CN111470129A - Cable take-up device and coating process for coiled cables - Google Patents
Cable take-up device and coating process for coiled cables Download PDFInfo
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- CN111470129A CN111470129A CN202010402842.5A CN202010402842A CN111470129A CN 111470129 A CN111470129 A CN 111470129A CN 202010402842 A CN202010402842 A CN 202010402842A CN 111470129 A CN111470129 A CN 111470129A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
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Abstract
本发明公开了一种线缆收线装置和成卷线缆的包膜工艺。一种线缆收线装置,包括机架,设于机架一端的牵引机构,设于牵引机构一侧的卷线机构,及设于卷线机构一侧的包膜机构;所述卷线机构与包膜机构之间设有移送机构;所述牵引机构用于将线缆牵引至卷线机构;所述卷线机构用于将设定长度的线缆绕成卷;所述包膜机构用于对成卷的线缆缠上保护膜;所述移送机构用于对成卷的线缆从卷线机构移送至包膜机构。本发明自动化程度高,能自动对线缆从收线到直接包装,适应于大规模生产,生产效率高。
The invention discloses a cable take-up device and a coating process for a coiled cable. A cable take-up device comprises a frame, a traction mechanism arranged at one end of the frame, a wire winding mechanism arranged on one side of the traction mechanism, and a coating mechanism arranged at one side of the winding mechanism; the wire winding mechanism There is a transfer mechanism between the film and the coating mechanism; the traction mechanism is used to pull the cable to the winding mechanism; the winding mechanism is used to wind the cable with a set length into a roll; the coating mechanism is used for Wrap a protective film on the coiled cables; the transfer mechanism is used for transferring the coiled cables from the winding mechanism to the wrapping mechanism. The invention has a high degree of automation, can automatically rewind the cables to direct packaging, is suitable for large-scale production, and has high production efficiency.
Description
技术领域technical field
本发明涉及电缆生产设备技术领域,更具体地说是一种线缆收线装置和成卷线缆的包膜工艺。The invention relates to the technical field of cable production equipment, in particular to a cable take-up device and a wrapping process for coiled cables.
背景技术Background technique
现有的电缆设备自动化程度低,对线缆包膜需要人工,生产效率低,不适合大规模生产。The existing cable equipment has a low degree of automation, requires manual work on the cable coating, and has low production efficiency, which is not suitable for large-scale production.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供一种线缆收线装置和成卷线缆的包膜工艺。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a cable take-up device and a wrapping process for a coiled cable.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种线缆收线装置,包括机架,设于机架一端的牵引机构,设于牵引机构一侧的卷线机构,及设于卷线机构一侧的包膜机构;所述卷线机构与包膜机构之间设有移送机构;所述牵引机构用于将线缆牵引至卷线机构;所述卷线机构用于将设定长度的线缆绕成卷;所述包膜机构用于对成卷的线缆缠上保护膜;所述移送机构用于对成卷的线缆从卷线机构移送至包膜机构。A cable take-up device comprises a frame, a traction mechanism arranged at one end of the frame, a wire winding mechanism arranged on one side of the traction mechanism, and a coating mechanism arranged at one side of the winding mechanism; the wire winding mechanism There is a transfer mechanism between the film and the coating mechanism; the traction mechanism is used for pulling the cable to the winding mechanism; the winding mechanism is used for winding the cable with a set length into a roll; the coating mechanism is used for Wrap a protective film on the coiled cables; the transfer mechanism is used for transferring the coiled cables from the winding mechanism to the wrapping mechanism.
其进一步技术方案为:所述牵引机构包括设于机架的牵引动力件,设于牵引动力件动力输出端的牵引座;所述牵引座设有用于夹持线缆的夹持组件;所述牵引座铰接有用于穿过线缆的送线管。Its further technical scheme is as follows: the traction mechanism includes a traction power member provided on the frame, and a traction seat provided at the power output end of the traction power member; the traction seat is provided with a clamping component for clamping the cable; the traction The seat is hinged with a conduit for passing the cable.
其进一步技术方案为:所述牵引座近于卷线机构一侧设有偏向组件;所述偏向组件用于驱动送线管往一侧偏向,以方便卷线机构对线缆收卷。A further technical solution is: a deflection component is provided on the side of the traction base close to the wire winding mechanism; the deflection component is used to drive the wire feeding tube to deflect to one side, so as to facilitate the wire winding mechanism to wind up the cable.
其进一步技术方案为:所述卷线机构包括固定于机架上的安装架,设于安装架的升降组件,设于升降组件动力输出端的旋转组件;所述旋转组件动力输出端设有卷线盘;所述卷线盘下方的机架上设有转动板;所述升降组件驱动卷线盘挤压向转动板,以将线缆固定,并且所述旋转组件驱动卷线盘转动,以使线缆缠绕于卷线盘。Its further technical scheme is as follows: the reeling mechanism comprises a mounting frame fixed on the frame, a lifting component arranged on the mounting frame, and a rotating component arranged at the power output end of the lifting component; the power output end of the rotating component is provided with a winding wire The frame below the reel is provided with a rotating plate; the lifting component drives the reel to squeeze toward the rotating plate to fix the cable, and the rotating component drives the reel to rotate to make the cable reel rotate. The cable is wound on the reel.
其进一步技术方案为:所述安装架下方设有抬升组件;所述抬升组件设于牵引机构的出线端;所述抬升组件用于驱动线缆上下运动,以使线缆均匀的缠绕于卷线盘;所述抬升组件的一侧设有用于切断线缆的切线组件。Its further technical scheme is as follows: a lifting component is arranged under the mounting frame; the lifting component is arranged at the outlet end of the traction mechanism; the lifting component is used to drive the cable to move up and down, so that the cable is evenly wound on the coil A plate; one side of the lifting assembly is provided with a tangent assembly for cutting the cable.
其进一步技术方案为:所述移送机构包括与机架固定联接的移送动力件,设于移送动力件动力输出端的移送座;所述移送座为二个,分别对称滑动联接于机架的两侧;所述移送座铰接有二个相互对称的抱板;所述移送座设有用于驱动二个抱板相向或相背运动的驱动动力件,以使二个抱板处于张开或收拢。Its further technical scheme is as follows: the transfer mechanism includes a transfer power member fixedly connected with the frame, and a transfer seat located at the power output end of the transfer power member; there are two transfer seats, which are symmetrically slidably connected to both sides of the frame. ; The transfer seat is hinged with two mutually symmetrical holding plates; the transfer seat is provided with a driving power member for driving the two holding plates to move toward each other or opposite to each other, so that the two holding plates are opened or closed.
其进一步技术方案为:所述抱板设有用于带动成卷线缆转动的动力带;所述移送座设有用于驱动动力带转动的辅助动力件;所述抱板在收拢状态下,所述动力带驱动成卷线缆旋转运动。Its further technical scheme is: the holding plate is provided with a power belt for driving the coiled cable to rotate; the transfer seat is provided with an auxiliary power piece for driving the power belt to rotate; when the holding plate is in the folded state, the The power belt drives the coiled cable to rotate.
其进一步技术方案为:所述包膜机构包括固定联接于机架的包膜架,旋转联接于包膜架的弧形架,及设于包膜架的包膜动力件;所述弧形架为弧形结构,并且旋转时,弧形架沿其自身周向转动;所述弧形架穿过成卷线缆的内圈,并且成卷线缆受到动力带的驱动而自转,以使弧形架上的保护膜缠绕于成卷线缆。Its further technical scheme is as follows: the coating mechanism comprises a coating frame fixedly connected to the frame, an arc frame rotatably connected to the coating frame, and a coating power piece arranged on the coating frame; the arc frame It is an arc-shaped structure, and when it rotates, the arc-shaped frame rotates along its own circumferential direction; the arc-shaped frame passes through the inner circle of the coiled cable, and the coiled cable is driven by the power belt to rotate, so that the arc The protective film on the frame is wrapped around the coiled cable.
其进一步技术方案为:所述包膜架设有用于放出保护膜的放料辊;所述包膜架还设有用于将保护膜拉出并移送至弧形架的机械手。A further technical solution thereof is that: the coating frame is provided with a feeding roller for discharging the protective film; the coating frame is further provided with a manipulator for pulling out the protective film and transferring it to the arc-shaped frame.
其进一步技术方案为:所述包膜架设有若干个用于支撑弧形架的滚轮,并且若干个滚轮弧形布置以形成运动轨道;所述弧形架通过设有的驱动轮驱动以使在运动轨道内运动。Its further technical scheme is: the coating frame is provided with a number of rollers for supporting the arc frame, and the rollers are arranged in an arc to form a moving track; the arc frame is driven by the provided driving wheel to make the Movement within the movement track.
一种线缆的成卷包膜工艺,牵引机构捕捉线缆一端并且固定;牵引机构拉动线缆至卷线盘下方,升降组件驱动卷线盘运动,以使线缆固定于卷线盘与转动板之间;旋转组件驱动卷线盘与转动板一起转动,以使线缆缠绕在卷线盘上;缠绕在卷线盘的线缆达到设定长度后,卷线盘停止转动,同时切断线缆,升降机构上升以使卷线盘与成卷线缆脱离;A cable wrapping process in a roll, the traction mechanism catches one end of the cable and fixes it; the traction mechanism pulls the cable to the bottom of the cable reel, and the lifting component drives the cable reel to move, so that the cable is fixed on the cable reel and rotates between the plates; the rotating component drives the reel to rotate together with the rotating plate, so that the cable is wound on the reel; after the cable wound on the reel reaches the set length, the reel stops rotating and cuts the wire at the same time cable, the lifting mechanism rises to disengage the reel from the coiled cable;
成卷线缆在移送机构的抱板抱住后,并推送至包膜机构的弧形架处;弧形架穿过成卷线缆的内圈,以使弧形架的转动轨迹绕着成卷线缆周向运动;机械手抓取标签并且将标签贴附在成卷的线缆上;移送机构驱动成卷线缆水平转动,弧形架带动保护膜在竖直方向上转动,以使保护膜缠绕在成卷的线缆上;完成包膜的成卷线缆推送至指定位置。After the coiled cable is embraced by the holding plate of the transfer mechanism, it is pushed to the arc-shaped frame of the coating mechanism; The coiled cable moves circumferentially; the manipulator grabs the label and attaches the label to the coiled cable; the transfer mechanism drives the coiled cable to rotate horizontally, and the arc frame drives the protective film to rotate in the vertical direction, so as to protect the The film is wound on the coiled cable; the wrapped coiled cable is pushed to the designated position.
本发明与现有技术相比的有益效果是:本发明牵引机构能对覆盖绝缘层的线缆进行牵引,并且引导至卷线机构的卷线盘处,卷线盘旋转将线缆缠绕成卷;移送机构对成卷线缆移送至包膜机构的工位,并且移送机构驱动成卷线缆自转,然后包膜机构的弧形架对成卷线缆缠绕上保护膜。本发明自动化程度高,能自动对线缆从收线到直接包装,适应于大规模生产,生产效率高。Compared with the prior art, the beneficial effect of the present invention is that: the traction mechanism of the present invention can pull the cable covered with the insulating layer, and guide it to the wire reel of the wire winding mechanism, and the wire reel rotates to wind the cable into a coil The transfer mechanism transfers the coiled cable to the station of the coating mechanism, and the transfer mechanism drives the coiled cable to rotate, and then the arc frame of the coating mechanism wraps the coiled cable with a protective film. The invention has a high degree of automation, can automatically rewind the cables to direct packaging, is suitable for large-scale production, and has high production efficiency.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明技术手段,可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征及优点能够更明显易懂,以下特举较佳实施例,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, it can be implemented in accordance with the content of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable, the following A preferred embodiment is given, and the detailed description is as follows.
附图说明Description of drawings
图1为本发明的一种线缆收线装置的前视简视图;FIG. 1 is a schematic front view of a cable take-up device of the present invention;
图2为本发明的一种线缆收线装置的俯视简视图;2 is a schematic top view of a cable take-up device of the present invention;
图3为本发明的一种线缆收线装置的移送机构的简视图;3 is a schematic view of a transfer mechanism of a cable take-up device of the present invention;
图4为本发明的一种线缆收线装置的成卷线缆包膜过程示意图。FIG. 4 is a schematic diagram of a wrapping process of a coiled cable of a cable take-up device of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,下面结合附图和具体实施方式对本发明作进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore It should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense, for example, it may be a connection or a detachable connection, It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不应理解为必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。此外,本领域的技术人员可以将本说明书中描述的不同实施例或示例进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms should not be construed as necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification.
图纸1至4为本发明的图纸。Drawings 1 to 4 are drawings of the present invention.
本实施提供了一种线缆收线装置,请参阅图1、2,包括机架100,设于机架100一端的牵引机构10,设于牵引机构10一侧的卷线机构20,及设于卷线机构20一侧的包膜机构30。卷线机构20与包膜机构30之间设有移送机构40。牵引机构10用于将线缆牵引至卷线机构20。卷线机构20用于将设定长度的线缆绕成卷。包膜机构30用于对成卷的线缆缠上保护膜。移送机构40用于对成卷后的线缆从卷线机构20移送至包膜机构30。This embodiment provides a cable take-up device, please refer to FIGS. 1 and 2 , including a
在线缆的生产过程中,在金属线外侧覆盖绝缘体并冷却后,牵引机构10将线缆固定,牵引机构10牵引线缆移动至卷线机构20下侧,卷线机构20转动将线缆缠绕成圈;在卷线机构20围成卷的缆线在移送机构40的作用下移动到包膜机构30工位上,以使得包膜机构30对成卷的线缆包装上保护膜,进而完成生产工作。In the production process of the cable, after the outer side of the metal wire is covered with an insulator and cooled, the
牵引机构10包括设于机架100的牵引动力件(图中未做标注),设于牵引动力件动力输出端的牵引座11。牵引座11设有用于夹持线缆的夹持组件12。牵引座11铰接有用于穿过线缆的送线管13。夹持组件12固定线缆,牵引动力件带动牵引座11运动,使得线缆随着牵引座运动。牵引动力件包括电机,传动带。在牵引座11上设置从动轮,电机上设置主动轮,主动轮与从动轮之间通过传动带传递动力,使得牵引座11沿着机架100的滑道滑动运动。The
牵引座11近于卷线机构20一侧设有偏向组件14。偏向组件14用于驱动送线管13往一侧偏向,以方便卷线机构20对线缆收卷。偏向组件14包括气缸,及设置在气缸的活塞杆一端的推动块。气缸固定在牵引座11,推动块从一侧对送线管13进行推动,以使送线管13偏移一定的方向,使得送线管13更好的将线缆引导在卷线盘24上。A
卷线机构20包括固定于机架100上的安装架21,设于安装架21的升降组件22,设于升降组件22动力输出端的旋转组件23。旋转组件23动力输出端设有卷线盘24。卷线盘24下方的机架100上设有转动板25。升降组件22驱动卷线盘24挤压向转动板25,并且旋转组件23驱动卷线盘24转动,以使线缆缠绕在卷线盘24。The winding
其中,升降组件22包括电机,设于电机动力输出端的丝杆件。旋转组件23固定在丝杆件的丝杆螺母上。Wherein, the lifting
在其它实施例中,升降组件22可以为气缸,旋转组件23固定在气缸的活塞杆上。In other embodiments, the lifting
旋转组件23包括电机,固定于电机的旋转轴。卷线盘24固定在旋转轴上。The rotating
进一步的,卷线盘24在缠绕线缆后能顺利的将成卷的线缆分离,卷线盘24可以为气涨轴。在缠绕线缆前,气胀轴充气,线缆能紧紧的缠绕在气胀轴上;线缆缠绕完成后,气胀轴卸压,使得气胀轴径向变小,更好的将成卷的线缆分离。Further, the
在其它实施例中,卷线盘24包括若干个弧形块,与弧形块数量相等的气缸。若干个弧形块环向布置,从而形成圆形的卷线盘24。其中,气缸固定在旋转组件23的电机动力输出端,弧形块设置在气缸的活塞杆上,并且若干个气缸的为径向布置。在缠绕线缆前,气缸的活塞杆伸出使得驱动弧形块往外运动,卷线盘24的直径变大;在缠绕线缆后,气缸的活塞杆缩回,卷线盘24的直径变小,使得卷线盘24容易与成卷线缆Q分离。In other embodiments, the
进一步的,安装架21下方设有抬升组件26。抬升组件26设于牵引机构10的出线端。抬升组件26用于驱动线缆上下运动,以使线缆上下均匀的缠绕于卷线盘24。抬升组件26包括气缸,及设置在气缸的活塞杆的导向轮。其中,导向轮为二个,一个水平设置,一个竖直设置,使得线缆在两个方向都能顺畅的运动。气缸驱动导向轮上下往复运动,同时,送线管13一端与牵引座11铰接,另一端随着导向轮上下往复运动,使得线缆能在卷线盘24上下均匀缠绕。Further, a lifting
进一步的,抬升组件26的一侧设有用于切断线缆的切线组件27。切线组件27包括气缸,及与气缸的活塞杆固定联接的切刀。在卷线盘24缠绕到设定长度的线缆后,气缸驱动切刀将线缆切断。Further, one side of the lifting
其中,移送机构40包括与机架100固定联接的移送动力件41,设于移送动力件41动力输出端的移送座42。移送座42为二个,分别对称滑动联接于机架100的两侧。移送座42铰接有二个相互对称的抱板43。移送座42设有用于驱动二个抱板43相向或相背运动的驱动动力件44。驱动动力件44能驱动二个抱板43相向的合拢或者相背离的张开,以使二个抱板43处于张开状态或收拢状态。二个抱板43相向的合拢能将成卷的线缆抱住,从卷线机构20下侧移送到包膜机构30的工位。The
移送动力件41包括电机,传动带。传动带可以为链条或者同步带。电机的动力输出端设有主动轮,移送座42设有从动轮,主动轮与从动轮通过传动带传递动力,使得移送座42能平稳的运动。机架100设置有供移送座42滑动联接的导轨,使得运动稳定。The
驱动动力件44包括电机,齿轮件。电机通过齿轮件来驱动抱板43的张开或合拢。The driving
进一步的,请参阅图1、3,抱板43设有用于带动成卷线缆Q转动的动力带45。移送座42设有用于驱动动力带45转动的辅助动力件(图中未做标注)。抱板43的一端设有动力轮,另一端设有从动轮,其中,动力轮与辅助动力件的动力输出端传动联接。动力带45缠绕在动力轮与从动轮外侧,使得辅助动力件带动动力带45转动,以使得在抱板43收拢时,动力带45能带动成卷线缆Q转动。Further, please refer to FIGS. 1 and 3 , the holding
包膜机构30包括固定联接于机架100的包膜架31,旋转联接于包膜架31的弧形架32,及设于包膜架31的包膜动力件33。移送机构40移送成卷线缆Q至弧形架32,所述包膜动力件33驱动弧形架32转动,以使保护膜缠绕于成卷线缆Q。弧形架32为圆弧结构,可以理解为一个圆环结构剖去一段,形成带有缺口的圆环结构。并且弧形架32的侧边设置有若干个用于缠绕保护膜的缠绕轮321,机械手35将保护膜拉扯至弧形架32的一侧,然后弧形架32转动,缠绕轮321就可以把保护膜缠绕。The
包膜动力件33包括与包膜架31旋转联接的驱动轮331,传动带,若干个旋转联接在包膜架31的从动轮,及电机。电机的动力通过传动带传送至驱动轮,从动轮用于支撑传动带。驱动轮331外侧止抵于弧形架32的外侧,使得弧形架32能紧挨着驱动轮331转动。The
包膜架31设有用于放出保护膜的放料辊34。包膜架31还设有用于将保护膜拉出并移送至弧形架32的机械手35。机械手35在将可以上下摆动运动,并且还具有与弧形架32的轴线平行的轴向运动,使得机械手35轴向远离弧形架32运动一定的距离,将保护膜夹持住,然后拉扯到弧形架32的一侧;机械手35轴向运动并且朝向弧形架32靠近一定的距离(机械手35位于弧形架32一侧并且缠绕轮321之间),使得弧形架32转动能缠住保护膜。The
包膜架31设有若干个用于支撑弧形架32的滚轮311,并且若干个滚轮311弧形布置以形成运动轨道。弧形架32通过设有的驱动轮331驱动以使在运动轨道内运动。弧形架32旋转的方向为竖直方向,成卷的线缆为水平方向上转动,在成卷的线缆放置弧形架32内圈时,弧形架32转动,就能将缠绕在缠绕轮321轮的保护膜缠绕在成卷线缆Q上。The
包膜架31还设有用于切断保护膜的切膜刀36。The
具体的工作过程,请参阅图1、4,在缠绕成卷线缆Q时,移送机构40先将成卷的线缆移送至弧形架32的内圈(弧形架32穿过成卷线缆Q的内圈,弧形架32穿过成卷线缆Q的内圈,以使弧形架32的转动轨迹绕着成卷线缆Q周向运动),相当于两个环状体相互扣住,成卷线缆Q与弧形架32相互转动互不影响;机械手35先将保护膜拉扯下来,使得保护膜的一端位于弧形架32一侧,然后移送机构40将成卷的线缆移送至弧形架32的内圈,使得弧形架32与成卷线缆Q为相扣的状态;转动弧形架32,以使保护膜缠绕在成卷线缆Q上,并且移送机构40的动力带45驱动成卷线缆Q自转,进而使得保护膜均匀的缠绕在成卷线缆Q外周。在弧形架32转动的过程中,保护膜不断的放出并且缠绕在弧形架32上,当放出到设定长度后,切膜刀36启动将保护膜切断,使得在缠绕在弧形架32上的保护膜能全部缠绕在成卷线缆Q上,然后机械手35返回原位,等待下一次夹持保护膜。For the specific working process, please refer to FIGS. 1 and 4. When winding the coiled cable Q, the
更加具体的,为了更好的将保护膜缠绕在成卷的线缆上,在缠绕前,保护膜一端被机械手35固定,并且机械手35位于弧形架32一侧近于弧形架32中心位置,所以当弧形架32转动时,保护膜一端在机械手35夹持,在弧形架32转动后,保护膜就会搭在弧形架32侧边的滚轮311上,所以在弧形架32与成卷线缆Q相扣时,能将保护膜缠绕在成卷线缆Q上。More specifically, in order to better wind the protective film on the coiled cable, before winding, one end of the protective film is fixed by the
一种线缆的成卷包膜工艺,本包膜工艺基于上述的线缆收线装置完成线缆的收线和包膜工序。收线工序:牵引机构10捕捉线缆一端并且固定;牵引机构10拉动线缆至卷线盘24下方,升降组件22驱动卷线盘24运动,以使线缆固定于卷线盘24与转动板25之间;旋转组件23驱动卷线盘24与转动板25一起转动,以使线缆缠绕在卷线盘24上;线缆缠绕在卷线盘24设定长度后,卷线盘24停止转动,同时切断线缆,升降组件22上升以使卷线盘24与成卷的线缆脱离。A cable wrapping process in a roll, the wrapping process is based on the above-mentioned cable take-up device to complete the cable take-up and wrapping processes. Reeling process: the pulling
具体的步骤:Specific steps:
步骤1、牵引机构10捕捉线缆的线头,捕捉后并固定;Step 1. The
步骤2、启动牵引机构10做直线运动,将线缆的线头移送至卷线机构20的卷线盘24与机架100上的转动板25之间;Step 2, start the
步骤3、升降组件22驱动卷线盘24下降以使线头固定;
步骤4、旋转组件23驱动卷线盘24由慢到快旋转,抬升组件26驱动送线管13上下移动,以使线缆有规律的缠绕成卷;缠绕足100米后,卷线盘24自动停止;Step 4. The rotating
步骤5、卷线盘24收缩,以使成卷线缆Q与其分离,升降组件22驱动卷线盘24上升,并将线缆切断;Step 5, the
步骤6、停在机架100两侧的移送机构40上的两个抱板45由180°张开状态向中间合拢,然后将打好卷的线缆抱住;Step 6. The two holding
步骤7、移送动力件41驱动整个移送机构40移动至包膜机构30的报膜工位。Step 7: The
包膜工序:成卷的线缆在移送机构40的抱板43抱住后,并推送至包膜机构30的弧形架32处;弧形架32穿过成卷线缆Q的内圈,以使弧形架32的转动轨迹绕着成卷线缆Q周向运动;机械手35抓取标签并且将标签贴附在成卷的线缆上;移送机构40驱动成卷线缆Q水平转动,弧形架32带动保护膜在竖直方向上转动,以使保护膜缠绕在成卷的线缆上;完成包膜的成卷线缆Q推送至指定位置。Coating process: after the coiled cable is embraced by the holding
具体的步骤为:The specific steps are:
步骤1、移送机构40将成卷线缆Q移送至弧形架32内,使得成卷线缆Q和弧形架32形成相扣的状态;Step 1. The
步骤2、成卷线缆Q在弧形架32处固定后,机械手35动作,吸起水平放置的合格证;Step 2. After the coiled cable Q is fixed at the arc-shaped
步骤3、机械手35吸起合格证后,做90°上旋转动作,将合格证对准成卷的线缆,并贴附在外侧;
步骤4、机械手35夹住保护膜,并送入弧形架32的指定位置;Step 4. The
步骤5、移送机构40抱紧成卷线缆Q,然后动力带45驱动成卷线缆Q水平自转;Step 5, the
步骤6、线缆做水平旋转的同时,弧形架32旋转运动(弧形架32的转动为竖直旋转),并拖动事先备好的塑料保护膜对水平旋转的成卷线缆Q进行缠绕包装,当成卷线缆Q旋转一周后,机械手35和动力带45同时停止,包装完成;Step 6. While the cable is rotating horizontally, the arc-shaped
步骤7、移送机构40的抱板43向两侧张开180°,并且移送机构40运动至卷线盘24的两侧;Step 7, the holding
步骤8、推送气缸工作,将包装好的成卷线缆Q推送到指定位置后返回。Step 8. Push the cylinder to work, push the packaged coiled cable Q to the designated position and then return.
与现有技术相比,本发明牵引机构10能对覆盖绝缘层的线缆进行牵引,并且引导至卷线机构20的卷线盘24处,卷线盘24旋转将线缆缠绕成卷;移送机构40对成卷线缆Q移送至包膜机构30的工位,并且移送机构40驱动成卷线缆Q自转,然后包膜机构30的弧形架32对成卷线缆Q缠绕上保护膜。本发明自动化程度高,能自动对线缆从收线到直接包装,适应于大规模生产,生产效率高。Compared with the prior art, the pulling
上述仅以实施例来进一步说明本发明的技术内容,以便于读者更容易理解,但不代表本发明的实施方式仅限于此,任何依本发明所做的技术延伸或再创造,均受本发明的保护。本发明的保护范围以权利要求书为准。The above only uses examples to further illustrate the technical content of the present invention, so that readers can understand it more easily, but it does not mean that the embodiments of the present invention are limited to this. Any technical extension or re-creation made according to the present invention is subject to the protection of. The protection scope of the present invention is subject to the claims.
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| CN113353576A (en) * | 2021-05-11 | 2021-09-07 | 湖北龙狮节能环保特种电缆有限公司 | Winding and packaging integrated system and method for automatic production line of double-layer environment-friendly flame-retardant cable |
| CN114803691A (en) * | 2022-05-13 | 2022-07-29 | 贵州玉蝶电工股份有限公司 | Device for winding and packaging insulated wire and using method thereof |
| CN118405303A (en) * | 2023-04-04 | 2024-07-30 | 王益达 | An automatic coil packaging machine for cable manufacturing |
| CN119018717A (en) * | 2024-10-29 | 2024-11-26 | 黎明职业大学 | A cable automated handling device and a method of using the same |
| CN119018717B (en) * | 2024-10-29 | 2025-02-25 | 黎明职业大学 | A cable automated handling device and a method of using the same |
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