Flat wire material flattening and winding machine
Technical Field
The invention belongs to the technical field of flat wire material tools, and particularly relates to a flat wire material flattening and winding machine.
Background
The flat wire material is a raw material applied to related industries such as chain production and the like. The purchased flat filament material needs to be flattened due to the reasons of unevenness of the surface of the flat filament material and the like, and then the flattened flat filament material is coiled and placed. The general method of the flattening and rolling mode of the prior flat wire material is as follows: after the flat wire material passes through a grinding material groove for placing grinding material powder, straightening is carried out manually, and in the process of manual straightening, the flat wire material moves in the grinding material powder, so that the effect of flattening is achieved; the head end of the flat filament material is flattened and then fixed on a winding mechanism for winding. Such a way of operation has the following drawbacks: firstly, because the leveling treatment is carried out manually, the quality of the leveling treatment is difficult to ensure in the leveling process, and the personal injury is easily caused due to the particularity of the flat wire material; secondly, the flat wire material is moved, rubbed and leveled in the grinding material groove, metal waste is generated on the flat wire material, and the leveling quality of the flat wire material can be influenced when the metal waste and the grinding material powder exist in the grinding material groove at the same time; thirdly, after the flat wire material is coiled by the coiling mechanism, the coiled flat wire material is difficult to take off from the coiling mechanism, and long time and complicated steps are needed.
Disclosure of Invention
The invention aims to solve the technical problems and provides a flat wire material leveling and winding machine which can separate metal waste from abrasive powder generated in the leveling process of a flat wire material, improve the leveling quality of the flat wire material, enable the flat wire material to be easily taken down from a winding mechanism after being wound and improve the working efficiency, and the technical scheme is as follows:
the flat wire material flattening and winding machine comprises a rack and is characterized in that a flattening guide wheel and a straightening oil cylinder are arranged on the rack, a wire drawing hook is connected to the output end of the straightening oil cylinder, a flattening mechanism is arranged between the flattening guide wheel and the straightening oil cylinder on the rack, the flattening mechanism comprises a grinding material groove, grinding materials are filled in the grinding material groove, a through hole through which a flat wire material can pass is formed in one side part of the grinding material groove, the through hole and the straightening oil cylinder are located at the same horizontal position, and the head end of the flat wire material is connected to the wire drawing hook after coming out of the through hole and then straightened by the straightening oil cylinder; a chute is arranged above the abrasive trough, a receiving trough is arranged below the abrasive trough, a moving plate is arranged between the receiving trough and the abrasive trough, the abrasive trough and the receiving trough can be communicated and separated through the moving plate, the receiving trough can be in butt joint with the chute through the driving of a motor, and a plurality of magnets are arranged in the receiving trough; the frame on be provided with winding mechanism, the wire drawing hook is fixed in winding mechanism with the flat filament material head end after straightening, winding mechanism carries out the rolling under the drive of rolling motor.
Preferably, the winding mechanism comprises a fixed frame and a movable frame, one side of the fixed frame is provided with a wire winding opening and a fixed hook, the wire drawing hook is connected with the fixed hook during material winding, and the flat wire material is wound on the fixed frame and the movable frame through the wire winding opening; the adjustable shelf is divided into an upper movable sheet and a lower movable sheet, one end of the upper movable sheet and one end of the lower movable sheet are hinged to the fixed shelf, the other ends of the upper movable sheet and the lower movable sheet are in contact, two ends of a reset spring are respectively connected with the upper movable sheet and the lower movable sheet, an ejection mechanism is arranged at one side of the fixed shelf, the ejection mechanism is connected with a top plate, the top plate is simultaneously abutted to the upper movable sheet and the lower movable sheet, and the upper movable sheet and the lower movable sheet are reversely separated under the action of the jacking force of the top plate.
Preferably, guide plates are provided on both sides of the top plate.
The preferred mode does, and the wire drawing hook includes the coupler body, and the one end department of coupler body even has an inclined channel, is provided with splint in the inclined channel, and the bottom of splint is the mat surface, and the flat filament material sets up between the mat surface of inclined channel and splint.
When the flat wire material flattening and winding machine is used, the straightening oil cylinder mainly replaces manpower, so that a mechanical mode is adopted in the straightening process, the straightening speed is more uniform, and the flattening quality of a product is better. The arrangement of the connecting groove, the moving plate and the magnets can separate metal waste from abrasive materials, so that the flat wire material is better in quality when being leveled. And winding mechanism includes mount and adjustable shelf, makes collecting of band silk material more convenient through setting up of adjustable shelf.
The wire drawing hook provided by the invention can be more stable, firm and difficult to fall off in the leveling and rolling processes.
The invention has the beneficial effects that: can make flat filament material can separate the metal waste and the abrasive powder that produce at the in-process of leveling, improve the quality of leveling of flat filament material, flat filament material takes off from winding mechanism easily after the rolling, improves work efficiency.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Detailed Description
The following embodiments are specifically illustrated in conjunction with FIG. 1:
the flat wire material flattening and winding machine comprises a machine frame 1, wherein a flattening guide wheel 2 and a straightening oil cylinder 3 are arranged on the machine frame 1, a wire drawing hook 4 is connected to the output end of the straightening oil cylinder 3, a flattening mechanism 5 is arranged on the machine frame 1 and located between the flattening guide wheel 2 and the straightening oil cylinder 3, the flattening mechanism 5 comprises a grinding material groove 51, grinding materials are filled in the grinding material groove 51, a through hole 52 through which a flat wire material can pass is formed in one side portion of the grinding material groove 51, the through hole 52 and the straightening oil cylinder 3 are located at the same horizontal position, and the head end of the flat wire material is connected to the wire drawing hook 4 after coming out of the through hole 52 and is straightened through the straightening oil cylinder 3; a chute 53 is arranged above the abrasive groove 51, a receiving groove 54 is arranged below the abrasive groove 51, a moving plate 55 is arranged between the receiving groove 54 and the abrasive groove 51, the abrasive groove 51 and the receiving groove 54 can be communicated and separated through the moving plate 55, the receiving groove 54 can be in butt joint with the chute 53 through the driving of a motor, and a plurality of magnets 56 are arranged in the receiving groove 54; a winding mechanism 7 is arranged on the frame 1, the wire drawing hook 4 and the head end of the straightened flat wire material are fixed on the winding mechanism 7, and the winding mechanism 7 is driven by a winding motor to wind.
Preferably, the winding mechanism 7 comprises a fixed frame 71 and a movable frame 72, a wire winding opening 72 and a fixed hook 73 are formed in one side of the fixed frame 71, the wire drawing hook 4 is connected with the fixed hook 73 during material winding, and the flat wire material is wound on the fixed frame 71 and the movable frame 72 through the wire winding opening 76; the movable frame 72 is divided into an upper movable plate 74 and a lower movable plate 75, one end of the upper movable plate 74 and one end of the lower movable plate 75 are hinged to the fixed frame 71, the other end of the upper movable plate 74 is in contact with the other end of the lower movable plate 75, two ends of the reset spring 8 are respectively connected with the upper movable plate 74 and the lower movable plate 75, one side of the fixed frame 71 is provided with an ejection mechanism 9, the ejection mechanism 9 is connected with a top plate 10, the top plate 10 is simultaneously abutted to the upper movable plate 74 and the lower movable plate 75, and the upper movable plate 74 and the lower movable plate 75 are reversely separated under the action of the ejection force of the top plate.
Preferably, guide plates 12 are provided on both sides of the top plate 10.
Preferably, the wire drawing hook 4 comprises a hook body 41, an inclined channel 42 is connected to one end of the hook body 41, a clamping plate 43 is arranged in the inclined channel 42, the bottom of the clamping plate 43 is a rough surface, and the flat wire material is arranged between the inclined channel and the rough surface of the clamping plate.
When the flat wire grinding machine is used, the head end of a flat wire material is pulled out to pass through the leveling guide wheel and then enter the grinding material groove. The abrasive material in the abrasive material groove covers on the flat wire material, and the flat wire material is connected and fixed with the wire drawing hook after passing through the through hole. And then starting the straightening oil cylinder, connecting the wire drawing hook with the straightening oil cylinder, and retracting the straightening oil cylinder so as to flatten the flat wire material. And the head end of the flattened flat wire material and the wire drawing hook are taken down from the straightening oil cylinder and then connected with the fixed frame. Before the winding mechanism winds, the top plate is firstly ejected out through the ejection mechanism, so that the upper movable sheet and the lower movable sheet are reversely separated, and the movable frame is opened. The winding mechanism winds, after winding is completed, the top plate retracts through the ejection mechanism, the upper movable piece and the lower movable piece are reset to the initial position under the driving of the reset spring, and a gap is reserved between the winding mechanism and the flat wire material, so that the flat wire material is easily taken down from the winding mechanism. When the whole device runs for a period of time and metal waste in the grinding material groove is more, the movable plate can be opened, so that the grinding materials and the metal waste enter the connecting groove from the grinding material groove, and the metal waste is adsorbed due to the magnet in the connecting groove. And the abrasive re-enters the abrasive groove from the receiving groove through the chute when the receiving groove is connected with the chute.