CN110153357A - A kind of car belt product FRAME COMPONENTS assembles riveting machine automatically - Google Patents
A kind of car belt product FRAME COMPONENTS assembles riveting machine automatically Download PDFInfo
- Publication number
- CN110153357A CN110153357A CN201910597672.8A CN201910597672A CN110153357A CN 110153357 A CN110153357 A CN 110153357A CN 201910597672 A CN201910597672 A CN 201910597672A CN 110153357 A CN110153357 A CN 110153357A
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- Prior art keywords
- frame
- station
- feeding
- cylinder
- leak hole
- Prior art date
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 51
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 51
- 239000000956 alloy Substances 0.000 claims abstract description 51
- 239000010936 titanium Substances 0.000 claims abstract description 51
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 51
- 238000001514 detection method Methods 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 230000001360 synchronised effect Effects 0.000 claims abstract description 9
- 238000007493 shaping process Methods 0.000 claims description 23
- 238000012360 testing method Methods 0.000 claims description 9
- 230000003993 interaction Effects 0.000 claims description 7
- 230000003447 ipsilateral effect Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 10
- 238000004806 packaging method and process Methods 0.000 abstract description 10
- 238000012937 correction Methods 0.000 abstract description 8
- 238000005303 weighing Methods 0.000 abstract description 2
- 230000035611 feeding Effects 0.000 description 100
- 230000000903 blocking effect Effects 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 6
- 230000006698 induction Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 238000005555 metalworking Methods 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention is that a kind of car belt product FRAME COMPONENTS assembles riveting machine automatically, it, which is realized, to be respectively completed feeding transmission to frame and titanium rake alloy workpiece automatically, base of frame flattens Shape correction, frame leak hole position detection, positioning framework, sub-material titanium harrows alloy workpiece and two synchronous fit together with frame of titaniums rake alloy workpieces is waited sequence of operations, its entire detection process and assembling process are not necessarily to artificial Attended Operation, while it realizes automatic detection and automatic assembling, it also achieves separate men from machines, to solve the problems, such as that tradition causes it often to occur weighing manpower wounded the riveting kludge of car belt product FRAME COMPONENTS because that manually need to participate in loading and unloading, its labor intensity for significantly reducing worker and the labour cost for reducing enterprise, and its packaging efficiency is high, its existing production capacity hourly can reach 800 - 900pcs (part) has the advantages that production capacity is high, packaging efficiency is high, assembly precision is high and easy to use.
Description
Technical field
The present invention relates to a kind of car belt product FRAME COMPONENTSs to assemble riveting machine automatically.
Background technique
Tradition generally requires manpower for workpiece one of assembling to be riveted to the assembling of car belt product FRAME COMPONENTS
A be put on riveting machine just can be carried out riveting processing, after riveting machine completes riveting processing to workpiece, need manpower will be complete again
Ability blanking is removed from riveting machine one by one at the workpiece of riveting, riveting machine must stop during manpower feeding and blanking
It only works, it is insufficient that this causes, and it is long, inconvenient for operation with the production cycle, riveting low efficiency and production capacity are low etc., hourly
Highest production capacity is only 400-500pcs (part), and manpower feeding and the mode of operation of blanking not only lead to the labor intensity of worker
Big and enterprise labour cost is high, when riveting machine during worker's feeding and blanking because of shutdown not in time when be also easy to
The phenomenon that appearance weighs manpower wounded does not meet the requirement of enterprise automation production and safety production.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of car belt product FRAME COMPONENTSs to assemble riveting machine automatically,
It, which is realized, to be respectively completed feeding transmission, base of frame pressing Shape correction, frame to frame and titanium rake alloy workpiece automatically
Leak hole position detection, frame positioning, titanium harrow alloy workpiece sub-material and two titaniums rake alloy workpieces synchronizations are mounted in one with frame set
Play equal sequence of operations, entire detection process and assembling process are not necessarily to artificial Attended Operation, realize automatic detection and
While automatic assembling, separate men from machines is also achieved, and significantly reduces the labor intensity of worker and reduces enterprise
Labour cost has the advantages that packaging efficiency is high, production capacity is high, assembly precision is high and easy to use.The present invention is by following
Technical solution is realized:
A kind of car belt product FRAME COMPONENTS assembles riveting machine, including workbench, the side setting of workbench automatically
There is control electronic box, the other side of workbench is provided with titanium rake alloy workpiece feed mechanism, and the upper surface of control electronic box top surface is provided with
Human-computer interaction interface, the upper surface of workbench genesis analysis are provided with frame feeding transmission line body, frame feeding transmission line body it is upper
Face is respectively arranged with frame feeding station, frame pan feeding shaping station, frame leak hole detection station, frame set from front to back
Station and discharge station are filled, the upper surface of frame assembling station is provided with three axis assembly mechanical hands；Frame pan feeding shaping station it is upper
Face is provided with frame pan feeding reshaping device, and the upper surface of frame leak hole detection station is provided with frame leak hole testing agency, frame set
The upper surface of dress station is provided with frame assembling mechanism, and frame assembles station and is arranged close to the side of titanium rake alloy workpiece feed mechanism
There is sub-material station.
Preferably, the frame pan feeding reshaping device includes the dressing stick that can carry out shaping to the workpiece of pan feeding, shaping
The upper surface of block is provided with shaping cylinder, and the left and right sides in the middle part of frame pan feeding shaping station is respectively arranged with can be to transmission by it
Frame the first stopper for being limited or being positioned, the side of each first stopper is connected with the first stop cylinder, wherein
The side of one the first stopper is provided with the first infrared inductor.
Preferably, frame leak hole testing agency include be arranged in it is second infrared below frame leak hole detection station
Inductor, is respectively arranged with contact pin push cylinder at left and right sides of frame leak hole detection station, and the one of each contact pin push cylinder
Side is provided with several leak hole detection contact pins that can be synchronized and be detected to multiple leak holes of frame, and several leak holes detect contact pin
Side be provided with the second stopper, be connected with the second stop cylinder with each second stopper.
Preferably, the frame assembling mechanism includes the third infrared inductor being arranged in below frame assembling station,
The side of frame assembling station is provided with positioning cylinder, and the side of positioning cylinder is provided with pilot pin, and pilot pin can be according to production
Need to be provided with one or several, the side of pilot pin is provided with the third stopper that frame can be stopped to continue transmission, often
The side of a third stopper is provided with third stop cylinder.
Preferably, the three axis assembly mechanical hand includes X-axis mould group, the sliding of the upper surface of X-axis mould group is provided with Y-axis mould
Group, is vertically provided with Z axis mould group on front side of Y-axis mould group, and the lower end of Z axis mould group is provided with and titanium can be harrowed alloy workpiece and be assembled into frame
Assembled fixture above frame；Assembled fixture includes mounting plate, and the front and rear sides of mounting plate are respectively arranged with rotary cylinder, rotary pneumatic
Clamping jaw is provided with below cylinder, rotary cylinder and clamping jaw are connected with synchronizing wheel mechanism, and the side of clamping jaw is provided with clamping jaw cylinder；Together
Bu Lun mechanism includes the first synchronizing wheel of rotary cylinder side to be arranged in, and the second synchronizing wheel of clamping jaw side is arranged in, and the
One synchronizing wheel and the second synchronizing wheel are ipsilateral setting, and the first synchronizing wheel and the second synchronizing wheel are connected with synchronous belt.
Preferably, X-axis mould group, Y-axis mould group and Z axis mould group include sliding rail, and in the sliding block slided on sliding rail, and set
The drag chain in sliding rail side is set, sliding block and drag chain are connected with connecting rod, and one end of drag chain is provided with driving, and it carries out mobile chain
Wheel, the side of sprocket wheel is provided with sprocket servo motor.
Preferably, the three axis assembly mechanical hand, which is used to clamp titanium from sub-material station, harrows alloy workpiece, and titanium is harrowed
Alloy workpiece is transplanted on the upper surface of frame and titanium rake alloy workpiece is assembled on frame.The operating process of three axis assembly mechanical hands
Are as follows: Y-axis mould group can be carried out by X-axis mould group and move left and right, and Z axis mould group can be carried out back-and-forth motion, assembled fixture by Y-axis mould group
It can be carried out elevating movement by Z axis mould group, even if assembled fixture is under the common driving of Z axis mould group, Y-axis mould group and X-axis mould group
It can be carried out and move up and down, be moved forward and backward and move left and right；It is positive and negative when each rotary cylinder forward and reverse rotation in assembled fixture
Clamping jaw can be driven to carry out 360 degree rotation clockwise or counterclockwise by synchronizing wheel mechanism to the rotary cylinder of rotation, clamping jaw is made to exist
Under the driving of clamping jaw cylinder not only can automatic clamping titanium harrow alloy workpiece, by clamping jaw and X-axis mould group, Y-axis mould group and Z axis mould group
The different angle clamping titanium rake alloy workpiece for also enabling clamping jaw in three-dimensional space is matched, and enables clamping jaw in three-dimensional space
The titanium clamped rake alloy workpiece is assembled on frame by different angle, to realize flexible automatic assembling and ensure assembly precision
It is high.
Preferably, the upper surface of described sub-material station is provided with jacking cylinder, it is flat that the upper surface of jacking cylinder is provided with lifting
Platform, the side of hoistable platform are provided with limited block, and the side of limited block is provided with limiting cylinder.
Preferably, the titanium rake alloy workpiece feed mechanism includes two symmetrical feeding vibrating disks of front and back, often
The side of a feeding vibrating disk and sub-material station are connected with feeding transmission track.Straight shake is provided with below every feeding vibrating disk
Device, each feeding vibrating disk are placed with titanium rake alloy workpiece, are placed on the titanium rake alloy workpiece in each feeding vibrating disk straight
The upper surface of sub-material station can be transmitted to by passing through feeding transmission track under the vibration of shake device.
Preferably, the frame feeding transmission line body includes frame feeding conveying belt, frame feeding conveying belt front end
It is angularly disposed above to have frame feeding rack, frame feeder motor, frame charging are provided with below frame feeding conveying belt front end
Frame is in the upper surface of frame feeding station.
Preferably, the first infrared inductor, the structure of the second infrared inductor and third infrared inductor and running are former
Reason has been common knowledge, is not explained herein, the first infrared inductor, the second infrared inductor and third infrared inductor
It can be used but be not limited to sell brand on Li Baba to be the infrared emission induction that your distant safe, article No. is YET607-V2.0
Device.
Preferably, being equipped with PLC controller in human-computer interaction interface, PLC controller is respectively and on titanium rake alloy workpiece
Expect mechanism, control electronic box, frame feeding transmission line body, frame pan feeding reshaping device, frame leak hole testing agency, frame kludge
Structure and three axis assembly mechanical hands are attached control, enable operator's input in PLC controller by human-computer interaction interface
Or every manufacturing parameter of setting control all parts operation, achieve automation, intelligent production.The tool of PLC controller
Body structure and operation logic have been common knowledges, are not explained herein.PLC controller can be used but be not limited in
On Ba Ba sell brand be VIGOR/ Feng Wei, the programmable controller that article No. is 4586.
As preferential, the side of frame leak hole detection station can be provided with to be taken away for leak hole to be detected underproof frame
Loading and unloading manipulator, the structure of loading and unloading manipulator has been common knowledge, and loading and unloading manipulator can be used but be not limited to
The manipulator that the brand sold on Li Baba is enlightening character used in proper names and in rendering some foreign names, article No. is 650.
A kind of car belt product FRAME COMPONENTS of the invention assembles riveting machine automatically, including workbench, control electronic box,
Titanium harrows alloy workpiece feed mechanism, human-computer interaction interface, frame feeding transmission line body, frame pan feeding reshaping device, frame leak hole
Testing agency, frame assembling mechanism, sub-material station and three axis assembly mechanical hands.Frame of the invention passes through angularly disposed frame
Feeding rack sequentially slides into the frame feeding station in frame feeding transmission line body one by one, and titanium rake alloy workpiece then passes through respectively
A feeding vibrating disk carries out feeding, and the frame feeding conveying belt in frame feeding transmission line body is under the driving of frame feeder motor
It can vertically move, the frame slid into frame feeding station is enable to transmit feeding with the movement of frame feeding conveying belt, when
Frame is transmitted to the upper surface of frame pan feeding shaping station and the first infrared induction with frame feeding conveying belt from frame feeding station
When device senses frame transmission in place, the signal that the first infrared inductor can be sensed automatically is sent to PLC controller, makes
PLC controller controls the starting running of the first stop cylinder after receiving signal, and the first stop cylinder drives the first stopper to stretch out, with
Frame is stopped to continue to transmit with frame feeding conveying belt, meanwhile, the bottom plate of frame is pressed by the driving dressing stick pushing of shaping cylinder
Horizontal position flattens the bottom plate of frame with realization, Shape correction；When pressing and Shape correction are completed in the bottom surface of frame
Afterwards, dressing stick resets rising under the driving of shaping cylinder, to unclamp the compression to frame, meanwhile, the first stopper is first
Make setback under the driving of stop cylinder, the blocking to releasing to frame enables frame with the transmission of frame feeding conveying belt
Frame leak hole detection station is transplanted on from frame pan feeding shaping station；The second infrared inductor in frame leak hole detection station
When sensing frame transmission in place, the signal that the second infrared inductor can be sensed automatically is sent to PLC controller, makes
PLC controller controls the running of the second stop cylinder after receiving signal, and the second stop cylinder drives the second stopper to stretch out, to stop
Frame continues to transmit with frame feeding conveying belt, meanwhile, more leak holes detection contact pin of bilateral symmetry distribution is being attached thereto
It can be synchronized under the promotion of contact pin push cylinder in multiple leak holes at left and right sides of insertion frame, to realize opening to the leak hole of frame
Hole site and leak hole spacing etc. are detected, when the spacing of the position of opening of frame leak hole and adjacent two leak holes is unqualified,
More leak hole detection contact pins cannot be inserted into multiple leak holes of frame under the promotion of contact pin push cylinder, underproof frame
Frame can be taken away at this time by loading and unloading manipulator；When the position of opening of the leak hole of frame and the spacing of adjacent two leak holes are qualified
When, more leak hole detection contact pins can be just inserted into multiple leak holes of frame under the promotion of contact pin push cylinder；Then, more
Root leak hole detects multiple leak holes that contact pin makees resetting movement under the driving of contact pin push cylinder and exits frame, and second stops
Block makees setback under the driving of the second stop cylinder, to solve to enable frame to the blocking for the frame for completing leak hole detection
With the transmission of frame feeding conveying belt from frame leak hole detection station enter frame assembling station, when titanium harrow alloy workpiece from
When two feeding vibrating disks are transmitted to the upper surface of sub-material station through feeding transmission track, the limited block in sub-material station is in limit gas
The titanium rake alloy workpiece entered in sub-material station can be stopped under the driving of cylinder, when hoistable platform is in the driving of jacking cylinder
Under when ramping up, the titanium being transmitted to above hoistable platform rake alloy workpiece can be made to realize sub-material, be three axis assembly mechanical hands
Feeding prepare；When the third infrared inductor in frame assembling station senses frame transmission in place, third is red
The signal that outer inductor can be sensed automatically is sent to PLC controller, control third resistance after making PLC controller receive signal
Gear cylinder starts operation, and third stop cylinder drives third stopper to stretch out, to stop frame to continue with frame feeding conveying belt
Transmission, since location hole is distributed in the left and right sides central symmetry of frame, makes pilot pin pushing away in the positioning cylinder being attached thereto
The dynamic lower location hole that can run through at left and right sides of frame, can position frame with realizing, and then ensure that its assembly precision is high；
Meanwhile three axis assembly mechanical hand by move left and right, be moved forward and backward and move up and down can clamp in sub-material station titanium rake conjunction
Metal working part, and the titanium clamped rake alloy workpiece is assembled on the frame for completing positioning, by being provided in assembled fixture
Two rotary cylinders are connect with two clamping jaws respectively, and two titanium rake alloy workpieces can be clamped simultaneously by making two clamping jaws respectively, and will
Two titanium rake alloy workpieces are synchronized and are assembled on frame, to avoid the trouble that titanium harrows alloy workpiece is assembled one by one to frame,
It greatly improves the packaging efficiencies of frame；After frame is completed to assemble, the assembled fixture in three axis assembly mechanical hands passes through Z axis
Mould group, which resets, to be risen, meanwhile, third stopper resets under the driving of third stop cylinder makees setback, to release to frame
Blocking, and pilot pin exits the location hole of frame under the driving of positioning cylinder, to release the positioning to frame, enables frame
It is transmitted with the transmission of frame feeding conveying belt to the direction of discharge station；Its whole structure design realizes can be automatically to frame
Frame and titanium rake alloy workpiece are respectively completed feeding transmission, base of frame pressing Shape correction, frame leak hole position detection, posting
Frame, sub-material titanium rake alloy workpiece with by two titaniums rake alloy workpieces synchronize the sequence of operations such as be assembled on frame, it is entire to examine
It surveys and assembling process is not necessarily to artificial Attended Operation, while realizing automatic detection and automatic assembling, also achieve man-machine
Separation to avoid there is the production accident that equipment weighs manpower wounded, and significantly reduces the labor intensity of worker and reduces enterprise
The labour cost of industry, packaging efficiency is high, and existing production capacity hourly can reach 800-900pcs (part), with traditional assembling
Riveting machine compares, packaging efficiency promote 60%-90%, and its assembly precision is high, and use is very convenient, fast.
Detailed description of the invention
The present invention is described in detail by following preferred embodiments and attached drawing for ease of explanation,.
Fig. 1 is the perspective view that a kind of car belt product FRAME COMPONENTS of the invention assembles riveting machine automatically.
Fig. 2 is that a kind of car belt product FRAME COMPONENTS of the invention assembles the conveying of the frame feeding in riveting machine automatically
Wire body, frame pan feeding reshaping device, frame leak hole testing agency and frame assembling mechanism assembling stereogram.
Fig. 3 is that a kind of car belt product FRAME COMPONENTS of the invention assembles three axis assembly mechanicals in riveting machine automatically
The perspective view of hand.
Fig. 4 is the component for the sub-material station that a kind of car belt product FRAME COMPONENTS of the invention assembles riveting machine automatically
Assembling assumption diagram.
Fig. 5 is to assemble riveting machine automatically using a kind of car belt product FRAME COMPONENTS of the invention titanium is harrowed alloy work
Part is assembled into the finished figure after frame.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give better embodiment of the invention.But the invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.
In the present embodiment, referring to figs. 1 to shown in Fig. 5, of the invention automatic group of a kind of car belt product FRAME COMPONENTS
It drives the rivets and picks, including workbench 1, the side of workbench 1 is provided with control electronic box 2, and the other side of workbench 1 is provided with titanium rake and closes
Metal working part feed mechanism 3, the upper surface of control 2 top surface of electronic box are provided with human-computer interaction interface 4, the upper surface of workbench 1 genesis analysis
It is provided with frame feeding transmission line body 5, the upper surface of frame feeding transmission line body 5 is respectively arranged with frame pan feeding from front to back
Station 6, frame pan feeding shaping station 7, frame leak hole detection station 8 and frame assemble station 9, and frame assembles the upper surface of station 9
It is provided with three axis assembly mechanical hands 10；The upper surface of frame pan feeding shaping station 7 is provided with frame pan feeding reshaping device 70, frame leakage
The upper surface of hole detection station 8 is provided with frame leak hole testing agency 80, and the upper surface of frame assembling station 9 is provided with frame kludge
Structure 90, frame assemble station 9 and the side of titanium rake alloy workpiece feed mechanism 3 are provided with sub-material station 11.
In one embodiment, the frame pan feeding reshaping device 70 includes that can carry out the whole of shaping to the workpiece of pan feeding
Shape block 701, the upper surface of dressing stick 701 are provided with shaping cylinder 702, the left and right sides difference at 7 middle part of frame pan feeding shaping station
Be provided with can to the first stopper 703 for transmitting frame therethrough and being limited or being positioned, the one of each first stopper 703
Side is connected with the first stop cylinder 704, and the side of one of them the first stopper 703 is provided with for whether induction frame to transmit
The first infrared inductor in place.
In one embodiment, frame leak hole testing agency 80 includes that frame leak hole detection station 8 is arranged in
Whether transmit the second infrared inductor in place, the left and right sides point of frame leak hole detection station 8 below and for induction frame
Be not provided with contact pin push cylinder 801, the side of each contact pin push cylinder 801 be provided with it is several can be to multiple leakages of frame
Hole synchronizes the leak hole detection contact pin 802 detected, and the side of several leak hole detection contact pins 802 is provided with the second stopper
803, the second stop cylinder 804 is connected with each second stopper 803.
In one embodiment, the frame assembling mechanism 90 includes setting below frame assembling station 9 and is used for
Whether induction frame transmits third infrared inductor in place, and the side of frame assembling station 9 is provided with positioning cylinder 901, fixed
The side of position cylinder 901 is provided with the pilot pin 902 for being positioned to frame, and pilot pin 902 can be according to the needs of production
It is provided with one or several, the side of pilot pin 902 is provided with the third stopper 903 that frame can be stopped to continue transmission, often
The side of a third stopper 903 is provided with third stop cylinder 904.
In one embodiment, the three axis assembly mechanical hand 10 includes X-axis mould group 101, in the upper of X-axis mould group 101
Face sliding is provided with Y-axis mould group 102, and the front side of Y-axis mould group 102 is vertically provided with Z axis mould group 103, the lower end of Z axis mould group 103
The assembled fixture 104 that alloy workpiece is assembled into above frame can be harrowed for titanium by being provided with；Assembled fixture 104 includes mounting plate 105, peace
The front and rear sides of loading board 105 are respectively arranged with rotary cylinder 106, and the lower section of rotary cylinder 106 is provided with clamping jaw 107, rotary pneumatic
Cylinder 106 and clamping jaw 107 are connected with synchronizing wheel mechanism, and the side of clamping jaw 107 is provided with clamping jaw cylinder 108；Synchronizing wheel mechanism includes
First synchronizing wheel 1061 of 106 side of rotary cylinder is set, and the second synchronizing wheel 1062 of 107 side of clamping jaw is set, and
First synchronizing wheel 1061 and the second synchronizing wheel 1062 are ipsilateral setting, and the first synchronizing wheel 1061 is connected with the second synchronizing wheel 1062
Synchronous belt 1063.
In one embodiment, the upper surface of described sub-material station 11 is provided with jacking cylinder 111, jacking cylinder 111
It is provided with hoistable platform 112 above, the side of hoistable platform 112 is provided with the limit for stopping titanium rake alloy workpiece to continue transmission
Position block 113, the side of limited block 113 is provided with limiting cylinder 114.
In one embodiment, the titanium rake alloy workpiece feed mechanism 3 includes two symmetrical feedings of front and back
Vibrating disk 31, the side of each feeding vibrating disk 31 and sub-material station 11 are connected with feeding transmission track 32.
In one embodiment, the frame feeding transmission line body 5 includes frame feeding conveying belt 51, and frame feeding is defeated
Send the upper surface of 51 front end of band is angularly disposed to have frame feeding rack 52, it is defeated to be provided with frame below 51 front end of frame feeding conveying belt
Power transmission machine 53, frame feeding rack 52 are in the upper surface of frame feeding station 6.
In one embodiment, which assembles the operating process of riveting machine automatically are as follows:
Frame 12 is entered by the frame that angularly disposed frame feeding rack 52 slides into an orderly manner one by one in frame feeding transmission line body 5
Expect above station 6, and titanium rake alloy workpiece 13 then carries out feeding, frame feeding transmission line body 5 by each feeding vibrating disk 31
In frame feeding conveying belt 51 can be vertically moved under the driving of frame feeder motor 53, make to slide into frame feeding station 6
In frame 12 can transmit feeding with the movement of frame feeding conveying belt 51, when frame 12 from frame feeding station 6 with frame
Feeding conveying belt 51 is transmitted to the upper surface of frame pan feeding shaping station 7 and the first infrared inductor senses that frame 12 is transmitted to
When position, the first stop cylinder 704 drives the first stopper 703 to stretch out, to stop frame 12 to continue with frame feeding conveying belt 51
Transmission, meanwhile, shaping cylinder 702 drives dressing stick 701 to push and the bottom plate of frame 12 is pressed onto horizontal position, can be to frame with realization
The bottom plate of frame 12 flattened, Shape correction；After the bottom surface of frame 12 completes to flatten with Shape correction, dressing stick 701 is whole
It resets and rises under the driving of shape cylinder 702, to unclamp the compression to frame 12, meanwhile, the first stopper 703 stops gas first
Make setback under the driving of cylinder 704, to release the blocking to frame 12, enables frame 12 with the biography of frame feeding conveying belt 51
It send from frame pan feeding shaping station 7 and is transplanted on frame leak hole detection station 8；When second in frame leak hole detection station 8 is infrared
When inductor senses the transmission of frame 12 in place, the second stop cylinder 804 drives the second stopper 803 to stretch out, to stop frame
12 continue to transmit with frame feeding conveying belt 51, meanwhile, the more leak holes detection contact pin 802 of bilateral symmetry distribution is being attached thereto
Contact pin push cylinder 801 promotion under can synchronize in the multiple leak holes 14 for being inserted into and the left and right sides of frame 12 being set, with reality
Now can leak hole 14 to frame 12 position of opening and the spacing etc. of adjacent two leak holes 14 is detected, when in frame 12
When the spacing of the position of opening of leak hole 14 and adjacent two leak holes 14 is unqualified, more leak hole detection contact pins 802 are pushed in contact pin
It is that cannot be inserted into multiple leak holes 14 of frame 12 under the promotion of cylinder 801, at this point, underproof frame 12 passes through loading and unloading
Manipulator is taken away；When the spacing of the position of opening of the leak hole 14 of frame 12 and adjacent two leak holes 14 is qualification, more leak holes
Detection contact pin 802 can be properly inserted in multiple leak holes 14 of frame 12 under the promotion of contact pin push cylinder 801；Then,
More leak holes detect multiple leak holes that contact pins 802 make resetting movement under the driving of contact pin push cylinder 801 and exit frame 12
14, and the second stopper 803 makees setback under the driving of the second stop cylinder 804, to solve to completion leak hole detection
The blocking of frame 12 enables frame 12 to enter frame from frame leak hole detection station 8 with the transmission of frame feeding conveying belt 51
Frame assembles station 9, when titanium rake alloy workpiece 13 is transmitted to sub-material from two feeding vibrating disks 31 through feeding transmission track 32 respectively
When the upper surface of station 11, the limited block 113 in sub-material station 11 can be to entrance sub-material station 11 under the driving of limiting cylinder 114
In titanium rake alloy workpiece 13 stopped, when being ramped up under driving of the hoistable platform 112 in jacking cylinder 111, energy
So that the titanium being transmitted to above hoistable platform 112 rake alloy workpiece 13 is realized sub-material, is that the feeding of three axis assembly mechanical hands 10 operates
It prepares；When the third infrared inductor in frame assembling station 9 senses the transmission of frame 12 in place, third stop cylinder
904 driving third stoppers 903 stretch out, to stop frame 12 to continue to transmit with frame feeding conveying belt 51, due to frame 12
Left and right sides central symmetry is respectively arranged with location hole 15, makes pilot pin 902 under the promotion for the positioning cylinder 901 being attached thereto
Frame 12 can be positioned with realizing, and then ensure its assembly precision through the location hole 15 of 12 left and right sides of frame
It is high；Meanwhile three axis assembly mechanical hand 10 by moving left and right, be moved forward and backward and move up and down and can be clamped in sub-material station 11
Titanium harrows alloy workpiece 13, and the titanium clamped rake alloy workpiece 13 is assembled into the upper surface of the frame 12 for completing positioning, passes through
Two rotary cylinders 106 are provided in assembled fixture 104, and a rotary cylinder 106 is connect with a clamping jaw 107, makes two
A clamping jaw 107 can clamp two titanium rake alloy workpieces 13 simultaneously respectively, and two titanium rake alloy workpieces 13 are synchronized and are assembled into frame
On frame 12, to avoid to frame 12, group loads onto the trouble that titanium harrows alloy workpiece 13 one by one, it greatly improves frames 12
Packaging efficiency；After frame 12 is completed to assemble, the assembled fixture 104 in three axis assembly mechanical hands 10 is resetted by Z axis mould group 103
Rise, meanwhile, third stopper 903 resets under the driving of third stop cylinder 904 makees setback, to release to frame 12
Blocking, and pilot pin 902 exits the location hole 15 of frame 12 under the driving of positioning cylinder 901, to release to frame 12
Positioning enables frame 12 with the transmission of frame feeding conveying belt 51 and transmits to the direction of discharge station, so recycles.
A kind of car belt product FRAME COMPONENTS of the invention assembles riveting machine automatically, will control electronic box, titanium rake conjunction
Metal working part feed mechanism, human-computer interaction interface, frame feeding transmission line body, frame pan feeding reshaping device, frame leak hole detection machine
Structure, frame assembling mechanism, sub-material station and three axis assembly mechanical hand groups are combined into an entirety and use, and having achieved can be automatic right
Frame and titanium rake alloy workpiece are respectively completed feeding transmission, base of frame pressing Shape correction, frame leak hole position detection, positioning
Frame, sub-material titanium harrow alloy workpiece and two titaniums are harrowed the sequence of operations such as alloy workpieces are synchronous and frame fits together,
Entire detection process and assembling process are not necessarily to artificial Attended Operation, while realizing automatic detection and automatic assembling,
Separate men from machines is also achieved, to solve tradition to the riveting kludge of car belt product FRAME COMPONENTS because need to manually participate in
Blanking and cause it the problem of weighing manpower wounded often occur, significantly reduce worker labor intensity and reduce enterprise
Labour cost, and its packaging efficiency is high, existing production capacity hourly can reach 800-900pcs (part), drive the rivets with traditional group
The packaging efficiency to pick compares, packaging efficiency promoted 60%-90%, it is high with assembly precision, easy to use and fast
Prompt advantage.
Above-described embodiment, only an example of the present invention, be not for limiting implementation and interest field of the invention,
It is all identical or equivalent as principle described in the claims in the present invention and basic structure, it all falls in the scope of protection of the present invention.
Claims (8)
1. a kind of car belt product FRAME COMPONENTS assembles riveting machine automatically, it is characterised in that: including workbench, workbench
Side is provided with control electronic box, and the other side of workbench is provided with titanium rake alloy workpiece feed mechanism, controls the upper of electronic box top surface
Face is provided with human-computer interaction interface, and the upper surface of workbench genesis analysis is provided with frame feeding transmission line body, frame feeding conveying
The upper surface of wire body is respectively arranged with frame feeding station, frame pan feeding shaping station, frame leak hole detection work from front to back
Position and frame assemble station, and the upper surface of frame assembling station is provided with three axis assembly mechanical hands；Frame pan feeding shaping station it is upper
Face is provided with frame pan feeding reshaping device, and the upper surface of frame leak hole detection station is provided with frame leak hole testing agency, frame set
The upper surface of dress station is provided with frame assembling mechanism, and frame assembles station and is arranged close to the side of titanium rake alloy workpiece feed mechanism
There is sub-material station.
2. a kind of car belt product FRAME COMPONENTS according to claim 1 assembles riveting machine automatically, it is characterised in that:
The frame pan feeding reshaping device includes the dressing stick that shaping can be carried out to the workpiece of pan feeding, and the upper surface of dressing stick is provided with shaping
Cylinder, the left and right sides in the middle part of frame pan feeding shaping station, which is respectively arranged with, to be limited or be determined to frame therethrough is transmitted
First stopper of position, the side of each first stopper are connected with the first stop cylinder, and the one of one of them the first stopper
Side is provided with the first infrared inductor.
3. a kind of car belt product FRAME COMPONENTS according to claim 1 assembles riveting machine automatically, it is characterised in that:
Frame leak hole testing agency includes the second infrared inductor being arranged in below frame leak hole detection station, the inspection of frame leak hole
It surveys at left and right sides of station and is respectively arranged with contact pin push cylinder, it is right that the side of each contact pin push cylinder is provided with several energy
Several leak holes of frame the same side synchronize the leak hole detection contact pin detected, the side setting of several leak hole detection contact pins
There is the second stopper, is connected with the second stop cylinder with each second stopper.
4. a kind of car belt product FRAME COMPONENTS according to claim 1 assembles riveting machine automatically, it is characterised in that:
The frame assembling mechanism includes the third infrared inductor being arranged in below frame assembling station, and frame assembles the side of station
It is provided with positioning cylinder, the side of positioning cylinder is provided with pilot pin, and the side of pilot pin, which is provided with, can stop frame after resuming
The side of the third stopper sent, each third stopper is provided with third stop cylinder；Pilot pin can be according to the needs of production
It is provided with one or several.
5. a kind of car belt product FRAME COMPONENTS according to claim 1 assembles riveting machine automatically, it is characterised in that:
The three axis assembly mechanical hand includes X-axis mould group, and the sliding of the upper surface of X-axis mould group is provided with Y-axis mould group, the front side of Y-axis mould group
It is vertically provided with Z axis mould group, the lower end of Z axis mould group is provided with the assembling that titanium rake alloy workpiece can be assembled into above frame and controls
Tool；Assembled fixture includes mounting plate, and the front and rear sides of mounting plate are respectively arranged with rotary cylinder, are provided with below rotary cylinder
Clamping jaw, rotary cylinder and clamping jaw are connected with synchronizing wheel mechanism, and the side of clamping jaw is provided with clamping jaw cylinder；Synchronizing wheel mechanism includes to set
The first synchronizing wheel in rotary cylinder side is set, and the second synchronizing wheel of clamping jaw side is set, and the first synchronizing wheel and second
Synchronizing wheel is ipsilateral setting, and the first synchronizing wheel and the second synchronizing wheel are connected with synchronous belt.
6. a kind of car belt product FRAME COMPONENTS according to claim 1 assembles riveting machine automatically, it is characterised in that:
The upper surface of described sub-material station is provided with jacking cylinder, and the upper surface of jacking cylinder is provided with hoistable platform, the side of hoistable platform
It is provided with limited block, the side of limited block is provided with limiting cylinder.
7. a kind of car belt product FRAME COMPONENTS according to claim 1 assembles riveting machine automatically, it is characterised in that:
The titanium rake alloy workpiece feed mechanism includes two symmetrical feeding vibrating disks of front and back, the side of each feeding vibrating disk
Feeding transmission track is connected with sub-material station.
8. a kind of car belt product FRAME COMPONENTS according to claim 1 assembles riveting machine automatically, it is characterised in that:
The frame feeding transmission line body includes frame feeding conveying belt, and the upper surface of frame feeding conveying belt front end is angularly disposed frame
Feeding rack is provided with frame feeder motor below frame feeding conveying belt front end, and frame feeding rack is in frame feeding station
The upper surface of.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910597672.8A CN110153357A (en) | 2019-07-02 | 2019-07-02 | A kind of car belt product FRAME COMPONENTS assembles riveting machine automatically |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910597672.8A CN110153357A (en) | 2019-07-02 | 2019-07-02 | A kind of car belt product FRAME COMPONENTS assembles riveting machine automatically |
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| CN110153357A true CN110153357A (en) | 2019-08-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910597672.8A Pending CN110153357A (en) | 2019-07-02 | 2019-07-02 | A kind of car belt product FRAME COMPONENTS assembles riveting machine automatically |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110586838A (en) * | 2019-09-09 | 2019-12-20 | 上海友升铝业有限公司 | Automatic rivet pulling machine of replaceable battery frame of rivet pulling gun |
| CN112964560A (en) * | 2021-01-29 | 2021-06-15 | 上海增达科技股份有限公司 | Durable tensile test mechanism of car blet |
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