CN110184714A - The production technology of wormwood health worsted fabric - Google Patents
The production technology of wormwood health worsted fabric Download PDFInfo
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- CN110184714A CN110184714A CN201910366495.2A CN201910366495A CN110184714A CN 110184714 A CN110184714 A CN 110184714A CN 201910366495 A CN201910366495 A CN 201910366495A CN 110184714 A CN110184714 A CN 110184714A
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- yarn
- wormwood
- dyeing
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- worsted fabric
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/10—Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
- D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
- D06P3/8252—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The present invention relates to the production technologies of wormwood health worsted fabric, comprising the following steps: A, raw material selection: warp thread and weft yarn select 92Nm/1 all woolen yarn and 40S/1 Wormwood fiber yarn；B, Wormwood fiber dyeing yarn: Wormwood fiber yarn is subjected to rewinding, using cheese yarn dyeing；C, it spins: all woolen yarn being merged with the Wormwood fiber yarn after dyeing, obtains 76Nm/2 yarn count；D, it weaves: warping → wear palm fibre → weaving → point etc., when loom produces, using unbalanced shed, and lease rod is put between menopause tablet and heald frame, to increase warp tension when opening；E, product, i.e. wormwood health worsted fabric are obtained after material treatment.The present invention has the advantages that adding wormwood extract in cheese yarn dyeing using all woolen yarn and Wormwood fiber yarn as primary raw material, by adjusting wool yarn and cotton yarn and line tension, solves the problems, such as dividing sinker in twisting；Product has the characteristics that antibacterial mosquito repellent, soft glossy.There are innovation, technical office's advanced international level in complex yarn preparation and technology controlling and process.
Description
Technical field
The present invention relates to textile technology fields, the especially production technology of wormwood health worsted fabric.
Background technique
It is soft with the continuous improvement of modern society's level, skin-friendly is good, with health care and other effects to traditional wool
It is a critically important performance for fabric.Requirement of the consumer to fabric wears performance is also higher and higher, produces to traditional wool spinning
The requirement of product is shifted from warming-type to personal, frivolous, comfortable, healthy etc., for the requirement for catering to modern consumer, now needs one
Kind integrates the fabric of health and comfort level.
Summary of the invention
The purpose of the present invention is to overcome the shortcomings of the existing technology, provides a kind of production work of wormwood health worsted fabric
Skill.
The purpose of the present invention is achieved through the following technical solutions:
The production technology of wormwood health worsted fabric, comprising the following steps:
A, raw material selects: warp thread and weft yarn select 92Nm/1 all woolen yarn and 40S/1 Wormwood fiber yarn；
B, Wormwood fiber dyeing yarn: Wormwood fiber yarn is subjected to rewinding, using cheese yarn dyeing；
C, it spins: all woolen yarn being merged with the Wormwood fiber yarn after dyeing, obtains 76Nm/2 yarn count；
D, weave: warping → wear palm fibre → weaving → point etc., when loom produces, using unbalanced shed, and in menopause tablet and
Lease rod is put between heald frame, to increase warp tension when opening；
E, product, i.e. wormwood health worsted fabric are obtained after material treatment.
Further, cotton content is 70% in the Wormwood fiber yarn, and polyester fiber content is 30%.
Further, in step B, the cotton selects the grand dark red S-B of the low alkaline vapour Bark of high temperature, vapour BarkGrand deep yellow S-3R
Spelling dye is carried out as three primary colors with the grand pitch black W-NN of vapour Bark, the dyestuff of the polyester fiber selects high temperature modification dispersed ruby S-
5BL, disperse yellow brown S-4RL, the black HG-FS of dispersion carry out spelling dye as three primary colors.
Further, in step B, the rolling density of bobbin is 355~360g/cm3.
Further, in step B, in dyeing, using two one-bath two-step process, 58~62 DEG C are played dye, be added disperse dyes and
Auxiliary agent is warming up to 125~135 DEG C, keeps the temperature 45~55min, and drain cools to 68~72 DEG C, and take a policy powder and caustic soda, then rises
Temperature keeps the temperature 18~22min to 78~82 DEG C, and drain cools to 38~42 DEG C, and reactive dye, anhydrous sodium sulphate, soda ash are added, are warming up to
78~82 DEG C, 38~42min is kept the temperature, post-treatment agent is added, is warming up to 88~92 DEG C, keeps the temperature 18~22min, emptying cools to 58
~62 DEG C, then be warming up to 78~82 DEG C, hot water burns 18~22min and empties again, cools to 58~62 DEG C, 8 are neutralized with acid~
12min。
Further, the inorganic agent is according to the clean R of dimension.
Further, when heating, heating rate is 1.5 DEG C/min, and when cooling, cooling rate is 2 DEG C/min.
Further, in step C, the specific process step of spinning are as follows: spelling hair → grilling → grilling → combing → grilling →
Grilling silver mixing → slubbing grilling → bis- grillings → tri- grillings → rove → spun yarn → from winder → doubling → double twisting → yarn steaming,
Wherein, during doubling, all woolen yarn and the Wormwood fiber yarn after dyeing are merged, and the wormwood after all woolen yarn and dyeing
In doubling, tension is consistent silvalin.
Further, in step E, the specific process step of material treatment are as follows: life repairs → base is fixed → and singes, and → crabbing → is de-
Open → crabbing → disengagement → baking → rolls baking → middle inspection → ripe and repairs → tank steaming → voltage → tank steaming → finished product.
Further, it dries in step, dry using dryer, the dryer includes sealed enclosure and fixed peace
Guiding mechanism, traction mechanism, drying mechanism, cooling body, flattening mechanism inside sealed enclosure, sealed enclosure side are set
It is equipped with rolling-up mechanism, left shell and right shell body are provided on sealed enclosure, drying mechanism and guiding mechanism are mounted on left shell,
Traction mechanism includes felt set, roller group, felt set driven roller and driving motor, and driving motor is fixedly installed at the outer of sealed enclosure
Side, and its output end passes through sealed enclosure and is fixedly connected with felt set driven roller, and roller group and felt set driven roller are rotatably installed in
On sealed enclosure, and felt set driven roller and felt set are sequentially connected, and drying mechanism includes the first cylinder wheel and exhaust column, the first tin
Woods wheel is rotatably mounted on sealed enclosure, and exhaust column is plugged in the first cylinder wheel at one end, and the first cylinder wheel and exhausting
Pipe is slidably connected, and cooling device and flattening mechanism are mounted on right shell body, and cooling device includes the second cylinder wheel and blower, blows
Air hose is plugged in one end of the second cylinder wheel, and the second cylinder wheel is rotatably mounted on sealed enclosure, and flattening mechanism includes lower block
Plate and the top board that can be pressed down against, lower baffle plate are fixedly connected with sealed enclosure.
The invention has the following advantages that
1, the worsted fabric obtained by the present invention, the Wormwood fiber yarn of selection are the extraction antibacterials, health care medium-height grass from wormwood
Medicine ingredient, and textile fabric perfect combination have anti-pestilence, mosquito dispersing, dissipate raw and other effects, be that health is worn,
The performance of Wormwood fiber is given full play of, product uses plain weave, and warp and weft is all woolen yarn and the Chinese mugwort of 40S/1 of 92Nm/1
Careless yarn is merged into 76Nm/2 stock yarn.
2, when Wormwood fiber dyeing yarn, using cheese yarn dyeing, the rolling density of bobbin is 355~360g/cm3, so that dye
Liquid smoothly can equably penetrate yarn layer and tube, prevent because bobbin caused by the rolling density of bobbin is small is random, the difficulty of falling yarn, or
Because the rolling density of bobbin is big, dye liquor is not easy to penetrate yarn layer, and caused by dyeing defect, white core phenomena such as.
3, the present invention installs gate-type tenslator, the dress additional by adjusting in Swiss SSM in spinning on doubling frame
Yarn tension can individually be adjusted by setting, and by differential tension engineer testing, make tension of the yarn of cotton yarn in doubling, substantially with
Wool yarn is consistent, and avoids the handle yarn phenomenon for having an impact product quality, creates favorable conditions, solves for the processing of rear road
In twisting the problem of dividing sinker.
4, the present invention is in weaving, using unbalanced shed (i.e. front and back heald frame height is staggered), and in menopause tablet and heald frame
Between put the method for lease rod, come warp tension when increasing opening, reduce adhesion, keep the bright and clean of yarn path, while to control
Each road tension is made, prevents from generating peeled yarn because of friction.
5, the big characteristic of Wormwood fiber surface area selects hydrophilic aids, and fabric hand feel is smooth, keeps the function of its wormwood
Effect, makes Wormwood fiber give full play of antibacterial mosquito repellent and other effects.
6, the product obtained by the present invention reaches the one of GB/T26382-2011 " worsted fabrics " mark through examining
Equal product are horizontal, and product is placeed goods on trial sale, and obtained the favorable comment of client, market prospects are very wide.
7, cooling drying is carried out to greasy fabric by air-flow, is passing through leveling of the pressing plate to greasy fabric, it finally will be after leveling
Greasy fabric winding, make it is processed after greasy fabric there is no an impression, and do not spinned largely hair by the greasy fabric surface after leveling
Silk head does not need to greatly improve the beauty of greasy fabric by artificial removal, reduces unnecessary manpower waste.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will make below to required in the embodiment of the present invention
Attached drawing is briefly described.It should be evident that drawings described below is only some embodiments of the present invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is schematic perspective view of the invention.
Fig. 2 is schematic perspective view of the invention.
Fig. 3 is schematic diagram of internal structure of the invention.
Fig. 4 is vertical internal structure side view of the invention.
Fig. 5 is the schematic perspective view of rolling-up mechanism.
Fig. 6 is the exploded view of rolling-up mechanism.
Fig. 7 is partial enlarged view at the A of Fig. 4.
In figure: 1, sealed enclosure；2, traction mechanism；3, drying mechanism；4, cooling body；5, flattening mechanism；6, winder
Structure；7, left shell；8, right shell body 9, felt set；10, roller group；11, felt covers driven roller；12, driving motor；13, the first cylinder wheel；
14, exhaust column；15, the second cylinder wheel；16, blower；17, lower baffle plate；18, top board；19, steam plate；20, greasy fabric adds
Hot plate；21, the first air channel；22, the second air channel；23, bar shaped escape groove；24, handwheel；25, threaded block；26, guide rod；27,
Screw rod；28, guide bracket；29, bolt；30, photoelectric sensor；31, indicator light；32, winding motor；33, support frame；34, drive rod；
35, paper tube；36, containing box；37, shaft joint；38, fabric channel washer；39, guide rod；40, suction inlet.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing, but protection scope of the present invention is not limited to following institute
It states.
[embodiment 1]
The production technology of wormwood health worsted fabric, comprising the following steps:
A, raw material selects: warp thread and weft yarn select 92Nm/1 all woolen yarn and 40S/1 Wormwood fiber yarn, wherein the Chinese mugwort
Cotton content is 70% in grass fiber yarn, and polyester fiber content is 30%；
B, Wormwood fiber dyeing yarn: Wormwood fiber yarn is subjected to rewinding, using cheese yarn dyeing, the rolling density of bobbin is
355g/cm3, enable dye liquor smoothly equably to penetrate yarn layer and tube, prevent because the rolling density of bobbin it is small caused by cylinder
It is sub that disorderly the difficulty of falling yarn, or because the rolling density of bobbin is big, dye liquor is not easy to penetrate yarn layer, and caused by dyeing defect, white core phenomena such as,
When dyeing, using two one-bath two-step process, 58 DEG C are played dye, and disperse dyes and auxiliary agent is added, and are warming up to 125 DEG C, keep the temperature 45min, drain
68 DEG C are cooled to, take a policy powder and caustic soda, then is warming up to 78 DEG C, keeps the temperature 18min, and drain cools to 38 DEG C, and activity dye is added
Material, anhydrous sodium sulphate, soda ash are warming up to 78 DEG C, keep the temperature 38min, and post-treatment agent is added, it is preferable that inorganic agent is to heat up according to clean R is tieed up
To 88 DEG C, 18min is kept the temperature, emptying cools to 58 DEG C, then is warming up to 78 DEG C, and hot water burns 18min and empties again, cools to 58 DEG C, uses
Acid neutralizes 8min, and when heating, heating rate is 1.5 DEG C/min, and when cooling, cooling rate is 2 DEG C/min, wherein the cotton choosing
The grand dark red S-B of the low alkaline vapour Bark of high temperature, the grand deep yellow S-3R of vapour Bark and the grand pitch black W-NN of vapour Bark is used to carry out as three primary colors
Dye is spelled, the dyestuff is small to polyester fiber staining, and depth is excellent, and the dyestuff of the polyester fiber selects high temperature modification dispersed ruby
S-5BL, disperse yellow brown S-4RL, the black HG-FS of dispersion carry out spelling dye as three primary colors, and the dyestuff thermophoresis is small, molecular weight is big, right
The staining of cotton is small, obtains better reproducibility, and combination processing agent is soaped, and possesses better crock fastness；
C, it spins: all woolen yarn being merged with the Wormwood fiber yarn after dyeing, the specific process step of spinning are as follows: spell hair
→ grilling → grilling → combing → grilling → grilling silver mixing → slubbing grilling → bis- grillings → tri- grillings → rove → spun yarn
→ from winder → doubling → double twisting → yarn steaming, wherein during doubling, the Wormwood fiber yarn after all woolen yarn and dyeing is carried out
Merge, and the Wormwood fiber yarn after all woolen yarn and dyeing, in doubling, tension is consistent, and finally obtains 76Nm/2 yarn count；By
It is different in the fiber properties of both all woolen yarn and Wormwood fiber yarn itself, along with the two yarn count difference is big, general doubling
Stranding device and technique can be because of the non-uniform reasons of tension, it is difficult to wool yarn and cotton yarn slackness are controlled, to easily lead to
The phenomenon that occurring dividing sinker in subsequent twisting process, generating handle yarn, peeled yarn, will cause that rear road weaving difficulty etc. is a series of to ask
Topic, this technique install gate-type tenslator additional on Swiss SSM adjustment doubling frame, which can individually adjust yarn
Power makes tension of the yarn of cotton yarn in doubling, is consistent substantially with wool yarn, avoid producing by differential tension engineer testing
The raw handle yarn phenomenon for influencing product quality creates favorable conditions for the processing of rear road；
D, it weaves: warping → wear palm fibre → weaving → point etc., when loom produces, using unbalanced shed, (i.e. front and back heald frame is high
Degree is staggered), and lease rod is put between menopause tablet and heald frame, to increase warp tension when opening, reduce adhesion, while the yarn
It relative to conventional wool yarn, is easily easy to generate peeled yarn because of friction, when warping is with preparing thus, it is important to note that keeping yarn path
It is bright and clean, while to control each road tension；
E, product, the specific process step of material treatment are obtained after material treatment are as follows: raw to repair → base is fixed → and singe → crabbing
→ disengagement → crabbing → disengagement → baking → rolls baking → middle inspection → ripe and repairs → tank steaming → voltage → tank steaming → finished product, i.e. wormwood health
Worsted fabric, due to the big characteristic of Wormwood fiber surface area, fabric hand feel is smooth, is kept for the effect of its wormwood to make, by examination
It tests, selects hydrophilic aids, Wormwood fiber is made to give full play of antibacterial mosquito repellent and other effects.
[embodiment 2]
The production technology of wormwood health worsted fabric, comprising the following steps:
A, raw material selects: warp thread and weft yarn select 92Nm/1 all woolen yarn and 40S/1 Wormwood fiber yarn, wherein the Chinese mugwort
Cotton content is 70% in grass fiber yarn, and polyester fiber content is 30%；
B, Wormwood fiber dyeing yarn: Wormwood fiber yarn is subjected to rewinding, using cheese yarn dyeing, the rolling density of bobbin is
358g/cm3, enable dye liquor smoothly equably to penetrate yarn layer and tube, prevent because the rolling density of bobbin it is small caused by cylinder
It is sub that disorderly the difficulty of falling yarn, or because the rolling density of bobbin is big, dye liquor is not easy to penetrate yarn layer, and caused by dyeing defect, white core phenomena such as,
When dyeing, using two one-bath two-step process, 60 DEG C are played dye, and disperse dyes and auxiliary agent is added, and are warming up to 130 DEG C, keep the temperature 50min, drain
70 DEG C are cooled to, take a policy powder and caustic soda, then is warming up to 80 DEG C, keeps the temperature 20min, and drain cools to 40 DEG C, and activity dye is added
Material, anhydrous sodium sulphate, soda ash are warming up to 80 DEG C, keep the temperature 40min, and post-treatment agent is added, it is preferable that inorganic agent is to heat up according to clean R is tieed up
To 90 DEG C, 20min is kept the temperature, emptying cools to 60 DEG C, then is warming up to 80 DEG C, and hot water burns 20min and empties again, cools to 60 DEG C, uses
Acid neutralizes 10min, and when heating, heating rate is 1.5 DEG C/min, and when cooling, cooling rate is 2 DEG C/min, wherein the cotton choosing
The grand dark red S-B of the low alkaline vapour Bark of high temperature, the grand deep yellow S-3R of vapour Bark and the grand pitch black W-NN of vapour Bark is used to carry out as three primary colors
Dye is spelled, the dyestuff is small to polyester fiber staining, and depth is excellent, and the dyestuff of the polyester fiber selects high temperature modification dispersed ruby
S-5BL, disperse yellow brown S-4RL, the black HG-FS of dispersion carry out spelling dye as three primary colors, and the dyestuff thermophoresis is small, molecular weight is big, right
The staining of cotton is small, obtains better reproducibility, and combination processing agent is soaped, and possesses better crock fastness；
C, it spins: all woolen yarn being merged with the Wormwood fiber yarn after dyeing, the specific process step of spinning are as follows: spell hair
→ grilling → grilling → combing → grilling → grilling silver mixing → slubbing grilling → bis- grillings → tri- grillings → rove → spun yarn
→ from winder → doubling → double twisting → yarn steaming, wherein during doubling, the Wormwood fiber yarn after all woolen yarn and dyeing is carried out
Merge, and the Wormwood fiber yarn after all woolen yarn and dyeing, in doubling, tension is consistent, and finally obtains 76Nm/2 yarn count；By
It is different in the fiber properties of both all woolen yarn and Wormwood fiber yarn itself, along with the two yarn count difference is big, general doubling
Stranding device and technique can be because of the non-uniform reasons of tension, it is difficult to wool yarn and cotton yarn slackness are controlled, to easily lead to
The phenomenon that occurring dividing sinker in subsequent twisting process, generating handle yarn, peeled yarn, will cause that rear road weaving difficulty etc. is a series of to ask
Topic, this technique install gate-type tenslator additional on Swiss SSM adjustment doubling frame, which can individually adjust yarn
Power makes tension of the yarn of cotton yarn in doubling, is consistent substantially with wool yarn, avoid producing by differential tension engineer testing
The raw handle yarn phenomenon for influencing product quality creates favorable conditions for the processing of rear road；
D, it weaves: warping → wear palm fibre → weaving → point etc., when loom produces, using unbalanced shed, (i.e. front and back heald frame is high
Degree is staggered), and lease rod is put between menopause tablet and heald frame, to increase warp tension when opening, reduce adhesion, while the yarn
It relative to conventional wool yarn, is easily easy to generate peeled yarn because of friction, when warping is with preparing thus, it is important to note that keeping yarn path
It is bright and clean, while to control each road tension；
E, product, the specific process step of material treatment are obtained after material treatment are as follows: raw to repair → base is fixed → and singe → crabbing
→ disengagement → crabbing → disengagement → baking → rolls baking → middle inspection → ripe and repairs → tank steaming → voltage → tank steaming → finished product, i.e. wormwood health
Worsted fabric, due to the big characteristic of Wormwood fiber surface area, fabric hand feel is smooth, is kept for the effect of its wormwood to make, by examination
It tests, selects hydrophilic aids, Wormwood fiber is made to give full play of antibacterial mosquito repellent and other effects.
[embodiment 3]
The production technology of wormwood health worsted fabric, comprising the following steps:
A, raw material selects: warp thread and weft yarn select 92Nm/1 all woolen yarn and 40S/1 Wormwood fiber yarn, wherein the Chinese mugwort
Cotton content is 70% in grass fiber yarn, and polyester fiber content is 30%；
B, Wormwood fiber dyeing yarn: Wormwood fiber yarn is subjected to rewinding, using cheese yarn dyeing, the rolling density of bobbin is
360g/cm3, enable dye liquor smoothly equably to penetrate yarn layer and tube, prevent because the rolling density of bobbin it is small caused by cylinder
It is sub that disorderly the difficulty of falling yarn, or because the rolling density of bobbin is big, dye liquor is not easy to penetrate yarn layer, and caused by dyeing defect, white core phenomena such as,
When dyeing, using two one-bath two-step process, 62 DEG C are played dye, and disperse dyes and auxiliary agent is added, and are warming up to 135 DEG C, keep the temperature 55min, drain
72 DEG C are cooled to, take a policy powder and caustic soda, then is warming up to 82 DEG C, keeps the temperature 22min, and drain cools to 42 DEG C, and activity dye is added
Material, anhydrous sodium sulphate, soda ash are warming up to 82 DEG C, keep the temperature 42min, and post-treatment agent is added, it is preferable that inorganic agent is to heat up according to clean R is tieed up
To 92 DEG C, 22min is kept the temperature, emptying cools to 62 DEG C, then is warming up to 82 DEG C, and hot water burns 22min and empties again, cools to 62 DEG C, uses
Acid neutralizes 12min, and when heating, heating rate is 1.5 DEG C/min, and when cooling, cooling rate is 2 DEG C/min, wherein the cotton choosing
The grand dark red S-B of the low alkaline vapour Bark of high temperature, the grand deep yellow S-3R of vapour Bark and the grand pitch black W-NN of vapour Bark is used to carry out as three primary colors
Dye is spelled, the dyestuff is small to polyester fiber staining, and depth is excellent, and the dyestuff of the polyester fiber selects high temperature modification dispersed ruby
S-5BL, disperse yellow brown S-4RL, the black HG-FS of dispersion carry out spelling dye as three primary colors, and the dyestuff thermophoresis is small, molecular weight is big, right
The staining of cotton is small, obtains better reproducibility, and combination processing agent is soaped, and possesses better crock fastness；
C, it spins: all woolen yarn being merged with the Wormwood fiber yarn after dyeing, the specific process step of spinning are as follows: spell hair
→ grilling → grilling → combing → grilling → grilling silver mixing → slubbing grilling → bis- grillings → tri- grillings → rove → spun yarn
→ from winder → doubling → double twisting → yarn steaming, wherein during doubling, the Wormwood fiber yarn after all woolen yarn and dyeing is carried out
Merge, and the Wormwood fiber yarn after all woolen yarn and dyeing, in doubling, tension is consistent, and finally obtains 76Nm/2 yarn count；By
It is different in the fiber properties of both all woolen yarn and Wormwood fiber yarn itself, along with the two yarn count difference is big, general doubling
Stranding device and technique can be because of the non-uniform reasons of tension, it is difficult to wool yarn and cotton yarn slackness are controlled, to easily lead to
The phenomenon that occurring dividing sinker in subsequent twisting process, generating handle yarn, peeled yarn, will cause that rear road weaving difficulty etc. is a series of to ask
Topic, this technique install gate-type tenslator additional on Swiss SSM adjustment doubling frame, which can individually adjust yarn
Power makes tension of the yarn of cotton yarn in doubling, is consistent substantially with wool yarn, avoid producing by differential tension engineer testing
The raw handle yarn phenomenon for influencing product quality creates favorable conditions for the processing of rear road；
D, it weaves: warping → wear palm fibre → weaving → point etc., when loom produces, using unbalanced shed, (i.e. front and back heald frame is high
Degree is staggered), and lease rod is put between menopause tablet and heald frame, to increase warp tension when opening, reduce adhesion, while the yarn
It relative to conventional wool yarn, is easily easy to generate peeled yarn because of friction, when warping is with preparing thus, it is important to note that keeping yarn path
It is bright and clean, while to control each road tension；
E, product, the specific process step of material treatment are obtained after material treatment are as follows: raw to repair → base is fixed → and singe → crabbing
→ disengagement → crabbing → disengagement → baking → rolls baking → middle inspection → ripe and repairs → tank steaming → voltage → tank steaming → finished product, i.e. wormwood health
Worsted fabric, due to the big characteristic of Wormwood fiber surface area, fabric hand feel is smooth, is kept for the effect of its wormwood to make, by examination
It tests, selects hydrophilic aids, Wormwood fiber is made to give full play of antibacterial mosquito repellent and other effects.
In above three embodiments, when drying, dry using dedicated drying machine, as shown in Figures 1 to 7, the baking
Dry machine include include sealed enclosure 1 and be fixedly mounted on inside sealed enclosure 1 guiding mechanism, traction mechanism 2, drying mechanism 3,
Cooling body 4, flattening mechanism 5,1 side of sealed enclosure are provided with rolling-up mechanism 6, left shell 7 and the right side are provided on sealed enclosure 1
Shell 8, drying mechanism 3 and guiding mechanism are mounted on left shell 7, and traction mechanism 2 includes felt set 9, roller group 10, felt set driving
Roller 11 and driving motor 12, driving motor 12 is fixedly installed at the outside of sealed enclosure 1, and its output end passes through sealer
Shell 1 is fixedly connected with felt set driven roller 11, and roller group 10 and felt set driven roller 11 are rotatably installed on sealed enclosure 1, and felt
9 transmission connection of driven roller 11 and felt set is covered, drying mechanism 3 includes the first cylinder wheel 13 and exhaust column 14, the first 13 turns of cylinder wheel
It is mounted on sealed enclosure 1 dynamicly, exhaust column 14 is plugged in the first cylinder wheel 13 at one end, and the first cylinder wheel 13 and exhausting
Pipe 14 is slidably connected, and cooling device and flattening mechanism 5 are mounted on right shell body 8, and cooling device includes the second cylinder wheel 15 and blows
Air hose 16, blower 16 are plugged in one end of the second cylinder wheel 15, and the second cylinder wheel 15 is rotatably mounted on sealed enclosure 1,
Flattening mechanism 5 includes lower baffle plate 17 and the top board 18 that can be pressed down against, and lower baffle plate 17 is fixedly connected with sealed enclosure 1.
Drying mechanism 3 further includes the steam plate 19 being fixed on 1 inner wall of sealed enclosure and greasy fabric heating plate 20,
The inside of felt set 9, greasy fabric heating plate 20 and steam plate 19 and first is arranged in greasy fabric heating plate 20 and steam plate 19
Cylinder wheel 13 mutually coincide, and steam plate 19 and greasy fabric heating plate 20 between the first cylinder wheel 13 there are gap,
Several first air channels 21 are offered on first cylinder wheel, 13 outer wall, the first air channel 21 is along the circumference side of the first cylinder wheel 13
To being uniformly distributed.Greasy fabric first passes through the heating of steam plate 19 in drying, heats, is adding by greasy fabric heating plate 20
The heat generated in thermal process is applied to the first air channel 21 by exhaust column 14, and extra hot gas will meet the first air channel
21 and exhaust column 14 extract out sealed enclosure 1 outside.
A part of felt set 9 is looped around in roller group 10 and felt set driven roller 11, and another part of felt set 9 is connected to first
On cylinder wheel 13, felt set 9 is connected on the first cylinder wheel 13, and felt set 9 and the first cylinder wheel 13 are sequentially connected.Pass through driving
The effect of motor 12 drives the rotation of 9 driving a kind of jade of felt set, in the movement for driving felt set 9 by 9 driving a kind of jade of felt set, continues through felt
The effect of 9 pairs of greasy fabrics is covered, to drive greasy fabric in the rotation of the first cylinder wheel 13.
Bar shaped escape groove 23 is offered in the common wall of left shell 7 and right shell body 8, the outer rim of the second cylinder wheel 15 is higher than
The bottom surface of bar shaped escape groove 23 offers several the second air channels 22 on second cylinder wheel 15, and the second air channel 22 is along second
The circumferencial direction of cylinder wheel 15 is uniformly distributed.Greasy fabric after heated is entered in right shell body 8 by bar shaped escape groove 23,
Greasy fabric will be contradicted onto the second cylinder wheel 15, be applied in blower 16 by being blown into the cold air sucked outside sealed enclosure 1
On second air channel 22, the greasy fabric contradicted on the second cylinder wheel 15 will be cooling by the effect of cold air.
Flattening mechanism 5 further includes the handwheel 24 for driving top board 18, and the top of top board 18 is provided with threaded block 25 and leads
Bar 26, threaded block 25 and guide rod 26 are fixedly connected with the top of top board 18, and the bottom of handwheel 24 is provided with and threaded block 25
The screw rod 27 of threaded connection, screw rod 27 passes through the top of sealed enclosure 1 and threaded block 25 is sequentially connected, screw rod 27 and right shell body 8
Screw top connection, the top of right shell body 8 offers guide bracket 28, and guide rod 26 passes through right shell body 8 and is plugged in guide bracket 28.Pass through
Rotation handwheel 24 acts on threaded block 25, moves top board 18 straight down, due to screw rod 27 and 1 top spiral shell of sealed enclosure
Line connection, handwheel 24 can fix on sealed enclosure 1 and can move up and down, by the effect of guide rod 26 and guide bracket 28,
So that dress rotation will not occur for top board 18 when rotating handwheel 24.
Lower baffle plate 17 is bonded perpendicular to the side of greasy fabric moving direction with right shell body 8, and bolt is arranged on the outer wall of the other side
29, the photoelectric sensor 30 being used cooperatively with bolt 29 is provided at the top of top board 18, and the top of right shell body 8 is provided with photoelectricity
The indicator light 31 of sensor 30.Through top board 18 during moving down, when photoelectric sensor senses lower platen
When bolt 29, the indicator light 31 being arranged on sealed enclosure 1 will flash.
Rolling-up mechanism 6 includes winding motor 32, support frame 33, drive rod 34, paper tube 35 and containing box 36, winding motor 32
It is fixed at the top of support frame 33, low water is offered in support frame 33, the top of support frame 33 is fixedly installed installation
Plate, drive rod 34, which can rotate, to be plugged on a mounting board, and the two sides that low water is parallel to winding motor rotation direction also set up two
Baffle, baffle are fixedly connected with support frame 33, and the output end of winding motor 32 is connected by shaft joint 37 and the transmission of drive rod 34
It connects, paper tube 35 is set on drive rod 34, and paper tube 35 and drive rod 34 are interference fitted.Drive rod 34 is driven by motor
Rotation, to make the paper tube being interference fitted on drive rod 34 35 that greasy fabric be driven to be wound, by extracting drive rod 34
Paper tube 35, in the containing box 36 that winding is completed later greasy fabric and first put well when will drop to by low water.
Guiding mechanism includes two groups of fabric channel washers 38 and several guide rods 39,39 energy of fabric channel washer 38 and guide rod
It is enough rotatably arranged on sealed enclosure 1, fabric channel washer 38 is arranged on left shell 7.Greasy fabric is by being distributed in sealed enclosure 1
On guide rod 39 act on, so that greasy fabric is able to carry out the processing of each process, can will when greasy fabric is by fabric channel washer 38
Impurity cleaning on base is fallen in sealed enclosure 1.
A side bottom on left shell 7 offers suction inlet 40.It is connected to vacuum cleaner after suction inlet 40, for drawing on greasy fabric
The yarn and impurity fallen.
Working principle: first just start when by manually by greasy fabric around guiding mechanism, traction mechanism 2, drying mechanism 3,
Cooling body 4, flattening mechanism 5,1 side of sealed enclosure are provided with rolling-up mechanism 6, are passing through manual rotation's handwheel 24 for top board
18 and the gap control instructions lamp 31 of lower baffle plate 17 flash, start rewinding motor and driving motor 12, pass through driving motor 12
Effect drives the rotation of 9 driving a kind of jade of felt set, in the movement for driving felt set 9 by 9 driving a kind of jade of felt set, continues through felt and covers 9 pairs
The effect of base, to drive greasy fabric in the rotation of the first cylinder wheel 13, greasy fabric first passes through adding for steam plate 19 in drying
Heat is heated by greasy fabric heating plate 20, and the greasy fabric after heated is entered in right shell body 8 by bar shaped escape groove 23,
Greasy fabric will be contradicted onto the second cylinder wheel 15, greasy fabric movement be driven by driving motor 12, to drive greasy fabric in the second tin
It is moved on woods wheel 15, when greasy fabric passes through flattening mechanism 5, extruding of the greasy fabric by top board 18 and lower baffle plate 17 makes greasy fabric table
Face is more smooth, drives drive rod 34 to rotate by motor, so that the paper tube 35 being interference fitted on drive rod 34 be made to drive
Greasy fabric is wound, by the way that drive rod 34 is extracted paper tube 35, when winding is completed later greasy fabric and will be dropped to by low water
In the containing box 36 first put well.
Product obtained by above three embodiments, is detected through Zhejiang Fangyuan Test Group Co., Ltd., indices
It is as shown in the table:
As seen from the above table, all technical of product meets the requirements, and reaches province's trial production of new products plan and GB/
The requirement of T26382-2011 Grade A, and product has certain healthcare function, is suitble to all kinds of fashionable dresses of production.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. the production technology of wormwood health worsted fabric, it is characterised in that: the following steps are included:
A, raw material selects: warp thread and weft yarn select 92Nm/1 all woolen yarn and 40S/1 Wormwood fiber yarn；
B, Wormwood fiber dyeing yarn: Wormwood fiber yarn is subjected to rewinding, using cheese yarn dyeing；
C, it spins: all woolen yarn being merged with the Wormwood fiber yarn after dyeing, obtains 76Nm/2 yarn count；
D, it weaves: warping → wear palm fibre → weaving → point etc., when loom produces, using unbalanced shed, and in menopause tablet and heald frame
Between put lease rod, with increase opening when warp tension；
E, product, i.e. wormwood health worsted fabric are obtained after material treatment.
2. the production technology of wormwood health worsted fabric according to claim 1, it is characterised in that: in the Wormwood fiber yarn
Cotton content is 70%, and polyester fiber content is 30%.
3. the production technology of wormwood health worsted fabric according to claim 2, it is characterised in that: in step B, the cotton choosing
The grand dark red S-B of the low alkaline vapour Bark of high temperature, the grand deep yellow S-3R of vapour Bark and the grand pitch black W-NN of vapour Bark is used to carry out as three primary colors
Dye is spelled, the dyestuff of the polyester fiber selects high temperature modification dispersed ruby S-5BL, disperse yellow brown S-4RL, the black HG-FS conduct of dispersion
Three primary colors carry out spelling dye.
4. the production technology of wormwood health worsted fabric according to claim 1, it is characterised in that: in step B, the volume of bobbin
It is 355~360g/cm around density3。
5. the production technology of wormwood health worsted fabric according to claim 1, it is characterised in that: in step B, dyeing
When, using two one-bath two-step process, 58~62 DEG C are played dye, and disperse dyes and auxiliary agent is added, it is warming up to 125~135 DEG C, heat preservation 45~
55min, drain cool to 68~72 DEG C, and take a policy powder and caustic soda, then is warming up to 78~82 DEG C, keep the temperature 18~22min, drain
38~42 DEG C are cooled to, reactive dye, anhydrous sodium sulphate, soda ash are added, is warming up to 78~82 DEG C, 38~42min is kept the temperature, after addition
Agent is managed, is warming up to 88~92 DEG C, keeps the temperature 18~22min, emptying cools to 58~62 DEG C, then is warming up to 78~82 DEG C, and hot water is burnt
18~22min is emptied again, cools to 58~62 DEG C, neutralizes 8~12min with acid.
6. the production technology of wormwood health worsted fabric according to claim 5, it is characterised in that: the inorganic agent is according to dimension
Clean R.
7. the production technology of wormwood health worsted fabric according to claim 5, it is characterised in that: when heating, heating rate
For 1.5 DEG C/min, when cooling, cooling rate is 2 DEG C/min.
8. the production technology of wormwood health worsted fabric according to claim 1, it is characterised in that: in step C, the tool of spinning
Body technology step are as follows: spell hair → grilling → grilling → combing → grilling → grilling silver mixing → slubbing grilling → bis- grilling → tri-
Grilling → rove → spun yarn → from winder → doubling → double twisting → yarn steaming, wherein during doubling, after all woolen yarn and dyeing
Wormwood fiber yarn merge, and all woolen yarn and dyeing after Wormwood fiber yarn in doubling, tension is consistent.
9. the production technology of wormwood health worsted fabric according to claim 1, it is characterised in that: in step E, material treatment
Specific process step are as follows: it is raw repair → base is fixed → singe → crabbing → disengagement → crabbing → disengagement → baking → roll bakings → middle examine →
It is ripe to repair → tank steaming → voltage → tank steaming → finished product.
10. the production technology of wormwood health worsted fabric according to claim 9, it is characterised in that: dry in step, use
Dryer dry, and the dryer includes sealed enclosure (1) and the Guiding machine for being fixedly mounted on sealed enclosure (1) inside
Structure, traction mechanism (2), drying mechanism (3), cooling body (4), flattening mechanism (5), sealed enclosure (1) side are provided with winding
Mechanism (6) is provided with left shell (7) and right shell body (8) on sealed enclosure (1), and drying mechanism (3) and guiding mechanism are mounted on a left side
On shell (7), traction mechanism (2) includes felt set (9), roller group (10), felt set driven roller (11) and driving motor (12), driving
Motor (12) is fixedly installed at the outside of sealed enclosure (1), and its output end passes through sealed enclosure (1) and felt covers driven roller
(11) it is fixedly connected, roller group (10) and felt set driven roller (11) are rotatably installed on sealed enclosure (1), and felt covers driven roller
(11) it is sequentially connected with felt set (9), drying mechanism (3) includes the first cylinder wheel (13) and exhaust column (14), the first cylinder wheel
(13) it is rotatably installed on sealed enclosure (1), exhaust column (14) is plugged in the first cylinder wheel (13) at one end, and the first cylinder
Wheel (13) and exhaust column (14) are slidably connected, and cooling device and flattening mechanism (5) are mounted on right shell body (8), cooling device packet
The second cylinder wheel (15) and blower (16) are included, blower (16) is plugged in one end of the second cylinder wheel (15), the second cylinder wheel
(15) it is rotatably installed on sealed enclosure (1), flattening mechanism (5) includes lower baffle plate (17) and the top board that can be pressed down against
(18), lower baffle plate (17) is fixedly connected with sealed enclosure (1).
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Denomination of invention: Production technology of worsted fabric made of wormwood Effective date of registration: 20220726 Granted publication date: 20210514 Pledgee: China Co. truction Bank Corp Zhuji branch Pledgor: ZHEJIANG FURUN SILK SPINNING CO.,LTD. Registration number: Y2022980011252 |