CN110157128A - 一种抗菌马桶及其制备方法 - Google Patents

一种抗菌马桶及其制备方法 Download PDF

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CN110157128A
CN110157128A CN201810210654.5A CN201810210654A CN110157128A CN 110157128 A CN110157128 A CN 110157128A CN 201810210654 A CN201810210654 A CN 201810210654A CN 110157128 A CN110157128 A CN 110157128A
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antibacterial
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closestool
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戴爱春
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Ningbo Endi Sanitary Ware Co Ltd
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Abstract

本发明公开了一种抗菌马桶，包括马桶盖、马桶坐垫和底座，所述马桶坐垫按重量份包括聚酰胺30‑50份、聚丙烯15‑20份、抗菌剂0.5‑2份，所述抗菌剂按重量份包括苯甲酸钠50‑60份、山梨酸钾20‑30份、稀土氧化镧5‑10份、8‑羟基喹啉5‑10份。本发明得到的一种抗菌马桶，其分别用填料来增加马桶盖的强度，用抗菌剂来提高马桶坐垫的抗菌性能，以及用改性剂来提高底座的耐磨性，从而得到不仅强度高、使用寿命长且抗菌效果优异的马桶。

Description

一种抗菌马桶及其制备方法
技术领域
本发明涉及马桶，特别是一种抗菌马桶及其制备方法。
背景技术
马桶为现代人日常生活中不可或缺的卫浴设备，马桶由马桶坐垫、马桶坐垫和底座三部分组成。现在随着人们对于居住生活质量的提高，因此对于马桶也进一步提出了更多的要求，如抗菌性。
发明内容
本发明的主要目的在于提供一种抗菌马桶，使得马桶具有抗菌的性能。
为达到以上目的，本发明采用的技术方案为：一种抗菌马桶，包括马桶盖、马桶坐垫和底座，所述马桶盖按重量份包括聚甲基丙烯酸甲酯50-60份、电气石10-15份、麦饭石5-10份、填料20-30份，所述填料按重量份包括氧化锶20-30份、氧化锌20-30份、氧化钛10-15份、碳酸钙10-20份、氧化钼1-5份；
所述马桶坐垫按重量份包括聚酰胺30-50份、聚丙烯15-20份、抗菌剂0.5-2份，所述抗菌剂按重量份包括苯甲酸钠50-60份、山梨酸钾20-30份、稀土氧化镧5-10份、8-羟基喹啉5-10份；
所述底座按重量份包括氧化锆40-60份、氧化铝10-25份、氧化镁5-15份、高岭土5-10份、氧化钙2-5份、氧化钇2-5份、氧化银1-5份、改性剂1-5份，所述改性剂按重量份包括氧化硅60-70份、四氟化硅20-30份、硫酸钡10-15份、石墨烯5-10份。
一种抗菌马桶的制备方法，包括以下步骤：
第一步，制备填料，将氧化锶20-30份、氧化锌20-30份、氧化钛10-15份、碳酸钙10-20份、氧化钼1-5份，在高温炉中进行高温加热，温度为500-600℃，待熔融后冷至室温研磨得到填料；
第二步，制备马桶盖，将聚甲基丙烯酸甲酯50-60份、电气石10-15份、麦饭石5-10份、填料20-30份，在搅拌机中进行搅拌，经螺杆挤出机中进行熔融混合获得聚合物，再将所获得的聚合物注入模具型腔内，待冷却后开模取出产品，即得马桶盖
第三步，制备抗菌剂，将苯甲酸钠50-60份、山梨酸钾20-30份、稀土氧化镧5-10份、8-羟基喹啉5-10份，放入至反应炉中进行加热，加热温度为200-250℃，待冷却至室温后研磨成颗粒，即得抗菌剂；
第四步，制备马桶坐垫，将聚酰胺30-50份、聚丙烯15-20份、抗菌剂0.5-2份放置在高速搅拌机内，在90-110℃下高速搅拌5-10min，然后将混合后组分在单螺杆或双螺杆挤出机中进行熔融混合获得聚合物，再将所获得的聚合物注入模具型腔内进行发泡，最终待聚合物在模具中熟化后开模取出产品，即得马桶坐垫；
第五步，制备改性剂，将氧化硅60-70份、四氟化硅20-30份、硫酸钡10-15份、石墨烯5-10份混合均匀，在反应炉中加热30min，温度为250-300℃，冷却后得到改性剂；
第六步，制备底座，在球磨机中依次加入氧化锆40-60份、氧化铝10-25份、氧化镁5-15份、高岭土5-10份、氧化钙2-5份、氧化钇2-5份、氧化银1-5份、改性剂1-5份以及水100份，经球磨机中混合均匀后将球磨分散均匀后的浆料在流延机中进行流延成型得到流延坯体，接着将制得的流延坯体放于模具中进行冲压成型，最后高温烧结得到底座。
本发明得到的一种抗菌马桶及其制备方法，其分别用填料来增加马桶盖的强度，用抗菌剂来提高马桶坐垫的抗菌性能，以及用改性剂来提高底座的耐磨性，从而得到不仅强度高、使用寿命长且抗菌效果优异的马桶。
具体实施方式
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例，本领域技术人员可以想到其他显而易见的变型。
实施例1：
本实施例提供的一种抗菌马桶，包括马桶盖、马桶坐垫和底座，所述马桶盖按重量份包括聚甲基丙烯酸甲酯50份、电气石10份、麦饭石5份、填料20份，所述填料按重量份包括氧化锶20份、氧化锌20份、氧化钛10份、碳酸钙10份、氧化钼1份；
所述马桶坐垫按重量份包括聚酰胺30份、聚丙烯15份、抗菌剂0.5份，所述抗菌剂按重量份包括苯甲酸钠50份、山梨酸钾20份、稀土氧化镧5份、8-羟基喹啉5份；
所述底座按重量份包括氧化锆40份、氧化铝10份、氧化镁5份、高岭土5份、氧化钙2份、氧化钇2份、氧化银1份、改性剂1份，所述改性剂按重量份包括氧化硅60份、四氟化硅20份、硫酸钡10份、石墨烯5份。
一种抗菌马桶的制备方法，包括以下步骤：
第一步，制备填料，将氧化锶20份、氧化锌20份、氧化钛10份、碳酸钙10份、氧化钼1份，在高温炉中进行高温加热，温度为500-600℃，待熔融后冷至室温研磨得到填料；
第二步，制备马桶盖，将聚甲基丙烯酸甲酯50份、电气石10份、麦饭石5份、填料20份，在搅拌机中进行搅拌，经螺杆挤出机中进行熔融混合获得聚合物，再将所获得的聚合物注入模具型腔内，待冷却后开模取出产品，即得马桶盖
第三步，制备抗菌剂，将苯甲酸钠50份、山梨酸钾20份、稀土氧化镧5份、8-羟基喹啉5份，放入至反应炉中进行加热，加热温度为200-250℃，待冷却至室温后研磨成颗粒，即得抗菌剂；
第四步，制备马桶坐垫，将聚酰胺30份、聚丙烯15份、抗菌剂0.5份放置在高速搅拌机内，在90-110℃下高速搅拌5-10min，然后将混合后组分在单螺杆或双螺杆挤出机中进行熔融混合获得聚合物，再将所获得的聚合物注入模具型腔内进行发泡，最终待聚合物在模具中熟化后开模取出产品，即得马桶坐垫；
第五步，制备改性剂，将氧化硅60份、四氟化硅20份、硫酸钡10份、石墨烯5份混合均匀，在反应炉中加热30min，温度为250-300℃，冷却后得到改性剂；
第六步，制备底座，在球磨机中依次加入氧化锆40份、氧化铝10份、氧化镁5份、高岭土5份、氧化钙2份、氧化钇2份、氧化银1份、改性剂1份以及水100份，经球磨机中混合均匀后将球磨分散均匀后的浆料在流延机中进行流延成型得到流延坯体，接着将制得的流延坯体放于模具中进行冲压成型，最后高温烧结得到底座。
将本实施例制得的马桶进行抗菌性能测试，其抗菌性为99.93％。
实施例2：
本实施例提供的一种抗菌马桶及其制备方法大致与实施例1相同，其不同点在于所述马桶盖按重量份包括聚甲基丙烯酸甲酯60份、电气石15份、麦饭石10份、填料30份，所述填料按重量份包括氧化锶30份、氧化锌30份、氧化钛15份、碳酸钙20份、氧化钼5份；
将本实施例制得的马桶进行抗菌性能测试，其抗菌性为99.95％。
实施例3：
本实施例提供的一种抗菌马桶及其制备方法大致与实施例1相同，其不同点在于所述马桶坐垫按重量份包括聚酰胺50份、聚丙烯20份、抗菌剂2份，所述抗菌剂按重量份包括苯甲酸钠60份、山梨酸钾30份、稀土氧化镧10份、8-羟基喹啉10份；
将本实施例制得的马桶进行抗菌性能测试，其抗菌性为99.92％。
实施例4：
本实施例提供的一种抗菌马桶及其制备方法大致与实施例1相同，其不同点在于所述底座按重量份包括氧化锆60份、氧化铝25份、氧化镁15份、高岭土10份、氧化钙5份、氧化钇5份、氧化银5份、改性剂5份，所述改性剂按重量份包括氧化硅70份、四氟化硅30份、硫酸钡15份、石墨烯10份。
将本实施例制得的马桶进行抗菌性能测试，其抗菌性为99.98％。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是本发明的原理，在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。

Claims (2)

1.一种抗菌马桶，包括马桶盖、马桶坐垫和底座，其特征在于：所述马桶盖按重量份包括聚甲基丙烯酸甲酯50-60份、电气石10-15份、麦饭石5-10份、填料20-30份，所述填料按重量份包括氧化锶20-30份、氧化锌20-30份、氧化钛10-15份、碳酸钙10-20份、氧化钼1-5份；
所述马桶坐垫按重量份包括聚酰胺30-50份、聚丙烯15-20份、抗菌剂0.5-2份，所述抗菌剂按重量份包括苯甲酸钠50-60份、山梨酸钾20-30份、稀土氧化镧5-10份、8-羟基喹啉5-10份；
所述底座按重量份包括氧化锆40-60份、氧化铝10-25份、氧化镁5-15份、高岭土5-10份、氧化钙2-5份、氧化钇2-5份、氧化银1-5份、改性剂1-5份，所述改性剂按重量份包括氧化硅60-70份、四氟化硅20-30份、硫酸钡10-15份、石墨烯5-10份。
2.一种如权利要求1所述的抗菌马桶的制备方法，其特征在于，包括以下步骤：
第一步，制备填料，将氧化锶20-30份、氧化锌20-30份、氧化钛10-15份、碳酸钙10-20份、氧化钼1-5份，在高温炉中进行高温加热，温度为500-600℃，待熔融后冷至室温研磨得到填料；
第二步，制备马桶盖，将聚甲基丙烯酸甲酯50-60份、电气石10-15份、麦饭石5-10份、填料20-30份，在搅拌机中进行搅拌，经螺杆挤出机中进行熔融混合获得聚合物，再将所获得的聚合物注入模具型腔内，待冷却后开模取出产品，即得马桶盖；
第三步，制备抗菌剂，将苯甲酸钠50-60份、山梨酸钾20-30份、稀土氧化镧5-10份、8-羟基喹啉5-10份，放入至反应炉中进行加热，加热温度为200-250℃，待冷却至室温后研磨成颗粒，即得抗菌剂；
第四步，制备马桶坐垫，将聚酰胺30-50份、聚丙烯15-20份、抗菌剂0.5-2份放置在高速搅拌机内，在90-110℃下高速搅拌 5-10min，然后将混合后组分在单螺杆或双螺杆挤出机中进行熔融混合获得聚合物，再将所获得的聚合物注入模具型腔内进行发泡，最终待聚合物在模具中熟化后开模取出产品，即得马桶坐垫；
第五步，制备改性剂，将氧化硅60-70份、四氟化硅20-30份、硫酸钡10-15份、石墨烯5-10份混合均匀，在反应炉中加热30min，温度为250-300℃，冷却后得到改性剂；
第六步，制备底座，在球磨机中依次加入氧化锆40-60份、氧化铝10-25份、氧化镁5-15份、高岭土5-10份、氧化钙2-5份、氧化钇2-5份、氧化银1-5份、改性剂1-5份以及水100份，经球磨机中混合均匀后将球磨分散均匀后的浆料在流延机中进行流延成型得到流延坯体，接着将制得的流延坯体放于模具中进行冲压成型，最后高温烧结得到底座。
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