CN108352261A - A capacitor cell winding device - Google Patents
A capacitor cell winding device Download PDFInfo
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- CN108352261A CN108352261A CN201880000053.XA CN201880000053A CN108352261A CN 108352261 A CN108352261 A CN 108352261A CN 201880000053 A CN201880000053 A CN 201880000053A CN 108352261 A CN108352261 A CN 108352261A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/02—Machines for winding capacitors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/10—Multiple hybrid or EDL capacitors, e.g. arrays or modules
- H01G11/12—Stacked hybrid or EDL capacitors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/82—Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
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- H—ELECTRICITY
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- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/15—Solid electrolytic capacitors
- H01G9/151—Solid electrolytic capacitors with wound foil electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
- H01M10/0409—Machines for assembling batteries for cells with wound electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0431—Cells with wound or folded electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/042—Electrodes or formation of dielectric layers thereon characterised by the material
- H01G9/045—Electrodes or formation of dielectric layers thereon characterised by the material based on aluminium
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
Description
技术领域technical field
本发明属于电容器制备技术领域,更具体地说,本发明涉及一种电容器电芯卷绕装置。The invention belongs to the technical field of capacitor preparation, and more specifically, the invention relates to a capacitor cell winding device.
背景技术Background technique
目前的电容器电芯卷绕装置,在电芯卷绕完成后需要贴胶、卸料,这个过程中卷针需要频繁的伸出进行卷绕和退针进行卸料,一方面造成驱动机构及卷针的磨损,另一方面需要花费的时间多,不利于批量生产所需要的速度,因此,本发明需要一种高效的电容器卷绕机构。The current winding device for capacitor cells needs to be glued and unloaded after the cell winding is completed. During this process, the winding needle needs to be frequently extended for winding and retracted for unloading. On the one hand, the driving mechanism and the winding On the other hand, the wear of the needles takes a lot of time, which is not conducive to the speed required for mass production. Therefore, the present invention requires a high-efficiency capacitor winding mechanism.
发明内容Contents of the invention
本发明的目的在于:针对现有技术的上述缺陷,提供一种电容器电芯卷绕装置,采用三工位的卷绕头,三个工位间歇性的旋转,使得卷绕、贴胶和卸料能快速高效的完成。The purpose of the present invention is to: aim at the above-mentioned defects of the prior art, to provide a capacitor cell winding device, which adopts a three-station winding head, and the three stations rotate intermittently, so that winding, gluing and unloading The material can be completed quickly and efficiently.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种电容器电芯卷绕装置,该装置包括安装板,所述安装板上安装用于向卷绕单元提供被卷绕的电解纸的电解纸输送装置、用于向卷绕单元提供被卷绕的箔带的箔带输送装置、用于向所述箔带提供导条的导条输送装置、用于在所述箔带上焊接所述导条的焊压装置、用于将原材料卷绕成电芯的卷绕单元、用于在卷绕好的电芯上贴胶的贴胶装置、用于将完成贴胶的电芯从所述卷绕单元上卸下的卸料机构和用于检测电芯是否合格的检测装置;所述卷绕单元包括三工位卷绕头和驱动所述三工位卷绕头动作的凸轮机构,所述三工位卷绕头间歇性旋转,在所述三工位卷绕头的第一工位处将被卷绕材料卷绕成电芯,所述第一工位处卷绕成的电芯旋转至所述三工位卷绕头的第二工位处,由所述贴胶装置将所述卷绕成的电芯进行贴胶,所述第二工位处贴胶后的电芯旋转至所述三工位卷绕头的第三工位处,由所述卸料机构将所述贴胶后的电芯送至检测机构进行检测。A capacitor cell winding device, the device includes a mounting plate, on which an electrolytic paper conveying device for providing wound electrolytic paper to a winding unit is installed, and is used to provide the winding unit with wound electrolytic paper. Foil conveying device for the foil strip, a guide strip conveying device for supplying the guide strip to the foil strip, a welding pressing device for welding the guide strip on the foil strip, for winding the raw material into The winding unit of the electric core, the glue application device for pasting the glue on the wound electric core, the unloading mechanism for unloading the glued electric core from the winding unit and the detection A detection device for whether the battery cell is qualified; the winding unit includes a three-station winding head and a cam mechanism that drives the action of the three-station winding head, and the three-station winding head rotates intermittently. At the first station of the three-station winding head, the material to be wound is wound into an electric core, and the electric core wound at the first station is rotated to the second station of the three-station winding head position, the wound battery cells are glued by the gluing device, and the battery cells after gluing at the second station are rotated to the third station of the three-station winding head At the position, the unloading mechanism sends the glued cells to the detection mechanism for detection.
进一步地,所述三工位卷绕头包括依次连接的卷针组件和三工位转盘,所述卷针组件安装在所述三工位转盘上,所述凸轮机构至少包括出针凸轮、第一退针凸轮和第二退针凸轮,所述出针凸轮、所述第一退针凸轮和所述第二退针凸轮固定在第一转轴上;所述出针凸轮与第一传动组件连接,所述第一退针凸轮与第二传动组件连接,所述第二退针凸轮与第三传动组件连接;所述第一转轴转动带动所述出针凸轮、所述第一退针凸轮和所述第二退针凸轮动作,所述第一传动组件在出针凸轮作用下将位于第一工位的卷针推出,所述第二传动组件在第一退针凸轮作用下将位于第三工位的一根卷针拉回,所述第三传动组件在第二退针凸轮作用下将位于第三工位的另一根卷针拉回。Further, the three-station winding head includes a needle winding assembly and a three-station turntable connected in sequence, the needle winding assembly is installed on the three-station turntable, and the cam mechanism at least includes a needle output cam, a second A needle withdrawal cam and a second needle withdrawal cam, the needle withdrawal cam, the first needle withdrawal cam and the second needle withdrawal cam are fixed on the first rotating shaft; the needle withdrawal cam is connected with the first transmission assembly , the first needle withdrawal cam is connected to the second transmission assembly, and the second needle withdrawal cam is connected to the third transmission assembly; the rotation of the first rotating shaft drives the needle withdrawal cam, the first needle withdrawal cam and The second needle withdrawal cam moves, and the first transmission assembly pushes out the winding needle at the first station under the action of the needle exit cam, and the second transmission assembly will be located at the third station under the action of the first needle withdrawal cam. A needle roll at the station is pulled back, and the third transmission assembly pulls back another needle roll at the third station under the action of the second needle withdrawal cam.
进一步地,所述第一传动组件包括出针摆臂、第一滑块和第一滑轨,所述出针摆臂的一端与所述出针凸轮抵持,所述出针摆臂的另一端部连接所述第一滑块,所述第一滑块可滑动地设置于所述第一滑轨上;所述第一滑块上设置有第一抵持部,所述第一抵持部抵持并推动位于所述第一工位的卷针,以推出卷针。Further, the first transmission assembly includes a needle-exit swing arm, a first slider and a first slide rail, one end of the needle-exit swing arm abuts against the needle-exit cam, and the other end of the needle-exit swing arm One end is connected to the first slider, and the first slider is slidably arranged on the first slide rail; the first slider is provided with a first abutting portion, and the first abutment resist and push the rolling needle located at the first station to push out the rolling needle.
进一步地,所述第二传动组件包括第一退针摆臂、第二滑块和第二滑轨,所述第一退针摆臂的一端与所述第一退针凸轮抵持,所述第一退针摆臂的另一端部连接所述第二滑块,所述第二滑块可滑动地设置于所述第二滑轨上;所述第二滑块上设置有第二抵持部,所述第二抵持部抵持并推动位于所述第三工位的一根卷针,以推出该卷针;Further, the second transmission assembly includes a first needle withdrawal swing arm, a second slider and a second slide rail, one end of the first needle withdrawal swing arm abuts against the first needle withdrawal cam, and the The other end of the first needle withdrawal swing arm is connected to the second slider, and the second slider is slidably arranged on the second slide rail; the second slider is provided with a second abutment part, the second resisting part resists and pushes a rolling needle located at the third station to push out the rolling needle;
所述第三传动组件包括第二退针摆臂和第三滑块,所述第二退针摆臂的一端与所述第二退针凸轮抵持,所述第二退针摆臂的另一端部连接所述第三滑块,所述第三滑块可滑动地设置于所述第二滑轨上;所述第三滑块上设置有第三抵持部,所述第三抵持部抵持并推动位于所述第三工位的另一根卷针,以推出该卷针。The third transmission assembly includes a second needle withdrawal swing arm and a third slider, one end of the second needle withdrawal swing arm abuts against the second needle withdrawal cam, and the other end of the second needle withdrawal swing arm One end is connected to the third slider, and the third slider is slidably arranged on the second slide rail; a third abutting portion is provided on the third slider, and the third abutment Part resists and pushes another rolling needle located at the third station to push out the rolling needle.
进一步地,所述卷绕单元还包括卷针旋转轴,所述卷针旋转轴为三根叠套在一起的中心轴组成,三根中心轴分别通过旋转驱动机构驱动旋转,所述三根中心轴上各设置一齿轮,三个齿轮分别与第一工位卷针轴套、第二工位卷针轴套、第三工位卷针轴套上的齿轮啮合,所述卷针轴套与卷针周向固定连接,所述旋转驱动机构驱动中心轴旋转带动所述卷针组件的卷针旋转。Further, the winding unit also includes a needle rotation shaft, the needle rotation shaft is composed of three nested central shafts, and the three central shafts are respectively driven to rotate by a rotary drive mechanism, and each of the three central shafts A gear is provided, and the three gears mesh with the gears on the needle roller bushing of the first station, the needle roller bushing of the second station, and the needle roller bushing of the third station respectively. To the fixed connection, the rotation driving mechanism drives the rotation of the central shaft to drive the rotation of the winding needle of the needle winding assembly.
进一步地,所述卷绕单元还包括主动组件和分割器,所述主动组件分别与所述分割器和所述第一转轴连接,所述主动组件动作驱动所述分割器间歇运动带动所述三工位转盘间歇转动,所述主动组件动作还驱动所述第一转轴转动带动所述凸轮机构动作。Further, the winding unit also includes an active assembly and a splitter, the active assembly is respectively connected to the splitter and the first shaft, and the active assembly drives the splitter to move intermittently to drive the three The station turntable rotates intermittently, and the action of the active component also drives the rotation of the first rotating shaft to drive the action of the cam mechanism.
进一步地,所述电容器电芯卷绕装置还包括用于在电芯贴胶之前切断卷绕后多余材料的切料机构,所述切料机构包括切料凸轮、第四传动组件和切刀,所述切料凸轮固定在所述第一转轴上,所述切料凸轮与所述第四传动组件连接,所述第四传动组件与所述切刀连接,所述切刀位于所述三工位卷绕头的第一工位与第二工位之间,所述第一转轴转动带动所述切料凸轮动作,所述切刀在所述切料凸轮和所述第四传动组件作用下向下相对滑动将位于第一工位和第二工位之间的卷绕材料切断。Further, the capacitor cell winding device also includes a material cutting mechanism for cutting off excess material after winding before the cell is glued, the material cutting mechanism includes a material cutting cam, a fourth transmission assembly and a cutter, The material cutting cam is fixed on the first rotating shaft, the material cutting cam is connected with the fourth transmission assembly, the fourth transmission assembly is connected with the cutter, and the cutter is located at the third Between the first station and the second station of the winding head, the rotation of the first rotating shaft drives the action of the cutting cam, and the cutting knife is under the action of the cutting cam and the fourth transmission assembly. Relatively slide downwards to cut off the winding material between the first station and the second station.
进一步地,所述卸料机构包括手抓夹、旋转组件和传送带,所述手抓夹从所述三工位卷绕头的第三工位夹取电芯,所述手抓夹与所述旋转组件连接,旋转组件带动手抓夹旋转将电芯放在所述传送带上。Further, the unloading mechanism includes a hand grip, a rotating assembly and a conveyor belt, the hand grip grabs the battery from the third station of the three-station winding head, and the hand grip is connected to the The rotating assembly is connected, and the rotating assembly drives the gripper to rotate to place the electric core on the conveyor belt.
进一步地,所述检测机构包括检测组件、第一感应器、推板组件、废料漏斗和合格品盘,所述检测组件位于所述传送带上并检测电芯是否合格,不合格品通过所述第一感应器推入所述废料漏斗中,合格品继续在所述传送带上传送至所述推板组件处,所述推板组件将合格品推入所述合格品盘中。Further, the detection mechanism includes a detection component, a first sensor, a push plate component, a waste hopper and a qualified product tray, the detection component is located on the conveyor belt and detects whether the battery is qualified, and the unqualified product passes through the first An inductor is pushed into the waste hopper, and qualified products continue to be transported on the conveyor belt to the push plate assembly, and the push plate assembly pushes the qualified products into the qualified product tray.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
采用三工位的卷绕头,三个工位间歇性的旋转,使得卷绕、贴胶和卸料能快速高效的完成,采用凸轮机构驱动卷针的动作,相比现有的伺服带气动元件驱动,具有动作误差小、精度高等优势;相比现有设备电芯卷绕后直接掉入料盘呈现杂乱无章的状态,需要人工来摆放整齐后,交给下一工序,本发明的电容器电芯卷绕装置卸料后能通过传送装置让电芯能有序的完成电芯的检测和分拣,将合格的电芯自动按序摆放在合格品放料机构内,从而可以直接进入下一道工序,提高了生产效率。The three-station winding head is adopted, and the three stations rotate intermittently, so that the winding, gluing and unloading can be completed quickly and efficiently. The cam mechanism is used to drive the action of the winding needle, compared with the existing servo with pneumatic Driven by components, it has the advantages of small action error and high precision; compared with the existing equipment, the batteries are directly dropped into the tray after being wound, showing a messy state, which requires manual arrangement and then handed over to the next process. The capacitor of the present invention After the battery winding device is unloaded, the battery cells can be detected and sorted in an orderly manner through the transmission device, and the qualified batteries are automatically placed in the qualified product discharging mechanism in order, so that they can be directly entered The next process improves production efficiency.
附图说明Description of drawings
下面结合附图和具体实施方式,对本发明的电容器电芯卷绕装置进行详细说明,其中:The capacitor cell winding device of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, wherein:
图1为电容器电芯卷绕装置立体图;Figure 1 is a perspective view of a capacitor cell winding device;
图2为安装板上的各部件连接示意图;Figure 2 is a schematic diagram of the connection of various components on the mounting board;
图3为图1装置的背面示意图;Fig. 3 is the rear schematic view of Fig. 1 device;
图4为焊压装置、卷绕单元、切料机构、卸料机构和检测装置的结构示意图;Fig. 4 is a structural schematic diagram of a welding pressure device, a winding unit, a material cutting mechanism, a material unloading mechanism and a detection device;
图5为焊压装置结构示意图;Fig. 5 is a structural schematic diagram of a welding pressure device;
图6为卷绕单元的第一视角结构示意图;Fig. 6 is a schematic view of the structure of the first viewing angle of the winding unit;
图7为卷绕单元的第二视角结构示意图;Fig. 7 is a schematic structural diagram of the second viewing angle of the winding unit;
图8为卷绕单元的第三视角结构示意图;Fig. 8 is a schematic structural diagram of a third viewing angle of the winding unit;
图9为卷针轴结构示意图;Fig. 9 is a schematic diagram of the structure of the needle reel shaft;
图10为切料机构的第一视角结构示意图;Fig. 10 is a structural schematic diagram of the first viewing angle of the material cutting mechanism;
图11为切料机构的第二视角结构示意图;Fig. 11 is a schematic structural diagram of the second viewing angle of the material cutting mechanism;
图12为卸料机构和检测机构结构示意图。Fig. 12 is a structural schematic diagram of the unloading mechanism and the detection mechanism.
其中,安装板1,负极导条放卷盘10、电解纸放卷盘11、电解纸放卷盘12、电解纸放卷盘13、电解纸放卷盘14,垫箔放卷盘15、垫纸放卷盘16、负极箔带放卷盘17、正极箔带放卷盘18、正极导条放卷盘19;Among them, the mounting plate 1, the negative electrode guide strip unwinding reel 10, the electrolytic paper unwinding reel 11, the electrolytic paper unwinding reel 12, the electrolytic paper unwinding reel 13, the electrolytic paper unwinding reel 14, the pad foil unwinding reel 15, the pad Paper unwinding reel 16, negative electrode foil unwinding reel 17, positive electrode foil unwinding reel 18, positive electrode guide bar unwinding reel 19;
负极焊压装置2,负极箔带压块20、胶轮21、气缸22、压箔块23、板块24、气缸25、负极导条压块26、板块27、气缸28、负极焊压板块29Negative electrode welding pressure device 2, negative electrode foil tape pressing block 20, rubber wheel 21, cylinder 22, foil pressing block 23, plate 24, cylinder 25, negative electrode guide bar pressing block 26, plate 27, cylinder 28, negative electrode welding pressing plate 29
正极焊压装置3,正极箔带压块30、胶轮31、气缸32、压箔块33、板块34、气缸35、正极导条压块36、板块37、气缸38、正极焊压板块39Positive electrode welding pressure device 3, positive electrode foil tape pressing block 30, rubber wheel 31, cylinder 32, foil pressing block 33, plate 34, cylinder 35, positive electrode guide bar pressing block 36, plate 37, cylinder 38, positive electrode welding pressing plate 39
切料机构4,切料凸轮41、切刀42、第一工位压轮43、第二工位压轮44Material cutting mechanism 4, material cutting cam 41, cutter 42, first station pressure roller 43, second station pressure roller 44
卷绕单元5,分割器50,Winding unit 5, divider 50,
三工位卷绕头51,卷针组件510、第一工位卷针轴套5101、第二工位卷针轴套5102、第三工位卷针轴套5103,Three-station winding head 51, needle winding assembly 510, needle winding bushing 5101 for the first station, needle winding bushing 5102 for the second station, needle winding bushing 5103 for the third station,
三工位转盘511,卷针旋转轴512、第一中心轴5120、第二中心轴5121、第三中心轴5122,Three-station turntable 511, needle winding shaft 512, first central shaft 5120, second central shaft 5121, third central shaft 5122,
凸轮机构52、出针凸轮520、第一退针凸轮521和第二退针凸轮522Cam mechanism 52, needle withdrawal cam 520, first needle withdrawal cam 521 and second needle withdrawal cam 522
第一转轴53,the first rotating shaft 53,
第一齿轮54,齿轮541,第一旋转驱动机构55、主动轮551、同步带552、从动轮553,The first gear 54, the gear 541, the first rotary drive mechanism 55, the driving wheel 551, the synchronous belt 552, the driven wheel 553,
第二齿轮56、齿轮561、第二旋转驱动机构57、从动轮573、同步带572、主动轮571,Second gear 56, gear 561, second rotary drive mechanism 57, driven wheel 573, synchronous belt 572, driving wheel 571,
第三齿轮58、齿轮581、第三旋转驱动机构59、主动轮591、同步带592、从动轮593,The third gear 58, the gear 581, the third rotary drive mechanism 59, the driving wheel 591, the synchronous belt 592, the driven wheel 593,
贴胶装置6,Gluing device 6,
卸料机构7,手抓夹70、转组件71、气缸710和旋转杆711、传送带72、电芯通道73Unloading mechanism 7, hand gripper 70, rotating assembly 71, cylinder 710 and rotating rod 711, conveyor belt 72, cell channel 73
检测装置8,第一感应器80、推板组件81、气缸810、推板811、废料漏斗82、废料盘821、合格品盘83Detection device 8, first sensor 80, push plate assembly 81, cylinder 810, push plate 811, waste material funnel 82, waste material tray 821, qualified product tray 83
第一传动组件90、出针摆臂901、第一滑块902和第一滑轨903、第一抵持部9020,The first transmission assembly 90, the needle-exiting swing arm 901, the first slider 902 and the first slide rail 903, the first abutting portion 9020,
第二传动组件91、第一退针摆臂910、第二滑块911和第二滑轨912、第二抵持部9110,The second transmission assembly 91, the first needle withdrawal swing arm 910, the second slider 911 and the second slide rail 912, the second abutting portion 9110,
第三传动组件93、第二退针摆臂930和第三滑块931、第三抵持部9310,The third transmission assembly 93, the second needle withdrawal swing arm 930, the third slider 931, and the third abutting portion 9310,
第四传动组件94、摆臂杆940、连杆941、第三滑轨942和第四滑块943The fourth transmission assembly 94, the swing arm lever 940, the connecting rod 941, the third slide rail 942 and the fourth slide block 943
主动组件95、主动轮951、同步带952和从动轮953Active assembly 95, driving wheel 951, synchronous belt 952 and driven wheel 953
支持座100、吸尘罩101、外壳102。A support base 100, a dust cover 101, and a housing 102.
具体实施方式Detailed ways
为了使本发明的发明目的、技术方案及其技术效果更加清晰,以下结合附图和具体实施方式,对本发明进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本发明,并非为了限定本发明。In order to make the purpose, technical solution and technical effect of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementations described in this specification are only for explaining the present invention, not for limiting the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It is to be understood that the terms "length", "width", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device Or elements must have a certain orientation, be constructed and operate in a certain orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
如图1-13所示,为本发明的一个较优实施例,本实施例提供了一种电容器电芯卷绕装置,该装置用于电容器的制备,例如用于制备牛角型铝电解电容器,生产的电容器电芯外径为22-45mm、引出线可以为1-3对。主要是将电容器的正极箔带、负极箔带、4层电解纸、1层垫纸和1层垫箔卷绕在一起,然后贴上终止胶带形成电芯成品,然后通过检测机构检测电芯是否合格,将合格品和不合格品分拣开。在卷绕之前,正极箔带上焊压正极引出线(导条),负极箔带上焊压负极引出线(导条),卷绕的原材料依次为电解纸、垫箔、负极箔带、垫纸、电解纸、电解纸、正极箔带和电解纸,将这8层按顺序叠在一起最后卷绕成电芯。As shown in Figures 1-13, it is a preferred embodiment of the present invention. This embodiment provides a capacitor cell winding device, which is used for the preparation of capacitors, for example, for the preparation of horn-shaped aluminum electrolytic capacitors. The outer diameter of the capacitor cells produced is 22-45mm, and the lead wires can be 1-3 pairs. It is mainly to wind the positive electrode foil tape, negative electrode foil tape, 4 layers of electrolytic paper, 1 layer of pad paper and 1 layer of pad foil together, and then paste the termination tape to form the finished battery cell, and then use the detection mechanism to detect whether the cell is Qualified, sort the qualified and unqualified products. Before winding, the positive electrode lead-out wire (guide bar) is welded on the positive electrode foil, and the negative electrode lead-out wire (guide bar) is welded on the negative electrode foil. The raw materials for winding are electrolytic paper, pad foil, negative electrode foil tape, pad Paper, electrolytic paper, electrolytic paper, positive electrode foil and electrolytic paper, these 8 layers are stacked together in order and finally wound into a battery core.
如图2所示,本实施例的电容器电芯卷绕装置包括安装板1,所述安装板1上安装电解纸输送装置、箔带输送装置、导条输送装置、焊压装置2、3、卷绕单元5、贴胶装置6、卸料机构7和检测装置8;As shown in Figure 2, the capacitor cell winding device of this embodiment includes a mounting plate 1 on which an electrolytic paper conveying device, a foil tape conveying device, a guide bar conveying device, welding pressure devices 2, 3, Winding unit 5, gluing device 6, unloading mechanism 7 and detection device 8;
电解纸输送装置用于向卷绕单元提供电解纸,包括四个电解纸放卷盘11、12、13、14,经过一系列导料轮之后,电解纸到达卷绕单元。The electrolytic paper conveying device is used to provide electrolytic paper to the winding unit, and includes four electrolytic paper unwinding reels 11, 12, 13, 14. After passing through a series of guide wheels, the electrolytic paper reaches the winding unit.
箔带输送装置用于向卷绕单元提供箔带,包括正极箔带放卷盘18、负极箔带放卷盘17,正极箔带放卷盘18上的正极箔带经过一系列导料轮之后,焊压正极导条,然后传送到卷绕单元;负极箔带放卷盘17上的负极箔带经过一系列导料轮之后,焊压负极导条,然后传送到卷绕单元5。The foil conveying device is used to provide foil to the winding unit, including the positive foil unwinding reel 18 and the negative foil unwinding reel 17, after the positive foil on the positive foil unwinding reel 18 passes through a series of guide wheels , welding and pressing the positive electrode guide bar, and then sending it to the winding unit;
导条输送装置用于向所述箔带提供导条,包括正极导条放卷盘19和负极导条放卷盘10,正极导条放卷盘19上的正极导条经过一系列导料轮之后,到达正极箔带上;负极导条放卷盘10上的负极导条经过一系列导料轮之后,到达负极箔带上。The guide strip conveying device is used to provide guide strips to the foil tape, including a positive electrode guide strip unwinding reel 19 and a negative electrode guide strip unwinding reel 10, and the positive electrode guide strip on the positive electrode guide strip unwinding reel 19 passes through a series of guide wheels After that, it reaches the positive electrode foil; the negative electrode lead strip on the negative electrode lead strip unwinding reel 10 passes through a series of material guide wheels, and then reaches the negative electrode foil tape.
焊压装置用于在所述箔带上焊接所述导条,包括正极焊压装置3和负极焊压装置2,所述的正极焊压装置3将正极导条焊压在正极箔带上,所述的负极焊压装置2将负极导条焊压在负极箔带上。The welding pressing device is used to weld the guide bar on the foil strip, including a positive electrode welding pressing device 3 and a negative electrode welding pressing device 2, and the positive electrode welding pressing device 3 welds and presses the positive electrode guide bar on the positive electrode foil strip, The negative electrode welding pressing device 2 welds and presses the negative electrode lead bar on the negative electrode foil strip.
卷绕单元5用于将原材料卷绕成电芯,其中的原材料包括电解纸放卷盘11放卷的电解纸、垫箔放卷盘15上放卷的垫箔、垫纸放卷盘16上放卷的垫纸、焊压了负极导条的负极箔带、电解纸放卷盘12放卷的电解纸、电解纸放卷盘13放卷的电解纸、焊压了正极导条的正极箔带、电解纸放卷盘14放卷的电解纸。The winding unit 5 is used to wind the raw materials into electric cores, wherein the raw materials include the electrolytic paper unrolled by the electrolytic paper unwinding reel 11, the pad foil unrolled on the pad foil unwinding reel 15, and the pad foil unrolled on the pad paper unwinding reel 16. Pad paper for unwinding, negative electrode foil strip welded and pressed with negative electrode guide strip, electrolytic paper unrolled by electrolytic paper unwinding reel 12, electrolytic paper unrolled by electrolytic paper unwinding reel 13, positive electrode foil welded and pressed for positive electrode guide bar Belt, electrolytic paper unwinding disc 14 unwinds the electrolytic paper.
贴胶装置6用于在卷绕好的电芯上贴胶,胶带卷在胶带放卷轮上放卷,拉出一段胶带后到贴胶轮上,卷绕好的电芯与贴胶轮接触将胶带粘贴到电芯上后,压胶轮将多余的胶带压住后,切胶刀将多余的胶带切断,切胶刀回位,为下一次贴胶做准备。Adhesive device 6 is used to apply glue on the wound battery core. The tape roll is unwound on the tape unwinding wheel. After pulling out a section of tape, it is put on the glue wheel, and the wound battery core is in contact with the glue wheel. After pasting the adhesive tape on the cell, the rubber roller presses down the excess adhesive tape, the rubber cutter cuts off the excess adhesive tape, and the adhesive cutter returns to its position to prepare for the next adhesive application.
卸料机构7用于将完成贴胶的电芯从所述卷绕单元上卸下,检测装置8用于检测电芯是否合格;The unloading mechanism 7 is used to unload the glued cell from the winding unit, and the detection device 8 is used to detect whether the cell is qualified;
所述卷绕单元5包括三工位卷绕头51和驱动所述三工位卷绕头51动作的凸轮机构52,所述三工位卷绕头51间歇性旋转,在所述三工位卷绕头51的第一工位处将正负箔带、电解纸、垫箔和垫纸卷绕成电芯,所述第一工位处卷绕成的电芯旋转至所述三工位卷绕头51的第二工位处,由所述贴胶装置6将所述卷绕成的电芯进行贴胶,所述第二工位处贴胶后的电芯旋转至所述三工位卷绕头51的第三工位处,由所述卸料机构7将所述贴胶后的电芯送至检测机构8进行检测。The winding unit 5 includes a three-station winding head 51 and a cam mechanism 52 that drives the action of the three-station winding head 51. The three-station winding head 51 rotates intermittently. At the first station of the winding head 51, the positive and negative foil strips, electrolytic paper, pad foil and pad paper are wound into batteries, and the batteries wound at the first station are rotated to the three stations At the second station of the winding head 51, the glue-applying device 6 glues the wound batteries, and the glue-coated batteries at the second station rotate to the three-stage At the third station of the winding head 51, the unloading mechanism 7 sends the glued cells to the detection mechanism 8 for detection.
三工位卷绕头51每旋转一次,三个工位上都开始进行新一轮的完成各自的动作,也就是说,第一工位卷绕好的电芯旋转到第二工位进行贴胶的同时,第三工位卸完料之后卷针旋转到第一工位重新卷绕新的电芯,第二工位完成贴胶的电芯成品旋转至第三工位进行卸料。Every time the three-station winding head 51 rotates once, the three stations all start a new round to complete their respective actions, that is to say, the battery core wound by the first station rotates to the second station for pasting. At the same time as gluing, after the third station unloads the material, the winding needle rotates to the first station to rewind the new battery cell, and the second station completes the finished battery cell with glue and rotates to the third station for unloading.
如图6-9所示,为本发明的另一实施例,本实施例具有上述实施例的内容,与上述实施例不同之处在于:所述三工位卷绕头51包括依次连接的卷针组件510和三工位转盘511,所述卷针组件510安装在所述三工位转盘511上,所述凸轮机构52至少包括出针凸轮520、第一退针凸轮521和第二退针凸轮522,所述出针凸轮520、所述第一退针凸轮521和所述第二退针凸轮522固定在第一转轴53上;所述出针凸轮520与第一传动组件90连接,所述第一退针凸轮521与第二传动组件91连接,所述第二退针凸轮522与第三传动组件93连接;所述第一转轴53转动带动所述出针凸轮520、所述第一退针凸轮521和所述第二退针凸轮522动作,所述第一传动组件90在出针凸轮520作用下将位于第一工位的卷针推出,所述第二传动组件91在第一退针凸轮521作用下将位于第三工位的一根卷针拉回,所述第三传动组件93在第二退针凸轮522作用下将位于第三工位的另一根卷针拉回。As shown in Figures 6-9, it is another embodiment of the present invention. This embodiment has the content of the above-mentioned embodiment. The needle assembly 510 and the three-station turntable 511, the needle winding assembly 510 is installed on the three-station turntable 511, and the cam mechanism 52 at least includes a needle exit cam 520, a first needle withdrawal cam 521 and a second needle withdrawal cam Cam 522, the needle exit cam 520, the first needle withdrawal cam 521 and the second needle withdrawal cam 522 are fixed on the first rotating shaft 53; the needle exit cam 520 is connected with the first transmission assembly 90, so The first needle withdrawal cam 521 is connected with the second transmission assembly 91, and the second needle withdrawal cam 522 is connected with the third transmission assembly 93; the rotation of the first rotating shaft 53 drives the needle withdrawal cam 520, the first needle withdrawal cam 520 and the first needle withdrawal cam 520. The needle withdrawing cam 521 and the second needle withdrawing cam 522 act, and the first transmission assembly 90 pushes out the rolling needle at the first station under the action of the needle exit cam 520, and the second transmission assembly 91 Under the action of the needle withdrawal cam 521, one winding needle at the third station is pulled back, and the third transmission assembly 93 is pulled back another winding needle at the third station under the action of the second needle withdrawal cam 522 .
三工位卷绕头的三个工位各有2根卷针,为方便对材料的卷绕,一般会先伸出一根卷针,待被卷绕材料被压住定位后,再伸出另外一根卷针将被卷绕材料的端部夹住,同时将被压住的卷绕材料松开,从而开始进行卷绕,两根卷针前端卷绕的部分需要合拢夹住卷绕材料,尾部可以套接在一起,尾部露出的长度不同,通过一个推针凸轮进行推针,先把长的一根推出来,到达短的一根的位置时,再推另外一根出来;退针的时候,为节省时间,同时设置两个退针凸轮同时进行退针。Each of the three stations of the three-station winding head has 2 winding needles. In order to facilitate the winding of the material, generally a winding needle will be extended first, and then stretched out after the material to be wound is pressed and positioned. The other winding needle will clamp the end of the winding material, and at the same time release the pressed winding material, so as to start winding. The winding part of the front end of the two winding needles needs to be closed to clamp the winding material , the tails can be nested together, and the exposed lengths of the tails are different. Push the needle through a push needle cam, first push out the long one, and when it reaches the position of the short one, push the other one out; withdraw the needle At the time, in order to save time, set two withdrawal cams to perform withdrawal at the same time.
本实施例中,所述第一传动组件90包括出针摆臂901、第一滑块902和第一滑轨903,所述出针摆臂901的一端与所述出针凸轮520抵持,所述出针摆臂901的另一端部连接所述第一滑块902,所述第一滑块902可滑动地设置于所述第一滑轨903上;所述第一滑块902上设置有第一抵持部9020,所述第一抵持部9020抵持并推动位于所述第一工位的卷针,以推出卷针。In this embodiment, the first transmission assembly 90 includes a needle-exit swing arm 901 , a first slider 902 and a first slide rail 903 , one end of the needle-exit swing arm 901 abuts against the needle-exit cam 520 , The other end of the needle-exiting swing arm 901 is connected to the first slider 902, and the first slider 902 is slidably arranged on the first slide rail 903; There is a first resisting portion 9020, and the first resisting portion 9020 resists and pushes the rolling needle at the first station to push out the rolling needle.
本实施例中,所述第二传动组件91包括第一退针摆臂910、第二滑块911和第二滑轨912,所述第一退针摆臂910的一端与所述第一退针凸轮521抵持,所述第一退针摆臂910的另一端部连接所述第二滑块911,所述第二滑块911可滑动地设置于所述第二滑轨912上;所述第二滑块911上设置有第二抵持部9110,所述第二抵持部9110抵持并推动位于所述第三工位的一根卷针,以推出该卷针;In this embodiment, the second transmission assembly 91 includes a first needle withdrawal swing arm 910, a second slider 911 and a second slide rail 912, and one end of the first needle withdrawal swing arm 910 is connected to the first needle withdrawal swing arm 910. The needle cam 521 resists, the other end of the first needle withdrawal swing arm 910 is connected to the second slider 911, and the second slider 911 is slidably arranged on the second slide rail 912; The second sliding block 911 is provided with a second abutting portion 9110, and the second abutting portion 9110 abuts and pushes a rolling needle located at the third station to push out the rolling needle;
本实施例中,所述第三传动组件93包括第二退针摆臂930和第三滑块931,所述第二退针摆臂930的一端与所述第二退针凸轮抵持,所述第二退针摆臂930的另一端部连接所述第三滑块931,所述第三滑块931可滑动地设置于所述第二滑轨912上;所述第三滑块931上设置有第三抵持部9310,所述第三抵持部9310抵持并推动位于所述第三工位的另一根卷针,以推出该卷针。In this embodiment, the third transmission assembly 93 includes a second needle withdrawal swing arm 930 and a third slider 931, one end of the second needle withdrawal swing arm 930 is opposed to the second needle withdrawal cam, so The other end of the second needle withdrawal swing arm 930 is connected to the third slider 931, and the third slider 931 is slidably arranged on the second slide rail 912; A third abutting portion 9310 is provided, and the third abutting portion 9310 abuts and pushes another rolling needle located at the third station to push out the rolling needle.
本实施例中,所述卷绕单元5还包括卷针旋转轴512,所述卷针旋转轴512为三根叠套在一起的中心轴(第一中心轴5120、第二中心轴5121、第三中心轴5122)组成,三根中心轴分别通过旋转驱动机构驱动旋转,所述三根中心轴上各设置一齿轮,三个齿轮分别与第一工位卷针轴套5101、第二工位卷针轴套5102、第三工位卷针轴套5103上的齿轮啮合,所述卷针轴套与卷针周向固定连接,所述旋转驱动机构驱动中心轴旋转带动所述卷针组件510的卷针旋转。In this embodiment, the winding unit 5 further includes a needle rotating shaft 512, which is three central shafts nested together (the first central shaft 5120, the second central shaft 5121, the third Central shaft 5122), the three central shafts are respectively driven to rotate by the rotary drive mechanism, and each of the three central shafts is provided with a gear, and the three gears are respectively connected with the first station needle roll sleeve 5101 and the second station needle roll shaft The gears on the sleeve 5102 and the needle roller sleeve 5103 of the third station are meshed, the needle roller sleeve is fixedly connected with the needle in the circumferential direction, and the rotation driving mechanism drives the central shaft to rotate to drive the needle of the needle assembly 510 rotate.
具体地,如图6所示,第一中心轴5120的一端连接第一齿轮54,另一端连接第一旋转驱动机构55,第一旋转驱动机构55为气缸带动主动轮551旋转,主动轮551通过同步带552带动从动轮553旋转,从动轮553固定在第一中心轴5120的端部;第一齿轮54与第一工位卷针轴套5101上的齿轮541啮合,第一工位卷针轴套5101与第一工位的卷针周向固定连接,第一旋转驱动机构55驱动第一中心轴5120旋转带动第一工位的卷针旋转。Specifically, as shown in Figure 6, one end of the first central shaft 5120 is connected to the first gear 54, and the other end is connected to the first rotary drive mechanism 55. The first rotary drive mechanism 55 is the cylinder that drives the driving wheel 551 to rotate, and the driving wheel 551 passes through The synchronous belt 552 drives the driven wheel 553 to rotate, and the driven wheel 553 is fixed on the end of the first central shaft 5120; the first gear 54 meshes with the gear 541 on the needle winding sleeve 5101 of the first station, and the needle winding shaft of the first station The sleeve 5101 is fixedly connected with the rolling needle of the first station in the circumferential direction, and the first rotating drive mechanism 55 drives the first central shaft 5120 to rotate to drive the rolling needle of the first station to rotate.
第一中心轴5120的外部套设第二中心轴5121,第二中心轴5121比第一中心轴5120短,第二中心轴5121的两端露出,两端分别连接第二齿轮56和从动轮573,从动轮573通过同步带572被主动轮571带动旋转,主动轮571由第二驱动机构57的气缸带动旋转;第二齿轮56与第二工位卷针轴套5102上的齿轮561啮合,第二工位卷针轴套5102与第二工位的卷针周向固定连接,第二旋转驱动机构57驱动第二中心轴5121旋转带动第二工位的卷针旋转。The outside of the first central shaft 5120 is sheathed with a second central shaft 5121, the second central shaft 5121 is shorter than the first central shaft 5120, the two ends of the second central shaft 5121 are exposed, and the two ends are respectively connected to the second gear 56 and the driven wheel 573 , the driven wheel 573 is driven to rotate by the driving wheel 571 through the synchronous belt 572, and the driving wheel 571 is driven to rotate by the cylinder of the second driving mechanism 57; the second gear 56 meshes with the gear 561 on the second station needle winding sleeve 5102, and The two-station needle winding sleeve 5102 is fixedly connected with the needle winding of the second station in the circumferential direction, and the second rotation driving mechanism 57 drives the second central shaft 5121 to rotate to drive the needle winding of the second station to rotate.
第二中心轴5121的外部套设第三中心轴5122,第三中心轴5122比第二中心轴5121短,第三中心轴5122的两端露出,第三中心轴5122的一端连接第三齿轮58,另一端连接第三旋转驱动机构59,第三旋转驱动机构59为气缸带动主动轮591旋转,主动轮591通过同步带592带动从动轮593旋转,从动轮593固定在第三中心轴5122的端部。第三齿轮58与第三工位卷针轴套5103上的齿轮581啮合,第三工位卷针轴套5103与第三工位的卷针周向固定连接,第三旋转驱动机构29驱动第三中心轴5122旋转带动第三工位的卷针旋转。A third central shaft 5122 is sheathed outside the second central shaft 5121, the third central shaft 5122 is shorter than the second central shaft 5121, both ends of the third central shaft 5122 are exposed, and one end of the third central shaft 5122 is connected to the third gear 58 , the other end is connected to the third rotary drive mechanism 59, the third rotary drive mechanism 59 is the cylinder driving the driving wheel 591 to rotate, the driving wheel 591 drives the driven wheel 593 to rotate through the synchronous belt 592, and the driven wheel 593 is fixed on the end of the third central shaft 5122 department. The third gear 58 meshes with the gear 581 on the needle winding sleeve 5103 of the third station, the needle winding sleeve 5103 of the third station is fixedly connected with the winding needle of the third station in the circumferential direction, and the third rotation drive mechanism 29 drives the The rotation of the three central shafts 5122 drives the needle winding of the third station to rotate.
本实施例中,所述卷绕单元5还包括主动组件95和分割器50,所述主动组件95分别与所述分割器50和所述第一转轴53连接,所述主动组件动作驱动所述分割器50间歇运动带动所述三工位转盘511间歇转动,所述主动组件动作还驱动所述第一转轴53转动带动所述凸轮机构52动作。In this embodiment, the winding unit 5 further includes an active assembly 95 and a divider 50, the active assembly 95 is respectively connected with the divider 50 and the first rotating shaft 53, and the active assembly drives the The intermittent movement of the divider 50 drives the three-station turntable 511 to rotate intermittently, and the action of the active component also drives the rotation of the first rotating shaft 53 to drive the action of the cam mechanism 52 .
具体地,主动组件95包括主动轮951、同步带952和从动轮953,主动轮951与分割器50的伸出轴周向固定连接,主动轮951通过同步带952与从动轮953连接,从动轮953与第一转轴53周向固定连接,从而主动轮951带动分割器50间歇运动驱动三工位转盘511间歇转动,同时主动轮951通过同步带952带动从动轮953驱动所述第一转轴53转动带动凸轮机构52动作。Specifically, the driving assembly 95 includes a driving wheel 951, a synchronous belt 952 and a driven wheel 953. The driving wheel 951 is fixedly connected with the extension shaft of the divider 50 in the circumferential direction. The driving wheel 951 is connected with the driven wheel 953 through the synchronous belt 952. The driven wheel 953 is fixedly connected with the first rotating shaft 53 in the circumferential direction, so that the driving wheel 951 drives the splitter 50 to drive the three-station turntable 511 to rotate intermittently, and at the same time, the driving wheel 951 drives the driven wheel 953 to drive the first rotating shaft 53 to rotate through the timing belt 952 Drive cam mechanism 52 actions.
如图10-11所示,为本发明的另一实施例,本实施例具有上述实施例的内容,与上述实施例不同之处在于:所述电容器电芯卷绕装置还包括用于在电芯贴胶之前切断卷绕后多余材料的切料机构4,所述切料机构4包括切料凸轮41、第四传动组件94和切刀42,所述切料凸轮41固定在所述第一转轴53上,所述切料凸轮41与所述第四传动组件94连接,所述第四传动组件94与所述切刀42连接,所述切刀42位于所述三工位卷绕头的第一工位与第二工位之间,所述第一转轴53转动带动所述切料凸轮41动作,所述切刀42在所述切料凸轮41和所述第四传动组件94作用下向下相对滑动将位于第一工位和第二工位之间的卷绕材料切断。As shown in Figures 10-11, it is another embodiment of the present invention. This embodiment has the content of the above-mentioned embodiment. The difference from the above-mentioned embodiment is that the capacitor cell winding device also includes a The material cutting mechanism 4 that cuts off the excess material after winding before the core sticking glue, the material cutting mechanism 4 includes a material cutting cam 41, a fourth transmission assembly 94 and a cutter 42, and the material cutting cam 41 is fixed on the first On the rotating shaft 53, the material cutting cam 41 is connected with the fourth transmission assembly 94, and the fourth transmission assembly 94 is connected with the cutter 42, and the cutter 42 is located at the end of the three-station winding head. Between the first station and the second station, the rotation of the first rotating shaft 53 drives the action of the cutting cam 41 , and the cutting knife 42 is under the action of the cutting cam 41 and the fourth transmission assembly 94 Relatively slide downwards to cut off the winding material between the first station and the second station.
第四传动组件94包括摆臂杆940、连杆941、第三滑轨942和第四滑块943,摆臂杆940的一端与切料凸轮41抵持,摆臂杆940的另一端连接通过连杆941连接第四滑块943,所述第四滑块943可滑动地设置于所述第三滑轨942上,第四滑块943与切刀42连接,第一转轴53转动带动所述切料凸轮41动作,带动摆臂杆940上下摆动,从而通过连杆941带动第四滑块943在第三滑轨942上上下互动,切刀42在第四滑块943的作用下向下相对滑动将位于第一工位和第二工位之间的卷绕材料切断。The fourth transmission assembly 94 includes a swing arm lever 940, a connecting rod 941, a third slide rail 942 and a fourth slide block 943. One end of the swing arm lever 940 is opposed to the material cutting cam 41, and the other end of the swing arm lever 940 is connected through The connecting rod 941 is connected with the fourth slider 943, the fourth slider 943 is slidably arranged on the third slide rail 942, the fourth slider 943 is connected with the cutter 42, and the rotation of the first rotating shaft 53 drives the The material cutting cam 41 moves to drive the swing arm lever 940 to swing up and down, thereby driving the fourth slider 943 to interact up and down on the third slide rail 942 through the connecting rod 941, and the cutting knife 42 is facing downward under the action of the fourth slider 943 Sliding cuts off the coiled material between the first station and the second station.
本实施例中,第四滑块943分别与第一工位压轮43和第二工位压轮44连接,从而切料凸轮41旋转的时候,同时第一工位压轮43和第二工位压轮44往下运动,第一位压轮43压住三工位卷绕头51的第一工位卷针上的卷绕材料,第二位压轮44压住三工位卷绕头51的第二工位卷针上的卷绕材料,从而不至于切料的过程中被卷绕材料因突然受力切断缩回去,方便后续的第一工位卷绕,第二工位贴胶。In this embodiment, the fourth slider 943 is respectively connected with the first station pressure roller 43 and the second station pressure roller 44, so that when the material cutting cam 41 rotates, the first station pressure roller 43 and the second station pressure roller simultaneously The pressing wheel 44 moves downward, the first pressing wheel 43 presses the winding material on the first station rolling needle of the three-station winding head 51, and the second pressing wheel 44 presses the three-station winding head The winding material on the winding needle of the second station of 51, so that the winding material will not be cut off and retracted due to sudden force during the material cutting process, which is convenient for the subsequent first station winding and second station gluing .
如图4-5所示,为本发明的另一实施例,本实施例具有上述实施例的内容,与上述实施例不同之处在于:所述焊压装置2、3包括箔带压块、导条压块和焊压板块,所述箔带压块将所述箔带输送装置送来的箔带压住,所述导条压块将导条输送装置传送来的导条压住,所述焊压板块将所述导条输送装置传送到导箔带上的导条焊压在所述箔带上。As shown in Figures 4-5, it is another embodiment of the present invention. This embodiment has the content of the above-mentioned embodiment. The difference from the above-mentioned embodiment is that the welding pressure devices 2 and 3 include foil tape pressing blocks, The guide bar pressing block and the welding pressing plate, the foil pressing block presses the foil sent by the foil conveying device, and the guide bar pressing block presses the guide bar sent by the guide bar conveying device, so The welding press plate transfers the guide bar conveyed by the guide bar conveying device to the guide foil band by welding and pressing the guide bar on the foil band.
具体地,成卷的负极箔带固定在负极箔盘17上,经过一系列的导料轮放料,使得负极箔带到达负极箔带压块20的下方,成卷的负极导条固定在负极导条放卷盘10上,拉出一段导条,通过胶轮21旋转带动导条滑动,负极导条传送到负极箔带上,然后气缸22带动压箔块23往下压住板块24上的负极导条,使得负极导条被焊压前的一段被压住固定,气缸25带动负极导条压块26往下压住板块27上的负极导条,气缸28带动负极焊压板块29往下进行冷焊,这样,负极导条的一端就被焊压在了负极箔带上,另一端伸出负极箔带外,成为卷绕之后电芯上的引出线。Specifically, the rolled negative electrode foil tape is fixed on the negative electrode foil disc 17, and is discharged through a series of guide wheels, so that the negative electrode foil tape reaches the bottom of the negative electrode foil tape pressing block 20, and the rolled negative electrode foil strip is fixed on the negative electrode foil. Put the guide strip on the reel 10, pull out a section of the guide strip, drive the guide strip to slide through the rotation of the rubber wheel 21, and transfer the negative electrode guide strip to the negative electrode foil belt, and then the cylinder 22 drives the foil pressing block 23 to press down on the plate 24. The negative electrode guide bar is pressed and fixed before the negative electrode guide bar is welded. The cylinder 25 drives the negative electrode guide bar pressing block 26 to press down the negative electrode guide bar on the plate 27, and the cylinder 28 drives the negative electrode welding pressure plate 29 downward. Carry out cold welding, so that one end of the negative electrode guide bar is welded and pressed on the negative electrode foil, and the other end extends out of the negative electrode foil to become the lead-out wire on the battery core after winding.
具体地,成卷的正极箔带固定在正极箔盘18上,经过一系列的导料轮放料,使得正极箔带到达正极箔带压块30的下方,成卷的正极导条固定在正极导条放卷盘19上,拉出一段导条,通过胶轮31旋转带动导条滑动,正极导条传送到正极箔带上,然后气缸32带动压箔块33往下压住板块34上的正极导条,使得正极导条被焊压前的一段被压住固定,气缸35带动正极导条压块36往下压住板块37上的正极导条,气缸38带动正极焊压板块39往下进行冷焊,这样,导条的一端就被焊压在了箔带上,另一端伸出箔带外,成为卷绕之后电芯上的引出线。Specifically, the rolled positive electrode foil is fixed on the positive electrode foil disc 18, and is discharged through a series of guide wheels, so that the positive electrode foil reaches the bottom of the positive electrode foil pressure block 30, and the rolled positive electrode guide bar is fixed on the positive electrode. The guide strip is put on the reel 19, a section of the guide strip is pulled out, the rubber wheel 31 rotates to drive the guide strip to slide, the positive pole guide strip is transferred to the positive pole foil belt, and then the cylinder 32 drives the foil pressing block 33 to press down on the plate 34. The positive electrode guide bar is pressed and fixed before the positive electrode guide bar is welded and pressed. The cylinder 35 drives the positive electrode bar pressing block 36 to press down the positive electrode guide bar on the plate 37, and the cylinder 38 drives the positive electrode welding plate 39 downward. Carry out cold welding, so that one end of the guide bar is welded and pressed on the foil tape, and the other end protrudes out of the foil tape to become the lead-out wire on the battery core after winding.
完成冷焊的负极箔带和正极箔带与支持座100中的电解纸、垫纸和垫箔一起运送到三工位卷绕头51的第一工位处,进行卷绕到所要求的规格后,切料机构4把多余的材料切断。The cold-welded negative electrode foil strip and positive electrode foil strip are transported to the first station of the three-station winding head 51 together with the electrolytic paper, backing paper and backing foil in the support seat 100, and are wound to the required specifications Finally, the cutting mechanism 4 cuts off the excess material.
如图12所示,为本发明的另一实施例,本实施例具有上述实施例的内容,与上述实施例不同之处在于:所述卸料机构7包括手抓夹70、旋转组件71和传送带72,所述手抓夹70从所述三工位卷绕头51的第三工位夹取电芯,所述手抓夹70与所述旋转组件71连接,旋转组件71带动手抓夹70旋转将电芯放在所述传送带72上。As shown in Figure 12, it is another embodiment of the present invention. This embodiment has the content of the above-mentioned embodiment. Conveyor belt 72, the hand gripper 70 clamps the battery cell from the third station of the three-station winding head 51, the hand gripper 70 is connected to the rotating assembly 71, and the rotating assembly 71 drives the hand gripper 70 rotations place the cells on said conveyor belt 72 .
具体地,旋转组件71包括气缸710和旋转杆711,旋转杆711的一端连接气缸710,另一端连接手抓夹,气缸710驱动手抓夹70转动到三工位卷绕头51的第三工位的下方,此时手抓夹70的夹口为打开状态,然后手抓夹70向上运动到贴胶后的电芯处,手抓夹70的夹口闭合,夹住电芯,第三工位处的卷针退针,同时气缸驱动手抓夹70向下运动,不挡住三工位卷绕头51的旋转,然后气缸710驱动旋转杆711带动手抓夹70往回旋转至传送带72上方,手抓夹70的夹口打开,电芯通过电芯通道73滑落至传送带上,三工位卷绕头51每旋转一次,卸料机构的手抓夹70重复一次动作。Specifically, the rotating assembly 71 includes a cylinder 710 and a rotating rod 711. One end of the rotating rod 711 is connected to the cylinder 710, and the other end is connected to the hand gripper. The cylinder 710 drives the hand gripper 70 to rotate to the third station of the three-station winding head 51. At this time, the jaw of the hand gripper 70 is in an open state, and then the hand gripper 70 moves upward to the battery cell after the glue is applied, and the jaw of the hand gripper 70 is closed to clamp the battery cell. At the same time, the cylinder drives the hand gripper 70 to move downwards, without blocking the rotation of the three-station winding head 51, and then the cylinder 710 drives the rotating rod 711 to drive the hand gripper 70 to rotate back to the top of the conveyor belt 72 , the jaw of the hand gripper 70 is opened, and the cell slides down to the conveyor belt through the cell passage 73. Every time the three-station winding head 51 rotates once, the hand gripper 70 of the unloading mechanism repeats an action.
如图8所示,为本发明的另一实施例,本实施例具有上述实施例的内容,与上述实施例不同之处在于:所述检测机构8包括检测组件(图中未标记)、第一感应器80、推板组件81、废料漏斗82和合格品盘83,所述检测组件位于所述传送带72上并检测电芯是否合格,检测组件检测到不合格品后将信息传递到第一感应器80,第一感应器80做出动作将不合格品推入所述废料漏斗82中,从而进入废料盘821中,合格品继续在所述传送带72上传送至所述推板组件81处,所述推板组件81将合格品推入所述合格品盘83中。As shown in Figure 8, it is another embodiment of the present invention. This embodiment has the content of the above-mentioned embodiment. An inductor 80, a push plate assembly 81, a waste hopper 82 and a qualified product tray 83. The detection component is located on the conveyor belt 72 and detects whether the battery is qualified. After the detection component detects a non-conforming product, the information is transmitted to the first The sensor 80, the first sensor 80 makes an action to push the unqualified product into the waste hopper 82, thereby entering the waste tray 821, and the qualified product continues to be conveyed to the push plate assembly 81 on the conveyor belt 72 , the push plate assembly 81 pushes the qualified product into the qualified product tray 83 .
本实施例中,推板组件81包括气缸810和推板811,传送带72上的电芯排列到一定数量之后,气缸810带动推板811往前推动传送带上的一排电芯进入合格盘83中。In this embodiment, the push plate assembly 81 includes a cylinder 810 and a push plate 811. After the cells on the conveyor belt 72 are arranged to a certain number, the cylinder 810 drives the push plate 811 to push forward a row of cells on the conveyor belt into the qualified tray 83. .
本实施例中,检测机构8的传送带电芯入口处,设置筒状的电芯通道73,以便于电芯竖直状态到传送带72上,从而方便检测电芯底部是否短路。In this embodiment, a cylindrical cell channel 73 is provided at the entrance of the conveyor belt cells of the detection mechanism 8, so that the cells can be placed on the conveyor belt 72 in a vertical state, so that it is convenient to detect whether the bottom of the cells is short-circuited.
如图1-3所示,为本发明的另一实施例,本实施例具有上述实施例的内容,与上述实施例不同之处在于:卷绕单元5处设置吸尘罩101,切料机构4在切断被卷绕材料的时候,会产生粉尘,三工位卷绕头51的正前方的吸尘罩101依靠吸力将被卷绕材料上的杂物清理干净,同时在安装板的四周设置外壳102,进一步减少粉尘,提高产品的质量。As shown in Figures 1-3, it is another embodiment of the present invention. This embodiment has the content of the above-mentioned embodiment. 4. When cutting the material to be wound, dust will be generated. The vacuum cover 101 directly in front of the three-station winding head 51 will clean up the sundries on the material to be wound by suction. The shell 102 further reduces dust and improves product quality.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than restrictive, and those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.
Claims (10)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2018/075356 WO2019153107A1 (en) | 2018-02-06 | 2018-02-06 | Capacitor cell winding device |
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| Publication Number | Publication Date |
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| CN108352261A true CN108352261A (en) | 2018-07-31 |
| CN108352261B CN108352261B (en) | 2020-02-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201880000053.XA Active CN108352261B (en) | 2018-02-06 | 2018-02-06 | A capacitor cell winding device |
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| CN (1) | CN108352261B (en) |
| WO (1) | WO2019153107A1 (en) |
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| KR20200033022A (en) * | 2018-09-19 | 2020-03-27 | 주식회사 엘지화학 | Winding device for preparing electrode assembly |
| CN111295727A (en) * | 2020-01-17 | 2020-06-16 | 深圳市诚捷智能装备股份有限公司 | Winding device and nailing and winding machine |
| CN116395457A (en) * | 2023-04-28 | 2023-07-07 | 广东华域精密自动化机械设备有限公司 | A coreless coil splitting and nailing machine |
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| CN111295727B (en) * | 2020-01-17 | 2021-06-11 | 深圳市诚捷智能装备股份有限公司 | Winding device and nail-joint winding all-in-one machine |
| CN111295727A (en) * | 2020-01-17 | 2020-06-16 | 深圳市诚捷智能装备股份有限公司 | Winding device and nailing and winding machine |
| CN116395457A (en) * | 2023-04-28 | 2023-07-07 | 广东华域精密自动化机械设备有限公司 | A coreless coil splitting and nailing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2019153107A1 (en) | 2019-08-15 |
| CN108352261B (en) | 2020-02-18 |
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