CN110304288B - Packaging device for gold bonding wire and using method thereof - Google Patents
Packaging device for gold bonding wire and using method thereof Download PDFInfo
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- CN110304288B CN110304288B CN201910491502.1A CN201910491502A CN110304288B CN 110304288 B CN110304288 B CN 110304288B CN 201910491502 A CN201910491502 A CN 201910491502A CN 110304288 B CN110304288 B CN 110304288B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
Abstract
The invention discloses a device for packaging a gold bonding wire winding drum, which belongs to the technical field of gold bonding wire production equipment, wherein two sides of a shunting transverse plate are provided with first shunting holes, a first gear, a second gear and a third gear which are equal in size are sequentially arranged on a first supporting column from top to bottom, the second gear is respectively meshed with the first gear and the third gear, the second gear is connected with a second motor through a second speed reducer, a first incomplete gear is coaxially connected with the first gear, a second incomplete gear is coaxially connected with the third gear, the direction of the toothed parts of the first incomplete gear and the second incomplete gear is the same, a moving plate is slidably arranged between the first incomplete gear and the second incomplete gear, one end of the moving plate is in a rack shape, and the tail part of the moving plate is fixedly connected with a shifting sheet; the invention also provides a using method of the device. The invention solves the problems of low working efficiency, potential safety hazard, high operation cost and the like of conventional manual operation.
Description
Technical Field
The invention belongs to the technical field of gold bonding wire packaging equipment, and particularly relates to a packaging device for a gold bonding wire and a using method thereof.
Background
Bonding is an important step in the production of integrated circuits, the operation of connecting a circuit chip to a lead frame. The gold bonding wire is a fine metal wire inner lead used for electrically connecting an input/output bonding point of a circuit in a chip and an inner contact point of a lead frame when a semiconductor device and an integrated circuit are assembled. The performance of the integrated circuit is directly affected by the bonding effect. The bonding gold wire is one of five basic materials in the whole IC packaging material market, is an inner lead material with excellent electrical appliance, heat conduction and mechanical properties and excellent chemical stability, is an important structural material for manufacturing integrated circuits and discrete devices, and is mainly used for various electronic components, such as diodes, triodes, integrated circuits and the like.
In the existing production process of the gold bonding wire, after the gold bonding wire is wound on a reel, the gold bonding wire reel is usually arranged and boxed manually, and the number of the gold bonding wire reels taken manually at one time is limited, so that the problems of large workload of workers, potential safety hazards, low production efficiency, high operation cost and the like are caused.
Disclosure of Invention
The invention aims to: the equipment for packaging the gold bonding wire reel can automatically arrange and pack the gold bonding wire reel, reduces potential safety hazards, improves production efficiency and saves cost.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows: the device comprises a conveying mechanism, a sequencing mechanism, a discharging mechanism and an objective table; the conveying mechanism comprises a bottom mounting frame, two groups of parallel first belt transmission mechanisms, a discharging rail, a first speed reducer and a first motor, the first belt transmission mechanisms are fixedly connected with the bottom mounting frame through fixed foot rests, a shunting mechanism is arranged above one ends of the two groups of first belt transmission mechanisms, a second shunting hole is formed in the output end of the first belt transmission mechanisms, the first motor is mounted below the first belt transmission mechanisms, the first motor is connected with the first belt transmission mechanisms through the first speed reducer, and the first motor is fixedly mounted on the bottom mounting frame;
the shunting mechanism comprises a shunting transverse plate, an I-shaped supporting frame, a first supporting column, a first gear, a second gear, a third gear, a first incomplete gear, a second incomplete gear, a moving plate, a second speed reducer and a second motor, wherein first shunting holes are formed in two sides of the shunting transverse plate, the shunting transverse plate is in gapless connection with a discharge rail, two sides of the I-shaped supporting frame are fixedly connected with a first belt transmission mechanism, the first supporting column is fixedly arranged on a bottom mounting frame, the first supporting column is sequentially provided with a first gear, a second gear and a third gear which are equal in size from top to bottom, the second gear is respectively meshed with the first gear and the third gear, the second gear is connected with the second motor through the second speed reducer, the first incomplete gear is coaxially connected with the first gear, the second incomplete gear is coaxially connected with the third gear, and the toothed parts of the first incomplete gear and the second incomplete gear face the same direction, the moving plate is placed between the first incomplete gear and the second incomplete gear, one end of the moving plate is in a rack shape and can be respectively meshed with the first incomplete gear and the second incomplete gear, and the tail part of the moving plate is fixedly connected with the shifting piece.
Through the scheme, the second motor drives the second gear to rotate, the second gear rotates to drive the first gear and the third gear to rotate, the first gear rotates to drive the first incomplete gear which is coaxial to rotate, the third gear rotates to drive the second incomplete gear which is coaxial to rotate, the moving plate which is clamped between the first incomplete gear and the second incomplete gear and can be meshed with the first incomplete gear and the second incomplete gear is meshed with the second incomplete gear when the first incomplete gear and the second incomplete gear rotate to face upwards, the second incomplete gear drives the moving plate to move forwards, when the first incomplete gear and the second incomplete gear rotate to face downwards, the moving plate is meshed with the first incomplete gear, the first incomplete gear drives the moving plate to move backwards, and during the operation of the second motor, the moving plate always reciprocates, the shifting sheet moves along with the movement to reciprocate, the bonding gold wire winding drum sequentially conveyed to the shunting mechanism is shifted to the first shunting holes on the two sides, and the bonding gold wire winding drum respectively drops onto the two groups of first belt transmission mechanisms from the first shunting holes, so that the follow-up procedures can be carried out simultaneously in two groups, and the working efficiency is improved.
The sequencing mechanism further comprises a base, a rotating motor, a rotating disk, a disk and an upright post, wherein the rotating motor is connected above the base, the rotating disk is installed on the rotating motor, circular grooves are formed in four corners of the rotating disk, the disk is placed in the grooves, and the upright post is fixedly connected to the disk;
by adopting the scheme, the stand column penetrates through the bonding alloy wire reel and immediately rotates to the other side, the process time is short, and the subsequent bonding alloy wire reel does not influence to continuously fall from the second branch circulation hole and penetrate through the empty stand column.
The unloading mechanism also comprises a vertical fixed plate, a vertical movable plate, a first movable rod, a second support column, a mechanical arm, a third motor, a third speed reducer and a double-shaft motor, wherein the vertical fixed plate is fixedly connected with the base and the support base, a chute is formed in the vertical fixed plate, the vertical movable plate is installed in the chute, a first through hole is formed in the vertical fixed plate, the first through hole is in a shape with two vertical ends at the middle horizontal level, a second through hole is formed in the vertical movable plate, the second through hole is similar to the shape of seamless connection of two waist lines of an isosceles triangle, a circular blocking disc with the diameter larger than the width of the first through hole is installed at the tail part of the mechanical arm, the mechanical arm penetrates through the first through hole and the second through hole, the width of the second through hole is the same as that of, the third motor is connected with the first movable rod, the first movable rod is connected with the second movable rod, and the second movable rod is connected with the vertical movable plate;
through adopting above-mentioned scheme, the reel that will twine the bonding gold wire conveys on the reposition of redundant personnel mechanism through the ejection of compact rail, then reposition of redundant personnel mechanism shunts the reel to both ends, the reel drops on two sets of parallel first area drive mechanism from reposition of redundant personnel mechanism, the reel removes the output along with first area drive mechanism, drop through the second reposition of redundant personnel opening and wear on the stand, then through the sequencing mechanism, shedding mechanism and objective table mutually support, the arm position of adjustment shedding mechanism, the position of stand and the position of objective table on the sequencing mechanism, realize the automatic range and the vanning of the reel of twining the bonding gold wire, this scheme is accomplished through mechanical system and is arranged and vanning the bonding gold wire reel, compare manual work, and the production efficiency is improved, still practice thrift manufacturing cost.
Further limit, the overall shape of the plectrum is two arc shapes which are back to back, and the arc shape of the plectrum is attached to the shape of the gold bonding wire reel.
By adopting the scheme, when the bonding gold wire reel is dialed to the first branch circulation holes at the two ends by the plectrum, the moving direction of the bonding gold wire reel is easier to control, so that the bonding gold wire reel can smoothly drop to the first belt transmission mechanism below from the first branch circulation holes.
Further limited, the baffle rings are arranged below the first branch circulation hole and the second branch circulation hole, and long baffle plates are arranged on two sides of each group of chain wheel transmission machines.
Through adopting above-mentioned scheme, restriction bonding gold wire reel position prevents that the bonding gold wire reel from dropping outside equipment in the transportation.
Further limiting, the objective table comprises a supporting base, a fixed disc, a fifth motor, a sixth motor, a left sliding block, a right sliding block, a front sliding block, a rear sliding block, a connecting seat, a first long rod, a second long rod, a first object carrying disc and a second object carrying disc, wherein the fifth motor is arranged on the supporting base through the fixed disc, the first long rod is fixedly arranged on the fixed disc through the connecting seat, the left sliding block and the right sliding block are slidably arranged on the first long rod, the upper ends of the left sliding block and the right sliding block are fixedly connected with the first object carrying disc, the fifth motor is connected with the first object carrying disc, the second long rod is used for driving the first object carrying plate to slide on the first long rod in a reciprocating horizontal mode, the second long rod perpendicular to the first long rod is horizontally and fixedly mounted on the first object carrying plate through the connecting seat, the front sliding block and the rear sliding block are slidably mounted on the second long rod, the upper end of the front sliding block and the rear sliding block are fixedly connected with the second object carrying plate, and the sixth motor is connected with the second object carrying plate and used for driving the second object carrying plate to move in a reciprocating horizontal mode on the second long rod.
By adopting the above scheme, after the unloading mechanism finishes once transferring the gold bonding wire reel to the second and carries the action in the packing box on the thing dish, start the fifth motor, the fifth motor drives second belt drive mechanism and moves forward, backward, second belt drive mechanism drives first year thing dish and second and carries the thing dish whole forward, backward movement, close the fifth motor, start the sixth motor, the sixth motor drives third belt drive mechanism and moves left and right, third belt drive mechanism drives the second and carries the thing dish and move left and right, reach the packing box that the adjustment was placed on the second year thing dish and be located the position of X axle and Y axle through above-mentioned operation.
Further limiting, two ends of the first through hole are rectangular, two ends of the second through hole are arc-shaped, a part of the mechanical arm, penetrating through the second through hole, of the mechanical arm hole is cylindrical, and a part of the mechanical arm, penetrating through the first through hole, of the mechanical arm hole is square.
Through adopting above-mentioned scheme, the arm can cooperate second through-hole and first through-hole to realize upper and lower, left and right slip, and can not displacement around the arm in the slip process, also can not take place the rotation, and the guarantee equipment can stably function.
Further defined, the top of the upright is provided with a ring, and the end part of the manipulator can penetrate through the ring.
By adopting the scheme, the upright column is lifted by the manipulator, the bonding gold wire reel is prevented from being damaged in the transfer process, and the bonding gold wire reel cannot fall off in the transfer process.
The invention also provides a using method of the packaging device for the gold bonding wire, which mainly comprises the following steps:
step one, shunting a bonding gold wire reel;
firstly, a gold bonding wire winding drum is sequentially conveyed to a shunting transverse plate through a vibrating disc and a discharging rail, a second motor drives a second gear to rotate, the second gear rotates to drive a first gear and a third gear to rotate, the first gear rotates to drive a first incomplete gear to rotate, the third gear rotates to drive a second incomplete gear to rotate, the first incomplete gear and the second incomplete gear rotate along the same direction, when the first incomplete gear and the second incomplete gear rotate to face upwards, the second incomplete gear is meshed with a moving plate, the second incomplete gear drives the moving plate to move forwards, when the first incomplete gear and the second incomplete gear rotate to face downwards, the first incomplete gear is meshed with the moving plate, the first incomplete gear drives the moving plate to move backwards, during the operation of the second motor, the moving plate always reciprocates, a shifting piece fixedly installed at the tail part of the moving plate reciprocates along with the moving plate, the gold bonding wire winding drums sequentially reaching the shunting transverse plate are shifted to two ends of the shunting transverse plate, and the shunted gold bonding wire winding drums are respectively conveyed to the two groups of first belt transmission mechanisms through first shunting holes at the two ends;
secondly, sorting the bonding gold wire winding drums;
the bonding gold wire winding drum falls onto the first belt transmission mechanism through the first branch circulation hole, moves forwards along with the transmission of the first belt transmission mechanism, falls off from the second branch circulation hole and penetrates through the upright column when moving to the output end of the first belt transmission mechanism, and subsequent bonding gold wire winding drums sequentially penetrate through the upright column along with the continuous transmission of the first belt transmission mechanism until the upright column is full of bonding alloy wire winding drums;
transferring the stand column penetrating through the full bond alloy wire reel;
when the upright post is fully penetrated by the key alloy wire reel, a rotating motor is started, the rotating motor drives a rotating disc to rotate 180 degrees, the upright post which is not penetrated by the bonding gold wire reel and the upright post which is penetrated by the key alloy wire reel are switched, the upright post which is not penetrated by the bonding gold wire reel is rotated to the position below a baffle ring at a second shunt through hole, a third motor is started, the third motor drives a first movable rod to rotate, the first movable rod drives a second movable rod to swing upwards, the second movable rod swings upwards to drive a vertical movable plate to move rightwards, the vertical movable plate moves rightwards to drive a mechanical arm to move upwards, then moves rightwards and then moves downwards, the mechanical arm moves to the rightmost position when waiting, the third motor is closed, the double-shaft motor is started, the double-shaft motor drives a mechanical hand to perform clamping action, the circular ring which penetrates through the upright post is hooked and clamped, the double-shaft motor is closed, then the third motor is, the first movable rod drives the second movable rod to continuously swing upwards, the second movable rod drives the vertical movable plate to move leftwards, the vertical movable plate drives the mechanical arm to move upwards, then move leftwards and then move downwards, when the mechanical arm reaches the leftmost end, the third motor is turned off, the double-shaft motor is started, the double-shaft motor rotates reversely to drive the mechanical arm to open, the gold bonding wire reel is placed in the packaging box, and at the moment, the complete transfer of the stand column penetrating through the gold bonding wire reel is completed;
step four, adjusting the position of the packing box;
starting a fifth motor, driving the first object carrying disc and the second object carrying disc to move forwards and backwards integrally through the fifth motor through a second belt transmission mechanism so as to adjust the position of the second object carrying disc on the Y axis, closing the fifth motor, starting a sixth motor, driving the second object carrying disc to move leftwards and rightwards through the sixth motor through a third transmission mechanism so as to adjust the position of the second object carrying disc on the X axis, and closing the sixth motor after the second object carrying disc moves to a proper position;
fifthly, all the upright columns penetrating through the key alloy wires are boxed;
and repeating the third step, moving the stand column penetrating through the key alloy wire reel into the packing box, repeating the fourth step, and sequentially putting the stand columns penetrating through the key alloy wire reel into the packing box until the packing box is filled.
Drawings
The invention is further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a front view of an embodiment of the present invention;
FIG. 2 is a first schematic perspective view of an embodiment of the present invention;
FIG. 3 is a schematic view of a portion of the structure of FIG. 2 at A;
FIG. 4 is a schematic perspective view of a second embodiment of the present invention;
FIG. 5 is a rear view of an embodiment of the present invention;
FIG. 6 is a top view of an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a discharging mechanism in an embodiment of the invention;
FIG. 8 is a schematic structural diagram of a shunt mechanism in an embodiment of the invention;
FIG. 9 is a rear view of a shunt mechanism in an embodiment of the invention;
FIG. 10 is a schematic diagram of a portion of a sequencing mechanism in an embodiment of the present invention;
FIG. 11 is a schematic view of a portion of an embodiment of an object table of the present invention;
the main element symbols are as follows:
the conveying mechanism 1, the sequencing mechanism 2, the discharging mechanism 3, the object stage 4, the bottom mounting frame 101, the first belt transmission mechanism 102, the discharging rail 103, the first motor 104, the fixed foot stool 105, the diversion transverse plate 106, the first diversion hole 107, the second diversion hole 108, the base 201, the rotating motor 202, the rotating disc 203, the disc 204, the upright column 205, the vertical fixing plate 301, the vertical movable plate 302, the first movable rod 303, the second movable rod 304, the second support column 305, the mechanical arm 306, the mechanical arm 307, the first through hole 308, the second through hole 309, the circular blocking disc 310, the support base 401, the fixed disc 402, the fifth motor, the sixth motor 404, the left and right sliding blocks 406, the front and rear sliding blocks 405, the connecting seat 407, the first long rod 408, the second long rod 409, the first object carrying disc 410, the second object carrying disc 411, the I-shaped support frame 501, the second speed reducer 505, the second motor 506, the shifting sheet 507, the blocking ring 6, the discharging, The device comprises a long baffle 7, a second belt transmission mechanism 10, a third belt transmission mechanism 11, a first support column 502, a first gear 25, a second gear 26, a third gear 27, a first incomplete gear 28, a second incomplete gear 29 and a moving plate 30.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
As shown in fig. 1 to 11, an apparatus for packaging a gold bonding wire reel of the present invention includes a gold bonding wire reel packaging device including a conveying mechanism 1, a sorting mechanism 2, a discharging mechanism 3, and a stage 4; the conveying mechanism 1, the sorting mechanism 2 and the object stage 4 are sequentially arranged, and the discharging mechanism 3 is arranged on the side surfaces of the sorting mechanism 2 and the object stage 4.
The conveying mechanism 1 is used as a first process and used for dividing the gold bonding wire winding drums into two groups and conveying the two groups of gold bonding wire winding drums to the sequencing mechanism 2, and the conveying mechanism 1 comprises a bottom mounting frame 101, a first belt transmission mechanism 102, a discharging rail 103, a speed reducer and a first motor 104; two sets of first drive mechanisms 102 are installed side by side on the bottom mounting rack 101, and first drive mechanism 102 includes horizontal support, first drive wheel and first conveyer belt, and horizontal support passes through fixed foot rest 105 to be installed on bottom mounting rack 101, and first drive wheel is installed in horizontal support, and the first conveyer belt in every first drive mechanism 102 of group is connected between two first drive wheels, and first drive wheel rotates and drives first conveyer belt and move forward, and the top of two sets of first drive mechanism 102 one end is provided with reposition of redundant personnel mechanism. The flow dividing mechanism comprises a flow dividing transverse plate 106, an I-shaped support frame 501, a first support column 502, a first gear 25, a second gear 26, a third gear 27, a first incomplete gear 28, a second incomplete gear 29, a moving plate 30, a second speed reducer 505 and a second motor 506, wherein first flow dividing holes 107 are formed in two sides of the flow dividing transverse plate 106, two sides of the I-shaped support frame 501 are fixedly connected with the first belt transmission mechanism 102, the first support column 502 is fixedly arranged on the bottom mounting frame 101, the first support column 502 is sequentially provided with the first gear 25, the second gear 26 and the third gear 27 which are equal in size from top to bottom, the second gear 26 is respectively meshed with the first gear 25 and the third gear 27, the second gear 26 is connected with the second motor 506 through the second speed reducer 505, the first incomplete gear 28 is coaxially connected with the first gear 25, the second incomplete gear 29 is coaxially connected with the third gear 27, the toothed parts of the first incomplete gear 28 and the second incomplete gear 29 face in the same direction, the moving plate 30 is placed between the first incomplete gear 28 and the second incomplete gear 29, one end of the moving plate 30 is in a rack shape and can be respectively meshed with the first incomplete gear 28 and the second incomplete gear 29, the tail part of the moving plate 30 is fixedly connected with the shifting sheet 507, and the shifting sheet 507 is in two opposite arc shapes. The output end of the first belt transmission mechanism 102 is provided with a second branch circulation hole 108, a baffle ring 6 is arranged below the first branch circulation hole 107 and the second branch circulation hole 108, long baffle plates 7 are arranged on two sides of each group of chain wheel transmission mechanisms 102, a first motor 104 is arranged below the first belt transmission mechanism 102, the first motor 104 is connected with the first belt transmission mechanism 102 through a first speed reducer, and the first motor 104 is fixedly arranged on the bottom mounting frame 101.
During operation, a vibration disc for sequencing the winding drums wound with gold bonding wires is installed in front of the discharging rail 103, the principle and structure of the vibration disc are the prior art, and the details are not repeated here. The vibration disc conveys the winding drum wound with the gold bonding wire out through the discharging rail 103 in sequence, then the second motor 506 is started, the second speed reducer 505 connected with the second motor 506 rotates to drive the second gear 26 to rotate, the second gear 26 rotates to drive the first gear 25 and the third gear 27 to rotate in the same direction, the first gear 25 drives the coaxial first incomplete gear 28 to rotate, the third gear 27 drives the coaxial second incomplete gear 29 to rotate, the first incomplete gear 28 and the second incomplete gear 29 rotate in the same direction, when the first incomplete gear 28 and the second incomplete gear 29 rotate to the upper part, the motion plate 30 is meshed with the second incomplete gear 29, the second incomplete gear 29 drives the motion plate 30 to move forwards, when the first incomplete gear 28 and the second incomplete gear 29 rotate to the lower part, the motion plate 30 is meshed with the first incomplete gear 28, the first incomplete gear 28 drives the moving plate 30 to move backwards, during the operation period of the second motor 506, the moving plate 30 moves back and forth all the time, the shifting sheet 507 moves back and forth all the time along with the moving plate 30, the bonding wire reels are conveyed on the discharging rail 103, the next bonding wire reel extrudes the previous bonding wire reel to push the previous bonding wire reel to the diversion cross plate 106, the shifting sheet 507 shifts each bonding wire reel conveyed to the diversion cross plate 106 to the right and the left in sequence to divide the bonding wire reels into two groups, the bonding wire reels respectively drop onto the two groups of first belt transmission mechanisms 102 through the first diversion holes 107 on the two sides of the diversion cross plate 106, in order to enable the bonding wire reels to smoothly transmit on the first belt transmission mechanisms 102, baffle rings 6 are arranged below the first branch flow hole 107 and the second branch flow hole on the branch flow transverse plate 106, and long baffle plates 7 are arranged on two sides of the first belt transmission mechanism 102.
The bonded gold wire reel falls onto the sorting mechanism 2 after being shunted by the conveying mechanism 1, the sorting mechanism 2 comprises a base 201, a rotating motor 202, a rotating disk 203, a disk 204 and an upright column 205, the rotating motor 202 is connected above the base, the rotating disk 203 is arranged on the rotating motor 202, circular grooves are formed in four corners of the rotating disk 203, the disk 204 is detachably placed in the grooves, the upright column 205 is fixedly arranged on the disk 204, the upright column 205 is positioned under the second circulation splitting hole 108, the upright column 205 is arranged on the four corners of the rotating disk 203, so that when the upright column 205 on one side is fully penetrated with the bonded gold wire reel, the rotating motor 202 is started, the rotating motor 202 drives the rotating disk 203 to rotate 180 degrees, namely, the upright column 205 which is not penetrated with the bonded gold wire reel can be rotated to the position under the baffle ring 6 at the second circulation splitting hole 108, the waiting time for the manipulator 307 to convey the fully penetrated bonded gold wire, the top of the column 205 is provided with a ring, and the end of the manipulator 307 can pass through the ring, so that the manipulator 307 can lift the whole column 205 without damaging the gold bonding wire reel and prevent the reel from falling off the column 205 in the lifting process.
After a gold bonding wire reel penetrates through the upright column 205, the upright column 205 penetrating through the full bonding alloy wire reel needs to be transferred into a packaging box on the objective table 4, in order to safely and efficiently transfer the upright column 205 penetrating through the full bonding alloy wire reel, the equipment is further provided with a discharging mechanism 3, the discharging mechanism 3 comprises a vertical fixing plate 301, a vertical movable plate 302, a first movable rod 303, a second movable rod 304, a second supporting column 305, a mechanical arm 306, a third motor and a third speed reducer, the vertical fixing plate 301 is fixedly connected with the sequencing mechanism 2 and the base of the objective table 4, a chute is formed in the vertical fixing plate 301, a first through hole 308 is formed in the vertical fixing plate 301, an inclined second through hole 309 is formed in the vertical movable plate 302, the front end of the mechanical arm 306 is connected with two mechanical arms 307 through a double-shaft motor, the distance between the two mechanical arms 307 is equal to the distance between the two upright columns 205, the manipulator 307 comprises two mechanical claws, a linkage device and a ball screw pair device, the two ends of a double-shaft motor are connected with the ball screw pair device, the double-shaft motor is started, the ball screw pair drives the mechanical claws to open and close through the linkage device, a circular blocking disc 310 with the diameter larger than the width of the first through hole is arranged at the tail part of the connecting manipulator 306, and the manipulator 306 is fixed between the first through hole 308 and the second through hole 309 through the circular blocking disc 310. The two ends of the first through hole 308 are rectangular, the two ends of the second through hole 309 are arc-shaped, the part of the mechanical arm 306 penetrating through the second through hole 309 is cylindrical, the part of the mechanical arm 306 penetrating through the first through hole 308 is tetragonal, the mechanical arm 306 is fixed in the straight through hole 309 and the first through hole 308 in a front-back mode and cannot move back and forth, the stability of the equipment is improved, and the service life of the equipment is prolonged.
Since the discharging mechanism 3 can only move left and right but not move back and forth, the position of the upright column 205 penetrating the key alloy wire reel can not be adjusted in the packing box, and a device capable of adjusting the position of the packing box is needed to place the upright column 205 penetrating the key alloy wire reel, therefore, the device is provided with the object stage 4, the object stage 4 comprises a supporting base 401, a fixed disc 402, a fifth motor 403, a sixth motor 404, a left and right sliding block 406, a front and back sliding block 405, a connecting seat 407, a first long rod 408, a second long rod 409, a first object carrying disc 410, a second object carrying disc 411, a second transmission mechanism 10 and a third transmission mechanism 11, the fifth motor 403 is arranged on the supporting base 401 through the fixed disc 402, the first long rod 408 is fixedly arranged on the fixed disc 402 through the connecting seat 407, the left and right sliding block 406 is slidably arranged on the first long rod 408, the upper end of the left and right sliding block 406 is fixedly connected with the first object carrying disc 410, the second transmission mechanism comprises a second transmission wheel and a second transmission belt, the second transmission belt surrounds the second transmission wheel and is connected with the bottom of the first object carrying disc 410, the fifth motor 403 is connected with the second transmission wheel, a second long rod 409 perpendicular to the first long rod 408 is horizontally and fixedly installed on the first object carrying disc 410 through a connecting seat 407, a front sliding block 405 and a rear sliding block 405 are slidably installed on the second long rod 409, the upper end of the front sliding block 405 and the upper end of the rear sliding block are fixedly connected with the second object carrying disc 411, the third transmission belt surrounds the third transmission wheel and is connected with the bottom of the second object carrying disc 411, and the sixth motor 404 is connected with the third transmission wheel.
After completing the action of transferring the column 205 penetrating the key alloy wire reel into the carton on the objective table 4, the fifth motor 403 is started to adjust the left and right positions of the carton, the fifth motor 403 is closed, the sixth motor 404 is started to adjust the front and rear positions of the carton to vacate the placement position of the column 205 penetrating the key alloy wire to be clamped next time, after vacating the corresponding position, the next clamping action of matching the mechanical arm 306 and the mechanical arm 307 is performed, the action of adjusting the position of the carton is performed, and the two steps are sequentially repeated until the carton is filled with the gold bonding wire reel. The mechanical boxing operation of the gold bonding wire winding drum is realized through the mutual matching of the mechanical arm 306, the mechanical arm 307 and the sliding object stage 4, and the working efficiency is greatly improved.
In order to prevent the bonding wire reel penetrating through the upright column 205 from deviating and being difficult to place in a carton, the diameter of the upright column 205 is set to be 2mm smaller than the diameter of a hollow circle inside the bonding wire reel, so that the bonding wire reels are just flatly and sequentially stacked and cannot be clamped, in order to ensure that the bonding wire reel can accurately penetrate through the upright column 205 when falling from the second branch circulation hole 108, the top height of the upright column 205 is set to be 2mm lower than the bottom of the baffle ring.
The invention also provides a using method of the packaging device for the gold bonding wire, which mainly comprises the following steps:
step one, shunting a bonding gold wire reel;
firstly, the gold bonding wire reel is sequentially conveyed to the diversion transverse plate 106 through the vibrating disk and the discharging 103 rail, the second motor 506 drives the second gear 26 to rotate, the second gear 26 rotates to drive the first gear 25 and the third gear 27 to rotate, the first gear 25 rotates to drive the first incomplete gear 28 to rotate, the third gear 27 rotates to drive the second incomplete gear 29 to rotate, the first incomplete gear 28 and the second incomplete gear 29 rotate along the same direction, when the first incomplete gear 28 and the second incomplete gear 29 rotate to face upwards, the second incomplete gear 29 is meshed with the moving plate 30, the second incomplete gear 29 drives the moving plate 30 to move forwards, when the first incomplete gear 28 and the second incomplete gear 29 rotate to face downwards, the first incomplete gear 28 is meshed with the moving plate 30, the first incomplete gear 28 drives the moving plate 30 to move backwards, during the operation of the second motor 506, the moving plate 30 reciprocates all the time, the shifting piece 507 fixedly installed at the tail of the moving plate 30 reciprocates along with the moving plate 30, the gold bonding wire reels sequentially arriving on the shunting transverse plate 106 are shifted to the two ends of the shunting transverse plate 106, and the first shunting holes 107 at the two ends respectively convey the shunted gold bonding wire reels to the two groups of first belt transmission mechanisms 102.
Secondly, sorting the bonding gold wire winding drums;
the gold bonding wire reel falls onto the first belt transmission mechanism 102 through the first branch circulation hole 107, moves forwards along with the transmission of the first belt transmission mechanism 102, falls from the second branch circulation hole 108 and penetrates on the upright column 205 when moving to the output end of the first belt transmission mechanism 102, and the subsequent gold bonding wire reels sequentially penetrate on the upright column 205 along with the continuous transmission of the first belt transmission mechanism 102 until the upright column 205 is full of the gold bonding wire reels.
Transferring the stand column penetrating through the full bond alloy wire;
after the upright column 205 is fully penetrated by the key alloy wire reel, the rotating motor 202 is started, the rotating motor 202 drives the rotating disk 203 to rotate 180 degrees, the upright column 205 which is not penetrated by the gold bonding wire reel and the upright column 205 which is penetrated by the key alloy wire reel are exchanged in position, the upright column 205 which is not penetrated by the gold bonding wire reel is rotated to the position below the baffle ring 6 at the second diversion hole 108, the third motor is started, the third motor drives the first movable rod 303 to rotate, the first movable rod 303 drives the second movable rod 304 to swing upwards, the second movable rod 304 swings upwards to drive the vertical movable plate 302 to move rightwards, the vertical movable plate 302 moves rightwards to drive the mechanical arm 306 to move upwards, then moves rightwards and then moves downwards, the mechanical arm 306 moves rightwards when moving to the rightmost position, the third motor is closed, the biaxial motor is started, the biaxial motor drives the mechanical arm 307 to perform clamping action, a circular ring which penetrates through the upright column 205 is, then the third motor is started again, the third motor drives the first movable rod 303 to rotate, the first movable rod 303 drives the second movable rod 304 to continuously swing upwards, the second movable rod 304 drives the vertical movable plate 302 to move leftwards, the vertical movable plate 302 drives the mechanical arm 306 to move upwards, then move leftwards and then move downwards, when the mechanical arm reaches the leftmost end, the third motor is closed, the double-shaft motor is started, the double-shaft motor rotates reversely, the mechanical arm is driven to open, the gold bonding wire reel is placed in the packaging box, and at the moment, complete transfer of the stand column penetrating through the gold bonding wire reel is completed;
step four, adjusting the position of the packing box;
starting a fifth motor 403, the fifth motor 403 driving the first object carrying tray 410 and the second object carrying tray 411 to integrally move forwards and backwards through the second belt transmission mechanism 10 to adjust the position of the second object carrying table 411 on the Y axis, turning off the fifth motor, starting a sixth motor, the sixth motor driving the second object carrying tray 411 through the third transmission mechanism 11 to move leftwards and rightwards so as to adjust the position of the second object carrying tray 411 on the X axis, and turning off the sixth motor after the second object carrying tray 411 moves to a proper position;
fifthly, all the upright columns penetrating through the key alloy wires are boxed;
and repeating the third step, moving the stand column penetrating through the key alloy wire reel into the packing box, repeating the fourth step, and sequentially putting the stand columns penetrating through the key alloy wire reel into the packing box until the packing box is filled.
The present invention provides a packaging device for gold bonding wire and its using method. The description of the specific embodiments is only intended to facilitate an understanding of the method of the invention and its core ideas. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (8)
1. A packaging device for gold bonding wires is characterized in that: the device comprises a conveying mechanism, a sequencing mechanism, a discharging mechanism and an objective table; the conveying mechanism, the sequencing mechanism and the objective table are sequentially installed, the unloading mechanism is installed at the side position between the sequencing mechanism and the objective table, the conveying mechanism comprises a bottom installation frame, two groups of parallel first belt transmission mechanisms, a discharging rail, a first speed reducer, a first motor and a fixed foot rest, the first belt transmission mechanisms are fixedly connected with the bottom installation frame through the fixed foot rest, a shunting mechanism is arranged above one ends of the two groups of first belt transmission mechanisms, a second shunting hole is formed in the output end of each first belt transmission mechanism, the first motor is installed below the first belt transmission mechanisms, the first motor is connected with the first belt transmission mechanisms through the first speed reducers, and the first motor is fixedly installed on the bottom installation frame;
the shunting mechanism comprises a shunting transverse plate, an I-shaped supporting frame, a first supporting column, a first gear, a second gear, a third gear, a first incomplete gear, a second incomplete gear, a moving plate, a second speed reducer and a second motor, wherein first shunting holes are formed in two sides of the shunting transverse plate, the two sides of the I-shaped supporting frame are fixedly connected with a first belt transmission mechanism, the first supporting column is fixedly installed on a mounting frame at the bottom, the first supporting column is sequentially provided with the first gear, the second gear and the third gear which are equal in size from top to bottom, the second gear is respectively meshed with the first gear and the third gear, the second gear is connected with the second motor through the second speed reducer, the first incomplete gear is coaxially connected with the first gear, the second incomplete gear is coaxially connected with the third gear, the direction of the teeth of the first incomplete gear and the teeth of the second incomplete gear are the same, the moving plate is slidably mounted between the first incomplete gear and the second incomplete gear, one end of the moving plate is in a rack shape and can be respectively meshed with the first incomplete gear and the second incomplete gear, and the tail part of the moving plate is fixedly connected with the shifting piece;
the discharging mechanism further comprises a vertical fixing plate, a vertical movable plate, a first movable rod, a second supporting column, a mechanical arm, a third motor and a third speed reducer, wherein a sliding groove is formed in the vertical fixing plate, the vertical movable plate is connected in the sliding groove in a sliding mode, a first through hole is formed in the vertical fixing plate and comprises a transverse part and a vertical part, the vertical part is located at two ends of the transverse part, a second through hole is formed in the vertical movable plate and is of a herringbone structure, a circular blocking disc with the diameter larger than that of the first through hole is arranged at the tail part of the mechanical arm, the tail part of the mechanical arm penetrates through the first through hole and the second through hole, the tail part of the mechanical arm is limited at the joint of the first through hole and the second through hole by the circular blocking disc, the width of the second through hole is the same as that of the first through hole, and the upper end of the second, the third motor is connected with the first movable rod through a third speed reducer, the first movable rod is hinged to the second movable rod, the other end of the second movable rod is hinged to the vertical movable plate, the double-shaft motor is installed on the mechanical arm, and the mechanical arms are installed at two ends of the double-shaft motor respectively.
2. A packaging device for gold bonding wires as claimed in claim 1, wherein: the overall shape of the plectrum is two arc shapes which are back to back, and the arc shape of the plectrum is attached to the shape of the gold bonding wire reel.
3. A packaging device for gold bonding wires as claimed in claim 1, wherein: the sorting mechanism comprises a base, a rotating motor, a rotating disk, a disk and an upright post, wherein the rotating motor is connected above the base, the rotating disk is installed on the rotating motor, circular grooves are formed in four corners of the rotating disk, the disk is placed in the circular grooves, and the upright post is fixedly connected to the disk.
4. A packaging device for gold bonding wires according to claim 3, wherein: the top of the upright post is provided with a circular ring.
5. A packaging device for gold bonding wires as claimed in claim 1, wherein: the objective table comprises a supporting base, a vertical fixing plate, a base and a supporting base, the objective table further comprises a fixed disc, a fifth motor, a sixth motor, a left sliding block, a right sliding block, a front sliding block, a rear sliding block, a first connecting seat, a second belt transmission mechanism, a third belt transmission mechanism, a first long rod, a second long rod, a first object carrying disc and a second object carrying disc, the fixed disc is fixedly mounted on the supporting base, the fifth motor and the first connecting seat are fixedly mounted on the fixed disc, two ends of the first long rod are fixed on the first connecting seat, the left sliding block and the right sliding block are slidably mounted on the first long rod, the bottom of the first object carrying disc is connected with the left sliding block and the right sliding block, the fifth motor is connected with the second belt transmission mechanism, the second belt transmission mechanism is connected with the first object carrying disc and is used for driving the first object carrying disc to move left and right on the first long rod, Slide right, install the second connecting seat on the first thing dish of carrying, install the second stock of the first stock of perpendicular to on the second connecting seat, slidable mounting has front and back sliding block on the second stock, carry thing portion of a plate bottom and front and back sliding block fixed connection with the second, the sixth motor is connected with third belt drive mechanism, third belt drive mechanism carries the thing dish with the second and is connected for it slides forward, backward on the second stock to drive the second thing dish.
6. A packaging device for gold bonding wires as claimed in claim 1, wherein: and the baffle rings are arranged below the first branch circulation hole and the second branch circulation hole, and the two sides of each group of first belt transmission mechanisms are provided with long baffle plates.
7. A packaging device for gold bonding wires as claimed in claim 1, wherein: the part of the mechanical arm penetrating through the second through hole is in a cylindrical shape, and the part of the mechanical arm penetrating through the first through hole is in a tetragonal shape.
8. The use of a packaging device for gold bonding wires as claimed in claim 1, wherein: mainly comprises the following steps of (1) carrying out,
step one, shunting a bonding gold wire reel;
firstly, a gold bonding wire winding drum is sequentially conveyed to a shunting transverse plate through a vibrating disc and a discharging rail, a second motor drives a second gear to rotate, the second gear rotates to drive a first gear and a third gear to rotate, the first gear rotates to drive a first incomplete gear to rotate, the third gear rotates to drive a second incomplete gear to rotate, the first incomplete gear and the second incomplete gear rotate along the same direction, when the first incomplete gear and the second incomplete gear rotate to face upwards, the second incomplete gear is meshed with a moving plate, the second incomplete gear drives the moving plate to move forwards, when the first incomplete gear and the second incomplete gear rotate to face downwards, the first incomplete gear is meshed with the moving plate, the first incomplete gear drives the moving plate to move backwards, during the operation of the second motor, the moving plate always reciprocates, a shifting piece fixedly installed at the tail part of the moving plate reciprocates along with the moving plate, the gold bonding wire winding drums sequentially reaching the shunting transverse plate are shifted to two ends of the shunting transverse plate, and the shunted gold bonding wire winding drums are respectively conveyed to the two groups of first belt transmission mechanisms through first shunting holes at the two ends;
secondly, sorting the bonding gold wire winding drums;
the bonding gold wire winding drum falls onto the first belt transmission mechanism through the first branch circulation hole, moves forwards along with the transmission of the first belt transmission mechanism, falls off from the second branch circulation hole and penetrates the upright column when moving to the output end of the first belt transmission mechanism, and subsequent bonding gold wire winding drums sequentially penetrate the upright column along with the continuous transmission of the first belt transmission mechanism until the upright column is full of bonding alloy wire winding drums;
transferring the stand column penetrating through the full bond alloy wire reel;
when the upright post is fully penetrated by the key alloy wire reel, a rotating motor is started, the rotating motor drives a rotating disc to rotate 180 degrees, the upright post which is not penetrated by the bonding gold wire reel and the upright post which is penetrated by the key alloy wire reel are switched, the upright post which is not penetrated by the bonding gold wire reel is rotated to the position below a baffle ring at a second shunt through hole, a third motor is started, the third motor drives a first movable rod to rotate, the first movable rod drives a second movable rod to swing upwards, the second movable rod swings upwards to drive a vertical movable plate to move rightwards, the vertical movable plate moves rightwards to drive a mechanical arm to move upwards, then moves rightwards and then moves downwards, the mechanical arm moves to the rightmost position when waiting, the third motor is closed, the double-shaft motor is started, the double-shaft motor drives a mechanical hand to do clamping action, the mechanical hand hooks and clamps a circular ring which penetrates through the upright post, the double, the third motor drives the first movable rod to rotate, the first movable rod drives the second movable rod to continuously swing upwards, the second movable rod drives the vertical movable plate to move leftwards, the vertical movable plate drives the mechanical arm to move upwards firstly, then move leftwards and then move downwards, when the mechanical arm reaches the leftmost end, the third motor is turned off, the double-shaft motor is started, the double-shaft motor rotates reversely, the mechanical arm is driven to open, the gold bonding wire reel is placed in the packaging box, and at the moment, the complete transfer of the stand columns which are full of the gold bonding wire reel is completed;
step four, adjusting the position of the packing box;
starting a fifth motor, driving the first object carrying disc and the second object carrying disc to move forwards and backwards integrally through the fifth motor through a second belt transmission mechanism so as to adjust the position of the second object carrying disc on the Y axis, closing the fifth motor, starting a sixth motor, driving the second object carrying disc to move leftwards and rightwards through the sixth motor through a third transmission mechanism so as to adjust the position of the second object carrying disc on the X axis, and closing the sixth motor after the second object carrying disc moves to a proper position;
fifthly, all the upright columns penetrating through the key alloy wires are boxed;
and repeating the third step, moving the stand column penetrating through the key alloy wire reel into the packing box, repeating the fourth step, and sequentially putting the stand columns penetrating through the key alloy wire reel into the packing box until the packing box is filled.
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| CN110304288B true CN110304288B (en) | 2021-05-18 |
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