CN110184714B - Production process of healthy worsted moxa fabric - Google Patents
Production process of healthy worsted moxa fabric Download PDFInfo
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- CN110184714B CN110184714B CN201910366495.2A CN201910366495A CN110184714B CN 110184714 B CN110184714 B CN 110184714B CN 201910366495 A CN201910366495 A CN 201910366495A CN 110184714 B CN110184714 B CN 110184714B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/10—Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
- D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
- D06P3/8252—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention relates to a production process of a worsted healthy fabric, which comprises the following steps: A. selecting raw materials: the warp yarns and the weft yarns are both 92Nm/1 full wool yarns and 40S/1 wormwood fiber yarns; B. dyeing the wormwood fiber yarn: rewinding the wormwood fiber yarn, and dyeing by adopting cone yarn; C. spinning: combining the all-wool yarns with the dyed wormwood fiber yarns to obtain 76Nm/2 yarn counts; D. weaving: warping → threading palm → weaving → dividing, when producing the loom, using unclear shed, and putting the lease rod between the warp stop sheet and the heald frame to increase the warp tension when opening; E. and finishing the fabric to obtain the product, namely the wormwood health worsted fabric. The invention has the advantages that: the method is characterized in that the all-wool yarn and the wormwood fiber yarn are used as main raw materials, the wormwood extract is added in the bobbin yarn dyeing, and the yarn splitting problem in twisting is solved by adjusting the doubling tension of the wool yarn and the cotton yarn; the product has the characteristics of antibiosis, mosquito repelling, soft luster and the like. The preparation and the process control of the composite yarn are innovated, and the technology is at the domestic advanced level.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a production process of a wormwood health worsted fabric.
Background
With the continuous improvement of the modern social level, the wool fabric is soft in hand feeling, good in skin-friendly property, and has the health-care effect, and the like, and is an important performance for the traditional wool fabric. Consumers have higher and higher requirements on the wearing performance of the fabric, the requirements on traditional wool textile products have shifted from warm-keeping type to close-fitting, light and thin, comfortable, healthy and the like, and in order to meet the requirements of modern consumers, the fabric integrating health and comfort is urgently needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a production process of a worsted healthy worsted fabric.
The purpose of the invention is realized by the following technical scheme:
the production process of the worsted healthy moxa fabric comprises the following steps:
A. selecting raw materials: the warp yarns and the weft yarns are both 92Nm/1 full wool yarns and 40S/1 wormwood fiber yarns;
B. dyeing the wormwood fiber yarn: rewinding the wormwood fiber yarn, and dyeing by adopting cone yarn;
C. spinning: combining the all-wool yarns with the dyed wormwood fiber yarns to obtain 76Nm/2 yarn counts;
D. weaving: warping → threading palm → weaving → dividing, when producing the loom, using unclear shed, and putting the lease rod between the warp stop sheet and the heald frame to increase the warp tension when opening;
E. and finishing the fabric to obtain the product, namely the wormwood health worsted fabric.
Further, the content of cotton in the wormwood fiber yarn is 70%, and the content of polyester fiber in the wormwood fiber yarn is 30%.
Further, in the step B, the cotton is selected from high-temperature low-alkali Cibacron deep red S-B and CibacronAnd the dye of the polyester fiber is subjected to split dyeing by taking high-temperature disperse red jade S-5BL, disperse yellow brown S-4RL and disperse black HG-FS as three primary colors.
Further, in the step B, the winding density of the bobbin is 355-360 g/cm 3.
Further, in the step B, during dyeing, a two-bath two-step method is adopted, dyeing is carried out at the temperature of 58-62 ℃, disperse dye and auxiliary agents are added, the temperature is raised to 125-135 ℃, the temperature is kept for 45-55 min, the liquor drainage is cooled to 68-72 ℃, sodium hydrosulfite and caustic soda are added, the temperature is raised to 78-82 ℃, the temperature is kept for 18-22 min, the liquor drainage is cooled to 38-42 ℃, reactive dye, anhydrous sodium sulfate and soda are added, the temperature is raised to 78-82 ℃, the temperature is kept for 38-42 min, after-treatment agents are added, the temperature is raised to 88-92 ℃, the temperature is kept for 18-22 min, the liquor drainage is cooled to 58-62 ℃, the temperature is raised to 78-82 ℃, hot water is burnt for 18-22 min and then is emptied, the liquor is cooled to 58-62 ℃.
Further, the treating agent is Ivorexant R.
Further, the temperature was raised at a rate of 1.5 ℃/min and lowered at a rate of 2 ℃/min.
Further, in the step C, the spinning process comprises the following specific steps: the method comprises the steps of wool stitching → needle comb → combing → needle comb → first needle comb → second needle comb → third needle comb → roving → spun yarn → self-winding → doubling → double twisting → yarn steaming, wherein in the doubling process, the full wool yarn and the dyed wormwood fiber yarn are combined, and the tension of the full wool yarn and the dyed wormwood fiber yarn is kept consistent when the full wool yarn and the dyed wormwood fiber yarn are combined.
Further, in the step E, the specific process steps of fabric finishing are as follows: raw trimming → blank fixation → singeing → tweeting → detaching → tweeting → rolling and baking → middle inspecting → ripe trimming → can steaming → voltage → can steaming → finished product.
Furthermore, in the step of drying the woolen cloth, a dryer is adopted for drying the woolen cloth, the dryer comprises a sealed casing, a guide mechanism, a traction mechanism, a drying mechanism, a cooling mechanism and a leveling mechanism which are fixedly arranged inside the sealed casing, a winding mechanism is arranged beside the sealed casing, a left casing and a right casing are arranged on the sealed casing, the drying mechanism and the guide mechanism are arranged on the left casing, the traction mechanism comprises a felt sleeve, a roller set, a felt sleeve driving roller and a driving motor, the driving motor is fixedly arranged outside the sealed casing, the output end of the driving motor penetrates through the sealed casing to be fixedly connected with the felt sleeve driving roller, the roller set and the felt sleeve driving roller are rotatably arranged on the sealed casing, the felt sleeve driving roller is in transmission connection with the felt sleeve, the drying mechanism comprises a first cylinder wheel and an exhaust pipe, the first cylinder wheel is rotatably arranged on the sealed casing, the exhaust pipe is inserted at one end of the first cylinder wheel, and first cylinder wheel and exhaust column sliding connection, cooling device and leveling mechanism install on right casing, and cooling device includes second cylinder wheel and blowing pipe, and the blowing pipe is inserted and is established the one end of second cylinder wheel, and the second cylinder wheel is installed on sealed casing with rotating, and leveling mechanism includes lower baffle and the top board that can extrude downwards, lower baffle and sealed casing fixed connection.
The invention has the following advantages:
1. according to the worsted fabric prepared by the invention, the wormwood fiber yarns are selected, antibacterial and health-care Chinese herbal medicine components are extracted from wormwood, the worsted fabric is perfectly combined with textile fibers, has the effects of preventing pestilence, repelling mosquitoes, dissipating dampness and cold and the like, can be worn healthily, and fully exerts the performance of the wormwood fibers, and the worsted fabric adopts a plain weave, and the full wool yarns with the warp and weft of 92Nm/1 and the wormwood yarns with the warp and weft of 40S/1 are combined into 76Nm/2 strands of yarns.
2. When the wormwood fiber yarn is dyed, cone yarn dyeing is adopted, and the winding density of a cone is 355-360 g/cm3The dyeing liquid can smoothly and uniformly penetrate through the yarn layer and the yarn bobbin, and the phenomena of color loss, white core and the like caused by the fact that the bobbin is disordered and the yarn is difficult to fall due to small winding density of the bobbin or the dyeing liquid is difficult to penetrate through the yarn layer due to large winding density of the bobbin are prevented.
3. During spinning, the door-type tension control device is additionally arranged on the SSM adjusting doubling machine produced by Switzerland, the device can independently adjust the tension of the yarn, and the tension of the yarn of the cotton yarn during doubling is basically consistent with that of the wool yarn through different tension process tests, so that the phenomenon of small plait yarn influencing the product quality is avoided, favorable conditions are created for subsequent processing, and the problem of yarn splitting during twisting is solved.
4. During weaving, the method of unclear shed (that is, the heights of the front and rear heald frames are staggered) and the lease rod is placed between the dropper and the heald frame is adopted to increase the tension of the warp yarns during opening, reduce adhesion, keep the yarn passage smooth and clean, and simultaneously control the tension of each path to prevent peeled yarns caused by friction.
5. The moxa fiber has the characteristic of large surface area, and the hydrophilic auxiliary agent is selected, so that the fabric has smooth hand feeling, the effect of the moxa is kept, and the moxa fiber fully exerts the effects of antibiosis, mosquito repelling and the like.
6. The product prepared by the invention reaches the first-class level marked by GB/T26382-2011 worsted woolen fabric through inspection, and the product is well commented by customers through trial sale and has very wide market prospect.
7. The woolen cloth blank is cooled through the air flow and dried, the woolen cloth blank is flattened through the pressing plate, and the flattened woolen cloth blank is rolled, so that the processed woolen cloth blank has no indentation, and a large number of spinning yarn wool tops do not exist on the surface of the woolen cloth blank after flattening, so that the woolen cloth blank is not required to be manually removed, the attractiveness of the woolen cloth blank is greatly improved, and unnecessary manpower waste is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Fig. 3 is a schematic view of the internal structure of the present invention.
Fig. 4 is a side view of the interior structure of the present invention.
Fig. 5 is a schematic perspective view of the winding mechanism.
Fig. 6 is an exploded view of the winding mechanism.
Fig. 7 is a partially enlarged view of a portion a of fig. 4.
In the figure: 1. sealing the housing; 2. a traction mechanism; 3. a drying mechanism; 4. a cooling mechanism; 5. a leveling mechanism; 6. a winding mechanism; 7. a left housing; 8. a right shell 9, a felt sleeve; 10. a roller set; 11. a felt jacket drive roller; 12. a drive motor; 13. a first cylinder wheel; 14. an exhaust pipe; 15. a second cylinder wheel; 16. a blowpipe; 17. a lower baffle plate; 18. an upper pressure plate; 19. a steam heating plate; 20. heating the woolen blank; 21. a first vent channel; 22. a second vent groove; 23. a strip-shaped avoidance slot; 24. a hand wheel; 25. a threaded seat; 26. a guide bar; 27. a screw; 28. a guide seat; 29. a bolt; 30. a photosensor; 31. an indicator light; 32. a winding motor; 33. a support frame; 34. a transmission rod; 35. a paper tube; 36. a storage box; 37. a coupling; 38. A fabric cleaning rod; 39. a guide bar; 40. a dust suction port.
Detailed Description
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following.
[ example 1 ]:
the production process of the worsted healthy moxa fabric comprises the following steps:
A. selecting raw materials: the warp yarns and the weft yarns are both 92Nm/1 all-wool yarns and 40S/1 wormwood fiber yarns, wherein the wormwood fiber yarns contain 70% of cotton and 30% of polyester fibers;
B. dyeing the wormwood fiber yarn: rewinding folium Artemisiae Argyi fiber yarn, dyeing with cheese, and winding density of the bobbin is 355g/cm3So that the dye solution can smoothly and uniformly penetrate a yarn layer and a yarn bobbin, and the phenomena of color pattern, white core and the like caused by the small winding density of the bobbin are prevented, wherein the bobbin is disordered and difficult to fall yarn, or the bobbin is difficult to penetrate the yarn layer because the winding density of the bobbin is large, a two-bath two-step method is adopted during dyeing, 58 ℃ is adopted for dyeing, disperse dye and auxiliary agent are added, the temperature is raised to 125 ℃, the temperature is kept for 45min, the discharged liquid is cooled to 68 ℃, sodium hydrosulfite and caustic soda are added, the temperature is raised to 78 ℃, the temperature is kept for 18min, the discharged liquid is cooled to 38 ℃, reactive dye, sodium sulfate and soda are added, the temperature is raised to 78 ℃, the temperature is kept for 38min, after-treatment agent is added, preferably, the treatment agent is Yijie R, the temperature is raised to 88 ℃, the temperature is kept for 18min, the temperature is lowered to 58 ℃, the temperature is raised to 78 ℃, the hot water is burnt for 18min, the temperature is lowered to 58 ℃, the, when the temperature is reduced, the temperature reduction speed is 2 ℃/min, wherein the cotton is spliced and dyed by using high-temperature low-alkali Ciba Crohn deep Red S-B, Ciba Crohn deep yellow S-3R and Ciba Crohn deep Black W-NN as three primary colors, the dye has small staining property and excellent deep dyeing property on polyester fiber, the dye of the polyester fiber is spliced and dyed by using high-temperature disperse Red Jade S-5BL, disperse yellow Brown S-4RL and disperse Black HG-FS as three primary colors, the dye has small heat migration and large molecular weight, has small staining property on cotton, and obtains better reappearanceThe fabric has better rubbing fastness by combining soaping of a treating agent;
C. spinning: the all-wool yarn and the dyed wormwood fiber yarn are combined, and the spinning specific process comprises the following steps: the method comprises the following steps of wool splicing → needle comb → combing → needle comb → first needle comb → second needle comb → third needle comb → roving → spun yarn → self-winding → doubling → double twisting → yarn steaming, wherein in the doubling process, the full wool yarn and the dyed wormwood fiber yarn are combined, and the tension of the full wool yarn and the dyed wormwood fiber yarn is kept consistent when the full wool yarn and the dyed wormwood fiber yarn are combined, so that the yarn count of 76Nm/2 is finally obtained; the technical scheme is that a door type tension control device is additionally arranged on an SSM adjusting doubling machine produced by Switzerland, the device can independently adjust the tension of the yarn, and through different tension process tests, the tension of the yarn of the cotton yarn during doubling is basically consistent with that of the wool yarn, so that the phenomenon of small plait yarn influencing the product quality is avoided, and favorable conditions are created for subsequent processing;
D. weaving: warping → penetrating palm → weaving → dividing, when the loom is produced, unclear shed (namely the front and back heald frames are staggered in height) is adopted, and lease rod is placed between the warp stop sheet and the heald frame to increase the warp tension when opening, reduce adhesion, and compared with the conventional wool yarn, the yarn is easy to produce peeled yarn due to friction, therefore, when warping and preparing, special attention needs to be paid to keeping the yarn channel smooth, and meanwhile, the tension of each channel needs to be controlled well;
E. the product is obtained after the fabric is finished, and the specific process steps of the fabric finishing are as follows: raw modification → blank fixation → singeing → scouring → separation → drying → rolling drying → middle detection → mature modification → can steaming → voltage → can steaming → finished product, namely the health worsted moxa face fabric, because of the large surface area of the moxa fiber, in order to make the face fabric feel smooth and keep the effect of the moxa, through the test, the hydrophilic auxiliary agent is selected, so that the moxa fiber fully exerts the effects of antibiosis, mosquito repelling and the like.
[ example 2 ]:
the production process of the worsted healthy moxa fabric comprises the following steps:
A. selecting raw materials: the warp yarns and the weft yarns are both 92Nm/1 all-wool yarns and 40S/1 wormwood fiber yarns, wherein the wormwood fiber yarns contain 70% of cotton and 30% of polyester fibers;
B. dyeing the wormwood fiber yarn: rewinding folium Artemisiae Argyi fiber yarn, dyeing with cheese, and winding density of the bobbin is 358g/cm3So that the dye solution can smoothly and uniformly penetrate a yarn layer and a yarn bobbin, and the phenomena of color pattern, white core and the like caused by the small winding density of the bobbin are prevented, wherein the bobbin is disordered and the yarn is difficult to fall, or the bobbin is difficult to penetrate the yarn layer because the winding density of the bobbin is large, a two-bath two-step method is adopted during dyeing, the dyeing is carried out at 60 ℃, disperse dye and auxiliary agent are added, the temperature is raised to 130 ℃, the temperature is kept for 50min, the discharged liquid is cooled to 70 ℃, sodium hydrosulfite and caustic soda are added, the temperature is raised to 80 ℃, the temperature is kept for 20min, the discharged liquid is cooled to 40 ℃, reactive dye, sodium sulfate and soda are added, the temperature is raised to 80 ℃, the temperature is kept for 40min, after-treatment agent is added, preferably, the treatment agent is Yijie R, the temperature is raised to 90 ℃, the temperature is kept for 20min, the temperature is lowered to 60 ℃, the temperature is raised to 80 ℃, the hot water is heated for 20min, the temperature is reduced to, when the temperature is reduced, the temperature reduction speed is 2 ℃/min, wherein the cotton is spliced and dyed by using high-temperature low-alkali sparkling and bucking dark red S-B, sparkling and bucking dark yellow S-3R and sparkling and bucking dark black W-NN as three primary colors, the dye has small staining property and excellent deep dyeing property on polyester fiber, the dye of the polyester fiber is spliced and dyed by using high-temperature disperse red jade S-5BL, disperse yellow brown S-4RL and disperse black HG-FS as the three primary colors, the dye has small heat migration and large molecular weight, has small staining property on the cotton, obtains better reproducibility, is washed by combining a treating agent, and has better rubbing fastness;
C. spinning: the all-wool yarn and the dyed wormwood fiber yarn are combined, and the spinning specific process comprises the following steps: the method comprises the following steps of wool splicing → needle comb → combing → needle comb → first needle comb → second needle comb → third needle comb → roving → spun yarn → self-winding → doubling → double twisting → yarn steaming, wherein in the doubling process, the full wool yarn and the dyed wormwood fiber yarn are combined, and the tension of the full wool yarn and the dyed wormwood fiber yarn is kept consistent when the full wool yarn and the dyed wormwood fiber yarn are combined, so that the yarn count of 76Nm/2 is finally obtained; the technical scheme is that a door type tension control device is additionally arranged on an SSM adjusting doubling machine produced by Switzerland, the device can independently adjust the tension of the yarn, and through different tension process tests, the tension of the yarn of the cotton yarn during doubling is basically consistent with that of the wool yarn, so that the phenomenon of small plait yarn influencing the product quality is avoided, and favorable conditions are created for subsequent processing;
D. weaving: warping → penetrating palm → weaving → dividing, when the loom is produced, unclear shed (namely the front and back heald frames are staggered in height) is adopted, and lease rod is placed between the warp stop sheet and the heald frame to increase the warp tension when opening, reduce adhesion, and compared with the conventional wool yarn, the yarn is easy to produce peeled yarn due to friction, therefore, when warping and preparing, special attention needs to be paid to keeping the yarn channel smooth, and meanwhile, the tension of each channel needs to be controlled well;
E. the product is obtained after the fabric is finished, and the specific process steps of the fabric finishing are as follows: raw modification → blank fixation → singeing → scouring → separation → drying → rolling drying → middle detection → mature modification → can steaming → voltage → can steaming → finished product, namely the health worsted moxa face fabric, because of the large surface area of the moxa fiber, in order to make the face fabric feel smooth and keep the effect of the moxa, through the test, the hydrophilic auxiliary agent is selected, so that the moxa fiber fully exerts the effects of antibiosis, mosquito repelling and the like.
[ example 3 ]:
the production process of the worsted healthy moxa fabric comprises the following steps:
A. selecting raw materials: the warp yarns and the weft yarns are both 92Nm/1 all-wool yarns and 40S/1 wormwood fiber yarns, wherein the wormwood fiber yarns contain 70% of cotton and 30% of polyester fibers;
B. dyeing the wormwood fiber yarn: rewinding folium Artemisiae Argyi fiber yarn, dyeing with cheese, and winding the bobbin at a density of 360g/cm3So that the dye solution can smoothly and uniformly penetrate a yarn layer and a yarn bobbin, and the phenomena of color pattern, white core and the like caused by the small winding density of the bobbin are prevented, wherein the bobbin is disordered and the yarn is difficult to fall, or the bobbin is difficult to penetrate the yarn layer because the winding density of the bobbin is large, a two-bath two-step method is adopted during dyeing, the dyeing is carried out at 62 ℃, disperse dye and auxiliary agent are added, the temperature is raised to 135 ℃, the temperature is kept for 55min, the discharged liquid is cooled to 72 ℃, sodium hydrosulfite and caustic soda are added, the temperature is raised to 82 ℃, the temperature is kept for 22min, the discharged liquid is cooled to 42 ℃, reactive dye, sodium sulfate and soda are added, the temperature is raised to 82 ℃, the temperature is kept for 42min, after-treatment agent is added, preferably, the treatment agent is Yiwei clean R, the temperature is raised to 92 ℃, the temperature is kept for 22min, the temperature is lowered to 62 ℃, the temperature is raised to 82 ℃, the hot water is burnt for 22min, the temperature is lowered to, when the temperature is reduced, the temperature reduction speed is 2 ℃/min, wherein the cotton is spliced and dyed by using high-temperature low-alkali sparkling and bucking dark red S-B, sparkling and bucking dark yellow S-3R and sparkling and bucking dark black W-NN as three primary colors, the dye has small staining property and excellent deep dyeing property on polyester fiber, the dye of the polyester fiber is spliced and dyed by using high-temperature disperse red jade S-5BL, disperse yellow brown S-4RL and disperse black HG-FS as the three primary colors, the dye has small heat migration and large molecular weight, has small staining property on the cotton, obtains better reproducibility, is washed by combining a treating agent, and has better rubbing fastness;
C. spinning: the all-wool yarn and the dyed wormwood fiber yarn are combined, and the spinning specific process comprises the following steps: the method comprises the following steps of wool splicing → needle comb → combing → needle comb → first needle comb → second needle comb → third needle comb → roving → spun yarn → self-winding → doubling → double twisting → yarn steaming, wherein in the doubling process, the full wool yarn and the dyed wormwood fiber yarn are combined, and the tension of the full wool yarn and the dyed wormwood fiber yarn is kept consistent when the full wool yarn and the dyed wormwood fiber yarn are combined, so that the yarn count of 76Nm/2 is finally obtained; the technical scheme is that a door type tension control device is additionally arranged on an SSM adjusting doubling machine produced by Switzerland, the device can independently adjust the tension of the yarn, and through different tension process tests, the tension of the yarn of the cotton yarn during doubling is basically consistent with that of the wool yarn, so that the phenomenon of small plait yarn influencing the product quality is avoided, and favorable conditions are created for subsequent processing;
D. weaving: warping → penetrating palm → weaving → dividing, when the loom is produced, unclear shed (namely the front and back heald frames are staggered in height) is adopted, and lease rod is placed between the warp stop sheet and the heald frame to increase the warp tension when opening, reduce adhesion, and compared with the conventional wool yarn, the yarn is easy to produce peeled yarn due to friction, therefore, when warping and preparing, special attention needs to be paid to keeping the yarn channel smooth, and meanwhile, the tension of each channel needs to be controlled well;
E. the product is obtained after the fabric is finished, and the specific process steps of the fabric finishing are as follows: raw modification → blank fixation → singeing → scouring → separation → drying → rolling drying → middle detection → mature modification → can steaming → voltage → can steaming → finished product, namely the health worsted moxa face fabric, because of the large surface area of the moxa fiber, in order to make the face fabric feel smooth and keep the effect of the moxa, through the test, the hydrophilic auxiliary agent is selected, so that the moxa fiber fully exerts the effects of antibiosis, mosquito repelling and the like.
In the above three embodiments, during drying, a special dryer is used for drying, as shown in fig. 1 to 7, the dryer includes a sealed enclosure 1, and a guiding mechanism, a traction mechanism 2, a drying mechanism 3, a cooling mechanism 4, and a leveling mechanism 5 fixedly installed inside the sealed enclosure 1, a winding mechanism 6 is installed beside the sealed enclosure 1, a left housing 7 and a right housing 8 are installed on the sealed enclosure 1, the drying mechanism 3 and the guiding mechanism are installed on the left housing 7, the traction mechanism 2 includes a felt cover 9, a roller set 10, a felt cover driving roller 11, and a driving motor 12, the driving motor 12 is fixedly installed outside the sealed enclosure 1, and an output end of the driving motor passes through the sealed enclosure 1 and is fixedly connected with the felt cover driving roller 11, the roller set 10 and the felt cover driving roller 11 are rotatably installed on the sealed enclosure 1, and the felt cover driving roller 11 is in transmission connection with the felt cover 9, the drying mechanism 3 comprises a first cylinder wheel 13 and an exhaust pipe 14, the first cylinder wheel 13 is rotatably installed on the sealed machine shell 1, the exhaust pipe 14 is inserted in one end of the first cylinder wheel 13, the first cylinder wheel 13 is in sliding connection with the exhaust pipe 14, a cooling device and a leveling mechanism 5 are installed on the right shell body 8, the cooling device comprises a second cylinder wheel 15 and a blowing pipe 16, the blowing pipe 16 is inserted in one end of the second cylinder wheel 15, the second cylinder wheel 15 is rotatably installed on the sealed machine shell 1, the leveling mechanism 5 comprises a lower baffle 17 and an upper pressing plate 18 capable of extruding downwards, and the lower baffle 17 is fixedly connected with the sealed machine shell 1.
One part of the felt cover 9 surrounds the roller group 10 and the felt cover driving roller 11, the other part of the felt cover 9 abuts against the first cylinder wheel 13, and the felt cover 9 is in transmission connection with the first cylinder wheel 13. The effect through driving motor 12 drives the rotation of jade 9, and the effect through felt cover 9 drive jade drives the motion of felt cover 9, continues through the effect of felt cover 9 to the woolen goods, drives the rotation of woolen goods at first cylinder wheel 13.
The common wall surface of the left shell 7 and the right shell 8 is provided with a strip-shaped avoiding groove 23, the outer edge of the second cylinder wheel 15 is higher than the bottom surface of the strip-shaped avoiding groove 23, the second cylinder wheel 15 is provided with a plurality of second air grooves 22, and the second air grooves 22 are uniformly distributed along the circumferential direction of the second cylinder wheel 15. The heated wool fabric blank enters the right shell 8 through the strip-shaped avoiding groove 23, the wool fabric blank can be abutted against the second cylinder wheel 15, the cold air sucked from the outside of the sealed machine shell 1 is blown into the second ventilation groove 22 through the blowing pipe 16, and the wool fabric blank abutted against the second cylinder wheel 15 can be cooled under the action of the cold air.
The leveling mechanism 5 further comprises a hand wheel 24 for driving the upper pressing plate 18, a threaded seat 25 and a guide rod 26 are arranged at the top of the upper pressing plate 18, the threaded seat 25 and the guide rod 26 are both fixedly connected with the top of the upper pressing plate 18, a screw rod 27 in threaded connection with the threaded seat 25 is arranged at the bottom of the hand wheel 24, the screw rod 27 penetrates through the top of the sealed machine shell 1 to be in transmission connection with the threaded seat 25, the screw rod 27 is in threaded connection with the top of the right shell 8, a guide seat 28 is arranged at the top of the right shell 8, and the guide rod 26 penetrates through the right shell 8 to be inserted into the. The upper pressure plate 18 vertically moves downwards by rotating the hand wheel 24 to act on the threaded seat 25, the hand wheel 24 can be fixed on the sealing shell 1 and can move up and down due to the threaded connection of the screw 27 and the top of the sealing shell 1, and the upper pressure plate 18 cannot rotate by rotating the hand wheel 24 under the action of the guide rod 26 and the guide seat 28.
One side of the lower baffle 17 perpendicular to the moving direction of the woolen cloth blank is attached to the right shell 8, a bolt 29 is arranged on the outer wall of the other side of the lower baffle, a photoelectric sensor 30 matched with the bolt 29 is arranged at the top of the upper pressure plate 18, and an indicator lamp 31 of the photoelectric sensor 30 is arranged at the top of the right shell 8. During the downward movement of the upper press plate 18, when the photoelectric sensor senses the bolt 29 of the lower press plate, the indicator lamp 31 provided on the sealing case 1 will flash.
The winding mechanism 6 comprises a winding motor 32, a support frame 33, a transmission rod 34, a paper tube 35 and a storage box 36, the winding motor 32 is fixedly arranged at the top of the support frame 33, a drop groove is formed in the support frame 33, a mounting plate is fixedly arranged at the top of the support frame 33, the transmission rod 34 can be rotatably inserted on the mounting plate, two baffles are further arranged on two sides of the drop groove parallel to the rotation direction of the winding motor, the baffles are fixedly connected with the support frame 33, the output end of the winding motor 32 is in transmission connection with the transmission rod 34 through a shaft coupler 37, the paper tube 35 is sleeved on the transmission rod 34, and the paper tube 35 is in interference fit with the. The transmission rod 34 is driven to rotate by the motor, so that the paper tube 35 in interference fit with the transmission rod 34 drives the wool fabric blank to be rolled, and the rolled wool fabric blank falls into the storage box 36 through the falling groove when the transmission rod 34 is pulled out of the paper tube 35.
The guide mechanism comprises two groups of fabric cleaning rods 38 and a plurality of guide rods 39, the fabric cleaning rods 38 and the guide rods 39 can be rotatably arranged on the sealed machine shell 1, and the fabric cleaning rods 38 are arranged on the left shell 7. The woollen goods are acted by the guide rods 39 distributed on the sealed machine shell 1, so that the woollen goods can be processed in each process, and when the woollen goods pass through the fabric cleaning rod 38, impurities on the woollen goods can be cleaned and fall into the sealed machine shell 1.
The bottom of one side of the left shell 7 is provided with a dust suction port 40. A dust collector is connected behind the dust collection port 40 and is used for absorbing yarns and impurities falling from the wool fabric blank.
The working principle is as follows: firstly, the wool fabric blank is manually wound around a guide mechanism, a traction mechanism 2, a drying mechanism 3, a cooling mechanism 4 and a leveling mechanism 5 at the beginning, a winding mechanism 6 is arranged beside a sealed machine shell 1, a gap control indicator lamp 31 between an upper pressure plate 18 and a lower baffle plate 17 flickers by manually rotating a hand wheel 24, a material receiving motor and a driving motor 12 are started, a felt sleeve 9 is driven to rotate through the action of the driving motor 12, the jade is driven to drive the felt sleeve 9 to move through the felt sleeve 9, the wool fabric blank is continuously driven to rotate on a first cylinder wheel 13 through the action of the felt sleeve 9 on the wool fabric blank, the wool fabric blank is heated through a steam heating plate 19 when being dried, the heated wool fabric blank is heated through a wool fabric blank heating plate 20, the heated wool fabric blank enters a right shell 8 through a strip-shaped avoiding groove 23, the wool fabric blank is abutted to a second cylinder wheel 15, and is driven to move through the driving motor 12, the woollen blank is driven to move on the second cylinder wheel 15, when the woollen blank passes through the leveling mechanism 5, the woollen blank is extruded by the upper pressing plate 18 and the lower baffle plate 17, the surface of the woollen blank is more level and smooth, the transmission rod 34 is driven to rotate by the motor, so that the paper tube 35 in interference fit with the transmission rod 34 drives the woollen blank to be rolled, and the woollen blank after being rolled falls into the storage box 36 which is placed before when the woollen blank passes through the drop groove by pulling the transmission rod 34 out of the paper tube 35.
The product prepared by the three embodiments is tested by Zhejiang Fangyuan testing group Limited company, and the indexes are shown in the following table:
from the above table, all technical indexes of the product meet the requirements, the requirements of saving new product trial-manufacturing plans and products such as GB/T26382-2011 are met, and the product has a certain health care function and is suitable for manufacturing various fashionable dresses.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The production process of the worsted healthy moxa fabric is characterized by comprising the following steps of: the method comprises the following steps:
A. selecting raw materials: the warp yarns and the weft yarns are both 92Nm/1 full wool yarns and 40S/1 wormwood fiber yarns;
B. dyeing the wormwood fiber yarn: rewinding the wormwood fiber yarn, dyeing by using cone yarn, wherein the winding density of the cone is 355-360 g/cm3(ii) a During dyeing, a two-bath two-step method is adopted, dyeing is carried out at the temperature of 58-62 ℃, disperse dye and auxiliary agent are added, the temperature is raised to 125-135 ℃, the temperature is kept for 45-55 min, the discharged liquid is cooled to 68-72 ℃, sodium hydrosulfite and caustic soda are added, the temperature is raised to 78-82 ℃ again, and the temperature is keptHeating for 18-22 min, cooling the discharged liquid to 38-42 ℃, adding reactive dye, anhydrous sodium sulphate and sodium carbonate, heating to 78-82 ℃, preserving heat for 38-42 min, adding a post-treatment agent, heating to 88-92 ℃, preserving heat for 18-22 min, emptying, cooling to 58-62 ℃, heating to 78-82 ℃, burning in hot water for 18-22 min, emptying, cooling to 58-62 ℃, and neutralizing with acid for 8-12 min;
C. spinning: combining the all-wool yarns with the dyed wormwood fiber yarns to obtain 76Nm/2 yarn counts;
D. weaving: warping → threading palm → weaving → dividing, when producing the loom, using unclear shed, and putting the lease rod between the warp stop sheet and the heald frame to increase the warp tension when opening;
E. the product, namely the healthy worsted moxa fabric, is obtained after the fabric is finished;
in the step of drying woolen cloth, a dryer is adopted for drying woolen cloth, the dryer comprises a sealed casing (1) and a guide mechanism, a traction mechanism (2), a drying mechanism (3), a cooling mechanism (4) and a leveling mechanism (5) which are fixedly arranged inside the sealed casing (1), a winding mechanism (6) is arranged beside the sealed casing (1), a left shell (7) and a right shell (8) are arranged on the sealed casing (1), the drying mechanism (3) and the guide mechanism are arranged on the left shell (7), the traction mechanism (2) comprises a felt sleeve (9), a roller set (10), a felt sleeve driving roller (11) and a driving motor (12), the driving motor (12) is fixedly arranged outside the sealed casing (1), and the output end of the driving motor passes through the sealed casing (1) and is fixedly connected with the felt sleeve driving roller (11), the roller set (10) and the felt sleeve driving roller (11) are rotatably arranged on the sealed casing (1), the felt jacket driving roller (11) is in transmission connection with the felt jacket (9), the drying mechanism (3) comprises a first cylinder wheel (13) and an exhaust pipe (14), the first cylinder wheel (13) is rotatably installed on the sealed machine shell (1), the exhaust pipe (14) is inserted into one end of the first cylinder wheel (13), the first cylinder wheel (13) is in sliding connection with the exhaust pipe (14), the cooling device and the leveling mechanism (5) are installed on the right shell (8), the cooling device comprises a second cylinder wheel (15) and a blowing pipe (16), the blowing pipe (16) is inserted into one end of the second cylinder wheel (15), the second cylinder wheel (15) is rotatably installed on the sealed machine shell (1), the leveling mechanism (5) comprises a lower baffle (17) and an upper pressing plate (18) capable of extruding downwards, and the lower baffle (17) is fixedly connected with the sealed machine shell (1);
the drying mechanism (3) further comprises a steam heating plate (19) and a woolen blank heating plate (20) which are fixedly arranged on the inner wall of the sealed machine shell (1), the woolen blank heating plate (20) and the steam heating plate (19) are arranged on the inner side of the felt sleeve (9), the woolen blank heating plate (20) and the steam heating plate (19) are mutually inosculated with the first cylinder wheel (13), gaps are reserved between the steam heating plate (19) and the woolen blank heating plate (20) and the first cylinder wheel (13), the outer wall of the first cylinder wheel (13) is provided with a plurality of first air grooves (21), and the first air grooves (21) are uniformly distributed along the circumferential direction of the first cylinder wheel (13); one part of the felt sleeve (9) surrounds the roller group (10) and the felt sleeve driving roller (11), the other part of the felt sleeve (9) abuts against the first cylinder wheel (13), and the felt sleeve (9) is in transmission connection with the first cylinder wheel (13); a strip-shaped avoiding groove (23) is formed in the common wall surface of the left shell (7) and the right shell (8), the outer edge of the second cylinder wheel (15) is higher than the bottom surface of the strip-shaped avoiding groove (23), a plurality of second air through grooves (22) are formed in the second cylinder wheel (15), and the second air through grooves (22) are uniformly distributed in the circumferential direction of the second cylinder wheel (15);
the leveling mechanism (5) further comprises a hand wheel (24) for driving the upper pressing plate (18), a threaded seat (25) and a guide rod (26) are arranged at the top of the upper pressing plate (18), the threaded seat (25) and the guide rod (26) are both fixedly connected with the top of the upper pressing plate (18), a screw rod (27) in threaded connection with the threaded seat (25) is arranged at the bottom of the hand wheel (24), the screw rod (27) penetrates through the top of the sealed machine shell (1) to be in transmission connection with the threaded seat (25), the screw rod (27) is in threaded connection with the top of the right shell (8), a guide seat (28) is arranged at the top of the right shell (8), and the guide rod (26) penetrates through the right shell (8) to be inserted into the guide seat (28; one side of the lower baffle (17) perpendicular to the moving direction of the woolen cloth blank is attached to the right shell (8), a bolt (29) is arranged on the outer wall of the other side of the lower baffle, a photoelectric sensor (30) matched with the bolt (29) is arranged at the top of the upper pressure plate (18), and an indicator lamp (31) of the photoelectric sensor (30) is arranged at the top of the right shell (8); when the photoelectric sensor senses the bolt (29) of the lower pressure plate in the downward moving process of the upper pressure plate (18), an indicator lamp (31) arranged on the sealed machine shell (1) flickers;
the winding mechanism (6) comprises a winding motor (32), a support frame (33), a transmission rod (34), a paper tube (35) and a storage box (36), the winding motor (32) is fixedly arranged at the top of the support frame (33), a drop groove is formed in the support frame (33), a mounting plate is fixedly arranged at the top of the support frame (33), the transmission rod (34) can be rotatably inserted on the mounting plate, two baffles are further arranged on two sides of the drop groove, which are parallel to the rotation direction of the winding motor, and fixedly connected with the support frame (33), the output end of the winding motor (32) is in transmission connection with the transmission rod (34) through a coupling (37), the paper tube (35) is sleeved on the transmission rod (34), and the paper tube (35) is in interference fit with the transmission rod (34); the guide mechanism comprises two groups of fabric cleaning rods (38) and a plurality of guide rods (39), the fabric cleaning rods (38) and the guide rods (39) can be rotatably arranged on the sealed machine shell (1), and the fabric cleaning rods (38) are arranged on the left shell (7).
2. The production process of the worsted healthy moxa fabric according to claim 1, wherein the production process comprises the following steps: the content of cotton in the wormwood fiber yarn is 70%, and the content of polyester fiber in the wormwood fiber yarn is 30%.
3. The production process of the worsted healthy moxa fabric according to claim 2, wherein the production process comprises the following steps: in the step B, the cotton is spliced and dyed by using high-temperature low-alkali Ciba Long deep Red S-B, Ciba Long deep yellow S-3R and Ciba Long deep Black W-NN as three primary colors, and the dyes of the polyester fibers are spliced and dyed by using high-temperature disperse red jade S-5BL, disperse yellow brown S-4RL and disperse black HG-FS as the three primary colors.
4. The production process of the worsted healthy moxa fabric according to claim 1, wherein the production process comprises the following steps: the treating agent is Ivorexant R.
5. The production process of the worsted healthy moxa fabric according to claim 1, wherein the production process comprises the following steps: the temperature rise speed is 1.5 ℃/min during temperature rise, and the temperature drop speed is 2 ℃/min during temperature drop.
6. The production process of the worsted healthy moxa fabric according to claim 1, wherein the production process comprises the following steps: in the step C, the spinning process comprises the following specific steps: the method comprises the steps of wool stitching → needle comb → combing → needle comb → first needle comb → second needle comb → third needle comb → roving → spun yarn → self-winding → doubling → double twisting → yarn steaming, wherein in the doubling process, the full wool yarn and the dyed wormwood fiber yarn are combined, and the tension of the full wool yarn and the dyed wormwood fiber yarn is kept consistent when the full wool yarn and the dyed wormwood fiber yarn are combined.
7. The production process of the worsted healthy moxa fabric according to claim 1, wherein the production process comprises the following steps: in the step E, the specific process steps of fabric finishing are as follows: raw trimming → blank fixation → singeing → tweeting → detaching → tweeting → rolling and baking → middle inspecting → ripe trimming → can steaming → voltage → can steaming → finished product.
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| CN105780230A (en) * | 2014-12-22 | 2016-07-20 | 邓华刚 | Wormwood fiber composite textile material and preparing method thereof |
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| CN102286825A (en) * | 2010-06-17 | 2011-12-21 | 陆生杰 | Bamboo joint color spinning plus material and production method thereof |
| CN103088667B (en) * | 2013-02-07 | 2014-08-20 | 浙江蓝天海纺织服饰科技有限公司 | National flag red dyeing process |
| CN104018370B (en) * | 2014-05-28 | 2016-01-20 | 河南工程学院 | A kind of preparation method of polyester-cotton blend fluorescein fabric |
| CN104131362A (en) * | 2014-07-07 | 2014-11-05 | 北京森源华诚科技发展有限公司 | Artemisia argyi fabric capable of releasing negative ions and manufacture method thereof |
| CN104397908B (en) * | 2014-12-22 | 2016-08-24 | 江苏倪家巷集团精毛纺织有限公司 | High Zhi Youliang easily nurses the production method of travelling fabric |
| CN208501266U (en) * | 2018-06-29 | 2019-02-15 | 湖州织里凯狄酷娃服饰有限公司 | Separating dry space from moist space formula preshrinking device |
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| CN105780230A (en) * | 2014-12-22 | 2016-07-20 | 邓华刚 | Wormwood fiber composite textile material and preparing method thereof |
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Denomination of invention: Production technology of worsted fabric made of wormwood Effective date of registration: 20220726 Granted publication date: 20210514 Pledgee: China Co. truction Bank Corp Zhuji branch Pledgor: ZHEJIANG FURUN SILK SPINNING CO.,LTD. Registration number: Y2022980011252 |
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