CN110182595B - Method for automatically separating cylinder for cloth supplied materials - Google Patents

Method for automatically separating cylinder for cloth supplied materials Download PDF

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Publication number
CN110182595B
CN110182595B CN201811495347.2A CN201811495347A CN110182595B CN 110182595 B CN110182595 B CN 110182595B CN 201811495347 A CN201811495347 A CN 201811495347A CN 110182595 B CN110182595 B CN 110182595B
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China
Prior art keywords
cloth
assembly line
frame
production line
control system
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CN201811495347.2A
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Chinese (zh)
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CN110182595A (en
Inventor
曾奇辉
郑志辉
曾福全
胡小辉
谭燊豪
陈卓林
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Zhongshan City Hung From Industrial Robot Intelman Co ltd
Zhongshan Yida Apparel Co ltd
Original Assignee
Zhongshan City Hung From Industrial Robot Intelman Co ltd
Zhongshan Yida Apparel Co ltd
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Application filed by Zhongshan City Hung From Industrial Robot Intelman Co ltd, Zhongshan Yida Apparel Co ltd filed Critical Zhongshan City Hung From Industrial Robot Intelman Co ltd
Priority to CN201811495347.2A priority Critical patent/CN110182595B/en
Publication of CN110182595A publication Critical patent/CN110182595A/en
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Publication of CN110182595B publication Critical patent/CN110182595B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0232—Coils, bobbins, rolls

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

The invention discloses a method for automatically separating a cylinder from a cloth incoming material, which comprises the steps of clamping the cloth by a material taking device through the cooperation of a production line, the material taking device, a discharging mechanism and a control system, placing the cloth on the production line, inputting the specification of the cloth in the control system to determine the discharging mechanism to be started, moving the production line forwards to convey the cloth according to a certain beat and a certain stroke each time, moving the cloth forwards by n strokes to the discharging mechanism corresponding to the specification of the cloth, sending a control instruction to the discharging mechanism corresponding to the specification of the cloth by the control system at the interval of motion of the production line, and starting the discharging mechanism to discharge the cloth from the production line; in the intermittence of assembly line motion, roll the cloth by roll and press from both sides and put the assembly line to roll the specification of input cloth by roll in control system, the cloth of different specifications can be lifted off in corresponding shedding mechanism department, thereby realize automatic cloth letter sorting, sort efficiently, the demand manpower is few, low in labor strength.

Description

Method for automatically separating cylinder for cloth supplied materials
[ technical field ] A method for producing a semiconductor device
The invention relates to a method for automatically separating a cylinder from a cloth incoming material.
[ background of the invention ]
In clothing factory, often need purchase different cloth to different clothing and carry out processing production, and the cloth raw materials of purchase all are that a roll is packed, and the clothing of producing is various, and when output is great moreover, often need purchase multiple different specifications simultaneously, and the cloth of many same specifications. When the goods van unloads or unloads the back, need the manual work to carry out cloth classification, because cloth is heavier, a roll cloth generally needs more than two personnel at least to carry out cloth specification discernment, shoulder, move and put to corresponding cloth frame, and the cloth of different specifications has different cloth frames again, and the staff often needs to carry different circuit with different cloth, and when cloth quantity was more, staff intensity of labour was big, tired easily, work efficiency is low, and personnel's demand is many moreover, and the human cost is high.
The present invention has been made based on such a situation.
[ summary of the invention ]
The invention aims to overcome the defects of the prior art and provides the method for automatically separating the cylinder from the supplied cloth, which has the advantages of simple structure, labor saving, high sorting efficiency and low production cost.
The invention is realized by the following technical scheme:
a method for automatically separating a cylinder for cloth incoming materials comprises the following steps:
A. preparing roll-shaped cloth 7 which is stuck with corresponding electronic tags 8 on the end surface according to different specifications, and an automatic cylinder separating line body, wherein the automatic cylinder separating line body comprises a beat running type production line 1 which can move forwards according to a certain stroke at each time and is used for conveying the roll-shaped cloth 7, one end of the production line 1 is provided with a material taking device 3 which can clamp and place the cloth 7 on a material rack 2 on the production line 1, the side surface of the production line 1 is provided with a plurality of unloading mechanisms 4 along the moving direction of the production line 1, the automatic cylinder separating line body also comprises a control system 5 which can set different unloading mechanisms 4 corresponding to different cloth specifications, the cloth 7 moves forwards to the corresponding unloading mechanisms 4 after moving forwards for n strokes under the supporting of the production line 1, wherein n is a positive integer, and the interval between different beat motions of the production line 1, the control system 5 unloads the cloth 7 with the corresponding specification moving to the unloading mechanism 4 from the assembly line 1 by the unloading mechanism 4, and controls the material taking device 3 to place the cloth 7 on the assembly line 1;
B. the specification of the cloth to be unloaded corresponding to each unloading mechanism 4 is set through the control system 5, the specification of the cloth clamped by the material taking device 3 is set, and after the cloth is put on the assembly line 1, the stroke number n of forward movement of the assembly line 1 corresponding to the unloading mechanism 4 is started, wherein n is a positive integer;
C. the cloth 7 with the electronic tag 8 is used for stacking the material rack 2 at the material taking device 3 and is placed in the direction in which the axial direction of the cloth 7 is consistent with the moving direction of the production line 1;
D. in the intermittence of the motion of the assembly line 1, starting the material taking device 3 to move to two ends of a piece of cloth 7 to be taken, clamping the piece of cloth 7, placing the piece of cloth 7 on the assembly line 1 in the same direction of the axial direction of the piece of cloth 7 and the moving direction of the assembly line 1, inputting the specification of the piece of cloth in the control system 5 to determine a discharging mechanism 4 needing to be started, moving the assembly line 1 forwards to convey the piece of cloth 7 according to a certain beat and a certain stroke each time, moving the piece of cloth 7 forwards for n strokes under the support of the assembly line 1 to move to a discharging mechanism 4 corresponding to the specification of the piece of cloth, sending a control instruction to the discharging mechanism 4 corresponding to the specification of the piece of cloth by the control system 5 in the intermittence between different beat motions of the assembly line 1, and discharging the discharging mechanism 4 starting to discharge the piece of cloth 7; in the intermittence between different beat motions of the assembly line 1, the cloth 7 is clamped and placed on the assembly line 1 roll by roll, the specification of the cloth 7 is input into the control system 5 roll by roll, at most one roll of the cloth 7 is placed on the assembly line 1 in each intermittence, and the cloth 7 with different specifications can be unloaded from different unloading mechanisms 4 corresponding to the specifications of the cloth 7.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the material taking device 3 is provided with a reader 6 which is used for reading an electronic tag 8 on the cloth 7 and feeding back the read cloth specification to the control system 5, and the specific steps of inputting the cloth specification in the control system 5 are as follows: when the cloth 7 is clamped, the electronic tag 8 is read by the reader 6 and information is fed back to the control system 5.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the material taking device 3 comprises a clamping mechanism 31 capable of clamping the cloth 7 from two ends of the cloth 7, and a shifting mechanism for driving the clamping mechanism 31 to reciprocate between the material feeding rack 2 and the production line 1 so that the clamping mechanism 31 clamps the cloth 7 from the material feeding rack 2 and places the cloth 7 on the production line 1.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the moving and placing mechanism comprises a transverse support 32 stretching over the assembly line 1, a feeding area 10 for placing the material supply rack 2 is arranged between the transverse support 32 and the side surface of the assembly line 1, a lifting mechanism 33 capable of sliding left and right and a first driving device 34 for driving the lifting mechanism 33 to move left and right are arranged on the transverse support 32, and the clamping mechanism 31 is installed on the lifting mechanism 33 and moves up and down under the driving of the lifting mechanism 33.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the lifting mechanism 33 comprises a sliding frame 331 connected with the transverse support 32 in a sliding manner, a sliding rod 332 capable of sliding up and down on the sliding frame 331 and a second driving device 333 for driving the sliding rod 332 to move up and down are arranged on the sliding frame 331, and the clamping mechanism 31 is arranged at the lower end of the sliding rod 332.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the clamping mechanism 31 comprises a lifting plate 311 fixed with a slide rod 332, and a front clamping jaw 312 and a rear clamping jaw 313 which can be relatively opened or closed in the front-back direction and a third driving device 314 for respectively driving the front clamping jaw 312 and the rear clamping jaw 313 to move are slidably connected to the bottom of the lifting plate 311.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the reader 6 is mounted on the front jaw 312 and/or the rear jaw 313.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the control system 5 is provided with a control panel 51 capable of inputting information, and the specific steps of inputting the cloth specification in the control system 5 may further be: the cloth specification is manually identified and manually entered into the control system 5 through the control panel 51.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the assembly line 1 comprises a rack 12, a conveying belt 13 is arranged on the rack 12, the conveying belt 13 is close to the top surface of the rack 12, and the discharging mechanism 4 comprises a discharging frame 41 located on the side surface of the assembly line 1 and a pushing device 42 for driving the discharging frame 41 to move towards the interior of the assembly line 1 and pushing the cloth 7 on the assembly line 1 to roll down from one side of the assembly line 1.
The method for automatically separating the cylinder from the cloth supplied materials is characterized in that: the pushing device 42 comprises a first connecting rod 421 and a second connecting rod 422, one end of which is hinged to the bottom of the discharging frame 41, respectively, the first connecting rod 421 is hinged to the middle of the left side and the right side of the discharging frame 41, the second connecting rod 422 is hinged to one side of the discharging frame 41 away from the production line 1, a hinged plate 423 hinged to the other end of the first connecting rod 421 and the other end of the second connecting rod 422 is fixed on the production line 1, a quadrilateral structure perpendicular to the moving direction of the production line 1 is formed among the discharging frame 41, the first connecting rod 421, the second connecting rod 422 and the hinged plate 423, a cylinder 424 for pushing the first connecting rod 421, the second connecting rod 422 and the discharging frame 41 to rotate towards one side of the production line 1 so as to drive the discharging frame 41 to push the cloth 7 is hinged to the production line 1, the left side and the right side of the same position of the production line 1 are respectively provided with a discharging mechanism 4, one side of, and the cloth frame is obliquely arranged downwards from one side close to the assembly line 1 to the outer side, a transition frame 43 for the cloth 7 rolled off the assembly line 1 to transition to the discharge frame 41 is arranged between the assembly line 1 and the discharge frame 41, the transition frame 43 is arranged on the front side and the rear side of the discharge frame 41, and the cloth frame 40 with an opening at the upper end and used for collecting the cloth is placed below one side of the discharge frame 41 far away from the assembly line 1.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, through the cooperation of the assembly line 1, the material taking device 3, the unloading mechanism 4 and the control system 5, the material taking device 3 moves to a position of a cloth 7 to be clamped to clamp the cloth 7 to be placed on the assembly line 1, the specification of the cloth is input into the control system 5 to determine the unloading mechanism 4 to be started, the assembly line 1 moves forwards to convey the cloth 7 according to a certain beat and a certain stroke each time, the cloth 7 moves forwards for n strokes under the support of the assembly line 1 to move to the unloading mechanism 4 corresponding to the specification of the cloth, the control system 5 sends a control instruction to the unloading mechanism 4 corresponding to the specification of the cloth at intervals among different beat movements of the assembly line 1, and the unloading mechanism 4 is started to unload the cloth 7 from the assembly line 1; in the intermittence among the different beat motions of the assembly line 1, the cloth 7 is clamped and placed on the assembly line 1 roll by roll, the specification of the cloth 7 is input into the control system 5 roll by roll, at most, one roll of cloth 7 is placed on the assembly line 1 in each intermittence, and the cloth 7 with different specifications can be unloaded from different unloading mechanisms 4 corresponding to the specifications of the cloth 7, so that the cloth is automatically sorted, the sorting efficiency is high, the demand and labor are less, and the labor intensity is low.
2. According to the invention, the cloth 7 is horizontally placed on the assembly line 1, the axial direction of the cloth 7 is consistent with the conveying direction of the assembly line 1, the unloading mechanism 4 pushes the cloth 7 to roll off from one side of the assembly line 1, the unloaded cloth can be collected as long as the corresponding material receiving device is placed at the position where the cloth is rolled off, the unloading is carried out in a cloth rolling off mode, the unloading is convenient, the structure is simple, and after the sorting is finished, the material receiving device provided with the cloth 7 can be carried away by a carrying tool, such as a forklift.
3. According to the invention, the clamping mechanism 31 is provided with the reader 6, the electronic tag 8 on the cloth is automatically read through the reader 6 so as to identify and feed back the specification of the cloth to the control system 5, and the function of automatically inputting the specification of the cloth into the control system 5 is realized.
4. The invention has the advantages of convenient operation, high production efficiency and low production cost.
[ description of the drawings ]
The following detailed description of embodiments of the invention is provided in conjunction with the appended drawings, in which:
FIG. 1 is a schematic structural view of an automatic cylinder-dividing line for cloth incoming materials according to the present invention;
FIG. 2 is a schematic view of the structure of the production line and the discharge mechanism of the present invention;
FIG. 3 is a schematic view of a material extracting apparatus according to the present invention;
FIG. 4 is a schematic view of the construction of the clamping mechanism and the lifting mechanism of the present invention;
FIG. 5 is a schematic view of a piece of cloth construction;
FIG. 6 is a schematic structural view of a cloth holder according to the present invention;
FIG. 7 is a schematic view of the discharge mechanism of the present invention;
FIG. 8 is a schematic view of the structure of the discharging mechanism of the present invention for pushing cloth to roll down.
[ detailed description ] embodiments
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 8, an automatic cylinder separating line for cloth incoming material includes a beat running type assembly line 1 capable of moving forward according to a certain stroke each time and conveying a rolled cloth 7, preferably, the assembly line 1 is a belt assembly line and capable of moving according to a certain beat, the stroke of each beat moving forward is equal, that is, the assembly line moves forward for a stroke, pauses for a period of time, and then continues to move for the next stroke, a material taking device 3 capable of clamping the cloth 7 on a rack 2 onto the assembly line 1 is arranged at one end of the assembly line 1, a plurality of discharging mechanisms 4 are arranged on the side surface of the assembly line 1 along the moving direction of the assembly line 1, the automatic cylinder separating line further includes a control system 5 capable of setting different discharging mechanisms 4 corresponding to different cloth specifications, the cloth 7 moves forward for n strokes under the support of the assembly line 1 and then moves to the corresponding discharging mechanisms 4, and n is a positive integer, in the intermittence among different beat motions of the assembly line 1, the unloading mechanism 4 of the control system 5 unloads the cloth 7 with the corresponding specification moving to the unloading mechanism 4 from the assembly line 1, and controls the material taking device 3 to place the cloth 7 on the assembly line 1.
The specification of the cloth to be unloaded corresponding to each unloading mechanism 4 is set through the control system 5, and the number of times n of the forward movement of the assembly line 1 corresponding to the unloading mechanism 4 is started after the specification of the cloth clamped by the material taking device 3 is read and the cloth is put on the assembly line 1, wherein n is a positive integer. The cloth 7 with different specifications corresponds to different discharging mechanisms 4, and because the discharging mechanisms 4 are arranged along the moving direction of the assembly line 1, the positions of the discharging mechanisms 4 corresponding to the cloth with different specifications are different, the distance of n assembly line 1 moving strokes is formed between the positions of the discharging mechanisms 4 and the initial position of the cloth placed on the assembly line 1, namely the assembly line 1 supports the cloth to move forward for n strokes, namely the cloth reaches the corresponding discharging mechanisms 4, wherein the stroke times n corresponding to the different discharging mechanisms 4 corresponding to the cloth with different specifications are different, and the stroke times n of the assembly line 1 required by the discharging mechanisms 4 to move forward are started after the cloth with corresponding specifications is placed on the assembly line 1 by correspondingly setting each discharging mechanism 4 through the control system 5.
Starting the material taking device 3 to move to a position of a cloth 7 to be clamped and clamp the cloth 7 to be placed on the assembly line 1 at the movement interval of the assembly line 1, inputting the specification of the cloth in the control system 5 to determine the unloading mechanism 4 to be started, moving the assembly line 1 forwards to convey the cloth 7 according to a certain beat and a certain stroke each time, moving the cloth 7 forwards for n strokes under the supporting of the assembly line 1 and then moving the cloth to the unloading mechanism 4 corresponding to the specification of the cloth, and sending a control instruction to the unloading mechanism 4 corresponding to the specification of the cloth by the control system 5 at the interval between different beat movements of the assembly line 1, and starting the unloading mechanism 4 to unload the cloth 7 from the assembly line 1; in the intermittence among different beat motions of the assembly line 1, the cloth 7 is clamped and placed on the assembly line 1 roll by roll, the specification of the cloth 7 is input into the control system 5 roll by roll, at most one roll of cloth 7 is placed on the assembly line 1 in each intermittence, and the cloth 7 with different specifications can be unloaded at different unloading mechanisms 4 corresponding to the specifications of the cloth 7, so that the cloth can be automatically separated into cylinders, the cylinder separating efficiency is high, the required manpower is less, and the labor intensity is low.
The assembly line 1 comprises a frame 12, a conveying belt 13, a belt roller 14, a tensioning device 15 and a transmission device 16 are arranged on the frame 12, the conveying belt 13 is close to the top surface of the frame 12, the assembly line 1 is used for horizontally placing the cloth 7, and the axial direction of the cloth 7 is consistent with the conveying direction of the assembly line 1.
The discharging mechanism 4 comprises a discharging frame 41 positioned on the side surface of the production line 1 and a pushing device 42 for driving the discharging frame 41 to move towards the interior of the production line 1 and pushing the cloth 7 on the production line 1 to roll off from one side of the production line 1. The cloth rolls down to unload through the mode, and is convenient to unload, and simple in structure.
The pushing device 42 comprises a first connecting rod 421 and a second connecting rod 422, one end of each of the first connecting rod 421 is hinged to the middle of the left side and the right side of the discharging frame 41, the second connecting rod 422 is hinged to one side of the discharging frame 41 far away from the production line 1, a hinged plate 423 hinged to the other end of the first connecting rod 421 and the other end of the second connecting rod 422 are fixed on the production line 1, a quadrilateral structure perpendicular to the moving direction of the production line 1 is formed among the discharging frame 41, the first connecting rod 421, the second connecting rod 422 and the hinged plate 423, and a cylinder 424 for pushing the first connecting rod 421, the second connecting rod 422 and the discharging frame 41 to rotate towards one side of the production line 1 is hinged to the production line 1 so as to drive the discharging frame 41 to push the cloth 7.
The left side and the right side of the same position of the assembly line 1 are respectively provided with a discharging mechanism 4, one side of the discharging frame 41 close to the assembly line 1 is flush with the height of the assembly line 1 or is lower than the top surface of the assembly line 1, the discharging frame is obliquely and downwards arranged from one side close to the assembly line 1 to the outer side, a transition frame 43 for the cloth 7 rolled on the assembly line 1 to transition to the discharging frame 41 is arranged between the assembly line 1 and the discharging frame 41, the transition frame 43 is arranged on the front side and the rear side of the discharging frame 41, a cloth frame 40 with an upper end opening and used for collecting cloth is arranged below one side of the discharging frame 41 far away from the assembly line 1, and preferably, the bottom of the cloth frame 40 is provided with a fork hole 401 for a forklift.
First connecting rod 421, second connecting rod 422 and articulated slab 423 have two sets and are located the front and back both ends of unloading frame 41 respectively to do benefit to the transmission steady, front and back be equipped with between the first connecting rod 421 with the piston rod articulated horizontal pole 425 of cylinder 424, because first connecting rod 421 is located the inboard of unloading frame 41 below, set up horizontal pole 425 above that, then can guarantee cylinder 424 slant assembly line 1 one side when promoting, make cylinder 424 can be as far as possible toward assembly line 1 one side setting, so that one side below that assembly line 1 was kept away from to unloading frame 41 can be vacant, be convenient for place cloth frame 40 in one side below that assembly line 1 was kept away from to unloading frame 41.
When discharging, the piston rod of the cylinder 424 is ejected, the piston rod is pushed by the cross bar 425, the first connecting rod 421 and the second connecting rod 422 rotate by taking the hinge point between the first connecting rod 421 and the hinge plate 423 as a pivot, the quadrilateral structure formed by the discharging frame 41, the first connecting rod 421, the second connecting rod 422 and the hinge plate 423 deforms, so that the discharging frame 41 moves upwards in an inclined manner towards one side of the production line 1, one side of the discharging frame 41 close to the production line 1 is obliquely inserted above the production line 1 to push the cloth 7 to roll off from the other side of the production line 1, the cloth 7 rolls off from the production line 1 and then falls onto the discharging frame 41 at the side through the transition frame 43, and due to the fact that the discharging frame 41 is arranged downwards in an inclined manner, under the action of inertia and gravity, the cloth 7 rolls down in an inclined manner along the discharging frame 41 and falls into the cloth frame 40 below the outer side of the. After the unloading is finished, the piston rod of the air cylinder 424 retracts to drive the quadrilateral structure to deform and recover, so that the unloading frame 41 is inclined at one side of the assembly line again, and the opposite unloading frame 41 is used as a moving path for the cloth 7 to roll down when unloading.
The discharging frame 41 is used for discharging and driving, and is also used as a moving path for rolling down the cloth 7, so that the sorted cloth can be automatically collected conveniently, and the structure is simple.
The material taking device 3 comprises a clamping mechanism 31 capable of clamping the cloth 7 from two ends of the cloth 7, and a moving mechanism for driving the clamping mechanism 31 to move back and forth between the material supply frame 2 and the assembly line 1 so that the clamping mechanism 31 clamps the cloth 7 from the material supply frame 2 and places the cloth on the assembly line 1, wherein the moving mechanism comprises a transverse support 32 crossing above the assembly line 1, a material supply area 10 for placing the material supply frame 2 is arranged between the transverse support 32 and the side surface of the assembly line 1, a lifting mechanism 33 capable of sliding left and right is arranged on the transverse support 32, and a first driving device 34 for driving the lifting mechanism 33 to move left and right is arranged on the lifting mechanism 33, and the clamping mechanism 31 is installed on the lifting mechanism 33 and moves up and down under the driving of the lifting mechanism 33.
Through the design that the transverse support 32 crosses the assembly line 1 and the arranged feeding area 10, as long as the material frame 2 filled with the cloth 7 is placed in the feeding area 10, only the clamping mechanism 31 needs to be driven to lift and move horizontally left and right, the driving action is simple, the stroke of the clamping mechanism 31 for clamping the cloth 7 in a reciprocating motion is reduced, and the clamping efficiency is improved.
The lifting mechanism 33 comprises a sliding frame 331 connected with the transverse support 32 in a sliding manner, a sliding rod 332 capable of sliding up and down on the sliding frame 331 and a second driving device 333 for driving the sliding rod 332 to move up and down are arranged on the sliding frame 331, and the clamping mechanism 31 is arranged at the lower end of the sliding rod 332.
The first driving device 34 includes a first gear belt 341, a first gear 342 meshed with the first gear belt 341, and a first driving motor 343 for driving the first gear 342 to rotate. The first gear belt 341 is fixed on the transverse bracket 32, and the first gear 342 and the first driving motor 343 are fixed on the sliding frame 331, so that the structure is simple.
The second driving device 333 includes a second gear belt 3331, a second gear 3332 in mesh transmission with the second gear belt 3331, and a second driving motor 3333 for driving the second gear 3332 to rotate. The slide bar 332 has two, two the upper end of slide bar 332 is connected fixedly through crossbeam 3334, second gear belt 3331 one end is fixed with crossbeam 3334, and the other end is fixed with clamping mechanism 31, second gear 3332 and second driving motor 3333 are fixed on carriage 331, simple structure, and it is steady to go up and down.
The clamping mechanism 31 comprises a lifting plate 311 fixed with a slide rod 332, and a front clamping jaw 312 and a rear clamping jaw 313 which can be relatively opened or closed in the front-back direction and a third driving device 314 for respectively driving the front clamping jaw 312 and the rear clamping jaw 313 to move are slidably connected to the bottom of the lifting plate 311.
The third driving device 314 includes a screw 3141 respectively screwed with the front clamping jaw 312 and the rear clamping jaw 313, and a third driving motor 3142 for driving the screw 3141 to rotate.
The cloth 7 to be sorted is stacked on the feeding frame 2 and then placed in the feeding area 10, the cloth 7 is placed in the direction in which the axial direction of the cloth 7 is consistent with the moving direction of the production line 1, the cloth slides to the upper portion of the feeding frame 2 from left to right through the lifting mechanism 33 on the transverse support 32, the clamping mechanism 31 is driven to descend, the front clamping jaw 312 and the rear clamping jaw 313 clamp the cloth 7 from the front end and the rear end, the lifting mechanism 33 drives the clamping mechanism 31 to ascend and move to the upper portion of the production line 1, and the front clamping jaw 312 and the rear clamping jaw 313 are loosened to place the cloth 7 on the production line 1.
In order to prevent that cloth 7 from putting down, cloth 7 does not steadily take place to roll, assembly line 1's the left and right sides is located extracting device 3 below and is equipped with protective guard 11 that can prevent cloth 7 from dropping from the assembly line 1 left and right sides when extracting device 3 from last down places cloth 7 on assembly line 1, because cloth itself has certain deformation under pressure, when cloth 7 puts down steadily in assembly line 1 department that protective guard 11 corresponds, cloth is because heavier, its one side with assembly line 1 contact takes place to warp, can steadily stop and move along with assembly line 1 on assembly line 1 forward.
The clamping mechanism 31 is provided with a reader 6 which is used for reading the electronic tag 8 on the cloth 7 and feeding back the read cloth specification to the control system 5, and the electronic tag 8 on the cloth is automatically read by the reader 6 to identify and feed back the cloth specification to the control system 5, so that the function of automatically inputting the cloth specification into the control system 5 is realized.
Since both end faces of the cloth 7 are always exposed after being stacked, the electronic note 8 is arranged on the end face of the cloth 7, and in order to better read the electronic note 8 from the end face of the cloth, the reader 6 is mounted on the front clamping jaw 312, or on the rear clamping jaw 313, or both the front clamping jaw 312 and the rear clamping jaw 313 are simultaneously mounted with the reader 6, so that the front clamping jaw 312 and the rear clamping jaw 313 read the specification information of the cloth 7 while gripping the cloth 7.
The control system 5 is provided with a control panel 51 capable of inputting information so as to input related information and control instructions.
When the cloth specification is input to the control system 5, the input may be automatically recognized by the reader 6, or the cloth specification may be manually input through the control panel 51 after the input is manually recognized.
Every discharge mechanism 4 punishment do not is equipped with the display device 9 that is used for showing the cloth 7 quantity that this discharge mechanism 4 unloads to the staff is reminded to the cloth 7 quantity of stacking on the cloth frame 40, prevents that cloth 7 from rolling out cloth frame 40 too much.
In order to sort rolled cloth 7 with an electronic tag 8 on the end surface, the method for automatically separating the incoming cloth comprises the following steps:
A. the specification of the cloth to be unloaded corresponding to each unloading mechanism 4 is set through the control system 5, the specification of the cloth clamped by the material taking device 3 is set, and after the cloth is put on the assembly line 1, the stroke number n of forward movement of the assembly line 1 corresponding to the unloading mechanism 4 is started, wherein n is a positive integer;
B. the cloth 7 with the electronic tag 8 is used for stacking the material rack 2 at the material supply area 10 and is placed in a direction in which the axial direction of the cloth 7 is consistent with the moving direction of the production line 1;
C. in the intermittence of the motion of the assembly line 1, starting the material taking device 3 to move to two ends of a piece of cloth 7 to be taken, clamping the piece of cloth 7, placing the piece of cloth 7 on the assembly line 1 in the same direction of the axial direction of the piece of cloth 7 and the moving direction of the assembly line 1, inputting the specification of the piece of cloth in the control system 5 to determine a discharging mechanism 4 needing to be started, moving the assembly line 1 forwards to convey the piece of cloth 7 according to a certain beat and a certain stroke each time, moving the piece of cloth 7 forwards for n strokes under the support of the assembly line 1 to move to a discharging mechanism 4 corresponding to the specification of the piece of cloth, sending a control instruction to the discharging mechanism 4 corresponding to the specification of the piece of cloth by the control system 5 in the intermittence between different beat motions of the assembly line 1, and discharging the discharging mechanism 4 starting to discharge the piece of cloth 7 from the assembly line 1 to; in the intermittence between different beat motions of the assembly line 1, the cloth 7 is clamped and placed on the assembly line 1 roll by roll, the specification of the cloth 7 is input into the control system 5 roll by roll, at most one roll of the cloth 7 is placed on the assembly line 1 in each intermittence, and the cloth 7 with different specifications can be unloaded from different unloading mechanisms 4 corresponding to the specifications of the cloth 7.
Through foretell automatic cylinder line body and automatic cylinder method of dividing, can be automatic sort cloth 7 and classify, after the letter sorting, through handling tool, for example fork truck, carry away be equipped with cloth 7 cloth frame 40 can, simple structure, cloth letter sorting is convenient, uses manpower sparingly, reduces intensity of labour, improves letter sorting efficiency, reduction in production cost.

Claims (10)

1. A method for automatically separating a cylinder for cloth incoming materials comprises the following steps:
A. preparing rolled cloth (7) which is adhered with corresponding electronic tags (8) on the end surface according to different specifications, and an automatic cylinder separating line body, wherein the automatic cylinder separating line body comprises a beat running type production line (1) which can move forwards according to a certain stroke at each time and is used for conveying the rolled cloth (7), one end of the production line (1) is provided with a material taking device (3) which can clamp and place the cloth (7) on a material rack (2) on the production line (1), the side surface of the production line (1) is provided with a plurality of discharging mechanisms (4) along the moving direction of the production line (1), the automatic cylinder separating line body also comprises a control system (5) which can set different discharging mechanisms (4) corresponding to different cloth specifications, and the cloth (7) moves to the corresponding discharging mechanisms (4) after moving forwards for n strokes under the supporting of the production line (1), wherein n is a positive integer, and in the intermittence between different beat motions of the assembly line (1), the control system (5) controls the material taking device (3) to place the cloth (7) on the assembly line (1) and controls the unloading mechanism (4) to unload the cloth (7) with the specification corresponding to the unloading mechanism (4) from the assembly line (1);
B. the specification of the cloth to be unloaded corresponding to each unloading mechanism (4) is set through a control system (5), the specification of the cloth clamped by the reading and taking device (3) is set, and after the cloth is put on the assembly line (1), the stroke number n of forward movement of the assembly line (1) required by the corresponding unloading mechanism (4) is started, wherein n is a positive integer;
C. the cloth (7) with the electronic tag (8) is stacked at the material taking device (3) by the material rack (2) and is placed in the direction in which the axial direction of the cloth (7) is consistent with the moving direction of the production line (1);
D. in the intermittence of the movement of the production line (1), the material taking device (3) is started to move to the two ends of the cloth (7) to be clamped to clamp the cloth (7) and place on the production line (1) in the same direction of the axial direction of the cloth (7) and the moving direction of the production line (1), inputting the specification of the cloth in a control system (5) to determine a discharging mechanism (4) to be started, moving the production line (1) forwards to convey the cloth (7) according to a certain beat and a certain stroke each time, moving the cloth (7) forwards for n strokes under the support of the production line (1) and then moving the cloth to the discharging mechanism (4) corresponding to the specification of the cloth, in the intermittence between different beat motions of the production line (1), the control system (5) sends a control instruction to the discharging mechanism (4) corresponding to the cloth specification, the unloading mechanism (4) is started to unload the cloth (7) from the production line (1); in the intermittence between different beat motions of the assembly line (1), the cloth (7) is clamped and placed on the assembly line (1) roll by roll, the specification of the cloth (7) is input in the control system (5) roll by roll, at most one roll of the cloth (7) is placed on the assembly line (1) in each intermittence, and the cloth (7) with different specifications can be unloaded at different unloading mechanisms (4) corresponding to the specifications of the cloth (7).
2. The method for automatic cylinder separation of cloth incoming material according to claim 1, characterized in that: the cloth taking device (3) is provided with a reader (6) which is used for reading an electronic tag (8) on the cloth (7) and feeding back the read cloth specification to the control system (5), and the concrete steps of inputting the cloth specification in the control system (5) are as follows: when the cloth (7) is clamped, the electronic tag (8) is read through the reader (6) and information is fed back to the control system (5).
3. A method for automatic cylinder separation of piece goods incoming material according to claim 2, characterized in that: the material taking device (3) comprises a clamping mechanism (31) capable of clamping the cloth (7) from two ends of the cloth (7), and a moving mechanism for driving the clamping mechanism (31) to move back and forth between the material feeding rack (2) and the production line (1) so that the clamping mechanism (31) can clamp the cloth (7) from the material feeding rack (2) and place the cloth on the production line (1).
4. A method for automatic cylinder separation of piece goods incoming material according to claim 3, characterized in that: move the mechanism including crossing horizontal support (32) in assembly line (1) top, be equipped with between the side of horizontal support (32) and assembly line (1) and supply feeding area (10) that the pay-off frame (2) was placed, be equipped with on horizontal support (32) can the horizontal gliding elevating system (33) to and drive elevating system (33) side-to-side movement's a drive arrangement (34), clamping mechanism (31) are installed on elevating system (33) and up-and-down motion under the drive of elevating system (33).
5. The method for automatic cylinder separation of cloth incoming material according to claim 4, characterized in that: the lifting mechanism (33) comprises a sliding frame (331) connected with the transverse support (32) in a sliding mode, a sliding rod (332) capable of sliding up and down on the sliding frame (331) and a second driving device (333) driving the sliding rod (332) to move up and down are arranged on the sliding frame (331), and the clamping mechanism (31) is installed at the lower end of the sliding rod (332).
6. The method for automatic cylinder separation of cloth incoming material according to claim 5, characterized in that: the clamping mechanism (31) comprises a lifting plate (311) fixed with a sliding rod (332), the bottom of the lifting plate (311) is connected with a front clamping jaw (312) and a rear clamping jaw (313) which can be opened or closed relatively in the front-rear direction in a sliding mode, and a third driving device (314) is used for driving the front clamping jaw (312) and the rear clamping jaw (313) to move respectively.
7. The method for automatic cylinder separation of cloth incoming material according to claim 6, characterized in that: the reader (6) is mounted on the front jaw (312) and/or the rear jaw (313).
8. The method for automatic cylinder separation of cloth incoming material according to claim 1, characterized in that: the control system (5) is provided with a control panel (51) capable of inputting information, and the specific steps of inputting the cloth specification in the control system (5) are as follows: the cloth specification is manually identified and manually input into the control system (5) through the control panel (51).
9. The method for automatic cylinder separation of cloth incoming material according to claim 1, characterized in that: the assembly line (1) comprises a frame (12), a conveying belt (13) is arranged on the frame (12), the conveying belt (13) is close to the top surface of the frame (12), and the discharging mechanism (4) comprises a discharging frame (41) located on the side surface of the assembly line (1) and a pushing device (42) which drives the discharging frame (41) to move towards the assembly line (1) and pushes cloth (7) on the assembly line (1) to roll down from one side of the assembly line (1).
10. The method for automatic cylinder separation of cloth incoming material according to claim 9, characterized in that: the pushing device (42) comprises a first connecting rod (421) and a second connecting rod (422) with one ends respectively hinged to the bottom of the discharging frame (41), the first connecting rod (421) is hinged to the middle parts of the left side and the right side of the discharging frame (41), the second connecting rod (422) is hinged to one side of the discharging frame (41) far away from the production line (1), a hinge plate (423) hinged to the other ends of the first connecting rod (421) and the second connecting rod (422) is fixed on the production line (1), a quadrilateral structure perpendicular to the moving direction of the production line (1) is formed among the discharging frame (41), the first connecting rod (421), the second connecting rod (422) and the hinge plate (423), and a cylinder (424) for pushing the first connecting rod (421), the second connecting rod (422) and the discharging frame (41) to rotate towards one side of the production line (1) so as to drive the discharging frame (41) to push the cloth (7) is hinged to the production line (1), the left and right sides of assembly line (1) same position is equipped with shedding mechanism (4) respectively, one side that unloading frame (41) are close to assembly line (1) highly flushes or is less than the top surface of assembly line (1), and sets up to one side to the outside from being close to assembly line (1) to the slope, be equipped with between assembly line (1) and unloading frame (41) and supply that cloth 7 that rolls on assembly line (1) passes through transition frame (43) on unloading frame (41), transition frame (43) set up the front and back side at unloading frame (41), unloading frame (41) are kept away from one side below of assembly line (1) and are placed upper end opening and are used for collecting cloth frame (40).
CN201811495347.2A 2018-12-07 2018-12-07 Method for automatically separating cylinder for cloth supplied materials Active CN110182595B (en)

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CN111003309A (en) * 2019-12-31 2020-04-14 中山益达服装有限公司 Device for automatically adhering labels to end portions of coil materials in motion
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CN112403928A (en) * 2020-10-29 2021-02-26 湖南先森智能科技有限公司 Intelligent cloth roll sorting system and method thereof
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CN103106645B (en) * 2013-03-15 2015-08-12 天津工业大学 A kind of recognition method for woven fabric structure
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