the three-dimensional material taking type bonded silver wire reel production equipment;
fig. 11 is a second schematic view of the mounting structures of the position exchanging mechanism, the three-dimensional material taking mechanism and the boxing mechanism in the three-dimensional material taking type bonded silver wire reel production equipment;
fig. 12 is a schematic view of a three-dimensional structure of a three-dimensional material taking mechanism in the three-dimensional material taking type bonded silver wire reel production equipment according to the invention;
fig. 13 is a schematic three-dimensional structure diagram of a three-dimensional material taking mechanism in the three-dimensional material taking type bonded silver wire reel production equipment according to the invention;
fig. 14 is a schematic perspective view of a material taking mechanism in the three-dimensional material taking type bonded silver wire reel production equipment according to the first embodiment of the invention;
fig. 15 is a schematic three-dimensional structure diagram of a material taking mechanism in the three-dimensional material taking type bonded silver wire reel production equipment according to the invention;
FIG. 16 is an enlarged view of the structure at A in FIG. 15;
fig. 17 is a schematic perspective view of a boxing mechanism in the three-dimensional material taking type bonded silver wire reel production equipment.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
As shown in fig. 1-17, the three-dimensional material taking type bonded silver wire reel production equipment of the present invention includes a vibration feeding mechanism 1, a feeding channel 2, a shunting mechanism 3, a dual-channel conveying mechanism 4, a position exchanging mechanism 5, a three-dimensional material taking mechanism 6, a boxing mechanism 7 and a supporting mechanism 8;
the vibration feeding mechanism 1 is a vibration disc, and a discharge hole of the vibration feeding mechanism 1 is communicated with an inlet of the feeding channel 2;
the flow dividing mechanism 3 comprises an inverted L-shaped flow dividing plate 30, a motor mounting seat, a speed reducer mounting seat, an inverted U-shaped frame, a flow dividing transverse plate 38 and a flow dividing guide cylinder 39, the top of the motor mounting seat is detachably connected with the inner surface of a top plate of the inverted L-shaped flow dividing plate 30, a first motor 31 is mounted at the bottom of the motor mounting seat, a first driving belt wheel is mounted on a power output shaft of the first motor 31, the top of the speed reducer mounting seat is detachably connected with the inner surface of the top plate of the inverted L-shaped flow dividing plate 30, a speed reducer 33 is mounted at the bottom of the speed reducer mounting seat, a first driven belt wheel is mounted at an input shaft of the speed reducer 33, a first belt 32 is wound tightly around the first driving belt wheel and the first driven belt wheel, a second driving belt wheel is mounted at an output shaft of the speed reducer 33, the top of the inverted U-shaped frame is detachably connected with the inner surface of the top, a second driven belt pulley is arranged at the foremost end of the shaft lever, a second belt 34 is wound outside the second driving belt pulley and the second driven belt pulley in a tensioning mode, a cam 35 is arranged in the middle of the shaft lever, an arc-shaped groove is formed in the side wall of the cam 35, a sliding rod 36 capable of sliding back and forth is arranged at the lower position between the front frame plate and the rear frame plate of the inverted U-shaped frame, a guide post is arranged on the sliding rod 36 and inserted into the arc-shaped groove, a shifting piece 37 is fixedly arranged in the middle of the right side face of the sliding rod 36, the shifting piece 37 is integrally formed by two back-to-back C-shaped strips, the inner wall of each C-shaped strip can be attached to the outer wall of the bonded silver wire winding drum, a shunting channel is arranged at the position where the front end and the rear end of the shunting transverse plate 38 are opposite to the C-shaped strips, an inclined channel which is high in the inside and low;
the outlet of the feeding channel 2 is fixed with the middle position of the upper surface of the right part of the shunting transverse plate 38;
the double-channel conveying mechanism 4 comprises a front vertical plate, a rear vertical plate, a second motor and four upright posts, a connecting rod is fixed between the front vertical plate and the rear vertical plate and opposite to the middle position, a rotatable guide rod is installed between the front vertical plate and the rear vertical plate and opposite to the lower left corner, a driven wheel is fixedly installed at the position, close to the inner side of the front vertical plate, of the front end of the guide rod, the guide rod is located on the front vertical plate, two ends outside the rear vertical plate are fixedly provided with first guide wheels, the front side surface of the front vertical plate and the rear side surface of the rear vertical plate are respectively provided with two rotatable second guide wheels above the first guide wheels, a power output shaft of a second motor is fixedly provided with a driving wheel, the driving wheel can be meshed with a driven wheel, the tops of the four upright posts are respectively provided with a rotatable driving wheel, the first guide wheels, the two second guide wheels and the two driving wheels on the same side are tensioned and wound with a conveying belt, and an inlet at the right end of the conveying belt is just positioned under the diversion guide cylinder 39;
the position exchanging mechanism 5 comprises a square rotating disk 50, loop bars 51 and a rotating motor 52, wherein the square rotating disk 50 is fixedly arranged at the top of a power output shaft of the rotating motor 52, a circular supporting plate is integrally formed at the bottom of the loop bars 51, the circular supporting plate is detachably arranged in grooves at four angular positions on the upper surface of the square rotating disk 50, and the two loop bars 51 at the same side are just positioned below an outlet at the left end of the conveying belt;
the three-dimensional material taking mechanism 6 comprises a Y1 gantry, a Y2 gantry and a supporting beam plate which are oppositely arranged and parallel, the Y1 gantry comprises a first Y1 gantry seat and a second Y1 gantry seat, a first guide rail mounting strip is arranged between the first Y1 gantry seat and the second Y1 gantry seat, a first linear guide rail is arranged on the first guide rail mounting strip, at least two first guide rail sliding blocks are arranged on the first linear guide rail, a motor seat is arranged on the first Y1 gantry seat, a first servo motor is arranged on the motor seat, a control input end of the first servo motor is electrically connected with a power supply and a control switch, a power output shaft of the first servo motor is connected with a first grinding ball screw, a free end of the first grinding ball screw is connected with the second Y1 gantry seat, the first grinding ball screw is provided with a first nut, a first nut is sleeved with a first nut connecting sleeve, the Y2 comprises a first Y2 gantry seat, a second Y2 gantry seat and a second gantry seat, A second guide rail mounting strip is arranged between the second Y2 gantry seat, the first Y2 gantry seat and the second Y2 gantry seat, a second linear guide rail is mounted on the second guide rail mounting strip, at least two second guide rail sliding blocks are arranged on the second linear guide rail, and the first linear guide rail is parallel to the second linear guide rail;
the front end and the rear end of the lower surface of the supporting beam plate are respectively detachably connected with the first guide rail sliding block, the first nut connecting sleeve and the second guide rail sliding block;
a second servo motor and two parallel third linear guide rails are arranged on the supporting cross beam plate, the control input end of the second servo motor is electrically connected with a power supply and a control switch, two third guide rail sliders are arranged on the third linear guide rails, two ends of the two third linear guide rails are provided with supports, L-shaped connecting plates are arranged on the four third guide rail sliders and comprise a horizontal bottom plate and a vertical plate, the bottom of each support is connected with the supporting cross beam plate, a through hole is formed in each support, a second grinding ball screw is sleeved in each through hole and is in transmission connection with the power output end of the second servo motor, each second grinding ball screw is provided with a second nut, a second nut connecting sleeve is sleeved outside each second nut, the bottom of each second nut connecting sleeve is connected with the horizontal bottom plate, the vertical plate is positioned right above the outer edge of the supporting cross beam plate, and a material taking mechanism 60 is detachably arranged on the right end face of the vertical plate, the material taking mechanism 60 is provided with two sets, the distance between the two sets of material taking mechanisms 60 is the same as that between two adjacent loop bars 51, the material taking mechanism 60 comprises a material taking vertical plate 600, a horizontal supporting plate is integrally formed at the lower part of the right end face of the material taking vertical plate 600, a third servo motor 601 is detachably mounted in the middle of the upper end of the material taking vertical plate 600, the control input end of the third servo motor 601 is electrically connected with a power supply and a control switch, a first driving gear is mounted at the rightmost end of the power output shaft of the third servo motor 601, a rotatable first driven gear is mounted under the first driving gear of the material taking vertical plate 600, a first driving toothed belt 602 is wound outside the first driving gear and the first driven gear in a tensioning manner, a moving block 603 is fixedly mounted on the first driving toothed belt 602, a material taking rod 604 is mounted on the moving block 603, and the lower, the material taking rod 604 is L-shaped, an L-shaped mounting groove is formed in the right side face of the material taking rod 604, a rack 605 is mounted in the vertical section of the L-shaped mounting groove, a material taking notch is formed in the front side of the upper portion of the material taking rod 604, a fourth servo motor 607 is mounted at the position, corresponding to the material taking notch, of the material taking vertical plate 600, a material taking gear 606 is mounted at the tail end of a power output shaft of the fourth servo motor 607, the material taking gear 606 can be meshed with the rack 605, two rotatable material grabbing gears are mounted in the horizontal section of the L-shaped mounting groove, two symmetrically arranged link mechanisms are connected to the two material grabbing gears, each link mechanism comprises an upper link pair and a lower link pair, and a material taking mechanical claw 608 is hinged to the upper;
the boxing mechanism 7 is positioned on the left side of the position exchanging mechanism 5, the boxing mechanism 7 comprises a boxing plate, limiting strips are detachably mounted at the left edge and the right edge of the upper surface of the boxing plate, and a separation strip is detachably mounted in the middle between the two limiting strips, so that the upper surface of the boxing plate is separated into two containing cavities, and winding drum boxes are detachably mounted in the containing cavities;
the supporting mechanism 8 comprises two supporting frames and a horizontal plate, and the horizontal plate is fixedly arranged on the two supporting frames;
the bottoms of the front vertical plate, the rear vertical plate, the second motor, the upright post, the rotating motor 52, the first Y1 gantry seat, the second Y1 gantry seat, the first Y2 gantry seat, the second Y2 gantry seat and the box loading plate are detachably connected with the horizontal plate.
As the preferred scheme, fixedly mounted with two guide baffles between two stands of homonymy, two guide baffles are located the front and back both sides of conveyer belt to constitute the guide passageway, the right-hand member entry of guide passageway is just in time located reposition of redundant personnel guide cylinder 39 under. Due to the design, the bonding silver wire winding drum can be prevented from falling, and the quality is ensured.
Preferably, the top of the loop bar 51 is a truncated cone shape with a small top and a large bottom. The design can provide good guiding function for the sleeving of the bonding silver wire reel.
As preferred scheme, first linear guide and second linear guide both ends all are equipped with spacing seat, and the outside of first guide rail mounting bar, second guide rail mounting bar is equipped with the draw-in groove, and the embedded level bar that is equipped with of draw-in groove, level bar and first linear guide, second linear guide are parallel, and the both ends of third linear guide are equipped with spacing seat, and spacing seat is located the inboard of support, and first guide slider and second guide slider all are equipped with two, are equipped with a plurality of through-holes on the support crossbeam board. Such design, not only spacing effect preferred is convenient for remove the operation, can calibrate the levelness moreover, facilitates the use, and moreover, overall structure is compacter, and weight is lighter, and intensity is better.
Preferably, the specification models of the first linear guide rail and the second linear guide rail are EGH15CA, the specification model of the third linear guide rail is MGN12H, the model of the first servo motor is MSMJ082G1C, and the model of the second servo motor is MSMJ042G 1C. The design has sensitive reaction and convenient control, and greatly improves the production efficiency.
Preferably, the pick-up gripper 608 has a resilient pad on its inner wall. Due to the design, the material taking operation is facilitated, the bonding silver wire winding drum can be prevented from being damaged, and the product quality is ensured.
According to the preferable scheme, the middle of the upper surface of the separation strip is provided with the bidirectional guide wheel assembly, the bidirectional guide wheel assembly comprises two first boxing guide wheels and an H-shaped supporting block, the first boxing guide wheels are rotatably arranged in the H-shaped supporting block, the middle positions of the front edge and the rear edge of the boxing plate are provided with the unidirectional guide wheel assemblies, each unidirectional guide wheel assembly comprises a U-shaped supporting block, an L-shaped supporting block and a second boxing guide wheel, the L-shaped supporting block is hinged with the U-shaped supporting block, the second boxing guide wheels are rotatably arranged at notches in the inner ends of the L-shaped supporting blocks, and the two first boxing guide wheels and the two second boxing guide wheels guide the reel box together. The design can provide good guiding function for the reel box, and is convenient for taking out and putting in the reel box.
As an optimal scheme, two sets of support frames are arranged, and the support frames form a three-dimensional frame structure by four upright posts and eight cross rods. Such design, not only light in weight, intensity is preferred moreover, and overall structure is compacter.
As the preferred scheme, the bottom of the supporting leg of the vibration feeding mechanism 1 and the bottom of the supporting frame can be both detachably provided with a sheath. The design can play a good protection role.
The use method of the three-dimensional material taking type bonding silver wire reel production equipment comprises the following steps:
step one, shunting a bonded silver wire reel;
the bonded silver wire winding drum is vibrated to discharge materials through the vibration feeding mechanism 1 and is conveyed to the shunting transverse plate 38 through the feeding channel 2, the first motor 31 is started to drive the first belt 32 and the second belt 34 to drive the cam 35 to rotate, and the guide post is installed on the slide rod 36 and is inserted into the arc-shaped groove, so that the cam 35 drives the slide rod 36 to slide back and forth, in the sliding process, the C-shaped strip pushes the bonded silver wire winding drum to the inclined channel, and the bonded silver wire winding drum enters the shunting channel along the inclined channel due to the inclined arrangement of high inside and low outside of the inclined channel, is divided into two groups and is conveyed to the conveying belt through the shunting guide cylinder 39;
step two, bonding the silver wire reel sleeve string;
the bonding silver wire reel is conveyed to the left end through a conveyor belt and falls off and is sleeved on the loop bar 51 until the loop bar 51 is full of the bonding silver wire reel;
step three, exchanging the position of a loop bar 51 penetrating through the full-key silver wire reel;
starting a rotating motor 52, wherein the rotating motor 52 drives a square rotating disc 50 to rotate 180 degrees, and the sleeve rod 51 which does not penetrate through the bonded silver wire reel and the sleeve rod 51 which penetrates through the bonded silver wire reel are exchanged in position, so that the sleeve rod 51 which does not penetrate through the bonded silver wire reel is rotated to the position below the outlet at the left end of the conveyor belt, and the string is continuously sleeved;
step four, three-dimensional material taking and boxing are carried out;
according to the positions of the loop bar 51 and the reel box of the silver wire reel full of the key, the rotation direction of the first servo motor is controlled through a control switch of the first servo motor, the first grinding ball screw is driven to rotate, and therefore the material taking mechanism 60 moves left and right; the rotation direction of the second servo motor is controlled by a control switch of the second servo motor, the second grinding ball screw is driven to rotate, the material taking mechanism 60 is made to move back and forth, so that the material taking mechanical claw 608 is opposite to the position of the loop bar 51 penetrating through the full-key silver wire winding drum, then the third servo motor 601 is started to enable the first transmission toothed belt 602 to drive the moving block 603 to move, so that the height of the material taking rod 604 is adjusted, then the fourth servo motor 607 is started to realize the folding of the material taking mechanical claw 608 through the meshing effect of the rack 605 and the material taking gear 606, so that the loop bar 51 penetrating through the full-key silver wire winding drum is grabbed, the loop bar 51 is moved to the position of the winding drum box to carry out boxing operation, and grabbing of two loop bars 51 can be completed.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (10)
1. Three-dimensional material taking type production equipment for bonded silver wire drums is characterized in that: the device comprises a vibration feeding mechanism (1), a feeding channel (2), a shunting mechanism (3), a double-channel conveying mechanism (4), a position exchanging mechanism (5), a three-dimensional material taking mechanism (6), a boxing mechanism (7) and a supporting mechanism (8);
the vibration feeding mechanism (1) is a vibration disc, and a discharge hole of the vibration feeding mechanism (1) is communicated with an inlet of the feeding channel (2);
the shunting mechanism (3) comprises an inverted L-shaped shunting plate (30), a motor mounting seat, a speed reducer mounting seat, an inverted U-shaped frame, a shunting transverse plate (38) and a shunting guide cylinder (39), wherein the top of the motor mounting seat is detachably connected with the inner surface of a top plate of the inverted L-shaped shunting plate (30), a first motor (31) is mounted at the bottom of the motor mounting seat, a first driving belt wheel is mounted on a power output shaft of the first motor (31), the top of the speed reducer mounting seat is detachably connected with the inner surface of the top plate of the inverted L-shaped shunting plate (30), a speed reducer (33) is mounted at the bottom of the speed reducer mounting seat, a first driven belt wheel is mounted on an input shaft of the speed reducer (33), a first belt (32) is tightly wound on the outer portions of the first driving belt wheel and the first driven belt wheel, and a second driving belt wheel is mounted on an output shaft of the speed reducer, the top of the inverted U-shaped frame is detachably connected with the inner surface of a top plate of an inverted L-shaped splitter plate (30), a rotatable shaft rod is installed in the middle position between a front frame plate and a rear frame plate of the inverted U-shaped frame, a second driven belt wheel is installed at the foremost end of the shaft rod, a second belt (34) is wound outside the second driving belt wheel and the second driven belt wheel in a tensioning mode, a cam (35) is installed in the middle of the shaft rod, an arc-shaped groove is formed in the side wall of the cam (35), a sliding rod (36) capable of sliding back and forth is installed at the lower position between the front frame plate and the rear frame plate of the inverted U-shaped frame, a guide post is installed on the sliding rod (36), the guide post is inserted into the arc-shaped groove, a shifting piece (37) is fixedly installed in the middle of the right side face of the sliding rod (36), the shifting piece (37) is integrally formed by two back-to-back C-shaped strips, the front end and the rear end of the flow dividing transverse plate (38) are opposite to the positions of the C-shaped strips, a flow dividing channel is formed, an inclined channel which is high in inside and low in outside and can be communicated with the flow dividing channel is formed in the flow dividing transverse plate (38), and the top of the flow dividing guide cylinder (39) is fixedly installed at the bottom of the flow dividing transverse plate (38) and is communicated with the flow dividing channel;
the outlet of the feeding channel (2) is fixed with the middle position of the upper surface of the right part of the flow dividing transverse plate (38);
the double-channel conveying mechanism (4) comprises a front vertical plate, a rear vertical plate, a second motor and four vertical columns, a connecting rod is fixedly arranged between the front vertical plate and the rear vertical plate and opposite to the middle position, a rotatable guide rod is arranged between the front vertical plate and the rear vertical plate and opposite to the lower left corner position, a driven wheel is fixedly arranged at the position, close to the inner side of the front vertical plate, of the front end of the guide rod, first guide wheels are fixedly arranged at two ends of the guide rod, which are positioned outside the front vertical plate and the rear vertical plate, two rotatable second guide wheels are respectively arranged at the front side surface of the front vertical plate and the rear side surface of the rear vertical plate and above the first guide wheels, a driving wheel is fixedly arranged at a power output shaft of the second motor and can be meshed with the driven wheel, rotatable driving wheels are respectively arranged at the tops of the four vertical columns, and conveying belts are wound on the first guide wheels, the right inlet of the conveyor belt is just positioned under the diversion guide cylinder (39);
the position exchanging mechanism (5) comprises a square rotating disk (50), sleeve rods (51) and a rotating motor (52), the square rotating disk (50) is fixedly installed at the top of a power output shaft of the rotating motor (52), a circular supporting plate is integrally formed at the bottom of the sleeve rods (51), the circular supporting plate is detachably installed in grooves at four angular positions of the upper surface of the square rotating disk (50), and the two sleeve rods (51) at the same side are just positioned below an outlet at the left end of the conveying belt;
the three-dimensional material taking mechanism (6) comprises a Y1 gantry, a Y2 gantry and a supporting beam plate which are oppositely arranged and parallel, the Y1 gantry comprises a first Y1 gantry base and a second Y1 gantry base, a first guide rail mounting strip is arranged between the first Y1 gantry base and the second Y1 gantry base, a first linear guide rail is arranged on the first guide rail mounting strip, at least two first guide rail sliding blocks are arranged on the first linear guide rail, a motor base is arranged on the first Y1 gantry base, a first servo motor is arranged on the motor base, a control input end of the first servo motor is electrically connected with a power supply and a control switch, a power output shaft of the first servo motor is connected with a first grinding ball screw, the free end of the first grinding ball screw is connected with the second Y1 gantry base, the first grinding ball screw is provided with a first nut, a first nut connecting sleeve is sleeved with the first nut, the Y2 gantry comprises a first Y2 gantry seat and a second Y2 gantry seat, a second guide rail mounting strip is arranged between the first Y2 gantry seat and the second Y2 gantry seat, a second linear guide rail is mounted on the second guide rail mounting strip, at least two second guide rail sliding blocks are arranged on the second linear guide rail, and the first linear guide rail is parallel to the second linear guide rail;
the front end and the rear end of the lower surface of the supporting beam plate are respectively detachably connected with the first guide rail sliding block, the first nut connecting sleeve and the second guide rail sliding block;
the support crossbeam plate is provided with a second servo motor and two parallel third linear guide rails, the control input end of the second servo motor is electrically connected with a power supply and a control switch, the third linear guide rail is provided with two third guide rail sliders, two ends of the two third linear guide rails are provided with supports, four third guide rail sliders are provided with L-shaped connecting plates, each L-shaped connecting plate comprises a horizontal bottom plate and a vertical plate, the bottom of each support is connected with the support crossbeam plate, each support is provided with a through hole, a second grinding ball screw is sleeved in each through hole and is in transmission connection with the power output end of the second servo motor, each second grinding ball screw is provided with a second nut, a second nut connecting sleeve is sleeved outside each second nut, and the bottom of each second nut connecting sleeve is connected with the horizontal bottom plate, the vertical plate is positioned right above the outer edge of the supporting cross beam plate, a material taking mechanism (60) is detachably mounted on the right end face of the vertical plate, the material taking mechanism (60) is provided with two sets, the distance between the two sets of material taking mechanisms (60) is the same as the distance between two adjacent loop bars (51), the material taking mechanism (60) comprises a material taking vertical plate (600), a horizontal supporting plate is integrally formed on the lower portion of the right end face of the material taking vertical plate (600), a third servo motor (601) is detachably mounted in the middle of the upper end of the material taking vertical plate (600), a control input end of the third servo motor (601) is electrically connected with a power supply and a control switch, a first driving gear is mounted at the rightmost end of a power output shaft of the third servo motor (601), and a rotatable first driven gear is mounted under the first driving gear on the material taking vertical plate (600, a first driving toothed belt (602) is wound outside the first driving gear and the first driven gear in a tensioning mode, a moving block (603) is fixedly installed on the first driving toothed belt (602), a material taking rod (604) is installed on the moving block (603), the lower end of the material taking rod (604) penetrates through the horizontal supporting plate and can slide up and down or be fixed, the material taking rod (604) is L-shaped, an L-shaped installation groove is formed in the right side face of the material taking rod (604), a rack (605) is installed in the vertical section of the L-shaped installation groove, a material taking notch is formed in the front side of the upper portion of the material taking rod (604), a fourth servo motor (607) is installed at the position, corresponding to the material taking notch, of the material taking vertical plate (600), a material taking gear (606) is installed at the tail end of a power output shaft of the fourth servo motor (607), and the material taking gear (606) can be meshed with the, two rotatable grabbing gears are installed in the horizontal section of the L-shaped installation groove, two symmetrically-arranged link mechanisms are connected to the two grabbing gears, each link mechanism comprises an upper link pair and a lower link pair, and a material taking mechanical claw (608) is hinged to the upper link pair and the lower link pair;
the boxing mechanism (7) is positioned on the left side of the position exchanging mechanism (5), the boxing mechanism (7) comprises a boxing plate, limiting strips are detachably mounted on the left edge and the right edge of the upper surface of the boxing plate, a separating strip is detachably mounted in the middle between the two limiting strips, so that the upper surface of the boxing plate is divided into two containing cavities, and a winding drum box is detachably mounted in each containing cavity;
the supporting mechanism (8) comprises two supporting frames and a horizontal plate, and the horizontal plate is fixedly arranged on the two supporting frames;
the bottom of preceding riser, back riser, second motor, stand, rotating electrical machines (52), first Y1 longmen seat, second Y1 longmen seat, first Y2 longmen seat, second Y2 longmen seat and packing board all can be dismantled with the horizontal plate and be connected.
2. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 1, wherein: two material guide baffles are fixedly arranged between the two upright posts at the same side and positioned at the front side and the rear side of the conveyor belt, so that a material guide channel is formed, and the inlet at the right end of the material guide channel is just positioned under the diversion guide cylinder (39).
3. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 2, wherein: the top of the loop bar (51) is in a shape of a truncated cone with a small upper part and a big lower part.
4. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 3, wherein: the first linear guide rail and the second linear guide rail are provided with limiting seats at two ends, clamping grooves are formed in the outer sides of the first guide rail mounting bar and the second guide rail mounting bar, level rulers are embedded in the clamping grooves and are parallel to the first linear guide rail and the second linear guide rail, the limiting seats are arranged at two ends of the third linear guide rail and are located on the inner side of the support, two first guide rail sliding blocks and two second guide rail sliding blocks are arranged, and a plurality of through holes are formed in the supporting beam plate.
5. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 4, wherein: the specification models of the first linear guide rail and the second linear guide rail are EGH15CA, the specification model of the third linear guide rail is MGN12H, the model of the first servo motor is MSMJ082G1C, and the model of the second servo motor is MSMJ042G 1C.
6. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 5, wherein: the inner wall of the material taking mechanical claw (608) is provided with an elastic pad.
7. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 6, wherein: the middle part of the upper surface of the separation strip is provided with a bidirectional guide wheel assembly, the bidirectional guide wheel assembly comprises two first boxing guide wheels and an H-shaped supporting block, the first boxing guide wheels are rotatably arranged in the H-shaped supporting block, the unidirectional guide wheel assembly is arranged at the middle positions of the front edge and the rear edge of the boxing plate and comprises a U-shaped supporting block, an L-shaped supporting block and a second boxing guide wheel, the L-shaped supporting block is hinged with the U-shaped supporting block, the second boxing guide wheel is rotatably arranged at the notch at the inner end of the L-shaped supporting block, and the two first boxing guide wheels and the two second boxing guide wheels guide the reel box together.
8. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 7, wherein: the support frame set up two sets, the support frame constitute three-dimensional frame construction by four pole settings and eight horizontal poles.
9. The three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 8, wherein: and protective sleeves are detachably arranged at the bottoms of the supporting legs of the vibration feeding mechanism (1) and the bottom of the supporting frame.
10. The method for using the three-dimensional material taking type bonded silver wire reel production equipment as claimed in claim 9, characterized by comprising the following steps:
step one, shunting a bonded silver wire reel;
the bonded silver wire winding drum is vibrated and discharged through the vibrating feeding mechanism (1) and is conveyed to a shunting transverse plate (38) through the feeding channel (2), the first motor (31) is started to drive the first belt (32) and the second belt (34) to drive the cam (35) to rotate, the guide post is installed on the slide rod (36) and is inserted into the arc-shaped groove, so the cam (35) drives the slide rod (36) to slide back and forth, the bonded silver wire winding drum is pushed to the inclined channel by the C-shaped strip in the sliding process, and the bonded silver wire winding drum enters the shunting channel along the inclined channel due to the inclined arrangement of high inside and low outside of the inclined channel, is divided into two groups and is conveyed to the conveying belt through the shunting guide drum (39);
step two, bonding the silver wire reel sleeve string;
the bonding silver wire reel is conveyed to the left end through the conveyor belt and falls off and is sleeved on the sleeve rod (51) until the sleeve rod (51) is full of the bonding silver wire reel;
step three, exchanging the position of a loop bar (51) penetrating through the full-key silver wire reel;
starting the rotating motor (52), wherein the rotating motor (52) drives the square rotating disc (50) to rotate 180 degrees, the sleeve rod (51) which does not penetrate through the bonded silver wire reel and the sleeve rod (51) which penetrates through the bonded silver wire reel are exchanged in position, the sleeve rod (51) which does not penetrate through the bonded silver wire reel is rotated to the position below the outlet at the left end of the conveyor belt, and the string is continuously sleeved;
step four, three-dimensional material taking and boxing are carried out;
according to the positions of the loop bar (51) and the reel box which are full of the bonding silver wire reel, the rotating direction of a first servo motor is controlled through a control switch of the first servo motor, and the first grinding ball screw is driven to rotate, so that the material taking mechanism (60) moves left and right; the rotating direction of the second servo motor is controlled through a control switch of the second servo motor, the second grinding ball screw is driven to rotate, the material taking mechanism (60) is made to move back and forth, so that the material taking mechanical claw (608) is opposite to the position of the loop bar (51) penetrating through the full-bonding silver wire winding drum, then the third servo motor (601) is started to enable the first transmission gear belt (602) to drive the moving block (603) to move, the height of the material taking rod (604) is adjusted, then the fourth servo motor (607) is started to achieve folding of the material taking mechanical claw (608) through the meshing effect of the rack (605) and the material taking gear (606), the loop bar (51) penetrating through the full-bonding silver wire winding drum is grabbed, the loop bar is moved to the position of the winding drum box to carry out boxing operation, and grabbing of two loop bars (51) can be completed at one time.
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| CN201910587491.7A CN110282392B (en) | 2019-07-02 | 2019-07-02 | Three-dimensional material taking type bonded silver wire reel production equipment and use method thereof |
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| CN201910587491.7A CN110282392B (en) | 2019-07-02 | 2019-07-02 | Three-dimensional material taking type bonded silver wire reel production equipment and use method thereof |
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| CN110282392A CN110282392A (en) | 2019-09-27 |
| CN110282392B true CN110282392B (en) | 2020-12-29 |
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