CN110254870A - Steel roll package strapping is torn open automatically cuts collection device and its control method - Google Patents
Steel roll package strapping is torn open automatically cuts collection device and its control method Download PDFInfo
- Publication number
- CN110254870A CN110254870A CN201910527812.4A CN201910527812A CN110254870A CN 110254870 A CN110254870 A CN 110254870A CN 201910527812 A CN201910527812 A CN 201910527812A CN 110254870 A CN110254870 A CN 110254870A
- Authority
- CN
- China
- Prior art keywords
- banding
- control system
- coil
- strip
- collection device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0025—Removing or cutting binding material, e.g. straps or bands
Abstract
Automatic tear open that the present invention discloses a kind of steel roll package strapping cuts collection device, including control system, vision system, bale opener frame, banding cutting system, banding extracts and recyclable device, bale opener frame carries banding cutting system, pressure arm, strapping recovery system, pressure arm is for pushing down steel coil strip head, pressure arm is controlled by control system, pressure arm is furnished with transverse moving mechanism, bale opener frame is equipped with Boolean value output sensor, the vision system, banding cutting system, transverse moving mechanism, Boolean value output sensor, banding extracts and recyclable device is managed by control system；The invention also discloses its control methods.The present invention is alternative manually to the coil of strip of any banding material, any bundling position, realizes that automatic dismantling and banding are collected.
Description
Technical field
Device is opened the present invention relates to a kind of steel roll package banding more particularly to a kind of steel roll package strapping is torn open automatically and cut
Collection device.
Background technique
Coil of strip takes the lead to flick in production, storage and transportational process in order to prevent, needs to be tied in coil of strip outer ring
It pricks, due to the difference of coil of strip thickness, intensity and coil of strip manufacturer, on coil of strip outer ring material, size, radical and the position of banding
It sets and also has larger difference.Current existing banding automatic shearing equipment, which can only be realized, tears the coil of strip realization of fixed banding position open
Bundle shearing, existing automatic-shearing device banding disassembles mode (as shown in Figure 3) at present: including automatic bale opener 15 and uncoiler
Mandrel 13, the coil of strip 11 with banding 12 are placed on bearing material turntable 14, and banding position must tie in corresponding open slot
It can be extracted out after band shearing, therefore it can only adapt to single steel mill or the coil of strip banding of fixed banding position tears bundle demand open.It is logical
Chang Gangjuan process equipment need to produce more specification coil of strips from different steel mills, then its banding position and radical can not determine, because
Existing automatic banding shearing equipment is unable to satisfy the demands of more collinear processing of steel mill's coil of strip on the market for this, and measure at present is coil of strip
It into uncoiling mandrel equipment, after appearance is hanging, by artificial shearing and extracts, cuts moment in banding, there are coil of strip or bundles
Band flicks the security risks such as hurt sb.'s feelings, while its manual work large labor intensity.
Due to PET material banding knead dish out after scatter immediately, the extraction of existing bale opener direct shearing will after occupies
It is very low such as to carry out cataclasm its operating efficiency of processing for larger memory space.
Summary of the invention
The present invention is intended to provide a kind of steel roll package strapping is torn open automatically and cuts collection device, it is alternative manually to any banding
Position, any banding material coil of strip, realize banding automatic shearing and collection.
In order to achieve the above objectives, realization that the present invention adopts the following technical solutions:
Steel roll package strapping disclosed by the invention is torn open automatically cuts collection device, including control system, vision system, tears bundle open
Rack, banding cutting system, banding extracts and recyclable device, and the bale opener frame carries banding cutting system, pressure arm, strapping
Recovery system, the pressure arm are controlled by control system for pushing down coil of strip, pressure arm, and pressure arm is furnished with transverse moving mechanism, described to tear open
Tie rack be equipped with Boolean value output sensor, the vision system, banding cutting system, transverse moving mechanism, Boolean value output sensor,
Banding extracts and recyclable device is by control system management.
Preferably, the banding cutting system includes uncoiler control algolithm, is controlled steel coil strip head position.
Preferably, the transverse moving mechanism includes hydraulic drive mechanism, and the pressure arm includes press-roller device, and pressure arm has two
It is a.
Preferably, the banding cutting system includes movably cutting banding head, and the banding head of cutting is controlled by control
System processed.
Preferably, the Boolean value output sensor includes distant radar detection sensor.
Preferably, the banding extracts and recyclable device includes taking out band device, and pumpings is electrically connected connected control system with device,
Banding extracts and recyclable device further includes electric heater unit, and the electric heater unit is electrically connected connected control system, the control system
Including PLC, banding is extracted and recyclable device further includes ash can.
Further, the strapping recovery system includes banding Material Identification system, the banding Material Identification system
Be electrically connected connected control system.
The invention also discloses a kind of tear open automatically suitable for the steel roll package strapping to cut the control method of collection device, institute
State control system and execute following procedure automatically: control system detects that position of steel coil is believed in place by distant radar detection sensor
Number, uncoiler carries out the movement that rotates in a circumferential direction to coil of strip automatically, and vision detection system carries out looking for knowledge to coil of strip volume header position automatically
Not, after volume header location confirmation, uncoiler stops rotating, and vision system has several to beat towards coil of strip transverse shifting, automatic identification coil of strip
Packet banding, vision system, which is recorded and uploaded, is packaged banding position to PLC, control system to the detection data of visual identifying system into
After row analysis processing, press-roller device transverse shifting avoids strap position, and two pressure rollers compress steel coil strip head, cuts the shifting of banding head
It moves to first strap, shears banding, take out band device and banding is implemented quickly to take out band and carry out rubbing processing to form banding
Banding volume header is directly thrown into ash can if it is steel banding by volume group, the material of banding Material Identification system identification banding, if
It is PET material banding, strapping roll is rolled into a ball and carries out automatic temperature-control heating, is thrown into ash can after carrying out anti-scattered processing.
Further, the control method further includes head traverse displacement unit according to vision system identification position, automatic lateral
It is moved at next strap, repeats shearing banding and subsequent operation.
Further, the control method further includes using that volume trolley is sent to cross coil of strip in uncoiling mandrel.
Beneficial effects of the present invention are as follows:
The present invention is alternative manually to any banding position of coil of strip, any banding material, realizes automatic dismantling and banding
It collects；On the one hand it realizes and improves operating efficiency, on the other hand can avoid that steel banding bullet manually easily occurs when disassembling banding
It opens or casualty accident that package interior coil of strip flicks, greatly ensure that the safety of operation, alleviate the labor intensity of personnel.
The present invention uses vision detection system, and the automated location of banding and volume header is looked in realization, is that whole system is realized
The precondition of full-automatic unmannedization.
2 pressure arms of brand-new design of the present invention, uncoiling mandrel station can be moved on to by disassembling banding automatically, realize feasible
Property；Its pressure arm design have can transverse shifting function, can effectively avoid the banding of any position；Pressure roller on pressure arm is using hydraulic
Motor driving, in uncoiling, realization is consistent with uncoiling linear velocity, prevents coil of strip peeling or pulls.
Based on former banding device for disassembling mostly uses robot, present invention employs completely new Simple mechanical structure, drops
Low whole manufacturing cost.
The present invention increases PET banding newly and collects anti-scattered function: after strapping roll is agglomerating → automatically banding material judge →
If it is steel banding, be directly thrown into waste material bucket → if it is PET banding, carry out heating automatically it is anti-scattered handle → be thrown into waste material bucket
It is interior.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the principle of the present invention block diagram；
Fig. 3 is the process layout of the prior art；
Fig. 4 is process layout of the invention；
In figure: 1- banding cutting system, 2- vision system, 3- banding extracts and recyclable device, 4- pressure arm one, 5- are laterally moved
Motivation structure, 6- pressure arm two, 7- ash can, 11- coil of strip, 12- banding, 13- mandrel of uncoiler, 14- rotation bearing platform, 15- are automatic
Bale opener, 16- banding automatic shearing equipment.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing, to the present invention into
Row is further described.
As shown in Figure 1 and Figure 2, steel roll package strapping disclosed by the invention is torn open automatically cuts collection device, including control system
System, vision system 2, bale opener frame, banding cutting system 1, pressure arm, banding extract and recyclable device 3, the bale opener frame carrying
Banding cutting system, pressure arm, strapping recovery system, pressure arm is for pushing down coil of strip packet, and pressure arm is controlled by control system, and pressure arm is matched
There is transverse moving mechanism 5, bale opener frame is equipped with Boolean value output sensor, vision system, banding cutting system 1, transverse shifting machine
Structure 5, Boolean value output sensor, banding extract and recyclable device 3 is electrically connected connected control system.Transverse moving mechanism includes hydraulic-driven
Mechanism, pressure arm include press-roller device, and there are two pressure arms, including pressure arm 1, pressure arm 26.Boolean value output sensor includes long-range radar
Detection sensor.
Banding cutting system packet 1 includes uncoiler, and uncoiler includes rotatable uncoiling mandrel, the uncoiling mechatronics control
System processed.Banding cutting system 1 includes movably cutting banding head, cuts banding head and is controlled by control system, banding shearing
System includes uncoiler control algolithm, is controlled steel coil strip head position.
Banding extracts and recyclable device 3 includes taking out band device, takes out band device and is electrically connected connected control system, banding extracts and recycling
Device further includes electric heater unit, and electric heater unit is electrically connected connected control system, and control system includes PLC, and banding extracts and recycling
Device 3 further includes ash can 7.
Banding extracts and recyclable device 3 includes banding Material Identification system, banding Material Identification system electrical connection control system
System.
The steel roll package strapping disclosed by the invention that is suitable for tears the control method for cutting collection device open automatically, and control system is certainly
It is dynamic to execute following procedure:
Volume trolley is sent to cross coil of strip after on uncoiling mandrel, distant radar detection sensor detects position of steel coil in place
Signal → uncoiler automatically looks for coil of strip volume header position the coil of strip movement → vision detection system that rotate in a circumferential direction automatically
After seeking identification → volume header location confirmation, uncoiler stops rotating → vision system towards coil of strip transverse shifting, automatic identification coil of strip has
Several packing bandings, record and upload strap position to PLC → PLC control system to the detection data of visual identifying system into
Taping machine is cut in row analysis processing → press-roller device automatic transverse-moving avoids strap position → 2 piece pressure roller and compresses steel coil strip head →
Head is moved at first strap, is implemented automatic banding shearing → pumping band device and is implemented quickly to take out band to banding, and rolled up
Group's processing → system automatically analyzes banding material → if it is steel banding and strapping roll group is directly thrown into ash can → if it is PET
Material banding is thrown into ash can after carrying out anti-scattered processing to automatic temperature-control heating is carried out after strapping roll group --- the traversing dress of head
It sets and laterally moves at next strap, start to carry out banding shearing.
As shown in figure 4, tear the technology arrangement for cutting collection device open automatically using steel roll package strapping disclosed by the invention, it will
Coil of strip 11 with banding 12 is through on mandrel of uncoiler 13, completes steel roll package strapping using banding automatic shearing equipment
Automatically it tears open and cuts and collect.
Certainly, the present invention can also have other various embodiments, without deviating from the spirit and substance of the present invention, ripe
Various corresponding changes and modifications, but these corresponding changes and modifications can be made according to the present invention by knowing those skilled in the art
All it should fall within the scope of protection of the appended claims of the present invention.
Claims (9)
1. steel roll binding band is torn open automatically cuts collection device, it is characterised in that: including control system, vision system, bale opener frame, bundle
Band cutting system, banding extracts and recyclable device, the bale opener frame carrying banding cutting system, pressure arm, strapping recycling system
System, the pressure arm are controlled by control system for pushing down steel coil strip head, pressure arm, and pressure arm is furnished with transverse moving mechanism, described to tear bundle open
Rack is equipped with Boolean value output sensor, the vision system, banding cutting system, transverse moving mechanism, Boolean value output sensor, bundle
Band extracts and recyclable device is managed by control system.
2. steel roll package strapping according to claim 1 is torn open automatically cuts collection device, it is characterised in that: the banding is cut
Cutting system includes uncoiler control algolithm, is controlled steel coil strip head position.
3. steel roll package strapping according to claim 1 is torn open automatically cuts collection device, it is characterised in that: described laterally to move
Motivation structure includes hydraulic drive mechanism, and the pressure arm includes press-roller device, and there are two pressure arms.
4. steel roll package strapping according to claim 3 is torn open automatically cuts collection device, it is characterised in that: the banding is cut
Cutting system includes movably cutting banding head, and the banding head of cutting is controlled by control system.
5. steel roll package strapping according to claim 4 is torn open automatically cuts collection device, it is characterised in that: the switching value
Sensor includes distant radar detection sensor.
6. steel roll package strapping according to claim 5 is torn open automatically cuts collection device, it is characterised in that: the banding is taken out
It takes and recyclable device includes taking out band device, pumpings band device is electrically connected connected control system, and banding extraction and recyclable device further include
Electric heater unit, the electric heater unit are electrically connected connected control system, and the control system includes PLC, and banding extracts and recycling dress
Setting further includes ash can.
7. steel roll package strapping according to claim 6 is torn open automatically cuts collection device, it is characterised in that: the banding is taken out
It takes and recyclable device includes banding Material Identification system, the banding Material Identification system is electrically connected connected control system.
8. be suitable for steel roll package strapping as claimed in claim 7 tears the control method for cutting collection device, feature open automatically
Be: the control system executes following procedure automatically: control system detects coil of strip position by distant radar detection sensor
Set signal in place, uncoiler carries out the movement that rotates in a circumferential direction to coil of strip automatically, vision detection system automatically to coil of strip volume header position into
Row looks for identification, and after volume header location confirmation, uncoiler stops rotating, and vision system is towards coil of strip transverse shifting, automatic identification coil of strip
There are several packing bandings, vision system, which is recorded and uploaded, is packaged banding position to PLC, inspection of the control system to visual identifying system
After measured data is analyzed and processed, press-roller device transverse shifting avoids strap position, and two pressure rollers compress steel coil strip head, cut bundle
Band head is moved at first strap, shears banding, is taken out band device and is implemented quickly to take out band to banding and carry out rubbing processing
Strapping roll group is formed, banding volume header is directly thrown into useless by the material of banding Material Identification system identification banding if it is steel banding
Hopper rolls into a ball strapping roll and carries out automatic temperature-control heating, be thrown into ash can after carrying out anti-scattered processing if it is PET material banding.
9. control method according to claim 8, it is characterised in that: further include head traverse displacement unit according to visual identity position
It sets, at automatic transverse-moving to next strap to be removed, repeats shearing banding and subsequent operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910527812.4A CN110254870A (en) | 2019-06-18 | 2019-06-18 | Steel roll package strapping is torn open automatically cuts collection device and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910527812.4A CN110254870A (en) | 2019-06-18 | 2019-06-18 | Steel roll package strapping is torn open automatically cuts collection device and its control method |
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|---|---|
| CN110254870A true CN110254870A (en) | 2019-09-20 |
Family
ID=67919115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910527812.4A Pending CN110254870A (en) | 2019-06-18 | 2019-06-18 | Steel roll package strapping is torn open automatically cuts collection device and its control method |
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Cited By (4)
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| CN113493036A (en) * | 2020-04-02 | 2021-10-12 | 上海宝信软件股份有限公司 | Device and method for automatically removing binding belt of dual-channel robot |
| CN114229149A (en) * | 2021-11-09 | 2022-03-25 | 东华大学 | Fiber bag removing belt for straight-moving bale plucker, bale opener and method |
| CN115043053A (en) * | 2022-07-01 | 2022-09-13 | 太原科技大学 | Intelligent steel coil bundle opening system based on binocular vision |
| CN116986108A (en) * | 2023-09-25 | 2023-11-03 | 张家港扬子江冷轧板有限公司 | Automatic dismantling equipment for strip steel coiled packing strip |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113493036A (en) * | 2020-04-02 | 2021-10-12 | 上海宝信软件股份有限公司 | Device and method for automatically removing binding belt of dual-channel robot |
| CN114229149A (en) * | 2021-11-09 | 2022-03-25 | 东华大学 | Fiber bag removing belt for straight-moving bale plucker, bale opener and method |
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| CN116986108A (en) * | 2023-09-25 | 2023-11-03 | 张家港扬子江冷轧板有限公司 | Automatic dismantling equipment for strip steel coiled packing strip |
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Application publication date: 20190920 |