CN110067066B - Wool zinc antibacterial deodorizing fabric and production method thereof - Google Patents
Wool zinc antibacterial deodorizing fabric and production method thereof Download PDFInfo
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- CN110067066B CN110067066B CN201910366491.4A CN201910366491A CN110067066B CN 110067066 B CN110067066 B CN 110067066B CN 201910366491 A CN201910366491 A CN 201910366491A CN 110067066 B CN110067066 B CN 110067066B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H9/00—Leasing
- D02H9/02—Lease rods or bands
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/10—Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a wool-zinc antibacterial deodorant fabric, wherein warp yarns and weft yarns of the wool-zinc antibacterial deodorant fabric are formed by combining 110Nm/1 full wool yarns and 40S/1 antibacterial zinc fiber yarns, the content of cotton in the antibacterial zinc fiber yarns is 30-50 wt%, the content of viscose is 50-70 wt%, and the yarn counts of the warp yarns and the weft yarns are both 80 Nm/2; also discloses a production method thereof: the method comprises the following steps: s1: producing yarns; s2: producing woolen blanks; s3: and (6) finishing. The invention has the advantages that: the zinc fiber series yarn and textile prepared by mixing zinc fibers and other fibers have the effects of resisting bacteria, deodorizing, absorbing moisture and guiding sweat, and the advantages of other fibers are combined, so that the zinc fiber series yarn and textile have the characteristics of comfortable body feeling, lasting health care and the like.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to a wool-zinc antibacterial deodorizing fabric and a production method thereof.
Background
The rapid propagation of bacteria and fungi requires three basic elements, namely nutrition, proper temperature and humidity. The three conditions are provided for human body and most environment of human life, so that bacteria and fungi can grow and reproduce rapidly in human living environment.
With the continuous development of modern society, the requirements of consumers on fabrics are higher and higher, and besides basic wearability, the fabrics also have the functions of health, sanitation and comfort.
Most of the existing fabrics have single function and do not have the functions of antibiosis and deodorization. The consumer demand has not been met.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a wool zinc antibacterial deodorizing fabric and a production method thereof.
The purpose of the invention is realized by the following technical scheme: according to the wool-zinc antibacterial deodorant fabric, warps and wefts are formed by combining 110Nm/1 full wool yarns and 40S/1 antibacterial zinc fiber yarns, the cotton content in the antibacterial zinc fiber yarns is 30-50 wt%, the viscose content is 50-70 wt%, and the yarn count of the warps and wefts is 80 Nm/2.
Furthermore, the warp density of the wool zinc antibacterial deodorizing fabric is 295 pieces/10 cm, the weft density is 260 pieces/10 cm, the width of the finished product is 145cm, and the gram weight of the finished product is 220g/m2。
The production method of the maozi antibacterial and deodorant fabric comprises the following steps:
s1: yarn production comprising the steps of: dyeing → backwashing → wool making → gilling mixed sliver → first gilling → second gilling → third gilling → roving → spun yarn → auto-winding → doubling, adding antibacterial zinc fiber yarn → double twisting → steamed yarn;
s2: wool fabric blank production: warping → penetrating palm → weaving → dividing;
s3: finishing: raw trimming → singeing → single boiling → washing → disconnecting → single boiling → disconnecting → drying → shaping → rolling and drying → sanding → singeing → washing → disconnecting → drying → middle checking → ripe trimming → can steaming → finished product.
Furthermore, during yarn doubling, a door type tension control device is additionally arranged on the doubling machine, so that the tension of the cotton yarn and the tension of the wool yarn are kept consistent during yarn doubling.
Further, in the weaving step, the loom uses an unclear shed, and a lease rod is placed between a dropper and a heald frame, and the yarn passage is kept smooth.
Further, in the finishing step, a hydrophilic softener is added into the twice washing.
Further, in the sanding step, the cloth feeding speed is 9-11 m.
Further, in step S3, the drying device is a drying machine, the drying machine includes a sealed case, a guiding mechanism, a traction mechanism, a drying mechanism, a cooling mechanism, and a leveling mechanism, the guiding mechanism, the traction mechanism, the drying mechanism, the cooling mechanism, and the leveling mechanism are fixedly installed inside the sealed case, the winding mechanism is installed beside the sealed case, the sealed case is provided with a left shell and a right shell, the drying mechanism and the guiding mechanism are installed on the left shell, the traction mechanism includes a felt cover, a roller set, a felt cover driving roller, and a driving motor, the driving motor is fixedly installed outside the sealed case, and an output end of the driving motor penetrates through the sealed case and is fixedly connected with the felt cover driving roller, the roller set and the felt cover driving roller are rotatably installed on the sealed case, the felt cover driving roller is in transmission connection with the felt cover, the drying mechanism includes a first cylinder wheel and an air exhaust pipe, the first cylinder wheel is rotatably installed on the sealed case, the air exhaust pipe is inserted in one end of the first cylinder wheel, and first cylinder wheel and exhaust column sliding connection, cooling device and leveling mechanism install on right casing, and cooling device includes second cylinder wheel and blowing pipe, and the blowing pipe is inserted and is established the one end of second cylinder wheel, and the second cylinder wheel is installed on sealed casing with rotating, and leveling mechanism includes lower baffle and the top board that can extrude downwards, lower baffle and sealed casing fixed connection.
Further, stoving mechanism is still including fixed steam heating board and the woollen goods hot plate that sets up on sealed casing inner wall, woollen goods hot plate and steam heating board setting are in the inboard of felt cover, and woollen goods hot plate and steam heating board coincide each other with first cylinder wheel to steam heating board and woollen goods hot plate all with leave the clearance between the first cylinder wheel, seted up the first air channel of a plurality of on the first cylinder wheel outer wall, first air channel is along the circumferencial direction evenly distributed of first cylinder wheel.
Furthermore, one part of the felt sleeve surrounds the roller group and the felt sleeve driving roller, the other part of the felt sleeve abuts against the first cylinder wheel, and the felt sleeve is in transmission connection with the first cylinder wheel; a strip-shaped avoiding groove is formed in the common wall surface of the left shell and the right shell, the outer edge of the second cylinder wheel is higher than the bottom surface of the strip-shaped avoiding groove, a plurality of second ventilating grooves are formed in the second cylinder wheel, and the second ventilating grooves are uniformly distributed in the circumferential direction of the second cylinder wheel; the leveling mechanism further comprises a hand wheel for driving the upper pressing plate, a threaded seat and a guide rod are arranged at the top of the upper pressing plate, the threaded seat and the guide rod are fixedly connected with the top of the upper pressing plate, a screw rod in threaded connection with the threaded seat is arranged at the bottom of the hand wheel, the screw rod penetrates through the top of the sealing machine shell and is in transmission connection with the threaded seat, the screw rod is in threaded connection with the top of the right shell, a guide seat is arranged at the top of the right shell, and the guide rod penetrates through the right shell and is inserted into.
The invention has the following advantages:
1. the selected zinc fiber yarn is prepared by blending cotton and zinc fiber, wherein the zinc fiber is blended in the viscose through nano-scale zinc particles, and has the effects of high efficiency, stability and lasting antibiosis, deodorization, moisture absorption and sweat conduction.
2. The door type tension control device is additionally arranged on the doubling machine, the tension of the yarn can be adjusted on one side of the device, and through different tension process tests, the tension of the cotton yarn in doubling is basically consistent with that of the wool yarn, so that the phenomenon of small plait yarn influencing the product quality is avoided.
3. Because the product is formed by plying different-count yarns and the weave is a plain weave, when in weaving production, in order to prevent small jump marks and cobweb defects caused by adhesion, the method of unclear shed (namely staggered height of front and rear heald frames) and arranging a lease rod between a warp stop sheet and the heald frames is adopted when in weaving production to increase the tension of the warp during shedding and achieve the purpose of clearing the shed. Meanwhile, compared with the conventional wool yarn, the yarn is easy to generate peeling yarn due to friction, and special attention needs to be paid to keeping the yarn channel smooth during warping and preparation.
4. Compared with the conventional product, the product contains cotton yarn (antibacterial zinc fiber yarn), and because the difference of the falling shrinkage rate of the wool yarn and the cotton yarn is large, the problem of flatness needs to be considered during finishing, and the flattening effect of the woolen surface is enhanced by adopting twice single boiling. Meanwhile, during production, the cotton yarn is found to have more fine wool grains and is difficult to pick up the fine wool grains completely during wool repair, so that the wool grains on the surface of the cotton yarn are ground down or ground to the surface by using the self-modified wool grinding machine of the company, and the wool grains are completely burnt out through one-time singeing. Because the processes of twice scouring and twice singeing are adopted, the hand feeling of the fabric is greatly influenced, and the product is subjected to softening treatment on the basis of increasing the soft hand feeling by twice scouring, and a hydrophilic softening agent is used for not damaging the antibacterial effect of zinc fibers.
5. After detection, the detected technical indexes of the product meet the requirements of a new product trial-manufacturing plan and GB/T26382-2011 first-class products, the antibacterial property is excellent, the product has the characteristics of soft hand feeling, good elasticity and the like, is suitable for manufacturing various fashionable dresses, is popular with customers after small-batch trial sale, and has better economic and social benefits.
6. The woolen cloth blank is cooled through the air flow and dried, the woolen cloth blank is flattened through the pressing plate, and the flattened woolen cloth blank is rolled, so that the processed woolen cloth blank has no indentation, and a large number of spinning yarn wool tops do not exist on the surface of the woolen cloth blank after flattening, so that the woolen cloth blank is not required to be manually removed, the attractiveness of the woolen cloth blank is greatly improved, and unnecessary manpower waste is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Fig. 3 is a schematic diagram of the internal structure of the present invention.
Fig. 4 is a side view of the vertical internal structure of the present invention.
Fig. 5 is a schematic perspective view of the winding mechanism.
Fig. 6 is an exploded view of the winding mechanism.
Fig. 7 is a partially enlarged view of a portion a of fig. 4.
In the figure: 1. sealing the housing; 2. a traction mechanism; 3. a drying mechanism; 4. a cooling mechanism; 5. a leveling mechanism; 6. a winding mechanism; 7. a left housing; 8. a right shell 9, a felt sleeve; 10. a roller set; 11. a felt jacket drive roller; 12. a drive motor; 13. a first cylinder wheel; 14. an exhaust pipe; 15. a second cylinder wheel; 16. a blowpipe; 17. a lower baffle plate; 18. an upper pressure plate; 19. a steam heating plate; 20. heating the woolen blank; 21. a first vent channel; 22. a second vent groove; 23. a strip-shaped avoidance slot; 24. a hand wheel; 25. a threaded seat; 26. a guide bar; 27. a screw; 28. a guide seat; 29. a bolt; 30. a photosensor; 31. an indicator light; 32. a winding motor; 33. a support frame; 34. a transmission rod; 35. a paper tube; 36. a storage box; 37. a coupling; 38. a fabric cleaning rod; 39. a guide bar; 40. a dust suction port.
Detailed Description
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following.
According to the wool-zinc antibacterial deodorant fabric, warps and wefts are formed by combining 110Nm/1 full wool yarns and 40S/1 antibacterial zinc fiber yarns, the cotton content in the antibacterial zinc fiber yarns is 30-50 wt%, the viscose content is 50-70 wt%, and the yarn count of the warps and wefts is 80 Nm/2.
Furthermore, the warp density of the wool zinc antibacterial deodorizing fabric is 295 threads/10 cm, the weft density is 260 threads/10 cm, the width of the finished product is 145cm, and the gram weight of the finished product is 220g/m 2.
The production method of the maozi antibacterial and deodorant fabric comprises the following steps:
s1: yarn production comprising the steps of: dyeing → backwashing → wool making → gilling mixed sliver → first gilling → second gilling → third gilling → roving → spun yarn → auto-winding → doubling, adding antibacterial zinc fiber yarn → double twisting → steamed yarn;
s2: wool fabric blank production: warping → penetrating palm → weaving → dividing;
s3: finishing: raw trimming → singeing → single boiling → washing → disconnecting → single boiling → disconnecting → drying → shaping → rolling and drying → sanding → singeing → washing → disconnecting → drying → middle checking → ripe trimming → can steaming → finished product.
Furthermore, during yarn doubling, a door type tension control device is additionally arranged on the doubling machine, so that the tension of the cotton yarn and the tension of the wool yarn are kept consistent during yarn doubling.
Further, in the weaving step, the loom uses an unclear shed, and a lease rod is placed between a dropper and a heald frame, and the yarn passage is kept smooth.
Further, in the finishing step, a hydrophilic softener is added into the twice washing.
Further, in the sanding step, the cloth feeding speed is 9-11 m.
As shown in fig. 1 to 7, in step S3, a dryer is used for drying woolen goods, the dryer includes a sealed enclosure 1, a guiding mechanism fixedly installed inside the sealed enclosure 1, a traction mechanism 2, a drying mechanism 3, a cooling mechanism 4, and a leveling mechanism 5, a winding mechanism 6 is installed beside the sealed enclosure 1, a left housing 7 and a right housing 8 are installed on the sealed enclosure 1, the drying mechanism 3 and the guiding mechanism are installed on the left housing 7, the traction mechanism 2 includes a felt cover 9, a roller set 10, a felt cover driving roller 11, and a driving motor 12, the driving motor 12 is fixedly installed outside the sealed enclosure 1, and an output end of the driving motor passes through the sealed enclosure 1 and is fixedly connected with the felt cover driving roller 11, the roller set 10 and the felt cover driving roller 11 are rotatably installed on the sealed enclosure 1, and the felt cover driving roller 11 is in transmission connection with the felt cover 9, the drying mechanism 3 includes a first cylinder wheel 13 and an exhaust pipe 14, the first cylinder wheel 13 is rotatably installed on the sealed machine shell 1, the exhaust pipe 14 is inserted in the first cylinder wheel 13 at one end, the first cylinder wheel 13 is connected with the exhaust pipe 14 in a sliding mode, the cooling device and the leveling mechanism 5 are installed on the right shell body 8, the cooling device comprises a second cylinder wheel 15 and a blowing pipe 16, the blowing pipe 16 is inserted in one end of the second cylinder wheel 15, the second cylinder wheel 15 is rotatably installed on the sealed machine shell 1, the leveling mechanism 5 comprises a lower baffle 17 and an upper pressing plate 18 capable of extruding downwards, and the lower baffle 17 is fixedly connected with the sealed machine shell 1.
One part of the felt cover 9 surrounds the roller group 10 and the felt cover driving roller 11, the other part of the felt cover 9 abuts against the first cylinder wheel 13, and the felt cover 9 is in transmission connection with the first cylinder wheel 13. The effect through driving motor 12 drives the rotation of jade 9, and the effect through felt cover 9 drive jade drives the motion of felt cover 9, continues through the effect of felt cover 9 to the woolen goods, drives the rotation of woolen goods at first cylinder wheel 13.
The common wall surface of the left shell 7 and the right shell 8 is provided with a strip-shaped avoiding groove 23, the outer edge of the second cylinder wheel 15 is higher than the bottom surface of the strip-shaped avoiding groove 23, the second cylinder wheel 15 is provided with a plurality of second air grooves 22, and the second air grooves 22 are uniformly distributed along the circumferential direction of the second cylinder wheel 15. The heated wool fabric blank enters the right shell 8 through the strip-shaped avoiding groove 23, the wool fabric blank can be abutted against the second cylinder wheel 15, the cold air sucked from the outside of the sealed machine shell 1 is blown into the second ventilation groove 22 through the blowing pipe 16, and the wool fabric blank abutted against the second cylinder wheel 15 can be cooled under the action of the cold air.
The leveling mechanism 5 further comprises a hand wheel 24 for driving the upper pressing plate 18, a threaded seat 25 and a guide rod 26 are arranged at the top of the upper pressing plate 18, the threaded seat 25 and the guide rod 26 are both fixedly connected with the top of the upper pressing plate 18, a screw rod 27 in threaded connection with the threaded seat 25 is arranged at the bottom of the hand wheel 24, the screw rod 27 penetrates through the top of the sealed machine shell 1 to be in transmission connection with the threaded seat 25, the screw rod 27 is in threaded connection with the top of the right shell 8, a guide seat 28 is arranged at the top of the right shell 8, and the guide rod 26 penetrates through the right shell 8 to be inserted into the guide seat 28. The upper pressure plate 18 vertically moves downwards by rotating the hand wheel 24 to act on the threaded seat 25, the hand wheel 24 can be fixed on the sealing shell 1 and can move up and down due to the threaded connection of the screw 27 and the top of the sealing shell 1, and the upper pressure plate 18 cannot rotate by rotating the hand wheel 24 under the action of the guide rod 26 and the guide seat 28.
One side of the lower baffle 17 perpendicular to the moving direction of the woolen cloth blank is attached to the right shell 8, a bolt 29 is arranged on the outer wall of the other side of the lower baffle, a photoelectric sensor 30 matched with the bolt 29 is arranged at the top of the upper pressure plate 18, and an indicator lamp 31 of the photoelectric sensor 30 is arranged at the top of the right shell 8. During the downward movement of the upper press plate 18, when the photoelectric sensor senses the bolt 29 of the lower press plate, the indicator lamp 31 provided on the sealing case 1 will flash.
The winding mechanism 6 comprises a winding motor 32, a support frame 33, a transmission rod 34, a paper tube 35 and a storage box 36, the winding motor 32 is fixedly arranged at the top of the support frame 33, a drop groove is formed in the support frame 33, a mounting plate is fixedly arranged at the top of the support frame 33, the transmission rod 34 can be rotatably inserted on the mounting plate, two baffles are further arranged on two sides of the drop groove parallel to the rotation direction of the winding motor, the baffles are fixedly connected with the support frame 33, the output end of the winding motor 32 is in transmission connection with the transmission rod 34 through a shaft coupler 37, the paper tube 35 is sleeved on the transmission rod 34, and the paper tube 35 is in interference fit with the transmission rod 34. The transmission rod 34 is driven to rotate by the motor, so that the paper tube 35 in interference fit with the transmission rod 34 drives the wool fabric blank to be rolled, and the rolled wool fabric blank falls into the storage box 36 through the falling groove when the transmission rod 34 is pulled out of the paper tube 35.
The guide mechanism comprises two groups of fabric cleaning rods 38 and a plurality of guide rods 39, the fabric cleaning rods 38 and the guide rods 39 can be rotatably arranged on the sealed machine shell 1, and the fabric cleaning rods 38 are arranged on the left shell 7. The woollen goods are acted by the guide rods 39 distributed on the sealed machine shell 1, so that the woollen goods can be processed in each process, and when the woollen goods pass through the fabric cleaning rod 38, impurities on the woollen goods can be cleaned and fall into the sealed machine shell 1.
The bottom of one side of the left shell 7 is provided with a dust suction port 40. A dust collector is connected behind the dust collection port 40 and is used for absorbing yarns and impurities falling from the wool fabric blank.
The working principle is as follows: firstly, the wool fabric blank is manually wound around a guide mechanism, a traction mechanism 2, a drying mechanism 3, a cooling mechanism 4 and a leveling mechanism 5 at the beginning, a winding mechanism 6 is arranged beside a sealed machine shell 1, a gap control indicator lamp 31 between an upper pressure plate 18 and a lower baffle plate 17 flickers by manually rotating a hand wheel 24, a material receiving motor and a driving motor 12 are started, a felt sleeve 9 is driven to rotate through the action of the driving motor 12, the jade is driven to drive the felt sleeve 9 to move through the felt sleeve 9, the wool fabric blank is continuously driven to rotate on a first cylinder wheel 13 through the action of the felt sleeve 9 on the wool fabric blank, the wool fabric blank is heated through a steam heating plate 19 when being dried, the heated wool fabric blank is heated through a wool fabric blank heating plate 20, the heated wool fabric blank enters a right shell 8 through a strip-shaped avoiding groove 23, the wool fabric blank is abutted to a second cylinder wheel 15, and is driven to move through the driving motor 12, the woollen blank is driven to move on the second cylinder wheel 15, when the woollen blank passes through the leveling mechanism 5, the woollen blank is extruded by the upper pressing plate 18 and the lower baffle plate 17, the surface of the woollen blank is more level and smooth, the transmission rod 34 is driven to rotate by the motor, so that the paper tube 35 in interference fit with the transmission rod 34 drives the woollen blank to be rolled, and the woollen blank after being rolled falls into the storage box 36 which is placed before when the woollen blank passes through the drop groove by pulling the transmission rod 34 out of the paper tube 35.
Through detection, the technical performance indexes are as follows:
shrinkage rate: warp-1.2% weft-0.1% fuzzing and pilling grade 4.
Color fastness: water resistance 4 grade, washing resistance 4 grade and sweat resistance 4 grade.
Breaking strength N: 420 x 320.
And (3) the antibacterial rate of escherichia coli: 99.25 percent.
Staphylococcus aureus bacteriostasis rate: 99.92 percent.
The bacteriostatic rate of candida albicans is as follows: 99.57 percent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The production method of the wool zinc antibacterial deodorizing fabric is characterized by comprising the following steps of: warp yarns and weft yarns of the wool-zinc antibacterial deodorant fabric are formed by combining 110Nm/1 full wool yarns and 40S/1 antibacterial zinc fiber yarns, wherein the cotton content of the antibacterial zinc fiber yarns is 30-50 wt%, the viscose content is 50-70 wt%, zinc fibers are blended in viscose through nano-scale zinc particles, and the yarn count of the warp yarns and the weft yarns is 80 Nm/2; the warp density of the wool zinc antibacterial deodorizing fabric is 295 pieces/10 cm, the weft density is 260 pieces/10 cm, the width of a finished product is 145cm, and the gram weight of the finished product is 220g/m 2; the production method of the mao zinc antibacterial deodorizing fabric comprises the following steps:
s1: yarn production comprising the steps of: dyeing → backwashing → wool making → gilling mixed sliver → first gilling → second gilling → third gilling → roving → spun yarn → auto-winding → doubling, adding antibacterial zinc fiber yarn → double twisting → steamed yarn; s2: wool fabric blank production: warping → penetrating palm → weaving → dividing; s3: finishing: raw trimming → singeing → single boiling → washing → disconnecting → single boiling → disconnecting → drying → shaping → rolling and drying → sanding → singeing → washing → disconnecting → drying → middle checking → ripe trimming → can steaming → finished product; when yarns are produced, a door type tension control device is additionally arranged on a doubling machine, so that the tension of the cotton yarns and the tension of the wool yarns are kept consistent when the yarns are doubled;
during the weaving step, the loom adopts an unclear shed, a lease rod is arranged between a dropper and a heald frame, and the smoothness of a yarn channel is kept;
in the finishing step, a hydrophilic softener is added into the twice washing woolen cloth; in the sanding step, the cloth feeding speed is 9-11 m.
2. The production method of the mao zinc antibacterial deodorizing fabric according to claim 1, characterized in that: in the step S3, the drying method adopts a dryer to dry the woolen cloth, the dryer comprises a sealed case (1), a guide mechanism, a traction mechanism (2), a drying mechanism (3), a cooling mechanism (4) and a leveling mechanism (5) which are fixedly arranged inside the sealed case (1), a winding mechanism (6) is arranged beside the sealed case (1), a left shell (7) and a right shell (8) are arranged on the sealed case (1), the drying mechanism (3) and the guide mechanism are arranged on the left shell (7), the traction mechanism (2) comprises a felt sleeve (9), a roller set (10), a felt sleeve driving roller (11) and a driving motor (12), the driving motor (12) is fixedly arranged outside the sealed case (1), and the output end of the driving motor passes through the sealed case (1) to be fixedly connected with the felt sleeve driving roller (11), the roller set (10) and the felt sleeve driving roller (11) are rotatably arranged on the sealed case (1), and felt cover drive roller (11) are connected with felt cover (9) transmission, stoving mechanism (3) are including first cylinder wheel (13) and exhaust column (14), first cylinder wheel (13) rotate to be installed on sealed casing (1), one end at first cylinder wheel (13) is inserted in exhaust column (14), and first cylinder wheel (13) and exhaust column (14) sliding connection, cooling device and leveling mechanism (5) are installed on right casing (8), cooling device includes second cylinder wheel (15) and blowing pipe (16), blowing pipe (16) are inserted in the one end of establishing second cylinder wheel (15), second cylinder wheel (15) rotate to be installed on sealed casing (1), leveling mechanism (5) include lower baffle (17) and can extrude upper press plate (18) downwards, lower baffle (17) and sealed casing (1) fixed connection.
3. The production method of the mao zinc antibacterial deodorizing fabric according to claim 2, characterized in that: drying mechanism (3) are still including fixed steam heating board (19) and woollen goods base hot plate (20) that set up on sealed casing (1) inner wall, woollen goods base hot plate (20) and steam heating board (19) set up the inboard in felt cover (9), woollen goods base hot plate (20) and steam heating board (19) coincide each other with first cylinder wheel (13), and steam heating board (19) and woollen goods base hot plate (20) all with first cylinder wheel (13) between leave the clearance, first air channel (21) of a plurality of have been seted up on first cylinder wheel (13) outer wall, first air channel (21) are along the circumferencial direction evenly distributed of first cylinder wheel (13).
4. The production method of the mao-zinc antibacterial deodorizing fabric according to claim 3, characterized in that: one part of the felt sleeve (9) surrounds the roller group (10) and the felt sleeve driving roller (11), the other part of the felt sleeve (9) abuts against the first cylinder wheel (13), and the felt sleeve (9) is in transmission connection with the first cylinder wheel (13); a strip-shaped avoiding groove (23) is formed in the common wall surface of the left shell (7) and the right shell (8), the outer edge of the second cylinder wheel (15) is higher than the bottom surface of the strip-shaped avoiding groove (23), a plurality of second air through grooves (22) are formed in the second cylinder wheel (15), and the second air through grooves (22) are uniformly distributed in the circumferential direction of the second cylinder wheel (15); leveling mechanism (5) still include hand wheel (24) of drive top board (18), the top of top board (18) is provided with screw thread seat (25) and guide arm (26), screw thread seat (25) and guide arm (26) all with the top fixed connection of top board (18), the bottom of hand wheel (24) is provided with screw rod (27) with screw thread seat (25) threaded connection, screw rod (27) pass the top of sealed casing (1) and are connected with screw thread seat (25) transmission, the top threaded connection of screw rod (27) and right casing (8), guide seat (28) have been seted up at the top of right casing (8), guide arm (26) pass right casing (8) and insert and establish in guide seat (28).
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| CN201910366491.4A CN110067066B (en) | 2019-05-05 | 2019-05-05 | Wool zinc antibacterial deodorizing fabric and production method thereof |
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| JP4774490B2 (en) * | 2008-06-06 | 2011-09-14 | 株式会社ワールド | Sewing fabric processing apparatus and processing method |
| CN105506822A (en) * | 2015-12-21 | 2016-04-20 | 山东如意科技集团有限公司 | Fabric with antibacterial effect and dyeing and finishing method of fabric |
| CN107475864A (en) * | 2017-08-30 | 2017-12-15 | 江苏箭鹿毛纺股份有限公司 | A kind of nano-antibacterial deodorization fancy suiting and its production technology |
| CN208332986U (en) * | 2018-04-03 | 2019-01-04 | 众望布艺股份有限公司 | A kind of drying unit of the sofa cloth with anti-acarien crease resistant function |
| CN109090745A (en) * | 2018-06-01 | 2018-12-28 | 太仓市裕明针织有限公司 | A kind of preparation method of infant's antibacterial warming underwear fabric |
| CN208646193U (en) * | 2018-07-14 | 2019-03-26 | 晋江市达胜纺织实业有限公司 | A kind of warming High-elasticity fabric |
| CN109137334A (en) * | 2018-07-30 | 2019-01-04 | 陈璐 | A kind of cloth drying equipment of the textile process with leveling |
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Denomination of invention: Wool zinc antibacterial deodorizing fabric and its production method Effective date of registration: 20220726 Granted publication date: 20210907 Pledgee: China Co. truction Bank Corp Zhuji branch Pledgor: ZHEJIANG FURUN SILK SPINNING CO.,LTD. Registration number: Y2022980011252 |