CN114803691A - Device for winding and packaging insulated wire and using method thereof - Google Patents

Abstract

The invention discloses a device for winding and packaging an insulated wire and a using method thereof, belonging to the technical field of conductive cable equipment processing devices; it comprises a wire coiling table; a table board on one side of the winding table is inserted into the middle part of the vertical winding machine for arrangement, and a turntable is arranged on the winding table at a position opposite to a rotating shaft of the vertical winding machine; guide rails which are parallel and level to the wire coiling table are arranged on the left side and the right side of the wire coiling table; a sliding table is arranged on the guide rail; a push rod limiting assembly is arranged at the upper top of the sliding table; a vertical tape binding machine is arranged at the tail part of the winding table; a mechanical arm is further arranged at the head of the vertical type strapping machine; a conveyor belt is arranged at the tail end of the wire winding table; the invention effectively solves the problem that the prior production line for winding the cable to the packaging process is still lack, and the specific production requirement is met.

Description

Device for winding and encapsulating insulated wire and method of using the same

technical field

The invention relates to the technical field of equipment processing devices for conductive cables, in particular to a device for winding and encapsulating insulated wires and a method for using the same.

Background technique

When cable manufacturers are producing cables, due to market demand, they often wind the cables into rolls. At the same time, in order to reduce production costs, most manufacturers choose not to place reels in the middle of the cables, but to use thermoplastic packaging. However, when the cable comes out, it is often necessary to set the manufacturer's label paper as a description. At the same time, it is not necessary to ensure that the cable can be rolled into a roll and the subsequent processes can be carried out smoothly. It is also necessary to bind the cable with a strap. The coiler and strapping machine used are both conventional types in the market, and the cable is separated from the coiler after winding. If there is no effective binding limit, it will be unfavorable for subsequent operations. Therefore, the current one can A production line that meets the processing and production of cables is currently required.

SUMMARY OF THE INVENTION

The technical problem to be solved by the present invention is to provide a device for winding and packaging insulated wires, so as to solve the problem that there is still a lack of production lines in the process of winding and packaging the cables and meeting specific production requirements.

To solve the above problems, the present invention provides the following technical solutions:

A device for winding and encapsulating insulated wires; it comprises a winding table; one side table of the winding table is inserted into the middle of a vertical winding machine for setting, and is opposite to the rotating shaft of the vertical winding machine on the winding table A turntable is arranged at the position of the winding table; guide rails that are flush with the winding table are also arranged on the left and right sides of the winding table; a sliding table is arranged on the guide rail; A vertical strapping machine is arranged at the tail of the winding table; a mechanical arm is also installed at the head of the vertical strapping machine; and a conveyor belt is arranged at the tail end of the winding table.

Preferably, a master control gearbox is provided on the other side of the vertical winding machine; the master control gearbox provides kinetic energy to the conveyor belt through a pulley drive assembly, and the pulley drive assembly is arranged between the coiling table and the guide rail; A protective plate is also installed at the outer end of the guide rail on the reeling table.

Preferably, the sliding table includes a base; the base is a frame plate structure with a gate-shaped cross-section, and a roller and a control motor are installed inside the base; a support plate is arranged on the top of the base; the support plate extends above the belt of the pulley drive assembly Extend to the side of the winding table after crossing.

Preferably, the push rod limiting assembly includes a vertical plate installed above the support plate and a pneumatic telescopic rod disposed through the middle of the vertical plate; a push plate is also installed on the movable end of the pneumatic telescopic rod; between the vertical plate and the push plate Auxiliary guide rods are also provided between.

Further, positioning lugs are also installed on the left and right sides of the front end face of the push plate; a pressing roller is also installed on the positioning lug; the axis of the pressing roller is perpendicular to the table top of the winding table; The installation height is located in the middle of the push plate, and two pressing rollers are arranged on the upper and lower sides of each positioning lug.

Preferably, a pair of auxiliary tables are installed on the vertical strapping machine at the front and rear ends of one side close to the vertical winding machine; an electronically controlled telescopic rod is arranged between the two auxiliary tables; at the movable end of the electronically controlled telescopic rod It is arranged through the auxiliary table, and the mechanical arm is installed at the movable end; a label paper bracket is also installed at the position opposite to the vertical banding machine on the side of the winding table.

Further, the horizontal section of the auxiliary table is L-shaped, the electric control telescopic rod is installed in the middle position of the auxiliary table, and two sets of auxiliary guide rods are installed at the positions of the auxiliary table located on the upper and lower sides of the electric control telescopic rod, two in each group. The end of the auxiliary guide rod is connected by the reinforcement plate.

Preferably, the robotic arm includes a movable table mounted on the electronically controlled telescopic rod; a cantilever rod is installed at the lower part of the movable table; the label paper holder is arranged at the lower part of the extension end of the cantilever rod; screw; a carrier is installed below the height-adjusting screw; several negative pressure sleeves are installed on the carrier.

The invention also discloses a method for using the device for winding and encapsulating the insulated wire, comprising the following steps:

S1. Check the installation and connection of each component on the device;

S2. The master control gearbox drives the front cable pulling equipment to introduce the cable to the vertical winding machine, and winds the cable into a roll at the turntable position on the winding table, and then the vertical winding machine cuts the cable. ;

S3. The push rod limit components on both sides are moved to the turntable through the slide rail, and the push plate is driven to the coiled cable by the movement of the pneumatic telescopic rod to clamp the cable;

S4. The push rod limit component then clamps the coiled cable to the vertical strapping machine along the slide rail. During this process, the robotic arm sucks the label paper placed in the label paper holder through the negative pressure sleeve. Then move to the top of the coiled cable;

S5. The robotic arm releases the label paper and returns to the initial position; then the label paper and the rolled cable are bound by the vertical banding machine;

S6. After the strapping operation is completed, the coiled cable continues to be pushed to the conveyor belt by the push rod limit component so as to enter the next processing process; and the actual rotation distance of the conveyor belt corresponds to the output cable of the cable pulling device corresponding to the master control gearbox as the power source length is related.

Beneficial effects of the present invention:

The invention designs a set of transmission components, takes the winding table as the combined table between the vertical winding machine and the vertical strapping machine, and sets a movable push rod limiter through the guide rail and the slider component, and uses The extension and retraction of the push rod limiter realizes effective clamping and fixing of the coiled cable that has been separated from the winding machine, and the mechanical arm is further installed with the strapping machine to realize the placement of the label paper, effectively ensuring that the device can be transported to the The conveyor belt of the subsequent process is processed, which greatly improves the production efficiency and the stability of the finished product quality, and has a good market promotion value.

Description of drawings

1 is a schematic structural diagram of the inventive device in this embodiment;

Fig. 2 is the assembly schematic diagram of the slide table and the push rod limit assembly in the present embodiment;

Fig. 3 is the left side view of Fig. 2;

Fig. 4 is the top view of Fig. 2;

FIG. 5 is a schematic structural diagram of the position of the robot arm in this embodiment

Description of reference numerals: 1, winding table, 2, vertical winding machine, 3, turntable, 4, guide rail, 5, sliding table, 5A, base, 5B, roller, 5C, control motor, 5D, support plate, 6. Push rod limit assembly, 6A, vertical plate, 6B, pneumatic telescopic rod, 6C, push plate, 6D, positioning lug plate, 6E, pressing roller, 7, vertical strapping machine, 8, mechanical arm, 8A, movable table, 8B, cantilever rod, 8C, height adjustment screw, 8D, carrier table, 8E, negative pressure sleeve, 9, conveyor belt, 10, master control gearbox, 11, pulley drive assembly, 12, protective plate , 13, auxiliary table, 14, electronically controlled telescopic rod, 15, label paper holder.

Detailed ways

The present invention is further introduced below in conjunction with the accompanying drawings and specific embodiments:

Example:

Referring to FIG. 1, the present embodiment provides a device for winding and encapsulating insulated wires; it includes a winding table 1; A turntable 3 is arranged on the table 1 at a position opposite to the rotating shaft of the vertical winding machine 2; on the left and right sides of the winding table 1 are also arranged guide rails 4 that are flush with the winding table 1; There is a sliding table 5; a push rod limiting assembly 6 is arranged on the top of the sliding table 5; a vertical banding machine 7 is arranged at the tail of the reeling table 1; A mechanical arm 8 is installed; a conveyor belt 9 is arranged at the end of the winding table 1 .

A master control gearbox 10 is provided on the other side of the vertical reel 2; the master control gearbox 10 provides kinetic energy to the conveyor belt 9 through a pulley drive assembly 11, and the pulley drive assembly 11 is arranged on the winding table 1 and the guide rail. 4; a protective plate 12 is also installed at the outer end of the guide rail 4 on the reeling table 1.

The sliding table 5 includes a base 5A; the base 5A is a frame plate structure with a gate-shaped cross-section, and a roller 5B and a control motor 5C are installed inside the base 5A; a support plate 5D is arranged on the top of the base 5A; The belt of the wheel drive assembly 11 extends across the upper side of the reeling table 1 side.

The push rod limit assembly 6 includes a vertical plate 6A installed above the support plate 5D and a pneumatic telescopic rod 6B arranged through the middle of the vertical plate 6A; a push plate 6C is also installed on the movable end of the pneumatic telescopic rod 6B; An auxiliary guide rod is also provided between 6A and push plate 6C.

Positioning lugs 6D are also installed on the left and right sides of the front end surface of the push plate 6C; pressure rollers 6E are also installed on the positioning lugs 6D; The installation height of the lug plate 6D is located in the middle position of the push plate 6C, and two pressing rollers 6E are provided on the upper and lower sides of each positioning lug plate 6D.

A pair of auxiliary tables 13 are installed on the vertical strapping machine 7 near the front and rear ends of the vertical winding machine 2; an electrically controlled telescopic rod 14 is arranged between the two auxiliary tables 13; The movable end of 14 is arranged through the auxiliary table 13, and the mechanical arm 8 is installed at the movable end; a label paper holder 15 is also installed at the position opposite to the vertical banding machine 7 on the side of the reeling table 1.

The horizontal section of the auxiliary table 13 is L-shaped, the electrically controlled telescopic rod 14 is installed in the middle of the auxiliary table 13, and two sets of auxiliary guide rods are installed at the positions of the auxiliary table 13 on the upper and lower sides of the electrically controlled telescopic rod 14. The ends of the two auxiliary guide rods are connected by reinforcing plates.

The robotic arm 8 includes a movable table 8A installed on the electronically controlled telescopic rod 14; a cantilever rod 8B is installed at the lower part of the movable table 8A; the label paper holder 15 is arranged at the lower part of the extension end of the cantilever rod 8B; at the end of the cantilever rod 8B A height-adjusting screw 8C is also installed at the top; a carrier 8D is installed below the height-adjusting screw 8C; a number of negative pressure sleeves 8E are installed on the carrier 8D.

The use method of the winding and packaging insulated wire device disclosed in this embodiment can be operated and used with reference to the following steps;

S1. Check the installation and connection of each component on the device;

S2. The master control gearbox 10 drives the front cable pulling equipment to introduce the cable into the vertical winding machine 2, and winds the cable into a roll at the position of the turntable 3 on the winding table 1, and then the vertical winding Machine 2 cuts the cable;

S3. The push rod limit assemblies 6 on both sides are moved to the turntable 3 through the slide rail 4, and the push plate 6C is driven to the coiled cable by the pneumatic telescopic rod 6B to clamp the cable;

S4. The push rod limit assembly 6 then clamps the coiled cable to the vertical strapping machine 7 along the slide rail 4. During this process, the robotic arm 8 will be placed on the label paper holder 15 through the negative pressure sleeve 8E. The label paper in the middle is sucked and moved to the top of the roll cable;

S5. The robotic arm 8 loosens the label paper and returns to the initial position; and then uses the vertical banding machine 7 to bind the label paper and the rolled cable;

S6. After the strapping operation is completed, the coiled cable continues to be pushed to the conveyor belt 9 by the push rod limiting assembly 6 so as to enter the next processing process; and the actual rotation distance of the conveyor belt 9 corresponds to the pull wire corresponding to the master control gearbox 10 as the power source The length of the device output cable is related.

Claims (9)

1. The utility model provides a device of rolling encapsulation insulated wire which characterized in that: it comprises a coiling table (1); a table surface on one side of the winding table (1) is inserted into the middle part of the vertical winding machine (2) for arrangement, and a turntable (3) is arranged on the winding table (1) at a position opposite to a rotating shaft of the vertical winding machine (2); guide rails (4) which are parallel to the wire coiling platform (1) are arranged on the left side and the right side of the wire coiling platform (1); a sliding table (5) is arranged on the guide rail (4); a push rod limiting component (6) is arranged at the upper top of the sliding table (5); a vertical tape binding machine (7) is arranged at the tail part of the winding table (1); a mechanical arm (8) is also arranged at the head part of the vertical type strap binding machine (7); the tail end of the winding table (1) is provided with a conveyor belt (9).

2. A device for winding and packaging insulated wire according to claim 1, wherein: a general control gear box (10) is arranged on the other side of the vertical winding machine (2); the general control gearbox (10) provides kinetic energy for the conveyor belt (9) through a belt wheel transmission assembly (11), and the belt wheel transmission assembly (11) is arranged between the winding table (1) and the guide rail (4); and a protection plate (12) is also arranged at the outer end of the guide rail (4) on the wire winding table (1).

3. A device for winding and packaging insulated wire according to claim 1, wherein: the sliding table (5) comprises a base (5A); the base (5A) is of a frame plate structure with a door-shaped section, and rollers (5B) and a control motor (5C) are arranged in the base (5A); a supporting plate (5D) is arranged at the top of the base (5A); the support plate (5D) extends from the upper side of the belt wheel transmission assembly (11) to the side of the winding table (1).

4. A device for winding and packaging insulated wire according to claim 1, wherein: the push rod limiting assembly (6) comprises a vertical plate (6A) arranged above the supporting plate (5D) and a pneumatic telescopic rod (6B) arranged by penetrating through the middle part of the vertical plate (6A); a push plate (6C) is also arranged at the movable end of the pneumatic telescopic rod (6B); an auxiliary guide rod is also arranged between the vertical plate (6A) and the push plate (6C).

5. A device for rolling and packaging insulated wire according to claim 4, wherein: the left side and the right side of the front end surface of the push plate (6C) are also provided with positioning ear plates (6D); a pressing roller (6E) is also arranged on the positioning ear plate (6D); the axis of the pressing roller (6E) is vertical to the table surface of the wire winding table (1); the mounting height of location otic placode (6D) is located the middle part position of push pedal (6C), all is provided with two pinch rollers (6E) at the last downside of every location otic placode (6D).

6. A device for winding and packaging insulated wire according to claim 1, wherein: a pair of auxiliary tables (13) are arranged at the front end part and the rear end part of one side of the vertical type strapping machine (7) close to the vertical type coiler (2); an electric control telescopic rod (14) is arranged between the two auxiliary platforms (13); the movable end of the electric control telescopic rod (14) penetrates through the auxiliary table (13) and the mechanical arm (8) is arranged at the movable end; a label paper bracket (15) is also arranged at the position of the side part of the winding table (1) opposite to the vertical tape binding machine (7).

7. A device for rolling and packaging insulated wire according to claim 6, wherein: the horizontal section of the auxiliary table (13) is L-shaped, the electric control telescopic rod (14) is installed in the middle of the auxiliary table (13), two groups of auxiliary guide rods are installed at the positions, located on the upper side and the lower side of the electric control telescopic rod (14), of the auxiliary table (13), and the end parts of the two auxiliary guide rods of each group are connected through a reinforcing plate.

8. A device for winding and packaging insulated wire according to claim 1, wherein: the mechanical arm (8) comprises a movable table (8A) arranged on the electric control telescopic rod (14); a cantilever rod (8B) is arranged at the lower part of the movable table (8A); the label paper bracket (15) is arranged at the lower part of the extending end of the cantilever rod (8B); a height-adjusting screw rod (8C) is also arranged at the end part of the cantilever rod (8B); a carrier (8D) is arranged below the height-adjusting screw (8C); a plurality of negative pressure sleeves (8E) are arranged on the carrier (8D).

9. A device for winding and packaging insulated wire according to claim 1, wherein: the use method of the winding and packaging insulated wire device according to any one of claims 1 to 8, characterized in that: the method comprises the following steps:

s1, mounting and connecting each part on the inspection device;

s2, the general control gearbox (10) drives the front wire pulling equipment to lead the cable to the vertical wire winding machine (2), the cable is wound into a coil at the position of the turntable (3) on the wire winding table (1), and then the cable is cut off by the vertical wire winding machine (2);

s3, the push rod limiting assemblies (6) on the two sides move to the rotary table (3) through the slide rail (4), and the push plate (6C) is driven to the coiled cable to clamp the cable by the movement of the pneumatic telescopic rod (6B);

s4, clamping the rolled cable wire to the vertical tape binding machine (7) along the sliding rail (4) by the push rod limiting assembly (6), wherein in the process, the mechanical arm (8) sucks the label paper placed in the label paper bracket (15) through the negative pressure sleeve (8E) and then moves the label paper to the upper part of the rolled cable wire;

s5, the label paper is loosened by the mechanical arm (8) and returns to the initial position; then, the label paper and the rolled cable are banded through a vertical banding machine (7);

s6, after the binding operation is finished, the coiled cable is continuously pushed to the conveyor belt (9) by the push rod limiting assembly (6) so as to enter the next processing procedure; and the actual rotating distance of the conveyor belt (9) is related to the length of the output cable of the corresponding wire pulling equipment of the general control gearbox (10) serving as a power source.

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