CN111470129A - Cable take-up device and coating process for coiled cables - Google Patents

Cable take-up device and coating process for coiled cables Download PDF

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Publication number
CN111470129A
CN111470129A CN202010402842.5A CN202010402842A CN111470129A CN 111470129 A CN111470129 A CN 111470129A CN 202010402842 A CN202010402842 A CN 202010402842A CN 111470129 A CN111470129 A CN 111470129A
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CN
China
Prior art keywords
cable
arc
frame
coiled
winding
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CN202010402842.5A
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Chinese (zh)
Inventor
王来祥
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Shenzhen Jinhuanyu Wire Cable Co ltd
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Shenzhen Jinhuanyu Wire Cable Co ltd
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Application filed by Shenzhen Jinhuanyu Wire Cable Co ltd filed Critical Shenzhen Jinhuanyu Wire Cable Co ltd
Priority to CN202010402842.5A priority Critical patent/CN111470129A/en
Publication of CN111470129A publication Critical patent/CN111470129A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

The invention discloses a cable take-up device and a coating process of coiled cables. A cable take-up device comprises a frame, a traction mechanism arranged at one end of the frame, a winding mechanism arranged at one side of the traction mechanism, and a film coating mechanism arranged at one side of the winding mechanism; a transfer mechanism is arranged between the winding mechanism and the film coating mechanism; the traction mechanism is used for drawing the cable to the winding mechanism; the coiling mechanism is used for coiling the cable with set length; the film coating mechanism is used for winding a protective film on the coiled cable; the transfer mechanism is used for transferring the coiled cables from the coiling mechanism to the film coating mechanism. The automatic cable winding and packaging machine is high in automation degree, capable of automatically winding and directly packaging cables, suitable for large-scale production and high in production efficiency.

Description

Cable take-up device and coating process for coiled cables
Technical Field
The invention relates to the technical field of cable production equipment, in particular to a cable take-up device and a coating process of coiled cables.
Background
The existing cable equipment has low automation degree, needs manpower for cable coating, has low production efficiency and is not suitable for large-scale production.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a cable take-up device and a coating process of coiled cables.
In order to achieve the purpose, the invention adopts the following technical scheme:
a cable take-up device comprises a frame, a traction mechanism arranged at one end of the frame, a winding mechanism arranged at one side of the traction mechanism, and a film coating mechanism arranged at one side of the winding mechanism; a transfer mechanism is arranged between the winding mechanism and the film coating mechanism; the traction mechanism is used for drawing the cable to the winding mechanism; the coiling mechanism is used for coiling the cable with set length; the film coating mechanism is used for winding a protective film on the coiled cable; the transfer mechanism is used for transferring the coiled cables from the coiling mechanism to the film coating mechanism.
The further technical scheme is as follows: the traction mechanism comprises a traction power piece arranged on the frame and a traction seat arranged at the power output end of the traction power piece; the traction seat is provided with a clamping assembly for clamping a cable; the traction seat is hinged with a wire feeding pipe for passing through the cable.
The further technical scheme is as follows: a deviation component is arranged on one side of the traction seat close to the wire winding mechanism; the deviation component is used for driving the wire feeding pipe to deviate to one side so as to facilitate the winding mechanism to wind the cable.
The further technical scheme is as follows: the winding mechanism comprises a mounting frame fixed on the rack, a lifting assembly arranged on the mounting frame, and a rotating assembly arranged at the power output end of the lifting assembly; the power output end of the rotating assembly is provided with a winding roll; a rotating plate is arranged on the rack below the winding roll; the lifting assembly drives the winding roll to extrude the rotating plate to fix the cable, and the rotating assembly drives the winding roll to rotate so that the cable is wound on the winding roll.
The further technical scheme is as follows: a lifting assembly is arranged below the mounting rack; the lifting assembly is arranged at a wire outlet end of the traction mechanism; the lifting assembly is used for driving the cable to move up and down so as to enable the cable to be uniformly wound on the winding roll; one side of the lifting assembly is provided with a wire cutting assembly for cutting off the cable.
The further technical scheme is as follows: the transfer mechanism comprises a transfer power piece fixedly connected with the rack and a transfer seat arranged at the power output end of the transfer power piece; the two transfer seats are respectively and symmetrically connected to the two sides of the rack in a sliding manner; the transfer seat is hinged with two symmetrical holding plates; the transfer seat is provided with a driving power part for driving the two holding plates to move towards or away from each other so as to open or close the two holding plates.
The further technical scheme is as follows: the holding plate is provided with a power belt for driving the coiled cable to rotate; the transfer seat is provided with an auxiliary power piece for driving the power belt to rotate; when the holding plate is in a furled state, the power belt drives the coiled cable to rotate.
The further technical scheme is as follows: the film wrapping mechanism comprises a film wrapping frame fixedly connected to the rack, an arc-shaped frame rotationally connected to the film wrapping frame, and a film wrapping power part arranged on the film wrapping frame; the arc-shaped frame is of an arc-shaped structure, and when the arc-shaped frame rotates, the arc-shaped frame rotates along the circumferential direction of the arc-shaped frame; the arc-shaped frame penetrates through the inner ring of the coiled cable, and the coiled cable is driven by the power belt to rotate so that the protective film on the arc-shaped frame can be wound on the coiled cable.
The further technical scheme is as follows: the coating frame is provided with a discharging roller for discharging the protective film; the film wrapping frame is also provided with a manipulator used for pulling out the protective film and transferring the protective film to the arc-shaped frame.
The further technical scheme is as follows: the film coating frame is provided with a plurality of rollers for supporting the arc-shaped frame, and the rollers are arranged in an arc shape to form a motion track; the arc-shaped frame is driven by the driving wheel so as to move in the moving track.
A coiling and coating process of a cable comprises the steps that a traction mechanism catches one end of the cable and fixes the end; the traction mechanism pulls the cable to the lower part of the winding roll, and the lifting assembly drives the winding roll to move so that the cable is fixed between the winding roll and the rotating plate; the rotating assembly drives the winding roll and the rotating plate to rotate together so that the cable is wound on the winding roll; after the cable wound on the winding roll reaches a set length, the winding roll stops rotating, the cable is cut off, and the lifting mechanism ascends to separate the winding roll from the coiled cable;
after being embraced by the embracing plate of the transferring mechanism, the coiled cable is pushed to an arc-shaped frame of the film coating mechanism; the arc-shaped frame penetrates through the inner ring of the coiled cable so that the rotating track of the arc-shaped frame moves circumferentially around the coiled cable; grabbing the label by a manipulator and attaching the label to the coiled cable; the transfer mechanism drives the coiled cable to horizontally rotate, and the arc-shaped frame drives the protective film to vertically rotate so that the protective film is wound on the coiled cable; and pushing the coated coiled cable to a specified position.
Compared with the prior art, the invention has the beneficial effects that: the traction mechanism can draw the cable covered with the insulating layer and guide the cable to the winding roll of the winding mechanism, and the winding roll rotates to wind the cable into a coil; the transfer mechanism transfers the coiled cables to the station of the film coating mechanism, the transfer mechanism drives the coiled cables to rotate, and then the arc-shaped frame of the film coating mechanism winds the coiled cables with a protective film. The automatic cable winding and packaging machine is high in automation degree, capable of automatically winding and directly packaging cables, suitable for large-scale production and high in production efficiency.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more apparent, the following detailed description will be given of preferred embodiments.
Drawings
FIG. 1 is a front schematic view of a cable take-up device of the present invention;
FIG. 2 is a top schematic view of a cable take-up device of the present invention;
fig. 3 is a schematic view of a transfer mechanism of a cable take-up device according to the present invention;
fig. 4 is a schematic diagram of a process of enveloping a coiled cable in the cable take-up device according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be connected or detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
FIGS. 1 to 4 are drawings of the present invention.
Referring to fig. 1 and 2, the present embodiment provides a cable take-up device, including a rack 100, a traction mechanism 10 disposed at one end of the rack 100, a winding mechanism 20 disposed at one side of the traction mechanism 10, and a coating mechanism 30 disposed at one side of the winding mechanism 20. A transfer mechanism 40 is provided between the winding mechanism 20 and the coating mechanism 30. The pulling mechanism 10 is used to pull the cable to the reeling mechanism 20. The reeling mechanism 20 is used to wind a set length of cable into a roll. The coating mechanism 30 is used for winding a protective film on the coiled cable. The transfer mechanism 40 is used for transferring the coiled cables from the wire winding mechanism 20 to the coating mechanism 30.
In the production process of the cable, after the outer side of the metal wire is covered with an insulator and cooled, the traction mechanism 10 fixes the cable, the traction mechanism 10 pulls the cable to move to the lower side of the coiling mechanism 20, and the coiling mechanism 20 rotates to wind the cable into a ring; the cable wound into a roll by the winding mechanism 20 moves to the station of the film coating mechanism 30 under the action of the transfer mechanism 40, so that the film coating mechanism 30 coats the wound cable with a protective film, and further the production work is completed.
The traction mechanism 10 includes a traction power member (not labeled) disposed on the frame 100, and a traction base 11 disposed on a power output end of the traction power member. The fifth wheel 11 is provided with a clamping assembly 12 for clamping the cable. The fifth wheel 11 is articulated with a feed tube 13 for passing the cable. The clamping assembly 12 fixes the cable, and the traction power part drives the traction seat 11 to move, so that the cable moves along with the traction seat. The traction power part comprises a motor and a transmission belt. The traction seat 11 is provided with a driven wheel, the motor is provided with a driving wheel, and the driving wheel and the driven wheel transmit power through a transmission belt, so that the traction seat 11 slides along the slide way of the rack 100.
The traction seat 11 is provided with a deviation component 14 at one side close to the winding mechanism 20. The deflection assembly 14 is used to drive the feeding tube 13 to deflect to one side so as to facilitate the winding mechanism 20 to wind the cable. The deflection assembly 14 includes a cylinder and a pusher block disposed at one end of a piston rod of the cylinder. The cylinder is fixed on the traction seat 11, and the pushing block pushes the wire feeding pipe 13 from one side, so that the wire feeding pipe 13 deviates a certain direction, and the wire feeding pipe 13 can better guide the wire on the wire winding reel 24.
The winding mechanism 20 includes a mounting frame 21 fixed to the frame 100, a lifting assembly 22 disposed on the mounting frame 21, and a rotating assembly 23 disposed on a power output end of the lifting assembly 22. The power output end of the rotating assembly 23 is provided with a winding roll 24. A rotating plate 25 is provided on the frame 100 below the take-up reel 24. The lifting assembly 22 drives the wire winding roll 24 to press against the rotating plate 25, and the rotating assembly 23 drives the wire winding roll 24 to rotate, so that the cable is wound on the wire winding roll 24.
Wherein, lifting unit 22 includes the motor, locates the silk member of motor power take off end. The rotating assembly 23 is fixed to the feed screw nut of the screw member.
In other embodiments, the lifting assembly 22 may be a pneumatic cylinder, and the rotating assembly 23 is fixed to a piston rod of the pneumatic cylinder.
The rotating assembly 23 includes a motor fixed to a rotating shaft of the motor. The take-up reel 24 is fixed to the rotary shaft.
Further, the winding roll 24 can smoothly separate the coiled cable after winding the cable, and the winding roll 24 can be an air expansion shaft. Before the cable is wound, the inflatable shaft is inflated, and the cable can be tightly wound on the inflatable shaft; after the cable winding is finished, the pressure of the air expansion shaft is relieved, so that the radial direction of the air expansion shaft is reduced, and the coiled cable is better separated.
In other embodiments, the take-up reel 24 includes a number of arcuate blocks, equal to the number of cylinders. A plurality of arcuate blocks are arranged circumferentially to form a circular take-up reel 24. Wherein, the cylinder is fixed at rotating assembly 23's motor power take off end, and the arc piece sets up on the piston rod of cylinder to what a plurality of cylinder was radial arrangement. Before the cable is wound, a piston rod of the air cylinder extends out to drive the arc-shaped block to move outwards, and the diameter of the winding roll 24 is increased; after the wire is wound, the piston rod of the cylinder is retracted, and the diameter of the take-up reel 24 becomes small, so that the take-up reel 24 is easily separated from the coiled wire Q.
Further, a lifting assembly 26 is arranged below the mounting frame 21. The lift assembly 26 is located at the outlet end of the draft gear 10. The lifting assembly 26 is used for driving the cable to move up and down so that the cable can be wound on the winding roll 24 up and down uniformly. The lifting assembly 26 includes a cylinder and a guide wheel disposed on a piston rod of the cylinder. Wherein, the leading wheel is two, and a level sets up, a vertical setting for the cable can both be smooth and easy motion in two directions. The cylinder drives the guide wheel to reciprocate up and down, meanwhile, one end of the wire feeding pipe 13 is hinged with the traction seat 11, and the other end of the wire feeding pipe reciprocates up and down along with the guide wheel, so that the wire can be uniformly wound up and down on the wire winding roll 24.
Further, one side of the lifting assembly 26 is provided with a wire cutting assembly 27 for cutting the wire. The thread cutting assembly 27 comprises a cylinder and a cutter fixedly connected with a piston rod of the cylinder. After the wire take-up reel 24 is wound with a wire of a predetermined length, the air cylinder drives the cutter to cut the wire.
The transfer mechanism 40 includes a transfer power member 41 fixedly connected to the frame 100, and a transfer base 42 provided at a power output end of the transfer power member 41. The two transfer seats 42 are respectively and symmetrically connected to two sides of the frame 100 in a sliding manner. The transfer seat 42 is hinged with two symmetrical holding plates 43. The transfer seat 42 is provided with a driving power member 44 for driving the two holding plates 43 to move toward or away from each other. The driving power member 44 can drive the two clasping plates 43 to close towards each other or open away from each other, so that the two clasping plates 43 are in an open state or a close state. The two holding plates 43 are folded oppositely to hold the coiled cable, and the coiled cable is transferred from the lower side of the coiling mechanism 20 to the station of the film coating mechanism 30.
The transfer power member 41 includes a motor and a belt. The drive belt may be a chain or a timing belt. The power take off end of motor is equipped with the action wheel, transfers seat 42 to be equipped with from the driving wheel, and the action wheel passes through the drive belt power with from the driving wheel for transfer seat 42 can steady motion. The frame 100 is provided with a guide rail to which the transfer base 42 is slidably coupled, so that the movement is stabilized.
The driving power member 44 includes a motor, a gear member. The motor drives the clasping plate 43 to open or close through a gear piece.
Further, referring to fig. 1 and 3, the holding plate 43 is provided with a power belt 45 for driving the coiled cable Q to rotate. The transfer base 42 is provided with an auxiliary power member (not shown) for driving the power belt 45 to rotate. One end of the holding plate 43 is provided with a power wheel, and the other end is provided with a driven wheel, wherein the power wheel is in transmission connection with the power output end of the auxiliary power piece. The power belt 45 is wound on the outer sides of the power wheel and the driven wheel, so that the auxiliary power part drives the power belt 45 to rotate, and when the holding plate 43 is folded, the power belt 45 can drive the coiled cable Q to rotate.
The film wrapping mechanism 30 includes a film wrapping frame 31 fixedly coupled to the frame 100, an arc frame 32 rotatably coupled to the film wrapping frame 31, and a film wrapping power member 33 provided to the film wrapping frame 31. The transfer mechanism 40 transfers the coiled cable Q to the arc-shaped frame 32, and the film coating power part 33 drives the arc-shaped frame 32 to rotate, so that the protective film is wound on the coiled cable Q. The arc frame 32 is an arc structure, which can be understood as a ring structure with a cut away section to form a notched ring structure. And the side of arc frame 32 is provided with a plurality of winding wheel 321 that are used for twining the protection film, and manipulator 35 drags the protection film to one side of arc frame 32, and then arc frame 32 rotates, and winding wheel 321 just can twine the protection film.
The film wrapping power part 33 comprises a driving wheel 331 rotationally connected with the film wrapping frame 31, a transmission belt, a plurality of driven wheels rotationally connected with the film wrapping frame 31, and a motor. The power of the motor is transmitted to the driving wheel through the transmission belt, and the driven wheel is used for supporting the transmission belt. The outside of the driving wheel 331 abuts against the outside of the arc frame 32 so that the arc frame 32 can rotate next to the driving wheel 331.
The film-coating frame 31 is provided with a discharge roller 34 for discharging the protective film. The film coating frame 31 is also provided with a robot 35 for pulling out and transferring the protective film to the arc frame 32. The manipulator 35 can swing up and down and also has axial movement parallel to the axis of the arc-shaped frame 32, so that the manipulator 35 moves away from the arc-shaped frame 32 for a certain distance in the axial direction to clamp the protective film and then pulls one side of the arc-shaped frame 32; the robot 35 moves axially and approaches a distance toward the arc frame 32 (the robot 35 is located at one side of the arc frame 32 and between the winding wheels 321) so that the arc frame 32 rotates to wind the protective film.
The film coating frame 31 is provided with a plurality of rollers 311 for supporting the arc frame 32, and the plurality of rollers 311 are arranged in an arc to form a moving track. The arc frame 32 is driven by a driving wheel 331 provided to move in the moving track. The rotatory direction of arc frame 32 is vertical direction, and the cable of lapping rotates for the horizontal direction, and when the cable of lapping was placed arc frame 32 inner circle, arc frame 32 rotated, just can twine the protection film of winding wheel 321 round on lapping cable Q.
The film-coating frame 31 is also provided with a film-cutting knife 36 for cutting off the protective film.
In a specific working process, referring to fig. 1 and 4, when the coiled cable Q is wound, the transfer mechanism 40 transfers the coiled cable to the inner ring of the arc-shaped frame 32 (the arc-shaped frame 32 penetrates through the inner ring of the coiled cable Q, and the arc-shaped frame 32 penetrates through the inner ring of the coiled cable Q, so that the rotation track of the arc-shaped frame 32 moves circumferentially around the coiled cable Q), which means that the two annular bodies are buckled with each other, and the mutual rotation of the coiled cable Q and the arc-shaped frame 32 is not influenced; the manipulator 35 pulls the protective film, so that one end of the protective film is positioned on one side of the arc-shaped frame 32, and then the transfer mechanism 40 transfers the coiled cable to the inner ring of the arc-shaped frame 32, so that the arc-shaped frame 32 and the coiled cable Q are in a buckled state; the arc frame 32 is rotated to wind the protective film on the rolled wire Q, and the power belt 45 of the transfer mechanism 40 drives the rolled wire Q to rotate, so that the protective film is uniformly wound around the outer circumference of the rolled wire Q. In the rotating process of the arc-shaped frame 32, the protective film is continuously discharged and wound on the arc-shaped frame 32, after the protective film is discharged to a set length, the film cutting knife 36 is started to cut off the protective film, so that the protective film wound on the arc-shaped frame 32 can be completely wound on the coiled cable Q, and then the mechanical arm 35 returns to the original position to wait for clamping the protective film for the next time.
More specifically, for better twine the protection film on the cable of lapping, before the winding, protection film one end is fixed by manipulator 35, and manipulator 35 is located arc frame 32 one side and is close to arc frame 32 central point and put, so when arc frame 32 rotated, protection film one end was at manipulator 35 centre gripping, after arc frame 32 rotated, the protection film will be taken on the gyro wheel 311 of arc frame 32 side, so when arc frame 32 buckled with lapping cable Q mutually, can twine the protection film on lapping cable Q.
The coiling and coating process of the cable is based on the cable coiling device to complete coiling and coating processes of the cable. A wire take-up process: the traction mechanism 10 catches one end of the cable and is fixed; the traction mechanism 10 pulls the cable to the lower part of the winding roll 24, and the lifting assembly 22 drives the winding roll 24 to move, so that the cable is fixed between the winding roll 24 and the rotating plate 25; the rotating assembly 23 drives the winding roll 24 to rotate together with the rotating plate 25, so that the cable is wound on the winding roll 24; after the cable is wound on the winding roll 24 for a set length, the winding roll 24 stops rotating, and at the same time, the cable is cut off, and the lifting assembly 22 ascends to separate the winding roll 24 from the coiled cable.
The method comprises the following specific steps:
step 1, a traction mechanism 10 captures the wire end of a cable, and the wire end is fixed after being captured;
step 2, starting the traction mechanism 10 to do linear motion, and transferring the wire end of the cable to a position between a wire winding disc 24 of the wire winding mechanism 20 and a rotating plate 25 on the rack 100;
step 3, the lifting assembly 22 drives the winding roll 24 to descend so as to fix the thread end;
step 4, the winding roll 24 is driven by the rotating assembly 23 to rotate from slow to fast, and the wire feeding pipe 13 is driven by the lifting assembly 26 to move up and down so that the cables can be regularly wound into a coil; after winding for 100 meters, the winding roll 24 stops automatically;
step 5, the winding roll 24 contracts to separate the coiled cable Q from the coiling roll, and the lifting assembly 22 drives the winding roll 24 to ascend and cut off the cable;
step 6, folding the two holding plates 45 on the transfer mechanism 40 stopped at the two sides of the frame 100 from a 180-degree open state to the middle, and then holding the rolled cable;
and 7, driving the whole transfer mechanism 40 to move to a film reporting station of the film coating mechanism 30 by the transfer power part 41.
And (3) coating: after being clasped by the clasping plate 43 of the transfer mechanism 40, the coiled cable is pushed to the arc-shaped frame 32 of the film coating mechanism 30; the arc frame 32 passes through the inner circle of the coiled wire Q so that the rotation locus of the arc frame 32 moves circumferentially around the coiled wire Q; the manipulator 35 grabs the label and attaches the label to the coiled cable; the transfer mechanism 40 drives the coiled cable Q to horizontally rotate, and the arc-shaped frame 32 drives the protective film to vertically rotate so that the protective film is wound on the coiled cable; and pushing the coated coiled cable Q to a specified position.
The method comprises the following specific steps:
step 1, the transfer mechanism 40 transfers the coiled cable Q into the arc-shaped frame 32, so that the coiled cable Q and the arc-shaped frame 32 form a buckled state;
step 2, after the coiled cable Q is fixed at the arc-shaped frame 32, the manipulator 35 acts to suck up the horizontally placed certificate;
step 3, after sucking up the qualification certificate, the manipulator 35 rotates up 90 degrees to align the qualification certificate to the coiled cable and attaches the qualification certificate to the outer side;
step 4, the manipulator 35 clamps the protective film and sends the protective film to the designated position of the arc-shaped frame 32;
step 5, the transfer mechanism 40 tightly holds the coiled cable Q, and then the power belt 45 drives the coiled cable Q to horizontally rotate;
step 6, when the cable rotates horizontally, the arc-shaped frame 32 rotates (the rotation of the arc-shaped frame 32 is vertical rotation), and the prepared plastic protective film is dragged to wind and package the horizontally rotating coiled cable Q, after the coiled cable Q rotates for a circle, the manipulator 35 and the power belt 45 stop simultaneously, and the packaging is finished;
step 7, the holding plate 43 of the transfer mechanism 40 is opened 180 degrees towards two sides, and the transfer mechanism 40 moves to two sides of the winding roll 24;
and 8, the pushing cylinder works, and the packaged coiled cable Q is pushed to a specified position and then returns.
Compared with the prior art, the traction mechanism 10 can draw the cable covered with the insulating layer and guide the cable to the winding roll 24 of the winding mechanism 20, and the winding roll 24 rotates to wind the cable into a coil; the transfer mechanism 40 transfers the coiled cable Q to a station of the coating mechanism 30, and the transfer mechanism 40 drives the coiled cable Q to rotate, and then the arc-shaped frame 32 of the coating mechanism 30 winds the coiled cable Q with a protective film. The automatic cable winding and packaging machine is high in automation degree, capable of automatically winding and directly packaging cables, suitable for large-scale production and high in production efficiency.
The technical contents of the present invention are further illustrated by the examples only for the convenience of the reader, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.

Claims (10)

1. A cable take-up device is characterized by comprising a rack, a traction mechanism arranged at one end of the rack, a winding mechanism arranged at one side of the traction mechanism, and a film coating mechanism arranged at one side of the winding mechanism; a transfer mechanism is arranged between the winding mechanism and the film coating mechanism; the traction mechanism is used for drawing the cable to the winding mechanism; the coiling mechanism is used for coiling the cable with set length; the film coating mechanism is used for winding a protective film on the coiled cable; the transfer mechanism is used for transferring the coiled cables from the coiling mechanism to the film coating mechanism.
2. A cable take-up device according to claim 1, wherein the traction mechanism comprises a traction power member provided on the frame, a traction base provided on a power output end of the traction power member; the traction seat is provided with a clamping assembly for clamping a cable; the traction seat is hinged with a wire feeding pipe for passing through the cable.
3. A cable take-up apparatus as claimed in claim 2, wherein the traction base is provided with a biasing member adjacent one side of the take-up mechanism; the deviation component is used for driving the wire feeding pipe to deviate to one side so as to facilitate the winding mechanism to wind the cable.
4. A cable take-up apparatus as claimed in claim 1, wherein the take-up mechanism comprises a mounting bracket fixed to the frame, a lifting assembly provided on the mounting bracket, and a rotating assembly provided on a power take-off end of the lifting assembly; the power output end of the rotating assembly is provided with a winding roll; a rotating plate is arranged on the rack below the winding roll; the lifting assembly drives the winding roll to extrude the rotating plate to fix the cable, and the rotating assembly drives the winding roll to rotate so that the cable is wound on the winding roll.
5. A cable take-up apparatus as claimed in claim 4, wherein a lifting assembly is provided below the mounting bracket; the lifting assembly is arranged at a wire outlet end of the traction mechanism; the lifting assembly is used for driving the cable to move up and down so as to enable the cable to be uniformly wound on the winding roll; one side of the lifting assembly is provided with a wire cutting assembly for cutting off the cable.
6. A cable take-up apparatus as claimed in claim 1, wherein the transfer mechanism includes a transfer power member fixedly coupled to the frame, a transfer seat provided at a power output end of the transfer power member; the two transfer seats are respectively and symmetrically connected to the two sides of the rack in a sliding manner; the transfer seat is hinged with two symmetrical holding plates; the transfer seat is provided with a driving power part for driving the two holding plates to move towards or away from each other so as to open or close the two holding plates.
7. The cable take-up device according to claim 6, wherein the holding plate is provided with a power belt for driving the coiled cable to rotate; the transfer seat is provided with an auxiliary power piece for driving the power belt to rotate; when the holding plate is in a furled state, the power belt drives the coiled cable to rotate.
8. The cable take-up device according to claim 7, wherein the coating mechanism comprises a coating frame fixedly coupled to the frame, an arc frame rotatably coupled to the coating frame, and a coating power member provided to the coating frame; the arc-shaped frame is of an arc-shaped structure, and when the arc-shaped frame rotates, the arc-shaped frame rotates along the circumferential direction of the arc-shaped frame; the arc-shaped frame penetrates through the inner ring of the coiled cable, and the coiled cable is driven by the power belt to rotate so that the protective film on the arc-shaped frame can be wound on the coiled cable.
9. A cable take-up apparatus as claimed in claim 8, wherein the film wrapping frame is provided with a discharge roller for discharging the protective film; the film wrapping frame is also provided with a manipulator used for pulling out the protective film and transferring the protective film to the arc-shaped frame.
10. The coating process of the coiled cable is characterized in that a traction mechanism catches one end of the cable and fixes the end; the traction mechanism pulls the cable to the lower part of the winding roll, and the lifting assembly drives the winding roll to move so that the cable is fixed between the winding roll and the rotating plate; the rotating assembly drives the winding roll and the rotating plate to rotate together so that the cable is wound on the winding roll; after the cable wound on the winding roll reaches a set length, the winding roll stops rotating, the cable is cut off, and the lifting mechanism ascends to separate the winding roll from the coiled cable;
after being embraced by the embracing plate of the transferring mechanism, the coiled cable is pushed to an arc-shaped frame of the film coating mechanism; the arc-shaped frame penetrates through the inner ring of the coiled cable so that the rotating track of the arc-shaped frame moves circumferentially around the coiled cable; grabbing the label by a manipulator and attaching the label to the coiled cable; the transfer mechanism drives the coiled cable to horizontally rotate, and the arc-shaped frame drives the protective film to vertically rotate so that the protective film is wound on the coiled cable; and pushing the coated coiled cable to a specified position.
CN202010402842.5A 2020-05-13 2020-05-13 Cable take-up device and coating process for coiled cables Pending CN111470129A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010402842.5A CN111470129A (en) 2020-05-13 2020-05-13 Cable take-up device and coating process for coiled cables

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010402842.5A CN111470129A (en) 2020-05-13 2020-05-13 Cable take-up device and coating process for coiled cables

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CN111470129A true CN111470129A (en) 2020-07-31

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CN202010402842.5A Pending CN111470129A (en) 2020-05-13 2020-05-13 Cable take-up device and coating process for coiled cables

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113353576A (en) * 2021-05-11 2021-09-07 湖北龙狮节能环保特种电缆有限公司 Winding and packaging integrated system and method for automatic production line of double-layer environment-friendly flame-retardant cable
CN114803691A (en) * 2022-05-13 2022-07-29 贵州玉蝶电工股份有限公司 Device for winding and packaging insulated wire and using method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113353576A (en) * 2021-05-11 2021-09-07 湖北龙狮节能环保特种电缆有限公司 Winding and packaging integrated system and method for automatic production line of double-layer environment-friendly flame-retardant cable
CN114803691A (en) * 2022-05-13 2022-07-29 贵州玉蝶电工股份有限公司 Device for winding and packaging insulated wire and using method thereof

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