CN110137162A - A kind of LED product and preparation method thereof of adjustable light light shape out - Google Patents

A kind of LED product and preparation method thereof of adjustable light light shape out Download PDF

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Publication number
CN110137162A
CN110137162A CN201910257588.1A CN201910257588A CN110137162A CN 110137162 A CN110137162 A CN 110137162A CN 201910257588 A CN201910257588 A CN 201910257588A CN 110137162 A CN110137162 A CN 110137162A
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CN
China
Prior art keywords
light
led chip
led
regulating course
adjustable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910257588.1A
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Chinese (zh)
Inventor
游志
裴小明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Refond Optoelectronics Co Ltd
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Shenzhen Refond Optoelectronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201910257588.1A priority Critical patent/CN110137162A/en
Publication of CN110137162A publication Critical patent/CN110137162A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0058Processes relating to semiconductor body packages relating to optical field-shaping elements

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention relates to LED technology fields, disclose a kind of LED product and preparation method thereof of adjustable light light shape out.The LED product of adjustable light light shape out includes substrate, LED chip, encapsulated layer and light regulating course, LED chip is fixed on substrate, encapsulated layer is set to the top of substrate, and in LED chip is wrapped in by encapsulated layer, light regulating course is set to the outer surface of encapsulated layer, the some light that light regulating course can issue LED chip reflects, and some light is transmitted, to increase the range of exposures of the light of LED chip sending.The production method of the adjustable LED product of light light shape out includes the following steps, LED chip is fixed on substrate;LED chip is packaged in substrate top to form encapsulated layer, LED chip is wrapped in interior by encapsulated layer;Light regulating course is prepared in the outer surface of encapsulated layer.The light range of exposures that LED product in the present invention issues luminescence chip becomes larger, and wide-angle goes out light, and intensity of illumination is more evenly;Its production method is relatively simple, easily operated.

Description

A kind of LED product and preparation method thereof of adjustable light light shape out
Technical field
The present invention relates to LED technology field more particularly to a kind of adjustable LED product of light light shape and its production sides out Method.
Background technique
LED encapsulation is that LED luminescence chip is fixed on substrate, and luminescence chip is realized by bonding line with substrate electrical mutual Even, and it is packaged using packaging plastic outside luminescence chip, to protect internal wick.Common encapsulating structure makes light It directly transmits, without having reflection function, the light that LED luminescence chip issues will be directed through packaging plastic outgoing.So that The range of emergent ray is more concentrated, and the angle that light can irradiate is smaller, and the intensity of illumination in centre is higher, peripheral part Intensity of illumination it is weaker, cause the extremely non-uniform phenomenon of illumination.Therefore, be badly in need of one kind can uniformly light-emitting angle to expanding hair Optical range, and the uniformly LED product of different location intensity of illumination.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides the LED product and its production of a kind of adjustable light light shape out Method, the LED product is by increasing light regulating course, so that the range of exposures for the light that luminescence chip issues becomes larger, is formed big Angle light-out effect, and keep intensity of illumination more uniform;Its production method is relatively simple, easily operated.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of LED product of adjustable light light shape out is provided, including substrate, LED chip, encapsulated layer and light are adjusted Layer, the LED chip is fixed on the substrate, and the encapsulated layer is set to the top of the substrate, and the encapsulated layer is by institute It states in LED chip is wrapped in, the light regulating course is set to the outer surface of the encapsulated layer, and the light regulating course can be to institute The some light for stating LED chip sending is reflected, and some light is transmitted, to increase the light that the LED chip issues Range of exposures.
As an improvement of the above technical solution, the light regulating course at least can be by the light of the side of the LED chip Reflection.
As a further improvement of the above technical scheme, the light regulating course is greater than 20% to the reflectivity of light.
As a further improvement of the above technical scheme, the light regulating course can be by the light of the two sides of the LED chip Line reflection, and it is located at the symmetrical shape setting of the light regulating course of the two sides of the LED chip.
As a further improvement of the above technical scheme, the light regulating course includes at least the first reflecting surface, and described the One reflecting surface is arranged relative to the top surface inclination of the LED chip.
As a further improvement of the above technical scheme, the light regulating course further includes the second reflecting surface, and described first Reflecting surface is distributed in the ipsilateral of the LED chip with second reflecting surface, and second reflecting surface is parallel to the LED core The top surface of piece.
As a further improvement of the above technical scheme, the light regulating course is white adhesive layer, and the white adhesive layer is dioxy Change the mixture of titanium particle and silica gel;Alternatively, the light regulating course is metal film;Alternatively, the light regulating course is distribution Formula Bragg mirror.
As a further improvement of the above technical scheme, the substrate is equipped with several described LED chips.
A kind of production method of adjustable LED product of light light shape out is additionally provided, is included the following steps,
LED chip is fixed on substrate by S10;
S20 is packaged the LED chip at the top of the substrate to form encapsulated layer, and the encapsulated layer will be described In LED chip is wrapped in;
S30 prepares light regulating course in the outer surface of the encapsulated layer.
As a further improvement of the above technical scheme, the method for the light regulating course is prepared are as follows: by the light tune Ganglionic layer is covered in the outer surface of the packaging plastic by the technique for being molded or spraying.
The beneficial effects of the present invention are: the LED product in the present invention, which passes through, increases light regulating course, so that luminescence chip is sent out The range of exposures of light out becomes larger, and forms wide-angle light-out effect, and keep intensity of illumination more uniform;Its production method is more Simplicity, it is easily operated.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is the structural schematic diagram of LED product in the prior art;
Fig. 2 is the optical range schematic diagram out of LED product in the prior art;
Fig. 3 is the structural schematic diagram of LED product in one embodiment of the invention;
Fig. 4 is the optical range schematic diagram out of LED product in one embodiment of the invention;
Fig. 5 is the structural schematic diagram of whole plate LED product in one embodiment of the invention.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear Chu, complete description, to be completely understood by the purpose of the present invention, scheme and effect.It should be noted that the case where not conflicting Under, the features in the embodiments and the embodiments of the present application can be combined with each other.
It should be noted that unless otherwise specified, when a certain feature referred to as " fixation ", " connection " are in another feature, It can directly fix, be connected to another feature, and can also fix, be connected to another feature indirectly.In addition, this The descriptions such as up, down, left, right, before and after used in invention are only relative to the mutual of each component part of the invention in attached drawing For positional relationship.
In addition, unless otherwise defined, the technology of all technical and scientific terms used herein and the art The normally understood meaning of personnel is identical.Term used in the description is intended merely to description specific embodiment herein, without It is to limit the present invention.Term " and or " used herein includes the arbitrary of one or more relevant listed items Combination.
Dotted line shown in Figure of description is only used for signal optical path, cannot be understood as the profile of product in this programme Line.
Referring to Fig.1, the structural schematic diagram of LED product in the prior art is shown.LED product includes substrate 01, is fixed on LED chip 02 on substrate 01, and the encapsulated layer 03 positioned at 01 top of substrate.In LED chip 02 is wrapped in by encapsulated layer 03, LED chip 02 is by realizing electric interconnection between bonding line 021 and substrate 01.The encapsulated layer of light issued from LED chip 02 03 is directly emitted.
Referring concurrently to Fig. 2, the optical range schematic diagram out of LED product in the prior art is shown.By can be seen that in figure, light Outgoing range it is smaller, and the intensity of illumination in centre is higher, and the intensity of illumination of peripheral part is lower, intensity of illumination distribution Unevenly.
Referring to Fig. 3, the structural schematic diagram of LED product in one embodiment of the invention is shown.LED product include substrate 1, It is fixed on the LED chip 2 on substrate 1, the encapsulated layer 3 positioned at 1 top of substrate, and the light tune positioned at 3 outer surface of encapsulated layer Ganglionic layer 4.In LED chip 2 is wrapped in by encapsulated layer 3, LED chip 2 is by realizing electric interconnection between bonding line 21 and substrate 1. The light that light regulating course 4 can issue LED chip 2 is reflected, transmitted and is scattered.
A part is reflected on substrate 1 when the encapsulated layer 3 of the light issued from LED chip 2 reaches light regulating course 4, It is a part of directly to be transmitted away by light regulating course 4.Substrate 1 is that sheet metal is made by the method for etching or punching, Light can also be reflected, therefore, the light on arrival substrate 1, which will be again reflected, returns to light regulating course 4 or direct Outgoing.Multiple reflections are carried out to light by light regulating course 4 and substrate, increase the outgoing range of light.Light regulating course 4 It needs at least to reflect away the light of LED chip side.Preferably, the light of LED chip two sides can be reflected.
Light regulating course 4 shown in Fig. 3 includes the first reflecting surface 41, the second reflecting surface 42, third reflecting surface 43 and the 4th Reflecting surface 44.First reflecting surface 41 and the second reflecting surface 42 are located at the side of LED chip 2, third reflecting surface 43 and the 4th reflection Face 44 is located at the other side of LED chip 2, and the shape of the first reflecting surface 41 and third reflecting surface 43 is symmetrically set about LED chip 2 It sets, the shape of the second reflecting surface 42 and the 4th reflecting surface 44 is symmetrical arranged about LED chip 2.First reflecting surface 41 and third are anti- The top surface that face 43 is penetrated relative to LED chip 2 is tilted, and the second reflecting surface 42 and the 4th reflecting surface 44 are parallel to LED chip Top surface.
Certainly, light regulating course 4 is not limited to the present embodiment the shape of middle offer, as long as meeting its shape and the top of packaging plastic 3 The shape in portion matches.
Referring concurrently to Fig. 4, the optical range schematic diagram out of LED product in one embodiment of the invention is shown.By can in figure Find out, the range of the outgoing range of light than in the prior art expands, and the intensity of illumination peak value in centre is weakened, week The intensity of illumination in edge position and centre is closer to, and keeps whole light out more uniform.
When preparing this kind of LED product, mainly include the following steps:
The first step prepares substrate.The metal blank of predetermined size and shape is got out, material generally selects copper alloy, And plating protection processing is carried out in panel surface, the material of plating includes at least one of Cu, Ni, Ag, Au and Pa.Pass through again Metal blank is removed material by the methods of etching or punching, the line pattern of needs is made.
LED chip is fixed on substrate obtained above by second step.LED chip is welded on substrate by solder, Golden tin solder etc. can be used in solder.And make to realize electric interconnection between LED chip and substrate by bonding line.
Third step is packaged the LED chip on substrate.Select thermosetting material as packaging plastic, such as silica gel or ring Oxygen etc..Needs are applied according to LED product, the substances such as fluorescent powder or spread powder are mixed into packaging plastic.According to required light Outgoing range and angle design go out shape and size at the top of packaging plastic, and prepare phase with size according to the shape at the top of packaging plastic Packaging plastic is fixed on the top of substrate with mold obtained by the mold answered by mould pressing process.The some processes parameter is direct Use the prior art.
4th step prepares light regulating course.Light regulating course selects reflexive preferable material, needs to the reflectivity of light Greater than 20%.Certainly, it also needs light be transmitted and be scattered.White glue, metal film or distribution can be selected in light regulating course Bragg mirror etc..The shape of light regulating course bottom is matched with the shape at the top of packaging plastic.White glue is mixing material, is logical It crosses for high reflection molecule to be mixed into thermosetting material and be made, wherein the content of high reflection molecule can be adjusted according to light Albedo power needed for layer is adjusted.Substances, the thermosetting materials such as titanium dioxide can be selected in high reflection molecule can Select the substances such as silica gel or epoxy.The outer surface of packaging plastic is moulded directly into as the method for molding white glue by made from.Or White glue obtained is diluted using volatile diluent, and covers the outer surface of packaging plastic by way of spraying. Metal film need to select the material for having reflecting effect to light, such as AL, Ag or Au.Distributed bragg reflector mirror be by two kinds not Material with refractive index is alternately arranged the periodic structure formed in the way of ABAB, reflects centered on the optical thickness of every layer material The 1/4 of wavelength, to improve the reflectivity to light.Metal film or distributed bragg reflector mirror can be covered by way of molding Cover the outer surface of packaging plastic.
5th step cuts product made from the 4th step, forms single LED product.(wherein product made from the 4th step is Whole plate LED product, structure is as described in attached drawing 5.)
In above-mentioned preparation process, it can need to carry out the reflectance/transmittance of light regulating course according to application scenarios It adjusts, to reach expected lighting effect.
LED product in the present invention is by increasing light regulating course, so that the range of exposures for the light that luminescence chip issues Become larger, forms wide-angle light-out effect, and keep intensity of illumination more uniform.
It is to be illustrated to what preferable implementation of the invention carried out, but the invention is not limited to the implementation above Example, those skilled in the art can also make various equivalent variations on the premise of without prejudice to spirit of the invention or replace It changes, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.

Claims (10)

1. a kind of LED product of adjustable light light shape out, which is characterized in that including substrate, LED chip, encapsulated layer and light tune Ganglionic layer, the LED chip are fixed on the substrate, and the encapsulated layer is set to the top of the substrate, and the encapsulated layer will In the LED chip is wrapped in, the light regulating course is set to the outer surface of the encapsulated layer, and the light regulating course can be right The some light that the LED chip issues is reflected, and some light is transmitted, to increase the light that the LED chip issues The range of exposures of line.
2. the LED product of adjustable light light shape out according to claim 1, which is characterized in that the light regulating course is extremely The light of the side of the LED chip can be reflected less.
3. the LED product of adjustable light light shape out according to claim 1, which is characterized in that the light regulating course pair The reflectivity of light is greater than 20%.
4. the LED product of adjustable light light shape out according to claim 2, which is characterized in that the light regulating course energy The light of the two sides of the LED chip is reflected, and is located at the shape pair of the light regulating course of the two sides of the LED chip Claim setting.
5. the LED product of adjustable light light shape out according to claim 1, which is characterized in that the light regulating course is extremely It less include the first reflecting surface, first reflecting surface is arranged relative to the top surface inclination of the LED chip.
6. the LED product of adjustable light light shape out according to claim 5, which is characterized in that the light regulating course is also Including the second reflecting surface, first reflecting surface is distributed in the ipsilateral of the LED chip, and described with second reflecting surface Two reflectings surface are parallel to the top surface of the LED chip.
7. it is according to claim 1 it is adjustable go out light light shape LED product, which is characterized in that the light regulating course is White adhesive layer, the white adhesive layer are the mixture of titanium dioxide granule and silica gel;Alternatively, the light regulating course is metal film;Or Person, the light regulating course are distributed bragg reflector mirror.
8. the LED product of adjustable light light shape out according to claim 1, which is characterized in that if the substrate is equipped with The dry LED chip.
9. a kind of production method of the adjustable LED product of light light shape out, which is characterized in that include the following steps,
LED chip is fixed on substrate by S10;
S20 is packaged the LED chip at the top of the substrate to form encapsulated layer, and the encapsulated layer is by the LED In chip is wrapped in;
S30 prepares light regulating course in the outer surface of the encapsulated layer.
10. the production method of the adjustable LED product of light light shape out according to claim 9, which is characterized in that preparation institute The method for stating light regulating course are as follows: the light regulating course is covered in the outer of the packaging plastic by the technique for being molded or spraying Surface.
CN201910257588.1A 2019-04-01 2019-04-01 A kind of LED product and preparation method thereof of adjustable light light shape out Pending CN110137162A (en)

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Application Number Priority Date Filing Date Title
CN201910257588.1A CN110137162A (en) 2019-04-01 2019-04-01 A kind of LED product and preparation method thereof of adjustable light light shape out

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Application Number Priority Date Filing Date Title
CN201910257588.1A CN110137162A (en) 2019-04-01 2019-04-01 A kind of LED product and preparation method thereof of adjustable light light shape out

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CN110137162A true CN110137162A (en) 2019-08-16

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021196593A1 (en) * 2020-04-02 2021-10-07 深圳创维-Rgb电子有限公司 Mini lamp bead, fabrication method, backlight source and display device
CN113675312A (en) * 2021-07-09 2021-11-19 福建天电光电有限公司 Photodiode device with increased light-emitting angle and method for manufacturing the same
CN114093998A (en) * 2022-01-21 2022-02-25 季华实验室 Light emitting diode, display panel, display device and preparation method
CN114361318A (en) * 2022-01-14 2022-04-15 福建天电光电有限公司 LED packaging structure capable of emitting light at large angle and packaging method thereof

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CN104112810A (en) * 2014-07-18 2014-10-22 深圳市瑞丰光电子股份有限公司 Chip scale LED (light emitting diode) package structure
CN106531857A (en) * 2016-12-28 2017-03-22 芜湖聚飞光电科技有限公司 Chip scale LED packaging structure and packaging technology
CN106784250A (en) * 2017-01-05 2017-05-31 芜湖聚飞光电科技有限公司 A kind of controllable chip-scale LED packagings of lighting angle and packaging technology
CN108598245A (en) * 2018-07-04 2018-09-28 天津中环电子照明科技有限公司 Reflective quantum dot LED packagings and lamps and lanterns
CN108695421A (en) * 2018-07-04 2018-10-23 天津中环电子照明科技有限公司 Reflective insulation formula quantum dot LED packagings and lamps and lanterns
CN209747511U (en) * 2019-04-01 2019-12-06 深圳市瑞丰光电子股份有限公司 LED product of adjustable light-emitting light shape

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104112810A (en) * 2014-07-18 2014-10-22 深圳市瑞丰光电子股份有限公司 Chip scale LED (light emitting diode) package structure
CN106531857A (en) * 2016-12-28 2017-03-22 芜湖聚飞光电科技有限公司 Chip scale LED packaging structure and packaging technology
CN106784250A (en) * 2017-01-05 2017-05-31 芜湖聚飞光电科技有限公司 A kind of controllable chip-scale LED packagings of lighting angle and packaging technology
CN108598245A (en) * 2018-07-04 2018-09-28 天津中环电子照明科技有限公司 Reflective quantum dot LED packagings and lamps and lanterns
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CN209747511U (en) * 2019-04-01 2019-12-06 深圳市瑞丰光电子股份有限公司 LED product of adjustable light-emitting light shape

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021196593A1 (en) * 2020-04-02 2021-10-07 深圳创维-Rgb电子有限公司 Mini lamp bead, fabrication method, backlight source and display device
CN113675312A (en) * 2021-07-09 2021-11-19 福建天电光电有限公司 Photodiode device with increased light-emitting angle and method for manufacturing the same
CN114361318A (en) * 2022-01-14 2022-04-15 福建天电光电有限公司 LED packaging structure capable of emitting light at large angle and packaging method thereof
CN114093998A (en) * 2022-01-21 2022-02-25 季华实验室 Light emitting diode, display panel, display device and preparation method

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