CN110301058A - Winding apparatus - Google Patents
Winding apparatus Download PDFInfo
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- CN110301058A CN110301058A CN201980000598.5A CN201980000598A CN110301058A CN 110301058 A CN110301058 A CN 110301058A CN 201980000598 A CN201980000598 A CN 201980000598A CN 110301058 A CN110301058 A CN 110301058A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
- H01M10/0409—Machines for assembling batteries for cells with wound electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及锂电池生产设备技术领域,尤其涉及一种卷绕设备。The invention relates to the technical field of lithium battery production equipment, in particular to a winding device.
背景技术Background technique
在锂电池的生产过程中,需要先将极片及隔膜卷绕成电芯,且极片包括正极片及负极片,隔膜包括第一隔膜及第二隔膜。现有技术中,电芯卷绕通常采用半自动卷绕机进行卷绕,其生产效率低,且大量的手动操作动作必然导致人手经常与极片及隔膜直接接触,这将影响电池的生产质量。In the production process of the lithium battery, the pole piece and the separator need to be wound into a cell first, and the pole piece includes a positive electrode piece and a negative electrode piece, and the separator includes a first separator and a second separator. In the prior art, a semi-automatic winding machine is usually used for winding the battery core, which has low production efficiency, and a large number of manual operations will inevitably lead to frequent direct contact with the pole piece and the separator, which will affect the production quality of the battery.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种卷绕设备,旨在解决采用半自动卷绕机生产时需要大量手动操作,从而影响电池的生产质量的问题。The purpose of the present invention is to provide a winding device, which aims to solve the problem that a large number of manual operations are required for production using a semi-automatic winding machine, thereby affecting the production quality of batteries.
为解决上述问题,本发明提供一种卷绕设备,包括机架、极片供料装置、隔膜供料装置、卷绕装置、下料装置及检测装置;In order to solve the above problems, the present invention provides a winding device, including a frame, a pole piece feeding device, a diaphragm feeding device, a winding device, a blanking device and a detection device;
所述极片供料装置用于将极片输送至所述卷绕装置,所述极片供料装置包括第一送料驱动件、第二送料驱动件、送料基座、夹料组件及剪刀组件,所述第一送料驱动件与所述机架连接,并能够驱动所述送料基座相对所述机架移动,所述第二送料驱动件、所述夹料组件及所述剪刀组件均与所述送料基座连接,且所述第二送料驱动件能够驱动所述夹料组件相对所述送料基座移动;The pole piece feeding device is used for conveying the pole piece to the winding device, and the pole piece feeding device includes a first feeding driving part, a second feeding driving part, a feeding base, a clamping component and a scissors component , the first feeding driving part is connected with the frame and can drive the feeding base to move relative to the frame; the second feeding driving part, the clipping component and the scissors component are all connected to the feeding base is connected, and the second feeding driving member can drive the clamping assembly to move relative to the feeding base;
所述隔膜供料装置与所述机架连接,用于将隔膜传送至所述卷绕装置;the membrane feeding device is connected to the frame for conveying the membranes to the winding device;
所述卷绕装置与所述机架连接,用于将所述极片及所述隔膜卷绕为电芯;The winding device is connected to the frame, and is used for winding the pole piece and the diaphragm into a battery core;
所述下料装置与所述机架连接,用于将所述卷绕装置卷绕形成的所述电芯输送至所述检测装置;The unloading device is connected to the frame, and is used for transporting the battery core formed by the winding device to the detection device;
所述检测装置与所述机架连接,用于检测所述电芯是否合格;The detection device is connected to the rack, and is used to detect whether the battery is qualified;
所述极片供料装置设有两组,以分别将正极片及负极片输送至所述卷绕装置,所述隔膜供料装置也设有两组,以分别将第一隔膜及第二隔膜输送至所述卷绕装置,且所述第一隔膜位于所述正极片与所述负极片之间,所述正极片或所述负极片位于所述第一隔膜与所述第二隔膜之间。The pole piece feeding device is provided with two groups to transport the positive electrode piece and the negative electrode piece to the winding device respectively, and the diaphragm feeding device is also provided with two groups to separate the first diaphragm and the second diaphragm conveyed to the winding device, and the first separator is located between the positive electrode sheet and the negative electrode sheet, and the positive electrode sheet or the negative electrode sheet is located between the first separator and the second separator .
上述卷绕设备,其极片供料装置及隔膜供料装置能够分别自动将极片及隔膜输送至卷绕装置,卷绕装置将极片及隔膜卷绕为电芯后,下料装置能够自动将电芯输送至检测装置进行检测,卷绕工序与检测工序连贯进行,以实现自动化生产,而且无需将卷绕好的电芯收集后再转送至检测装置进行检测,能够节省生产时间,提高加工效率。同时,卷绕工序及检测工序均由一台设备完成,能够减小设备占用的空间。此外,极片供料装置通过设置第一送料驱动件及第二驱动件,第一送料驱动件驱动夹料组件移动的同时,第二送料驱动件还能够驱动夹料组件移动,能够加快夹料组件移动的速度,以提高极片供料装置传送极片的速度,从而进一步提高加工效率。The above-mentioned winding equipment, the pole piece feeding device and the diaphragm feeding device can respectively automatically transport the pole piece and the diaphragm to the winding device. The battery cells are transported to the detection device for detection, and the winding process and the detection process are carried out continuously to realize automatic production, and there is no need to collect the wound cells and then transfer them to the detection device for detection, which can save production time and improve processing. efficiency. At the same time, the winding process and the detection process are all completed by one device, which can reduce the space occupied by the device. In addition, the pole piece feeding device is provided with a first feeding driving member and a second driving member. While the first feeding driving member drives the clamping assembly to move, the second feeding driving member can also drive the clamping assembly to move, which can speed up the clamping. The speed at which the components move to increase the speed at which the pole pieces are conveyed by the pole piece feeding device, thereby further improving the processing efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
其中:in:
图1为一个实施例中卷绕设备的主视示意图;1 is a schematic front view of a winding device in one embodiment;
图2为图1中极片供料装置的部分结构示意图;Fig. 2 is the partial structure schematic diagram of the pole piece feeding device in Fig. 1;
图3为图1中卷绕装置的卷绕机构的示意图;Fig. 3 is the schematic diagram of the winding mechanism of the winding device in Fig. 1;
图4为图3中卷绕机构的另一视角的示意图;Fig. 4 is the schematic diagram of another angle of view of the winding mechanism in Fig. 3;
图5为图3中卷绕机构的卷针组件的结构示意图;Fig. 5 is the structural representation of the needle winding assembly of the winding mechanism in Fig. 3;
图6为图1中卷绕装置的部分结构的示意图;Fig. 6 is the schematic diagram of the partial structure of the winding device in Fig. 1;
图7为图1中贴胶机构的结构示意图;Fig. 7 is the structural representation of the gluing mechanism in Fig. 1;
图8为图7中A处的局部放大图;Fig. 8 is the partial enlarged view of A place in Fig. 7;
图9为图7中贴胶机构的另一视角的结构示意图;FIG. 9 is a schematic structural diagram of another perspective of the gluing mechanism in FIG. 7;
图10为图1中下料装置及检测装置的结构示意图;Figure 10 is a schematic structural diagram of the feeding device and the detection device in Figure 1;
图11为图10中下料装置及检测装置的另一状态的结构示意图;Figure 11 is a schematic structural diagram of another state of the feeding device and the detection device in Figure 10;
图12为图10中下料装置的夹料机构的示意图;Fig. 12 is the schematic diagram of the clamping mechanism of the unloading device in Fig. 10;
图13为图10中下料装置及检测装置的部分结构的示意图。FIG. 13 is a schematic diagram of a partial structure of the feeding device and the detection device in FIG. 10 .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,本发明一实施例提供一种卷绕设备,包括机架10、极片供料装置20、隔膜供料装置30、卷绕装置40、下料装置50及检测装置60。As shown in FIG. 1 , an embodiment of the present invention provides a winding device including a frame 10 , a pole piece feeding device 20 , a diaphragm feeding device 30 , a winding device 40 , a feeding device 50 and a detection device 60 .
极片供料装置20、隔膜供料装置30、卷绕装置40、下料装置50及检测装置60均与机架10连接,极片供料装置20用于将极片输送至卷绕装置40,隔膜供料装置30用于将隔膜传送至卷绕装置40,卷绕装置40用于将极片及隔膜卷绕为电芯,下料装置50用于将卷绕装置40卷绕形成的电芯输送至检测装置60,检测装置60用于检测电芯是否合格。The pole piece feeding device 20 , the diaphragm feeding device 30 , the winding device 40 , the unloading device 50 and the detection device 60 are all connected to the frame 10 , and the pole piece feeding device 20 is used for conveying the pole piece to the winding device 40 , the diaphragm feeding device 30 is used for conveying the diaphragm to the winding device 40, the winding device 40 is used for winding the pole piece and the diaphragm into a battery core, and the unloading device 50 is used for winding the battery formed by the winding device 40. The core is transported to the detection device 60, and the detection device 60 is used to detect whether the battery is qualified.
极片供料装置20设有两组,以分别将正极片及负极片输送至卷绕装置40。隔膜供料装置30也设有两组,以分别将第一隔膜及第二隔膜输送至卷绕装置40。而且,卷绕时,第一隔膜位于正极片与负极片之间,正极片或负极片位于第一隔膜与第二隔膜之间。The pole piece feeding device 20 is provided with two groups, for respectively feeding the positive pole piece and the negative pole piece to the winding device 40 . The diaphragm feeding device 30 is also provided with two groups for feeding the first diaphragm and the second diaphragm to the winding device 40 respectively. Moreover, during winding, the first separator is positioned between the positive electrode sheet and the negative electrode sheet, and the positive electrode sheet or the negative electrode sheet is positioned between the first separator and the second separator.
上述卷绕设备,其极片供料装置20及隔膜供料装置30能够分别自动将极片及隔膜输送至卷绕装置40,卷绕装置40将极片及隔膜卷绕为电芯后,下料装置50能够自动将电芯输送至检测装置60进行检测,卷绕工序与检测工序连贯进行,以实现自动化生产,而且无需将卷绕好的电芯收集后再转送至检测装置60进行检测,能够节省生产时间,提高加工效率。同时,卷绕工序及检测工序均由一台设备完成,能够减小设备占用的空间。The above-mentioned winding equipment, the pole piece feeding device 20 and the diaphragm feeding device 30 can respectively automatically transport the pole piece and the diaphragm to the winding device 40, and after the winding device 40 winds the pole piece and the The feeding device 50 can automatically transport the cells to the detection device 60 for detection, and the winding process and the detection process are carried out continuously to realize automatic production, and there is no need to collect the wound cells and then transfer them to the detection device 60 for detection. It can save production time and improve processing efficiency. At the same time, the winding process and the detection process are all completed by one device, which can reduce the space occupied by the device.
值得一提的是,卷绕设备还包括编码器101、毛刷机构102及张力机构103,编码器101、毛刷机构102及张力机构103均与机架10连接,并设置在极片及隔膜的传送路径上。编码器101能够检测极片及隔膜卷绕的长度,毛刷机构102能够扫除极片及隔膜上的杂质,张力机构103能够张紧极片及隔膜,避免极片及隔膜由于传送路径过长而松动。It is worth mentioning that the winding device also includes an encoder 101, a brush mechanism 102 and a tension mechanism 103. The encoder 101, the brush mechanism 102 and the tension mechanism 103 are all connected to the frame 10 and are arranged on the pole piece and the diaphragm. on the transmission path. The encoder 101 can detect the winding length of the pole piece and the diaphragm, the brush mechanism 102 can remove the impurities on the pole piece and the diaphragm, and the tension mechanism 103 can tension the pole piece and the diaphragm to avoid the pole piece and the diaphragm due to the long transmission path. loose.
主要参考图2,极片供料装置20包括第一送料驱动件(图中未示出)、第二送料驱动件22、送料基座23、夹料组件24及剪刀组件25。第一送料驱动件与机架10连接,并能够驱动送料基座23相对机架10移动。第二送料驱动件22、夹料组件24及剪刀组件25均与送料基座23连接,且第二送料驱动件22能够驱动夹料组件24相对送料基座23移动。Referring mainly to FIG. 2 , the pole piece feeding device 20 includes a first feeding driving member (not shown in the figure), a second feeding driving member 22 , a feeding base 23 , a clamping assembly 24 and a scissors assembly 25 . The first feeding driving member is connected with the frame 10 and can drive the feeding base 23 to move relative to the frame 10 . The second feeding driver 22 , the clipping assembly 24 and the scissors assembly 25 are all connected to the feeding base 23 , and the second feeding driving member 22 can drive the clipping assembly 24 to move relative to the feeding base 23 .
供料时,夹料组件24夹紧极片,第一送料驱动件及第二送料驱动件22驱动夹料组件24移动,以将极片输送至卷绕装置40。卷绕装置40卷绕电芯的过程中,夹料组件24松开极片,并复位至初始位置,极片则依靠卷绕装置40不断将极片输送至卷绕装置40。待卷绕装置40将极片卷绕预设长度后,剪刀组件25将极片剪断。During feeding, the clamping assembly 24 clamps the pole piece, and the first feeding driving member and the second feeding driving member 22 drive the clamping assembly 24 to move, so as to convey the pole piece to the winding device 40 . During the process of winding the cell by the winding device 40 , the clamping assembly 24 releases the pole piece and resets it to the initial position, and the pole piece is continuously transported to the winding device 40 by the winding device 40 . After the winding device 40 winds the pole piece to a preset length, the scissor assembly 25 cuts the pole piece.
通过设置第一送料驱动件及第二送料驱动件22,第一送料驱动件驱动夹料组件24移动的同时,第二送料驱动件22还能够驱动夹料组件24移动,能够加快夹料组件24移动的速度,以提高极片供料装置20传送极片的速度,从而进一步提高加工效率。By arranging the first feeding driving member and the second feeding driving member 22, while the first feeding driving member drives the clamping assembly 24 to move, the second feeding driving member 22 can also drive the clamping assembly 24 to move, which can speed up the clamping assembly 24. The moving speed can improve the speed at which the pole piece feeding device 20 conveys the pole pieces, thereby further improving the processing efficiency.
主要参考图3至图5,卷绕装置40包括卷绕机构41,卷绕机构41包括卷针组件411、换工位组件412、出针组件413、抽针组件414及卷绕驱动组件415。卷针组件411设有三组,每一组卷针组件411均包括针套4111、第一卷针4113、第二卷针4115、夹料针4116及开针件4117。第一卷针4113、第二卷针4115及夹料针4116均与针座连接,夹料针4116位于第一卷针4113与第二卷针4115之间,且夹料针4116与第二卷针4115之间设有间隙。开针件4117穿设于针套4111内,并与针套4111滑动连接。Referring mainly to FIGS. 3 to 5 , the winding device 40 includes a winding mechanism 41 , and the winding mechanism 41 includes a needle winding assembly 411 , a station changing assembly 412 , a needle ejecting assembly 413 , a needle withdrawing assembly 414 and a winding driving assembly 415 . The needle winding assembly 411 is provided with three groups, and each needle winding assembly 411 includes a needle sleeve 4111 , a first winding needle 4113 , a second winding needle 4115 , a clamping needle 4116 and a needle opening member 4117 . The first rolling needle 4113, the second rolling needle 4115 and the clipping needle 4116 are all connected to the needle seat, the clipping needle 4116 is located between the first rolling needle 4113 and the second rolling needle 4115, and the clipping needle 4116 is connected to the second rolling needle 4116. A gap is provided between the needles 4115. The needle opening member 4117 is inserted into the needle sleeve 4111 and is slidably connected with the needle sleeve 4111 .
换工位组件412设置于机架10上,包括换工位电机4121、分割器4122及转盘4123,换工位电机4121通过同步轮-同步带机构驱动分割器4122运动,分割器4122与转盘4123通过齿轮啮合,以使得换工位电机4121能够驱动转盘4123转动。三组卷针组件411均与转盘4123连接,并能够跟随转盘4123转动,以使各卷针组件411能够分别在卷绕工位、贴胶工位及下料工位之间转动。The station changing assembly 412 is arranged on the rack 10 and includes a station changing motor 4121, a splitter 4122 and a turntable 4123. The station changing motor 4121 drives the splitter 4122 to move through a synchronous wheel-synchronized belt mechanism, and the splitter 4122 and the turntable 4123 move. The gears are meshed, so that the motor 4121 for changing the position can drive the turntable 4123 to rotate. The three groups of needle winding assemblies 411 are all connected to the turntable 4123 and can rotate along with the turntable 4123 , so that each needle winding assembly 411 can rotate between the winding station, the gluing station and the blanking station respectively.
出针组件413及抽针组件414均与机架10连接,且出针组件413对应于卷绕工位,抽针组件414对应于下料工位。出针组件413能够驱动位于卷绕工位的针套4111及开针件4117分别沿针套4111的轴向伸出。开针件4117的端部具有斜面,当开针件4117沿针套4111的轴向移动时,该斜面与夹料针4116抵接,以驱动夹料针4116靠近第二卷针4115。而且,卷针组件411还包括弹簧,夹料针4116沿靠近第二卷针4115的方向移动时,夹料针4116压缩弹簧,使弹簧储存弹性势能。当卷绕工位的卷针组件411移动至下料工位时,抽针组件414能够驱动位于下料工位的针套4111及开针件4117沿针套4111的轴向缩回,开针件4117缩回时,弹簧释放弹性势能,以驱动夹料针4116复位。The needle ejection assembly 413 and the needle extraction assembly 414 are both connected to the frame 10, and the needle ejection assembly 413 corresponds to the winding station, and the needle extraction assembly 414 corresponds to the unloading station. The needle ejection assembly 413 can drive the needle sleeve 4111 and the needle opening member 4117 located at the winding station to extend along the axial direction of the needle sleeve 4111 respectively. The end of the needle opening member 4117 has an inclined surface. When the needle opening member 4117 moves in the axial direction of the needle sleeve 4111 , the inclined surface abuts the clamping needle 4116 to drive the clamping needle 4116 to approach the second winding needle 4115 . Moreover, the rolling needle assembly 411 further includes a spring. When the clipping needle 4116 moves in a direction close to the second rolling needle 4115, the clipping needle 4116 compresses the spring, so that the spring stores elastic potential energy. When the needle winding assembly 411 of the winding station moves to the unloading station, the needle extraction assembly 414 can drive the needle sleeve 4111 and the needle opening member 4117 located at the unloading station to retract along the axial direction of the needle sleeve 4111, and the needle is opened. When the member 4117 is retracted, the spring releases the elastic potential energy to drive the clamping needle 4116 to return.
此外,卷绕机构41还包括针嘴套416,针嘴套416设置于机架10上。当卷针组件411伸出时,第一卷针4113、第二卷针4115及夹料针4116的端部插入至针嘴套416内,且针嘴套416能够跟随卷针组件411旋转。通过设置针嘴套416,使得第一卷针4113、第二卷针4115及夹料针4116的两端均受到支撑,以平稳转动,从而提高卷绕质量。In addition, the winding mechanism 41 further includes a needle cover 416 , and the needle cover 416 is arranged on the frame 10 . When the needle winding assembly 411 is extended, the ends of the first winding needle 4113 , the second winding needle 4115 and the clamping needle 4116 are inserted into the needle sleeve 416 , and the needle sleeve 416 can rotate along with the needle winding assembly 411 . By setting the needle cover 416, both ends of the first rolling needle 4113, the second rolling needle 4115 and the clamping needle 4116 are supported to rotate smoothly, thereby improving the winding quality.
卷绕驱动组件415与机架10连接,包括卷绕驱动件4151及驱动轴4152,驱动轴4152包括中心轴、第一驱动轴套及第二驱动轴套,第一驱动轴套套设于中心轴,第二驱动轴套套设于第一驱动轴套,以节省空间。卷绕驱动件4151的数量为三个,第一个卷绕驱动件4151通过同步轮-同步带机构驱动中心轴转动,第二个卷绕驱动件4151通过同步轮-同步带机构第一驱动轴套转动,第三个卷绕驱动件4151通过同步轮-同步带机构第二驱动轴套转动。中心轴、第一驱动轴套及第二驱动轴套中的一个与卷绕工位的针套4111通过齿轮传动,另一个与贴胶工位的针套4111通过齿轮传动,还有一个与下料工位的针套4111通过齿轮传动,以使得三个卷绕驱动件4151能够分别驱动三个工位的卷针组件411转动,以使得各工位的卷针组件411能够独立工作。The winding drive assembly 415 is connected to the frame 10 and includes a winding drive member 4151 and a drive shaft 4152. The drive shaft 4152 includes a center shaft, a first drive sleeve and a second drive sleeve, and the first drive sleeve is sleeved on the center shaft , the second drive shaft sleeve is sleeved on the first drive shaft sleeve to save space. The number of winding driving members 4151 is three, the first winding driving member 4151 drives the central shaft to rotate through the synchronous wheel-synchronizing belt mechanism, and the second winding driving member 4151 passes the first driving shaft of the synchronous wheel-synchronizing belt mechanism The sleeve rotates, and the third winding drive member 4151 rotates through the second drive shaft sleeve of the synchronous wheel-synchronized belt mechanism. One of the center shaft, the first drive sleeve and the second drive sleeve is geared to the needle sleeve 4111 of the winding station, the other is geared to the needle sleeve 4111 of the gluing station, and the other is connected to the lower needle sleeve 4111. The needle sleeves 4111 of the feeding station are driven by gears, so that the three winding driving members 4151 can respectively drive the needle winding assemblies 411 of the three stations to rotate, so that the needle winding assemblies 411 of each station can work independently.
当卷针组件411旋转至卷绕工位时,出针组件413驱动针套4111相对转盘4123沿转盘4123的轴向移动,以带动第一卷针4113、第二卷针4115及夹料针4116伸出,使得隔膜位于夹料针4116与第二卷针4115之间。然后,出针组件413驱动开针件4117相对针套4111沿针套4111的轴向移动,开针件4117驱动夹料针4116靠近第二卷针4115,以将隔膜夹紧于第二卷针4115与夹料针4116之间。然后,卷绕驱动件4151驱动针套4111旋转,以带动第一卷针4113、第二卷针4115及夹料针4116卷绕隔膜。卷绕的过程中,极片供料装置20还同时将极片传送至卷绕工位,以使卷绕工位的卷针组件411能够将隔膜及极片卷绕形成电芯。极片及隔膜卷绕预设长度后,剪刀组件25将极片剪断。然后,转盘4123转动,以使卷绕工位的卷针组件411转换至贴胶工位。同时,下一个转动至卷绕工位的卷针组件411夹紧隔膜。When the needle winding assembly 411 rotates to the winding station, the needle outlet assembly 413 drives the needle sleeve 4111 to move relative to the turntable 4123 in the axial direction of the turntable 4123 to drive the first winding needle 4113 , the second winding needle 4115 and the clamping needle 4116 Extend so that the septum is located between the clamping needle 4116 and the second winding needle 4115. Then, the needle outlet assembly 413 drives the needle opening member 4117 to move relative to the needle sleeve 4111 in the axial direction of the needle sleeve 4111, and the needle opening member 4117 drives the clamping needle 4116 to approach the second winding needle 4115 to clamp the septum to the second winding needle 4115 and the clamping needle 4116. Then, the winding driving member 4151 drives the needle sleeve 4111 to rotate, so as to drive the first winding needle 4113 , the second winding needle 4115 and the clamping needle 4116 to wind the septum. During the winding process, the pole piece feeding device 20 also transmits the pole piece to the winding station at the same time, so that the needle winding assembly 411 of the winding station can wind the separator and the pole piece to form a cell. After the pole piece and the diaphragm are wound to a predetermined length, the scissor assembly 25 cuts the pole piece. Then, the turntable 4123 is rotated, so that the needle winding assembly 411 of the winding station is transferred to the gluing station. At the same time, the needle winding assembly 411, which is next rotated to the winding station, clamps the septum.
进一步地,主要参考图6,卷绕装置40还包括第一导向机构42,第一导向机构42包括相连接的第一导向驱动件421及第一导向轮422。第一导向驱动件421与机架10连接,并能够驱动第一导向轮422移动。第一导向机构42设有两组,两个第一导向轮422之间能够供极片及隔膜穿过,以对隔膜及极片导向,使隔膜及极片准确插入至夹料针4116与第二卷针4115之间。Further, referring mainly to FIG. 6 , the winding device 40 further includes a first guide mechanism 42 , and the first guide mechanism 42 includes a connected first guide drive member 421 and a first guide wheel 422 . The first guide driving member 421 is connected with the frame 10 and can drive the first guide wheel 422 to move. The first guide mechanism 42 is provided with two groups, between the two first guide wheels 422, the pole piece and the diaphragm can pass through, so as to guide the diaphragm and the pole piece, so that the diaphragm and the pole piece can be accurately inserted into the clamping needle 4116 and the first Between two rolls of needles 4115.
进一步地,卷绕装置40还包括第二导向机构43,第二导向机构43包括第二导向驱动件431、第二导向轮432及第三导向轮433。第二导向驱动件431与第一导向驱动件421连接,并能够驱动第二导向轮432移动,第三导向轮433与机架10连接。第二导向机构43设有两组,其中一组第二导向机构43的第二导向轮432与第三导向轮433之间能够供第一隔膜及正极片穿过,另一组第二导向机构43的第二导向轮432与第三导向轮433之间能够供第二隔膜及负极片穿过,以进一步对极片及隔膜导向。而且,第二导向轮432靠近第三导向轮433时,第二导向轮432还可以张紧极片及隔膜,使得极片及隔膜在卷绕过程中保持张紧状态,避免极片及隔膜在卷绕时产生褶皱。Further, the winding device 40 further includes a second guide mechanism 43 , and the second guide mechanism 43 includes a second guide drive member 431 , a second guide wheel 432 and a third guide wheel 433 . The second guide drive member 431 is connected with the first guide drive member 421 and can drive the second guide wheel 432 to move, and the third guide wheel 433 is connected with the frame 10 . The second guide mechanism 43 is provided with two groups, one group of the second guide mechanism 43 can pass the first diaphragm and the positive electrode sheet between the second guide wheel 432 and the third guide wheel 433, and the other group of the second guide mechanism Between the second guide wheel 432 and the third guide wheel 433 of 43, the second diaphragm and the negative electrode piece can pass through, so as to further guide the pole piece and the diaphragm. Moreover, when the second guide wheel 432 is close to the third guide wheel 433, the second guide wheel 432 can also tension the pole piece and the diaphragm, so that the pole piece and the diaphragm are kept in a tensioned state during the winding process, so as to avoid the pole piece and the diaphragm Wrinkles are created during winding.
主要参考图6,卷绕装置40还包括隔膜切断机构44,隔膜切断机构44包括切刀441组件及压料组件442。切刀441组件包括相连接的切刀驱动件(图中未示出)及切刀441,切刀驱动件与机架10连接,并能够驱动切刀441将卷绕工位与贴胶工位之间的隔膜切断。压料组件442包括压料驱动件4421及压料轮4422,压料驱动件4421与机架10连接,并能够驱动压料轮4422抵紧卷绕工位与贴胶工位之间的隔膜,以防止隔膜切断后垂落。卷绕工位与贴胶工位之间的隔膜切断后,卷绕工位的卷针组件411重新开始卷绕下一个电芯,贴胶工位的卷针组件411继续旋转,以卷绕切断后的尾料。Referring mainly to FIG. 6 , the winding device 40 further includes a diaphragm cutting mechanism 44 , and the diaphragm cutting mechanism 44 includes a cutter 441 component and a pressing component 442 . The cutter 441 assembly includes a connected cutter driver (not shown in the figure) and a cutter 441. The cutter driver is connected to the frame 10 and can drive the cutter 441 to connect the winding station and the gluing station. The diaphragm between them is cut off. The pressing component 442 includes a pressing driving member 4421 and a pressing wheel 4422. The pressing driving member 4421 is connected with the frame 10 and can drive the pressing wheel 4422 to press against the diaphragm between the winding station and the gluing station. to prevent the diaphragm from sagging after being cut off. After the diaphragm between the winding station and the gluing station is cut off, the needle winding assembly 411 of the winding station starts winding the next cell again, and the needle winding assembly 411 of the gluing station continues to rotate to wind and cut rear tailings.
进一步地,隔膜切断机构44还包括调整组件443,调整组件443包括调整驱动件4431及调整轮4432。调整驱动件4431与压料驱动件4421连接,并能够驱动调整轮4432靠近贴胶工位的电芯,以限制贴胶工位上未卷绕的隔膜及极片垂落。Further, the diaphragm cutting mechanism 44 further includes an adjustment assembly 443 , and the adjustment assembly 443 includes an adjustment driving member 4431 and an adjustment wheel 4432 . The adjusting driving member 4431 is connected with the pressing material driving member 4421, and can drive the adjusting wheel 4432 to be close to the battery cell of the gluing station, so as to limit the unwound diaphragm and pole piece on the gluing station from hanging down.
主要参考图7至图9,卷绕装置40还包括贴胶机构45,贴胶机构45包括送胶组件451、压胶组件452、切胶组件453及取胶组件454。送胶组件451包括相连接的送胶驱动件4511及夹胶部4512,送胶驱动件4511与机架10连接,并能够驱动夹胶部4512沿送胶方向往复运动,以将胶盘4546上的胶带拉出。压胶组件452包括相连接的压胶驱动件4521及压胶部4522,压胶驱动件4521与机架10连接,并能够驱动压胶部4522压紧胶带。切胶组件453包括相连接的切胶驱动件4531及切胶刀4532,切胶驱动件4531与机架10连接,并能够驱动切胶刀4532移动,以将胶带切断。取胶组件454包括相连接的取胶驱动件4541及取胶轮4542,取胶驱动件4541与机架10连接,并能够驱动取胶轮4542在取胶位置与贴胶位置之间往复运动。Referring mainly to FIGS. 7 to 9 , the winding device 40 further includes a gluing mechanism 45 , and the gluing mechanism 45 includes a glue feeding assembly 451 , a gluing assembly 452 , a glue cutting assembly 453 and a glue taking assembly 454 . The glue feeding assembly 451 includes a connected glue feeding driving part 4511 and a glue clamping part 4512. The glue feeding driving part 4511 is connected with the frame 10 and can drive the glue clamping part 4512 to reciprocate along the glue feeding direction, so as to put the glue plate 4546 on the glue plate 4546. the tape is pulled out. The gluing assembly 452 includes a connecting gluing driving member 4521 and a gluing portion 4522. The gluing driving member 4521 is connected to the frame 10 and can drive the gluing portion 4522 to compress the adhesive tape. The glue cutting assembly 453 includes a glue cutting driver 4531 and a glue cutting knife 4532 connected to each other. The glue cutting driving piece 4531 is connected to the frame 10 and can drive the glue cutting knife 4532 to move to cut the tape. The glue-taking assembly 454 includes a glue-taking driving member 4541 and a glue-taking wheel 4542 which are connected. The glue-taking driving member 4541 is connected to the frame 10 and can drive the glue-taking wheel 4542 to reciprocate between the glue-taking position and the glue-applying position.
取胶轮4542位于取胶位置时,取胶轮4542的轴向与送胶方向平行,且取胶轮4542能够吸取切断后的胶带。取胶轮4542位于贴胶位置时,取胶轮4542对应于贴胶工位,且取胶轮4542的轴向与电芯的轴向平行,取胶轮4542能够将胶带沿电芯的轴向贴至贴胶工位的电芯上。When the glue-taking wheel 4542 is located at the glue-taking position, the axial direction of the glue-taking wheel 4542 is parallel to the glue feeding direction, and the glue-taking wheel 4542 can absorb the cut tape. When the glue wheel 4542 is located at the glue sticking position, the glue wheel 4542 corresponds to the glue sticking station, and the axis of the glue wheel 4542 is parallel to the axis of the cell, and the glue wheel 4542 can remove the tape along the axis of the cell. Paste it on the cell of the glue station.
上述贴胶装置,送胶驱动件4511驱动夹胶部4512沿送胶方向将胶带拉出后,压胶驱动件4521驱动压胶部4522将胶带压紧至取胶轮4542上。然后,切胶驱动件4531驱动切胶刀4532将胶带切断,切断后的胶带吸附至取胶轮4542上。由于取胶轮4542的轴向与送胶方向及电芯的轴向均平行,切断后的胶带吸附在取胶轮4542上时,胶带的长度方向与取胶轮4542的轴向平行,从而使得胶带能够沿电芯的轴向贴至电芯上时,以节省胶带的用量。而且,将胶带沿电芯的轴向贴在电芯上的方式不会影响电芯卷绕的松紧程度,能够避免电芯贴胶后变紧而在卸料时抽芯,从而提高采用上述贴胶机构45的卷绕设备的生产质量。此外,由于胶带切断后再贴至电芯上,每条胶带的长度及平整度保持一致,从而能够保证电芯的生产一致性。In the above glue sticking device, after the glue feeding driver 4511 drives the glue clamping part 4512 to pull out the adhesive tape along the glue feeding direction, the glue pressing driver 4521 drives the glue pressing part 4522 to press the adhesive tape onto the glue taking wheel 4542 . Then, the glue cutting driver 4531 drives the glue cutting knife 4532 to cut the adhesive tape, and the cut adhesive tape is adsorbed on the glue taking wheel 4542 . Since the axial direction of the glue taking wheel 4542 is parallel to the glue feeding direction and the axial direction of the cell, when the cut tape is adsorbed on the glue taking wheel 4542, the length direction of the tape is parallel to the axial direction of the glue taking wheel 4542, so that the When the tape can be attached to the cell along the axial direction of the cell, the amount of tape can be saved. Moreover, the way of sticking the tape on the battery core along the axial direction of the battery core will not affect the tightness of the winding of the battery core, which can prevent the battery core from becoming tight after being glued and pulling the core during unloading, thereby improving the use of the above-mentioned stickers. The production quality of the winding equipment of the glue mechanism 45. In addition, since the tape is cut and then attached to the cell, the length and flatness of each tape remain consistent, thereby ensuring the consistency of cell production.
具体地,主要参考图8,压胶驱动件4521包括第一压胶驱动件45211及第二压胶驱动件45212。第一压胶驱动件45211与机架10连接,第二压胶驱动件45212与压胶部4522连接。第一压胶驱动件45211能够通过第二压胶驱动件45212驱动压胶部4522沿送胶方向移动,第二压胶驱动件45212能够驱动压胶部4522将胶带压紧至取胶轮4542。Specifically, referring mainly to FIG. 8 , the gluing driver 4521 includes a first gluing driver 45211 and a second gluing driver 45212 . The first glue driving part 45211 is connected to the frame 10 , and the second glue driving part 45212 is connected to the glue part 4522 . The first gluing driver 45211 can drive the gluing part 4522 to move along the glue feeding direction through the second gluing driver 45212 , and the second gluing driver 45212 can drive the gluing part 4522 to press the tape to the glue taking wheel 4542 .
第二压胶驱动件45212驱动压胶部4522将胶带压紧至取胶轮4542上之前,第一压胶驱动件45211通过第二压胶驱动件45212驱动压胶部4522沿送胶方向靠近夹胶部4512。第二压胶驱动件45212驱动压胶部4522将胶带压紧至取胶轮4542上以后,第一压胶驱动件45211再通过第二压胶驱动件45212驱动压胶部4522复位。压胶部4522复位的过程中,压胶部4522能够抚平取胶轮4542上的胶带,使胶带更加平整。最后,第二压胶驱动件45212再驱动压胶部4522复位。Before the second gluing driver 45212 drives the gluing part 4522 to press the tape onto the glue taking wheel 4542, the first gluing driver 45211 drives the gluing part 4522 to approach the clamp along the glue feeding direction through the second gluing driver 45212 Glue part 4512. After the second glue driver 45212 drives the glue part 4522 to press the tape onto the glue wheel 4542, the first glue driver 45211 drives the glue part 4522 to reset through the second glue driver 45212. In the process of resetting the pressing part 4522, the pressing part 4522 can smooth the tape on the glue taking wheel 4542 to make the tape more flat. Finally, the second pressing part 45212 drives the pressing part 4522 to reset.
进一步地,切胶驱动件4531与送胶驱动件4511连接,送胶驱动件4511能够驱动夹胶部4512及切胶组件453一同沿送胶方向往复运动。即,切胶机构与送胶组件451在送胶方向上没有相对位移。可以理解地,在其他实施例中,切胶驱动件4531也可以直接与机架10连接。此时,为了避免夹胶部4512沿送胶方向移动时不会碰到切胶机构,需要将切胶机构设置在夹胶部4512远离取胶轮4542的一侧。此时,切胶机构与胶带的距离变大,切胶刀4532切断胶带时需要移动更大的距离,不利于提高贴胶装置的工作效率。Further, the glue cutting driver 4531 is connected with the glue feeding driving member 4511, and the glue feeding driving member 4511 can drive the glue clamping part 4512 and the glue cutting assembly 453 to reciprocate along the glue feeding direction together. That is, there is no relative displacement between the glue cutting mechanism and the glue feeding assembly 451 in the glue feeding direction. It can be understood that, in other embodiments, the glue cutting driver 4531 can also be directly connected to the rack 10 . At this time, in order to prevent the glue cutting mechanism from touching the glue cutting mechanism when the glue clamping portion 4512 moves along the glue feeding direction, the glue cutting mechanism needs to be arranged on the side of the glue clamping portion 4512 away from the glue taking wheel 4542 . At this time, the distance between the glue cutting mechanism and the tape becomes larger, and the glue cutter 4532 needs to move a larger distance when cutting the tape, which is not conducive to improving the working efficiency of the glue sticking device.
主要参考图8,送胶组件451还包括辅助驱动件4513,辅助驱动件4513与送胶驱动件4511连接,夹胶部4512与辅助驱动件4513连接。送胶驱动件4511能够通过辅助驱动件4513驱动夹胶部4512沿送胶方向移动,且辅助驱动件4513能够驱动夹胶部4512沿靠近取胶轮4542的方向移动,以使胶带靠近取胶轮4542,方便压胶部4522将胶带压紧至取胶轮4542上。Referring mainly to FIG. 8 , the glue feeding assembly 451 further includes an auxiliary driving member 4513 , the auxiliary driving member 4513 is connected with the glue feeding driving member 4511 , and the glue clamping portion 4512 is connected with the auxiliary driving member 4513 . The glue feeding driving part 4511 can drive the glue clamping part 4512 to move along the glue feeding direction through the auxiliary driving part 4513, and the auxiliary driving part 4513 can drive the glue clamping part 4512 to move in the direction close to the glue taking wheel 4542, so that the tape is close to the glue taking wheel 4542, it is convenient for the pressing part 4522 to press the tape onto the glue taking wheel 4542.
夹胶部4512包括送胶台45121、夹胶驱动件45122及夹胶件45123,送胶台45121及夹胶驱动件45122均与辅助驱动件4513连接,且夹胶驱动件45122与夹胶件45123连接。夹胶驱动件45122能够驱动夹胶件45123移动,以将胶带夹紧于送胶台45121与夹胶件45123之间。The glue feeding part 4512 includes a glue feeding table 45121, a glue driving part 45122 and a glue clamping part 45123. The glue feeding table 45121 and the glue driving part 45122 are all connected with the auxiliary driving part 4513, and the glue driving part 45122 and the glue clamping part 45123 connect. The glue driving member 45122 can drive the glue clamping member 45123 to move, so as to clamp the adhesive tape between the glue feeding table 45121 and the glue clamping member 45123 .
主要参考图9,取胶机构还包括安装件4543,安装件4543与机架10转动连接,且安装件4543与取胶轮4542连接。取胶驱动件4541包括第一取胶驱动件45411及第二取胶驱动件45412,第一取胶驱动件45411与机架10连接,第二取胶驱动件45412与安装件4543连接,第一取胶驱动件45411及第二取胶驱动件45412均能够驱动安装件4543转动,以使取胶轮4542在取胶位置与贴胶位置之间摆动。Referring mainly to FIG. 9 , the glue taking mechanism further includes a mounting member 4543 , the mounting member 4543 is rotatably connected to the frame 10 , and the mounting member 4543 is connected to the glue taking wheel 4542 . The glue removal driver 4541 includes a first glue removal driver 45411 and a second glue removal driver 45412. The first glue removal driver 45411 is connected to the frame 10, the second glue removal driver 45412 is connected to the mounting member 4543, and the first glue removal driver 45412 is connected to the mounting member 4543. Both the glue-taking driving member 45411 and the second glue-taking driving member 45412 can drive the mounting member 4543 to rotate, so that the glue-taking wheel 4542 swings between the glue-taking position and the glue-applying position.
具体地,第一取胶驱动件45411及第二取胶驱动件45412均为气缸,且第一取胶驱动件45411的行程及推力均大于第二取胶驱动件45412。第一取胶驱动件45411能够驱动取胶轮4542快速移动,第二取胶驱动件45412能够驱动取胶轮4542准确定位于取胶位置及贴胶位置。二者协同作用,能够使得取胶轮4542快速并准确地运动。Specifically, the first glue-taking driving member 45411 and the second glue-taking driving member 45412 are both air cylinders, and the stroke and thrust of the first glue-taking driving member 45411 are larger than those of the second glue-taking driving member 45412 . The first glue-taking driving member 45411 can drive the glue-taking wheel 4542 to move rapidly, and the second glue-taking driving member 45412 can drive the glue-taking wheel 4542 to accurately locate the glue-taking position and the glue-applying position. The synergistic effect of the two can make the glue wheel 4542 move quickly and accurately.
应当注意的是,在本实施例中,取胶驱动件4541驱动取胶轮4542相对机架10摆动,以使取胶轮4542在取胶位置及贴胶位置之间往复运动。当然,在其他实施例中,取胶驱动件4541也可以驱动取胶轮4542相对机架10滑动,取胶轮4542的运动路径根据贴胶装置与卷绕装置40的相对位置选取。It should be noted that, in this embodiment, the glue-taking driving member 4541 drives the glue-taking wheel 4542 to swing relative to the frame 10, so that the glue-taking wheel 4542 reciprocates between the glue-taking position and the glue-applying position. Of course, in other embodiments, the glue-taking driver 4541 can also drive the glue-taking wheel 4542 to slide relative to the frame 10 .
进一步地,主要参考图7,取胶轮4542的外周表面具有弧形部分45421及平面部分45422,平面部分45422设有真空孔45423。这样,胶带能够吸附在平面部分45422上,使得胶带更加平整。Further, referring mainly to FIG. 7 , the outer peripheral surface of the glue wheel 4542 has an arcuate portion 45421 and a flat portion 45422 , and the flat portion 45422 is provided with a vacuum hole 45423 . In this way, the tape can be adsorbed on the flat portion 45422, making the tape more flat.
可以理解地,在本实施例中,贴胶机构45还包括真空发生器(图中未示出)及控制器(图中未示出),真空发生器与取胶轮4542连接,以使得真空孔45423能够在真空状态与非真空状态之间切换。控制器与各驱动件及真空发生器电连接,控制器能够控制各驱动件及真空发生器协同动作,以完成贴胶。It can be understood that, in this embodiment, the glue sticking mechanism 45 further includes a vacuum generator (not shown in the figure) and a controller (not shown in the figure), and the vacuum generator is connected with the glue taking wheel 4542 to make the vacuum The hole 45423 can be switched between a vacuum state and a non-vacuum state. The controller is electrically connected with each driving part and the vacuum generator, and the controller can control the cooperative action of each driving part and the vacuum generator, so as to complete the gluing.
此外,在本实施例中,取胶组件454还包括自转驱动件4544,自转驱动件4544与取胶驱动件4541连接,且自转驱动件4544能够驱动取胶轮4542自转。这样,当取胶轮4542运动至取胶位置时,自转驱动件4544能够驱动取胶轮4542旋转至其真空孔45423正对胶带的位置,以吸取胶带。当取胶驱动件4541驱动取胶轮4542运动至贴胶位置时,自转驱动件4544还能够驱动取胶轮4542旋转,以使取胶轮4542上的胶带正对于电芯,从而将胶带贴在电芯上。而且,取胶轮4542旋转时,还能抚平胶带,使得贴在电芯上的胶带更加平整和牢固。In addition, in this embodiment, the glue-taking assembly 454 further includes a self-rotation driving member 4544, which is connected with the glue-taking driving member 4541, and the self-rotating driving member 4544 can drive the glue-taking wheel 4542 to rotate. In this way, when the glue-taking wheel 4542 moves to the glue-taking position, the self-rotation driving member 4544 can drive the glue-taking wheel 4542 to rotate to the position where its vacuum hole 45423 faces the tape, so as to suck the tape. When the glue-taking driving member 4541 drives the glue-taking wheel 4542 to move to the glue sticking position, the self-rotation driving member 4544 can also drive the glue-taking wheel 4542 to rotate, so that the tape on the glue-taking wheel 4542 is facing the battery core, so that the tape is attached to the on the battery. Moreover, when the glue roller 4542 rotates, it can also smooth the tape, so that the tape attached to the battery core is more flat and firm.
应当注意的是,在其他实施例中,也可以取消自转驱动件4544。此时,需要设置取胶轮4542的初始位置,使其在取胶位置时,真空孔45423正对于胶带。当取胶轮4542移动至贴胶位置时,取胶轮4542与电芯抵接,电芯旋转时带动取胶轮4542旋转,以将取胶轮4542上的胶带贴至电芯上。It should be noted that in other embodiments, the rotational drive 4544 may also be eliminated. At this time, it is necessary to set the initial position of the glue-taking wheel 4542 so that the vacuum hole 45423 faces the tape when it is at the glue-taking position. When the glue-taking wheel 4542 moves to the glue sticking position, the glue-taking wheel 4542 is in contact with the battery cell, and when the battery cell rotates, the glue-taking wheel 4542 is driven to rotate, so as to stick the tape on the glue-taking wheel 4542 to the battery cell.
主要参考图10至图13,下料装置50对应于下料工位,包括夹料机构51、载料机构52及推料机构53,夹料机构51能够夹取卷绕装置40卷绕形成的电芯,并将电芯移送至载料机构52,推料机构53能够将载料机构52上的电芯推送至检测装置60。Mainly referring to FIGS. 10 to 13 , the blanking device 50 corresponds to the blanking station, and includes a clamping mechanism 51 , a loading mechanism 52 and a pushing mechanism 53 . The battery cells are transferred to the loading mechanism 52 , and the pushing mechanism 53 can push the battery cells on the loading mechanism 52 to the detection device 60 .
具体地,夹料机构51包括下料组件511、第一下料驱动件512及第二下料驱动件513。第一下料驱动件512设置于机架10上,并与第二下料驱动件513连接,第二下料驱动件513与下料组件511连接。第一下料驱动件512能够通过第二下料驱动件513驱动下料组件511绕Y轴转动,且第二下料驱动件513能够驱动下料组件511沿X轴移动。Specifically, the clamping mechanism 51 includes a blanking assembly 511 , a first blanking driving member 512 and a second blanking driving member 513 . The first blanking driving member 512 is disposed on the frame 10 and is connected with the second blanking driving member 513 , and the second blanking driving member 513 is connected with the blanking assembly 511 . The first blanking driving member 512 can drive the blanking component 511 to rotate around the Y axis through the second blanking driving member 513, and the second blanking driving member 513 can drive the blanking component 511 to move along the X axis.
下料组件511包括相连接的夹料驱动件5111及料夹5112,夹料驱动件5111与第二下料驱动件513连接,并能够驱动料夹5112开合。载料机构52包括载料驱动件521及载料台522,载料驱动件521设置于机架10上,并与载料台522连接,载料驱动件521能够驱动载料台522沿Z轴移动。料夹5112设有第一避位槽5113,载料台522设有第二避位槽5221,第一避位槽5113及第二避位槽5221使得料夹5112能够与载料台522交错设置,以使料夹5112夹取的电芯能够支承于载料台522上。第二下料驱动件513能够在电芯支承于载料台522后驱动夹料驱动件5111及料夹5112复位,以使得电芯由料夹5112转移至载料台522上。The blanking assembly 511 includes a connected material clamping driving member 5111 and a material clip 5112. The clamping material driving member 5111 is connected with the second blanking driving member 513 and can drive the material clamping 5112 to open and close. The loading mechanism 52 includes a loading driving member 521 and a loading table 522. The loading driving member 521 is disposed on the frame 10 and is connected with the loading table 522. The loading driving member 521 can drive the loading table 522 along the Z axis. move. The clip 5112 is provided with a first avoidance groove 5113 , and the loading table 522 is provided with a second avoidance groove 5221 . , so that the cells clamped by the clip 5112 can be supported on the loading table 522 . The second unloading driving member 513 can drive the clamping driving member 5111 and the material clip 5112 to reset after the cells are supported on the loading table 522 , so that the cells are transferred from the material clamping 5112 to the loading table 522 .
推料机构53包括第一推料驱动件531、第二推料驱动件532及推料件533,第一推料驱动件531设置于机架10上,并与第二推料驱动件532连接。第二推料驱动件532与推料件533连接,且推料件533上设有用于容纳电芯的容置槽5331。第一推料驱动件531能够通过第二推料驱动件532驱动推料件533沿Y轴移动,以使电芯位于容置槽5331内。第二推料驱动件532能够驱动推料件533沿X轴移动,以使推料件533将电芯由载料台522推送至检测装置60。The pushing mechanism 53 includes a first pushing driving member 531 , a second pushing driving member 532 and a pushing member 533 . The first pushing driving member 531 is disposed on the frame 10 and is connected to the second pushing driving member 532 . . The second pushing element 532 is connected to the pushing element 533 , and the pushing element 533 is provided with an accommodating groove 5331 for accommodating the battery cells. The first pusher driving member 531 can drive the pusher member 533 to move along the Y axis through the second pusher driving member 532 , so that the battery cells are located in the accommodating groove 5331 . The second pusher 532 can drive the pusher 533 to move along the X axis, so that the pusher 533 pushes the battery cells from the loading table 522 to the detection device 60 .
下面对下料装置50下料的过程作进一步说明:如图2所示,料夹5112在初始位置对应于卷绕工位。夹料驱动件5111驱动料夹5112夹取卷绕装置40卷绕形成的电芯后,第一下料驱动件512驱动第二下料驱动件513带动料夹5112绕Y轴旋转180度。然后,第二下料驱动件513驱动夹有电芯的料夹5112沿X轴移动至载料台522的上方。然后,载料驱动件521驱动载料台522沿Z轴移动。由于料夹5112设有第一避位槽5113,载料台522设有第二避位槽5221,料夹5112与载料台522交错设置,以使料夹5112夹取的电芯能够支承于载料台522上。然后,第二下料驱动件513驱动夹料驱动件5111及料夹5112沿X轴复位。此时,电芯由料夹5112转移至载料台522上。然后,第一下料驱动件512驱动第二下料驱动件513带动料夹5112绕Y轴旋转复位。同时,第一推料驱动件531通过第二推料驱动件532驱动推料件533沿Y轴移动,以使电芯位于容置槽5331内。然后,第二推料驱动件532推动推料件533沿X轴移动,以将电芯由载料台522推送至检测装置60。The following is a further description of the cutting process of the unloading device 50: As shown in FIG. 2, the material clip 5112 corresponds to the winding station at the initial position. After the clamping drive 5111 drives the clamp 5112 to clamp the cells wound by the winding device 40 , the first unloading drive 512 drives the second unloading drive 513 to drive the clamp 5112 to rotate 180 degrees around the Y axis. Then, the second unloading driving member 513 drives the material clip 5112 with the battery cell clamped thereon to move along the X-axis to the top of the material loading table 522 . Then, the loading driving member 521 drives the loading table 522 to move along the Z axis. Because the material clip 5112 is provided with a first avoidance groove 5113, and the material carrier 522 is provided with a second avoidance groove 5221, the material holder 5112 and the material carrier 522 are arranged staggered, so that the cells clamped by the material holder 5112 can be supported on the on the loading table 522. Then, the second blanking driver 513 drives the clip driver 5111 and the clip 5112 to reset along the X-axis. At this time, the battery cells are transferred from the clip 5112 to the loading table 522 . Then, the first blanking driving member 512 drives the second blanking driving member 513 to drive the material clip 5112 to rotate and reset around the Y axis. At the same time, the first pusher driving member 531 drives the pusher member 533 to move along the Y axis through the second pusher driving member 532 , so that the battery cells are located in the accommodating groove 5331 . Then, the second pusher 532 pushes the pusher 533 to move along the X-axis, so as to push the battery cells from the loading table 522 to the detection device 60 .
可以理解地,在本实施例中,料夹5112上设有第一避位槽5113,载料台522设有第二避位槽5221。在其他实施例中,也可以仅在料夹5112上设置避位槽。当载料驱动件521驱动载料台522沿Z轴移动时,载料台522能够容置于避位槽内,料夹5112与载料台522交错设置,以使料夹5112夹取的电芯能够支承于载料台522上。当然,在其他实施例中,也可以仅在载料台522上设置避位槽。It can be understood that, in this embodiment, the material clip 5112 is provided with a first escape groove 5113 , and the material loading table 522 is provided with a second escape groove 5221 . In other embodiments, the avoidance groove may be provided only on the material clip 5112 . When the loading driving member 521 drives the loading table 522 to move along the Z-axis, the loading table 522 can be accommodated in the avoidance groove, and the material clips 5112 and the loading table 522 are arranged alternately, so that the electric The core can be supported on the stage 522 . Of course, in other embodiments, the avoidance groove may be provided only on the loading table 522 .
主要参考图10及图13,检测装置60包括短路检测机构61,短路检测机构61包括压料台611、压料机构612及短路检测组件。压料台611用于支承由推料件533推送的电芯,压料机构612能够压紧电芯。短路检测组件与压料机构612连接,短路检测组件能够在压料机构612压紧电芯时对电芯进行短路检测。Referring mainly to FIGS. 10 and 13 , the detection device 60 includes a short-circuit detection mechanism 61 , and the short-circuit detection mechanism 61 includes a pressing table 611 , a pressing mechanism 612 and a short-circuit detection component. The pressing table 611 is used to support the battery cells pushed by the pushing member 533, and the pressing mechanism 612 can press the battery cells. The short-circuit detection component is connected to the pressing mechanism 612, and the short-circuit detection component can perform short-circuit detection on the battery cells when the pressing mechanism 612 presses the battery cells.
具体地,短路检测组件包括第一导电件6131、第二导电件6132及短路测试仪6133,第一导电件6131及第二导电件6132均与压料机构612连接,且第一导电件6131及第二导电件6132还与短路测试仪6133电连接。压料机构612压紧电芯时,第一导电件6131与电芯的一个极耳抵接,第二导电件6132与电芯的另一个极耳抵接。短路测试仪6133检测到有电流时,则表明电芯为良品。反之,则表明电芯为不良品。这样,压料机构612在对电芯进行短路检测的同时,还能够将电芯压紧,以提高生产效率。Specifically, the short-circuit detection assembly includes a first conductive member 6131, a second conductive member 6132, and a short-circuit tester 6133. Both the first conductive member 6131 and the second conductive member 6132 are connected to the pressing mechanism 612, and the first conductive member 6131 and The second conductive member 6132 is also electrically connected to the short circuit tester 6133 . When the pressing mechanism 612 presses the cell, the first conductive member 6131 abuts against one tab of the cell, and the second conductive member 6132 abuts against the other tab of the cell. When the short-circuit tester 6133 detects that there is current, it indicates that the cell is a good product. On the contrary, it indicates that the battery is defective. In this way, while the pressing mechanism 612 performs short circuit detection on the battery cells, it can also press the battery cells tightly, so as to improve the production efficiency.
进一步地,主要参考图10及图11,检测装置60还包括输送机构62及CCD检测组件63,CCD检测组件63与机架10连接。推料件533将载料台522上的电芯移送至压料台611时,推料件533还能够将压料台611上的电芯推送至输送机构62,CCD检测组件63能够对输送机构62上的电芯进行外观检测。Further, referring mainly to FIG. 10 and FIG. 11 , the detection device 60 further includes a conveying mechanism 62 and a CCD detection component 63 , and the CCD detection component 63 is connected to the frame 10 . When the pushing member 533 transfers the cells on the loading table 522 to the pressing table 611, the pushing member 533 can also push the cells on the pressing table 611 to the conveying mechanism 62, and the CCD detection assembly 63 can detect the conveying mechanism. The cells on 62 are inspected for appearance.
值得一提的是,容置槽5331的宽度大于电芯的宽度,以匹配载料台522上的电芯与压料台611上的电芯之间的距离,从而保证推料件533将位于载料台522上的电芯沿X轴推动至压料台611时,推料件533能够同时将压料台611上的电芯推送至输送机构62。It is worth mentioning that the width of the accommodating slot 5331 is larger than the width of the battery cells to match the distance between the cells on the loading table 522 and the cells on the pressing table 611, so as to ensure that the pushing member 533 will When the cells on the loading table 522 are pushed to the pressing table 611 along the X-axis, the pushing member 533 can simultaneously push the cells on the pressing table 611 to the conveying mechanism 62 .
此外,检测装置60还包括废料剔除机构64,废料剔除机构64设置于机架10上,并与短路检测组件及CCD检测组件63均电连接,废料剔除机构64能够将经短路检测组件及CCD检测组件63检测为不合格的电芯推出输送机构62。在本实施例中,检测装置60还包括废料盒65,废料盒65与机架10连接,且输送机构62位于废料盒65与废料剔除机构64之间,废料剔除机构64能够将检测不合格的电芯推入至废料盒65内。In addition, the detection device 60 further includes a waste rejection mechanism 64, which is arranged on the frame 10 and is electrically connected to the short-circuit detection component and the CCD detection component 63. The waste rejection mechanism 64 can detect the short-circuit detection components and the CCD detection components. The battery cells detected as defective by the assembly 63 are pushed out of the conveying mechanism 62 . In this embodiment, the detection device 60 further includes a waste box 65, the waste box 65 is connected to the frame 10, and the conveying mechanism 62 is located between the waste box 65 and the waste rejecting mechanism 64, and the waste rejecting mechanism 64 can detect unqualified The cells are pushed into the waste box 65 .
以上所揭露的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. Therefore, equivalent changes made according to the claims of the present invention are still within the scope of the present invention.
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| PCT/CN2019/086161 WO2020223954A1 (en) | 2019-05-09 | 2019-05-09 | Winding apparatus |
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| CN113270625A (en) * | 2021-04-22 | 2021-08-17 | 山东水利职业学院 | Winding equipment is used in new energy automobile battery production |
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| CN110301058B (en) | 2022-10-11 |
| WO2020223954A1 (en) | 2020-11-12 |
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