CN108352261A - A kind of capacitor cell winding device - Google Patents

A kind of capacitor cell winding device Download PDF

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Publication number
CN108352261A
CN108352261A CN201880000053.XA CN201880000053A CN108352261A CN 108352261 A CN108352261 A CN 108352261A CN 201880000053 A CN201880000053 A CN 201880000053A CN 108352261 A CN108352261 A CN 108352261A
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CN
China
Prior art keywords
needle
station
cam
withdraw
battery core
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Granted
Application number
CN201880000053.XA
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Chinese (zh)
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CN108352261B (en
Inventor
陈汉廷
刘孙根
谭国彪
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Shenzhen Chengjie Intelligent Equipment Co Ltd
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Shenzhen Chengjie Intelligent Equipment Co Ltd
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Publication of CN108352261A publication Critical patent/CN108352261A/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/10Multiple hybrid or EDL capacitors, e.g. arrays or modules
    • H01G11/12Stacked hybrid or EDL capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/78Cases; Housings; Encapsulations; Mountings
    • H01G11/82Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/15Solid electrolytic capacitors
    • H01G9/151Solid electrolytic capacitors with wound foil electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • H01M10/0409Machines for assembling batteries for cells with wound electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0431Cells with wound or folded electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/042Electrodes or formation of dielectric layers thereon characterised by the material
    • H01G9/045Electrodes or formation of dielectric layers thereon characterised by the material based on aluminium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a kind of capacitor cell winding device, including mounting plate, electrolysis paper conveyer, foil conveying device, conducting bar conveying device, weldering pressure device, winder unit, tape sticking device, shedding mechanism and detection device are installed on the mounting plate;Winder unit includes the cam mechanism of the three station winding heads and driving three station winding heads action of intermittent rotation, it will be wound material at the first station and be wound into battery core, it goes at second station and the battery core being wound into is subjected to rubberizing by tape sticking device, go to be sent the battery core after rubberizing to testing agency by shedding mechanism at 3rd station and be detected.The present invention has the advantages such as action error is small, precision is high, and qualified battery core automatic sequential is placed in certified products discharge mechanism, so as to be directly entered next process, improves production efficiency by the detection and sorting of completion battery core that can be orderly.

Description

A kind of capacitor cell winding device
Technical field
The invention belongs to technical field of capacitor preparation, it is more particularly related to a kind of capacitor electric core winding Device.
Background technology
Current capacitor cell winding device, needs rubberizing, discharging after the completion of electric core winding, volume needle during this It needs frequently to stretch out to be wound to carry out discharging with the withdraw of the needle, on the one hand causes driving mechanism and roll up the abrasion of needle, on the other hand It needs the time spent more, is unfavorable for producing required speed in batches, therefore, the present invention needs a kind of efficient capacitor volume Around mechanism.
Invention content
It is an object of the invention to:For the drawbacks described above of the prior art, a kind of capacitor cell winding device is provided, is adopted With the winding head of three stations, three intermittent rotations of station so that the completion that winding, rubberizing and discharging can be rapidly and efficiently.
In order to achieve the above-mentioned object of the invention, the present invention provides following technical scheme:
A kind of capacitor cell winding device, the device include mounting plate, and installation is for single to winding on the mounting plate Member provides the electrolysis paper conveyer for the electrolytic paper being wound, the foil conveying for providing the foil being wound to winder unit Device, conducting bar conveying device from conducting bar to the foil, the weldering pressure for welding the conducting bar in the foil for providing Device, the winder unit for raw material to be wound into battery core, in the battery core of winding the tape sticking device of rubberizing, be used for By shedding mechanism that the battery core for completing rubberizing is unloaded from the winder unit and the detection dress whether qualified for detecting battery core It sets;The winder unit includes three station winding heads and drives the cam mechanism of the three stations winding head action, three work Position winding head intermittence rotates, and will be wound material at the first station of the three stations winding head is wound into battery core, described The battery core being wound at first station is rotated to the second station of the three stations winding head, will be described by the tape sticking device The battery core that is wound into carries out rubberizing, and the battery core at the second station after rubberizing is rotated to the third work of the three stations winding head At position, the battery core after the rubberizing is sent to testing agency by the shedding mechanism and is detected.
Further, the three stations winding head includes sequentially connected volume needle assemblies and three station turnplates, the volume needle Component is mounted on three station turnplate, and the cam mechanism includes at least out needle cam, the first withdraw of the needle cam and second moves back Needle cam, it is described go out needle cam, first withdraw of the needle cam and second withdraw of the needle cam be fixed in first rotating shaft;It is described go out Needle cam is connect with the first transmission component, and first withdraw of the needle cam is connect with the second transmission component, second withdraw of the needle cam It is connect with third transmission component;First rotating shaft rotation goes out needle cam, first withdraw of the needle cam and described the described in driving Two withdraw of the needle cam actions, first transmission component will be released in the case where going out needle cam effect positioned at the volume needle of the first station, described Second transmission component will retract under the effect of the first withdraw of the needle cam positioned at 3rd station volume needle, the third transmission component It will be retracted positioned at another volume needle of 3rd station under the effect of the second withdraw of the needle cam.
Further, first transmission component includes needle swing arm, the first sliding block and the first sliding rail, it is described go out needle swing arm One end with it is described go out needle cam support, it is described go out needle swing arm the other end connect first sliding block, first sliding block It is slidably disposed on first sliding rail;The first support division is provided on first sliding block, first support division supports The volume needle positioned at first station is held and pushes, to release volume needle.
Further, second transmission component include the first withdraw of the needle swing arm, the second sliding block and the second sliding rail, described first One end of withdraw of the needle swing arm is supported with first withdraw of the needle cam, and the other end connection described second of first withdraw of the needle swing arm is slided Block, second sliding block are slidably disposed on second sliding rail;The second support division, institute are provided on second sliding block It states the second support division to support and push one positioned at the 3rd station to roll up needle, to release the volume needle;
The third transmission component includes the second withdraw of the needle swing arm and third sliding block, one end of second withdraw of the needle swing arm and institute It states the second withdraw of the needle cam to support, the other end of second withdraw of the needle swing arm connects the third sliding block, and the third sliding block can It is slidingly arranged on second sliding rail;Third support division is provided on the third sliding block, the third support division supports And push another positioned at the 3rd station to roll up needle, to release the volume needle.
Further, the winder unit further includes volume needle rotary shaft, and the volume needle rotary shaft is three and is nested with each other Central shaft composition, three central shafts are driven by rotary drive mechanism respectively to be rotated, and is respectively arranged one on three central shafts Gear, three gears cover upper gear with the first station volume needle shaft set, second station volume needle shaft set, 3rd station volume needle shaft respectively Engagement, the volume needle shaft set and the volume circumferentially fixed connection of needle, the rotary drive mechanism driving center axis rotation drive the volume The volume needle of needle assemblies rotates.
Further, the winder unit further includes driving component and dispenser, the driving component respectively with described point Cutter is connected with the first rotating shaft, and dispenser intermittent movement described in the driving component action drives drives three station to turn Disk intermittent rotary, the driving component action also drive the first rotating shaft rotation to drive the cam mechanism action.
Further, the capacitor cell winding device further includes for extra after the cut-out winding before battery core rubberizing The material cutting mechanism of material, the material cutting mechanism include blank cam, the 4th transmission component and cutter, and the blank cam is fixed on In the first rotating shaft, the blank cam is connect with the 4th transmission component, the 4th transmission component and the cutter Connection, the cutter are located between the first station and second station of the three stations winding head, and the first rotating shaft rotates band Move the blank cam action, the cutter opposite sliding downwards under the blank cam and the 4th transmission component effect By the coiling material cut-out between the first station and second station.
Further, the shedding mechanism includes that hand grabs folder, rotary components and conveyer belt, and the hand grabs folder from three work The 3rd station of position winding head grips battery core, and the hand is grabbed folder and connect with the rotary components, and rotary components band starts to grab folder rotation Turn battery core being placed on the conveyer belt.
Further, the testing agency includes detection components, the first inductor, push plate component, waste material funnel and qualification Product disk, the detection components are located on the conveyer belt and detect whether battery core is qualified, and defective work incudes by described first Device is pushed into the waste material funnel, and certified products continuation is sent on the conveyer belt at the push plate component, the push plate group Certified products are pushed into the certified products disk by part.
Compared with prior art, the present invention has the following advantages:
Using the winding head of three stations, three intermittent rotations of station so that winding, rubberizing and discharging can be rapidly and efficiently Completion, using cam mechanism drive volume needle action, compared to existing servo belt pneumatic element drive, have action error The small, advantages such as precision is high;Rambling state is presented compared to charging tray is directly fallen into after existing equipment electric core winding, needs artificial Come put it is neat after, give subsequent processing, can allow electricity after capacitor cell winding device discharging of the invention by transmission device The detection and sorting of the orderly completion battery core of core energy, qualified battery core automatic sequential is placed in certified products discharge mechanism, from And it can be directly entered next process, improve production efficiency.
Description of the drawings
With reference to the accompanying drawings and detailed description, the capacitor cell winding device of the present invention is described in detail, Wherein:
Fig. 1 is capacitor cell winding device stereogram;
Fig. 2 is each component connection diagram on mounting plate;
Fig. 3 is the schematic rear view of Fig. 1 devices;
Fig. 4 is the structural schematic diagram for welding pressure device, winder unit, material cutting mechanism, shedding mechanism and detection device;
Fig. 5 is weldering pressure device structural schematic diagram;
Fig. 6 is the first viewing angle constructions schematic diagram of winder unit;
Fig. 7 is the second viewing angle constructions schematic diagram of winder unit;
Fig. 8 is the third viewing angle constructions schematic diagram of winder unit;
Fig. 9 is volume needle shaft structural schematic diagram;
Figure 10 is the first viewing angle constructions schematic diagram of material cutting mechanism;
Figure 11 is the second viewing angle constructions schematic diagram of material cutting mechanism;
Figure 12 is shedding mechanism and testing agency's structural schematic diagram.
Wherein, mounting plate 1, cathode conducting bar unreels disk 10, electrolytic paper unreels disk 11, electrolytic paper unreels disk 12, electrolytic paper is put Reel 13, electrolytic paper unreel disk 14, and foil unreels disk 15 to pad, packing paper unreels disk 16, anode foil band unreels disk 17, cathode foil band unreels Disk 18, positive conducting bar unreel disk 19;
Cathode welds pressure device 2, and anode foil band briquetting 20, cylinder 22, foil-pressuring block 23, plate 24, cylinder 25, is born rubber tire 21 Pole conducting bar briquetting 26, plate 27, cylinder 28, cathode weld clamp block 29
Anode weldering pressure device 3, cathode foil band briquetting 30, rubber tire 31, cylinder 32, foil-pressuring block 33, plate 34, cylinder 35, just Pole conducting bar briquetting 36, plate 37, cylinder 38, anode weldering clamp block 39
Material cutting mechanism 4, blank cam 41, cutter 42, the first station pinch roller 43, second station pinch roller 44
Winder unit 5, dispenser 50,
Three station winding heads 51, volume needle assemblies 510, the first station roll up needle shaft set 5101, second station rolls up needle shaft set 5102, 3rd station rolls up needle shaft set 5103,
Three station turnplates 511, volume needle rotary shaft 512, the first central shaft 5120, the second central shaft 5121, third central shaft 5122,
Cam mechanism 52 goes out needle cam 520, the first withdraw of the needle cam 521 and the second withdraw of the needle cam 522
First rotating shaft 53,
First gear 54, gear 541, the first rotary drive mechanism 55, driving wheel 551, synchronous belt 552, driven wheel 553,
Second gear 56, gear 561, the second rotary drive mechanism 57, driven wheel 573, synchronous belt 572, driving wheel 571,
Third gear 58, gear 581, third rotary drive mechanism 59, driving wheel 591, synchronous belt 592, driven wheel 593,
Tape sticking device 6,
Shedding mechanism 7, hand grab folder 70, turn component 71, cylinder 710 and swingle 711, conveyer belt 72, battery core channel 73
Detection device 8, the first inductor 80, push plate component 81, cylinder 810, push plate 811, waste material funnel 82, waste material disk 821, certified products disk 83
First transmission component 90 goes out needle swing arm 901, the first sliding block 902 and the first sliding rail 903, the first support division 9020,
Second transmission component 91, the first withdraw of the needle swing arm 910, the second sliding block 911 and the second sliding rail 912, the second support division 9110,
Third transmission component 93, the second withdraw of the needle swing arm 930 and third sliding block 931, third support division 9310,
4th transmission component 94, swing arm bar 940, connecting rod 941, third sliding rail 942 and Four-slider 943
Driving component 95, driving wheel 951, synchronous belt 952 and driven wheel 953
Support seat 100, dust hood 101, shell 102.
Specific implementation mode
In order to make goal of the invention, technical solution and its technique effect of the present invention be more clear, below in conjunction with attached drawing and tool Body embodiment, the present invention is described in more detail.It should be understood that specific implementation mode described in this specification is only Merely to explaining the present invention, it is not intended to limit the present invention.
It should be noted that when element is referred to as " being fixed on " or " being set to " another element, it can be directly another On one element or it is connected on another element.When an element is known as " being connected to " another element, it can To be directly to another element or be indirectly connected on another element.
It is to be appreciated that term " length ", " width ", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "top", "bottom" "inner", "outside" is that orientation based on ... shown in the drawings or position are closed System, is merely for convenience of description of the present invention and simplification of the description, not indicating or implying the indicated device or element must have Specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the present invention, the meaning of " plurality " is two or more, Unless otherwise specifically defined.
As shown in figures 1-13, it is the preferred embodiment of the present invention, present embodiments provides a kind of capacitor core coil Winding apparatus, the device are used for the preparation of capacitor, such as are used to prepare ox horn type aluminium electrolutic capacitor, the capacitor battery core of production Outer diameter is 22-45mm, lead-out wire can be 1-3 pairs.Mainly by the cathode foil band of capacitor, anode foil band, 4 layers of electrolytic paper, 1 Layer packing paper and 1 layer of pad foil winding together, then stick terminal adhesive tape and form battery core finished product, then detect electricity by testing agency Whether core is qualified, and certified products and defective work sorting are opened.Before being reeled up, weldering pressure positive outside wire (is led on cathode foil band Item), the raw material of weldering pressure negative outside wire (conducting bar) on anode foil band, winding are followed successively by electrolytic paper, pad foil, anode foil band, pad This 8 layers are stacked and are finally wound into battery core by paper, electrolytic paper, electrolytic paper, cathode foil band and electrolytic paper in order.
As shown in Fig. 2, the capacitor cell winding device of the present embodiment includes mounting plate 1, electricity is installed on the mounting plate 1 Solve paper conveyer, foil conveying device, conducting bar conveying device, weldering pressure device 2,3, winder unit 5, tape sticking device 6, unloader Structure 7 and detection device 8;
Be electrolysed paper conveyer be used for winder unit provide electrolytic paper, including four electrolytic papers unreel disk 11,12,13, 14, after a series of material-guiding wheels, electrolytic paper reaches winder unit.
Foil conveying device is used to provide foil to winder unit, including cathode foil band unreels disk 18, anode foil band unreels Disk 17, cathode foil band unreel the cathode foil band on disk 18 by after a series of material-guiding wheels, weldering positive pressure pole conducting bar is then delivered to Winder unit;Anode foil band unreels the anode foil band on disk 17 by after a series of material-guiding wheels, then weldering pressure cathode conducting bar passes It is sent to winder unit 5.
Conducting bar conveying device is used to provide conducting bar to the foil, including positive conducting bar unreels disk 19 and cathode conducting bar unreels Disk 10, positive conducting bar unreel the positive conducting bar on disk 19 by after a series of material-guiding wheels, reaching on cathode foil band;Cathode conducting bar The cathode conducting bar on disk 10 is unreeled by after a series of material-guiding wheels, reaching on anode foil band.
Weldering pressure device in the foil for welding the conducting bar, including anode weldering pressure device 3 and cathode weldering pressure device 2, the weldering of positive conducting bar is pressed on cathode foil band by the anode weldering pressure device 3, and the cathode welds pressure device 2 by cathode conducting bar Weldering is pressed on anode foil band.
Winder unit 5 is used to raw material being wound into battery core, and raw material therein include that electrolytic paper unreels disk 11 and unreels Electrolytic paper, pad foil unreel the cathode that pad foil, the packing paper unreeled on disk 15 unreels the packing paper unreeled on disk 16, cathode conducting bar has been pressed in weldering Foil, electrolytic paper, which unreel electrolytic paper, the electrolytic paper that disk 12 unreels and unreel electrolytic paper, weldering that disk 13 unreels, is pressing positive conducting bar just Pole foil, electrolytic paper unreel the electrolytic paper that disk 14 unreels.
Tape sticking device 6 is used for the rubberizing in the battery core of winding, and tape roll unreels on adhesive tape unreeling wheel, pulls out one section of glue To on rubberizing wheel after band, the battery core of winding is contacted with rubberizing wheel by after on tape-stripping to battery core, and moulding wheel is by extra glue After band is pushed down, rubber knife prepares extra adhesive tape cutting, rubber knife return for rubberizing next time.
Shedding mechanism 7 from the winder unit for unloading the battery core for completing rubberizing, and detection device 8 is for detecting electricity Whether core is qualified;
The winder unit 5 includes three station winding heads 51 and drives the cam mechanism of the action of three stations winding head 51 52, the intermittent rotation of the three stations winding head 51, by positive and negative foil, electricity at the first station of the three stations winding head 51 Solution paper, pad foil and packing paper are wound into battery core, and the battery core being wound at first station is rotated to the three stations winding head 51 Second station at, the battery core that is wound into is subjected to rubberizing by the tape sticking device 6, at the second station after rubberizing Battery core is rotated to the 3rd station of the three stations winding head 51, is sent the battery core after the rubberizing by the shedding mechanism 7 It is detected to testing agency 8.
Three station winding heads 51 often rotate once, and the respective action of completion of a new round is all proceeded by three stations, That is, while the battery core of the first station winding rotates to second station progress rubberizing, 3rd station is unsnatched after material Volume needle rotates to the first station and rewinds new battery core, second station complete rubberizing battery core finished product rotate to 3rd station into Row discharging.
As Figure 6-9, it is another embodiment of the present invention, the present embodiment has the content of above-described embodiment, and above-mentioned Embodiment the difference is that:The three stations winding head 51 includes 510 and three station turnplate of sequentially connected volume needle assemblies 511, the volume needle assemblies 510 are mounted on three station turnplate 511, and the cam mechanism 52 includes at least out needle cam 520, the first withdraw of the needle cam 521 and the second withdraw of the needle cam 522, it is described go out needle cam 520, first withdraw of the needle cam 521 and institute The second withdraw of the needle cam 522 is stated to be fixed in first rotating shaft 53;It is described go out needle cam 520 connect with the first transmission component 90, it is described First withdraw of the needle cam 521 is connect with the second transmission component 91, and second withdraw of the needle cam 522 is connect with third transmission component 93; The rotation of the first rotating shaft 53 goes out needle cam 520, first withdraw of the needle cam 521 and second withdraw of the needle cam described in driving 522 actions, first transmission component 90 will be released in the case where going out needle cam 520 and acting on positioned at the volume needle of the first station, and described the Two transmission components 91 will retract under the effect of the first withdraw of the needle cam 521 positioned at 3rd station volume needle, the third transmission Component 93 will retract under the effect of the second withdraw of the needle cam 522 positioned at another volume needle of 3rd station.
Three stations of three station winding heads respectively have 2 volume needles generally can first stretch out one for convenience of the winding to material Needle is rolled up, after being wound material and being held down positioning, then other volume needle is stretched out and clamps the end for being wound material, simultaneously will The coiling material being held down unclamps, and to proceed by winding, the part of two volume needle front end windings needs to close up to clamp winding Material, tail portion can connect together, and the length that tail portion is exposed is different, is pushed pin by a pusher actuation cams, first long One is released, and when reaching a short location of root, then pushes away other one out;When the withdraw of the needle, to save the time, set simultaneously It sets two withdraw of the needle cams and is carried out at the same time the withdraw of the needle.
In the present embodiment, first transmission component 90 includes needle swing arm 901, the first sliding block 902 and the first sliding rail 903, it is described go out needle swing arm 901 one end with it is described go out needle cam 520 support, it is described go out needle swing arm 901 the other end connection First sliding block 902, first sliding block 902 are slidably disposed on first sliding rail 903;First sliding block The first support division 9020 is provided on 902, first support division 9020 supports and pushes the volume needle positioned at first station, Needle is rolled up to release.
In the present embodiment, second transmission component 91 includes the first withdraw of the needle swing arm 910, the second sliding block 911 and second cunning Rail 912, one end of first withdraw of the needle swing arm 910 are supported with first withdraw of the needle cam 521, first withdraw of the needle swing arm 910 The other end connect second sliding block 911, second sliding block 911 is slidably disposed on second sliding rail 912; The second support division 9110 is provided on second sliding block 911, second support division 9110 is supported and pushed positioned at described A piece volume needle of three stations, to release the volume needle;
In the present embodiment, the third transmission component 93 includes the second withdraw of the needle swing arm 930 and third sliding block 931, and described the One end of two withdraw of the needle swing arms 930 is supported with second withdraw of the needle cam, and the other end of second withdraw of the needle swing arm 930 connects institute Third sliding block 931 is stated, the third sliding block 931 is slidably disposed on second sliding rail 912;The third sliding block 931 On be provided with third support division 9310, the third support division 9310 supports and pushes another volume positioned at the 3rd station Needle, to release the volume needle.
In the present embodiment, the winder unit 5 further includes volume needle rotary shaft 512, and the volume needle rotary shaft 512 is three folded Central shaft (the first central shaft 5120, the second central shaft 5121, the third central shaft 5122) composition being nested together, three central shafts It is driven and is rotated by rotary drive mechanism respectively, a gear is respectively set on three central shafts, three gears are respectively with first Station rolls up needle shaft set 5101, second station volume needle shaft covers the gear engagement on 5102,3rd station volume needle shaft set 5103, the volume Needle shaft is covered drives the volume needle assemblies 510 with the volume circumferentially fixed connection of needle, the rotary drive mechanism driving center axis rotation Roll up needle rotation.
Specifically, as shown in fig. 6, one end of the first central shaft 5120 connects first gear 54, the first rotation of other end connection Turn driving mechanism 55, the first rotary drive mechanism 55 is that cylinder drives driving wheel 551 to rotate, and driving wheel 551 passes through synchronous belt 552 Driven wheel 553 is driven to rotate, driven wheel 553 is fixed on the end of the first central shaft 5120;First gear 54 and the first station are rolled up Gear 541 on needle shaft set 5101 engages, and the first station rolls up the circumferentially fixed connection of volume needle of needle shaft set 5101 and the first station, the The volume needle that one rotary drive mechanism 55 drives the rotation of the first central shaft 5120 to drive the first station rotates.
The outside of first central shaft 5120 is arranged the second central shaft 5121,5121 to the first central shaft 5120 of the second central shaft Short, the both ends of the second central shaft 5121 are exposed, and both ends are separately connected second gear 56 and driven wheel 573, and driven wheel 573 is by same It walks band 572 and is driven by driving wheel 571 and rotated, driving wheel 571 drives rotation by the cylinder of the second driving mechanism 57;Second gear 56 It is engaged with the gear 561 on second station volume needle shaft set 5102, second station rolls up volume needle week of the needle shaft set 5102 with second station To being fixedly connected, the volume needle that the second rotary drive mechanism 57 drives the rotation of the second central shaft 5121 to drive second station rotates.
The outside of second central shaft 5121 is arranged third central shaft 5122,5122 to the second central shaft 5121 of third central shaft Short, the both ends of third central shaft 5122 are exposed, and one end connection third gear 58 of third central shaft 5122, the other end connects third Rotary drive mechanism 59, third rotary drive mechanism 59 are that cylinder drives driving wheel 591 to rotate, and driving wheel 591 passes through synchronous belt 592 drive driven wheel 593 to rotate, and driven wheel 593 is fixed on the end of third central shaft 5122.Third gear 58 and 3rd station The gear 581 rolled up on needle shaft set 5103 engages, and 3rd station rolls up the circumferentially fixed connection of volume needle of needle shaft set 5103 and 3rd station, Third rotary drive mechanism 29 drives third central shaft 5122 to rotate the volume needle rotation for driving 3rd station.
In the present embodiment, the winder unit 5 further includes driving component 95 and dispenser 50, and the driving component 95 is distinguished It is connect with the dispenser 50 and the first rotating shaft 53,50 intermittent movement band of dispenser described in the driving component action drives Three station turnplates, 511 intermittent rotary is moved, the driving component action also drives described in the rotation drive of the first rotating shaft 53 Cam mechanism 52 acts.
Specifically, driving component 95 includes driving wheel 951, synchronous belt 952 and driven wheel 953, driving wheel 951 and dispenser The 50 circumferentially fixed connection of projecting shaft, driving wheel 951 are connect by synchronous belt 952 with driven wheel 953, driven wheel 953 and first 53 circumferentially fixed connection of shaft, to which driving wheel 951 drives 50 intermittent movement of dispenser that three station turnplates 511 is driven intermittently to turn It is dynamic, while driving wheel 951 drives driven wheel 953 that the rotation of the first rotating shaft 53 is driven to drive cam mechanism by synchronous belt 952 52 actions.
As shown in figs. 10-11, it is another embodiment of the present invention, the present embodiment has the content of above-described embodiment, and upper State embodiment the difference is that:The capacitor cell winding device further includes for after the cut-out winding before battery core rubberizing The material cutting mechanism 4 of excess stock, the material cutting mechanism 4 includes blank cam 41, the 4th transmission component 94 and cutter 42, described to cut Material cam 41 is fixed in the first rotating shaft 53, and the blank cam 41 is connect with the 4th transmission component 94, and described the Four transmission components 94 are connect with the cutter 42, and the cutter 42 is located at the first station and the second work of the three stations winding head Between position, the rotation of the first rotating shaft 53 drives the blank cam 41 to act, and the cutter 42 is in 41 He of blank cam The coiling material between the first station and second station is cut in the lower sliding opposite downwards of 4th transmission component 94 effect It is disconnected.
4th transmission component 94 includes swing arm bar 940, connecting rod 941, third sliding rail 942 and Four-slider 943, swing arm bar 940 one end is supported with blank cam 41, and the other end connection of swing arm bar 940 connects Four-slider 943, institute by connecting rod 941 It states Four-slider 943 to be slidably disposed on the third sliding rail 942, Four-slider 943 is connect with cutter 42, first rotating shaft 53 rotations drive the blank cam 41 to act, and swing arm bar 940 is driven to swing up and down, to drive the 4th to slide by connecting rod 941 Block 943 is interactive up and down on third sliding rail 942, and the opposite sliding downwards under the action of Four-slider 943 of cutter 42 will be located at the Coiling material cut-out between one station and second station.
In the present embodiment, Four-slider 943 is connect with the first station pinch roller 43 and second station pinch roller 44 respectively, to cut When expecting that cam 41 rotates, while the first station pinch roller 43 and second station pinch roller 44 move down, and first pinch roller 43 is pressed Firmly the coiling material on the first station volume needle of three station winding heads 51, second pinch roller 44 push down the of three station winding heads 51 Two stations roll up needle on coiling material, to be unlikely to blank during be wound material because unexpected stress cut-out shrink back, Subsequent first station is facilitated to wind, second station rubberizing.
As illustrated in figures 4-5, it is another embodiment of the present invention, the present embodiment has the content of above-described embodiment, and above-mentioned Embodiment the difference is that:The weldering pressure device 2,3 includes foil briquetting, conducting bar briquetting and weldering clamp block, the foil pressure Block pushes down the foil that the foil conveying device is sent, the conducting bar pressure that the conducting bar briquetting carrys out the transmission of conducting bar conveying device Firmly, the conducting bar conveying device is transmitted to the conducting bar weldering led in foil and is pressed in the foil by the weldering clamp block.
Specifically, coiled anode foil band is fixed on anode foil disk 17, by a series of material-guiding wheel blowing so that negative Pole foil reaches lower section of the anode foil with briquetting 20, and coiled cathode conducting bar is fixed on cathode conducting bar and unreels on disk 10, pulls out one Section conducting bar is rotated by rubber tire 21 and conducting bar sliding, cathode conducting bar is driven to be transmitted on anode foil band, and then cylinder 22 drives blocking Block 23 pushes down the cathode conducting bar on plate 24 down so that one section before cathode conducting bar is pressed by weldering is held down fixation, 25 band of cylinder Dynamic cathode conducting bar briquetting 26 pushes down the cathode conducting bar on plate 27 down, and it is cold that cylinder 28 drives cathode weldering clamp block 29 to carry out down Weldering, in this way, one end of cathode conducting bar has just been pressed in by weldering on anode foil band, the other end stretches out outside anode foil band, becomes winding Lead-out wire in battery core afterwards.
Specifically, coiled cathode foil band is fixed on cathode foil disk 18, by a series of material-guiding wheel blowing so that just Pole foil reaches lower section of the cathode foil with briquetting 30, and coiled positive conducting bar is fixed on positive conducting bar and unreels on disk 19, pulls out one Section conducting bar is rotated by rubber tire 31 and conducting bar sliding, positive conducting bar is driven to be transmitted on cathode foil band, and then cylinder 32 drives blocking Block 33 pushes down the positive conducting bar on plate 34 down so that one section before positive conducting bar is pressed by weldering is held down fixation, 35 band of cylinder Dynamic anode conducting bar briquetting 36 pushes down the positive conducting bar on plate 37 down, and it is cold that cylinder 38 drives anode weldering clamp block 39 to carry out down Weldering, in this way, one end of conducting bar has just been pressed in by weldering in foil, the other end stretches out outside foil, becomes drawing in battery core after winding Outlet.
The anode foil band and cathode foil band for completing cold welding transport together with electrolytic paper, packing paper and pad foil in support seat 100 To at the first station of three station winding heads 51, after being wound required specification, material cutting mechanism 4 cuts extra material It is disconnected.
As shown in figure 12, it is another embodiment of the present invention, the present embodiment has the content of above-described embodiment, with above-mentioned reality Apply example the difference is that:The shedding mechanism 7 grabs folder 70, rotary components 71 and conveyer belt 72 including hand, and the hand grabs folder 70 Battery core is gripped from the 3rd station of the three stations winding head 51, the hand is grabbed folder 70 and connect with the rotary components 71, rotates 71 band of component starts to grab 70 rotation of folder and battery core is placed on the conveyer belt 72.
Specifically, rotary components 71 include cylinder 710 and swingle 711, and one end of swingle 711 connects cylinder 710, separately One end connection hand grabs folder, and cylinder 710 drives hand to grab the lower section that folder 70 turns to the 3rd station of three station winding heads 51, at this time hand The clamping opening for grabbing folder 70 is in an open state, and then hand is grabbed folder 70 and moved upward at the battery core after rubberizing, and the clamping opening that hand grabs folder 70 is closed It closes, clamps battery core, the volume needle withdraw of the needle at 3rd station, while cylinder driving hand is grabbed folder 70 and is moved downward, and does not block three stations volume Around first 51 rotation, then cylinder 710 drives 711 band of swingle to start to grab folder 70 and be rotated back to 72 top of conveyer belt, and hand is grabbed The clamping opening of folder 70 is opened, and battery core is slid by battery core channel 73 to conveyer belt, and three station winding heads 51 often rotate once, discharging The hand of mechanism grabs folder 70 and is repeated once action.
As shown in figure 8, being another embodiment of the present invention, the present embodiment has the content of above-described embodiment, with above-mentioned reality Apply example the difference is that:The testing agency 8 includes detection components (unmarked in figure), the first inductor 80, push plate component 81, waste material funnel 82 and certified products disk 83, the detection components are located on the conveyer belt 72 and whether qualified, the inspection that detects battery core The first inductor 80 is communicated information to after surveying component detection to defective work, the first inductor 80 makes action by defective work It is pushed into the waste material funnel 82, hence into waste material disk 821, certified products continuation is sent to described on the conveyer belt 72 At push plate component 81, certified products are pushed into the certified products disk 83 by the push plate component 81.
In the present embodiment, push plate component 81 includes cylinder 810 and push plate 811, and the battery core on conveyer belt 72 is aligned to centainly After quantity, cylinder 810 drives push plate 811 that row's battery core on conveyer belt is pushed to enter in qualified disk 83 forward.
In the present embodiment, the battery core channel 73 of tubular is arranged, in order to electricity in the conveyer belt battery core inlet of testing agency 8 In core vertical state to conveyer belt 72, to facilitate detection battery core bottom whether short-circuit.
As shown in Figs. 1-3, it is another embodiment of the present invention, the present embodiment has the content of above-described embodiment, and above-mentioned Embodiment the difference is that:At winder unit 5 be arranged dust hood 101, material cutting mechanism 4 when cut-out is wound material, Dust is will produce, the dust hood 101 in the front of three station winding heads 51 clears up the sundries being wound on material by suction Totally, while in the surrounding of mounting plate shell 102 is set, is further reduced dust, improves the quality of product.
The embodiment of the present invention is described with above attached drawing, but the invention is not limited in above-mentioned specific Embodiment, the above mentioned embodiment is only schematical, rather than restrictive, those skilled in the art Under the inspiration of the present invention, without breaking away from the scope protected by the purposes and claims of the present invention, it can also make very much Form, all of these belong to the protection of the present invention.In addition, although having used some specific terms in this specification, this A little terms merely for convenience of description, do not limit the present invention in any way.

Claims (10)

1. a kind of capacitor cell winding device, which is characterized in that the device includes mounting plate, installs and is used on the mounting plate The electrolysis paper conveyer for the electrolytic paper being wound is provided to winder unit, for providing the foil being wound to winder unit Foil conveying device, for the foil provide conducting bar conducting bar conveying device, in the foil welding described in lead The weldering pressure device of item, the winder unit for raw material to be wound into battery core, for the rubberizing of the rubberizing in the battery core of winding Device, the shedding mechanism for unloading the battery core for completing rubberizing from the winder unit and whether qualified for detecting battery core Detection device;The winder unit includes three station winding heads and drives the cam mechanism of the three stations winding head action, The three stations winding head intermittence rotates, and will be wound material at the first station of the three stations winding head is wound into electricity Core, the battery core being wound at first station are rotated to the second station of the three stations winding head, are filled by the rubberizing It sets and the battery core that is wound into is subjected to rubberizing, the battery core at the second station after rubberizing is rotated to the three stations winding head 3rd station at, the battery core after the rubberizing is sent to testing agency by the shedding mechanism and is detected.
2. capacitor cell winding device according to claim 1, it is characterised in that:The three stations winding head include according to The volume needle assemblies and three station turnplates of secondary connection, the volume needle assemblies are mounted on three station turnplate, the cam mechanism Include at least out needle cam, the first withdraw of the needle cam and the second withdraw of the needle cam, it is described go out needle cam, first withdraw of the needle cam and institute The second withdraw of the needle cam is stated to be fixed in first rotating shaft;It is described go out needle cam connect with the first transmission component, first withdraw of the needle is convex Wheel is connect with the second transmission component, and second withdraw of the needle cam is connect with third transmission component;The first rotating shaft rotation drives It is described go out needle cam, first withdraw of the needle cam and second withdraw of the needle cam action, first transmission component is to go out needle convex It will be released positioned at the volume needle of the first station under wheel effect, second transmission component will be located at the under the effect of the first withdraw of the needle cam A piece volume needle of three stations retracts, and the third transmission component will be positioned at the another of 3rd station under the effect of the second withdraw of the needle cam Root volume needle retracts.
3. capacitor cell winding device according to claim 2, it is characterised in that:First transmission component includes Needle swing arm, the first sliding block and the first sliding rail, it is described go out needle swing arm one end with it is described go out needle cam support, it is described go out needle swing arm The other end connects first sliding block, and first sliding block is slidably disposed on first sliding rail;Described first slides The first support division is provided on block, first support division supports and push the volume needle positioned at first station, to release volume Needle.
4. capacitor cell winding device according to claim 2, it is characterised in that:Second transmission component includes the One withdraw of the needle swing arm, the second sliding block and the second sliding rail, one end of first withdraw of the needle swing arm are supported with first withdraw of the needle cam, institute The other end for stating the first withdraw of the needle swing arm connects second sliding block, and second sliding block is slidably disposed in described second and slides On rail;The second support division is provided on second sliding block, second support division is supported and pushed positioned at the 3rd station One volume needle, to release the volume needle.
5. capacitor cell winding device according to claim 2, it is characterised in that:The third transmission component includes the Two withdraw of the needle swing arms and third sliding block, one end of second withdraw of the needle swing arm are supported with second withdraw of the needle cam, and described second moves back The other end of needle swing arm connects the third sliding block, and the third sliding block is slidably disposed on second sliding rail;Institute It states and is provided with third support division on third sliding block, the third support division supports and pushes another positioned at the 3rd station Needle is rolled up, to release the volume needle.
6. capacitor cell winding device according to claim 2, it is characterised in that:The winder unit further includes volume needle Rotary shaft, the volume needle rotary shaft are three central shaft being nested with each other compositions, and three central shafts are driven by rotating respectively Mechanism driving rotates, and a gear is respectively arranged on three central shafts, and three gears roll up needle shaft set, second with the first station respectively Station rolls up needle shaft set, the upper gear engagement of 3rd station volume needle shaft set, the volume needle shaft set and the volume circumferentially fixed connection of needle, described Rotary drive mechanism driving center axis rotation drives the volume needle of the volume needle assemblies to rotate.
7. capacitor cell winding device according to claim 2, it is characterised in that:The winder unit further includes actively Component and dispenser, the driving component are connect with the dispenser and the first rotating shaft respectively, the driving component action The dispenser intermittent movement is driven to drive the three station turnplates intermittent rotary, the driving component action also drives described the The rotation of one shaft drives the cam mechanism action.
8. capacitor cell winding device according to claim 2, it is characterised in that:The capacitor cell winding device Further include the material cutting mechanism for excess stock after the cut-out winding before battery core rubberizing, the material cutting mechanism includes that blank is convex Wheel, the 4th transmission component and cutter, the blank cam are fixed in the first rotating shaft, the blank cam and the described 4th Transmission component connects, and the 4th transmission component connect with the cutter, and the cutter is located at the of the three stations winding head Between one station and second station, the first rotating shaft rotation drives the blank cam action, and the cutter is in the blank It is opposite downwards under cam and the 4th transmission component effect to slide the winding material between the first station and second station Material cut-out.
9. according to claim 1-8 any one of them capacitor cell winding devices, it is characterised in that:The shedding mechanism packet It includes hand and grabs folder, rotary components and conveyer belt, the hand grabs folder and grips battery core from the 3rd station of the three stations winding head, described Hand is grabbed folder and is connect with the rotary components, and rotary components band starts to grab to press from both sides to rotate and battery core is placed on the conveyer belt.
10. capacitor cell winding device according to claim 9, it is characterised in that:The testing agency includes detection Component, the first inductor, push plate component, waste material funnel and certified products disk, the detection components are located on the conveyer belt and examine Whether qualified survey battery core, defective work is pushed by first inductor in the waste material funnel, and certified products continue described It is sent on conveyer belt at the push plate component, certified products are pushed into the certified products disk by the push plate component.
CN201880000053.XA 2018-02-06 2018-02-06 Capacitor cell winding device Active CN108352261B (en)

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