CN110125045A - A kind of automatic assembly line sorting equipment based on PLC control system control - Google Patents

A kind of automatic assembly line sorting equipment based on PLC control system control Download PDF

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Publication number
CN110125045A
CN110125045A CN201910458015.5A CN201910458015A CN110125045A CN 110125045 A CN110125045 A CN 110125045A CN 201910458015 A CN201910458015 A CN 201910458015A CN 110125045 A CN110125045 A CN 110125045A
Authority
CN
China
Prior art keywords
pusher
fixed frame
control
assembly line
automatic assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910458015.5A
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Chinese (zh)
Inventor
厉冯鹏
刘玮
苏贝贝
王星星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yangcheng Institute of Technology
Yancheng Institute of Technology
Original Assignee
Yangcheng Institute of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yangcheng Institute of Technology filed Critical Yangcheng Institute of Technology
Priority to CN201910458015.5A priority Critical patent/CN110125045A/en
Publication of CN110125045A publication Critical patent/CN110125045A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms

Abstract

The invention discloses a kind of automatic assembly line sorting equipments based on PLC control system control, including fixed frame, material slide plate is fixedly installed on the outside of the fixed frame, conveyer belt is provided on the inside of the fixed frame, the upper surface of the fixed frame is fixedly installed with industrial camera, and the upper surface of the fixed frame is fixedly installed with the first pusher and the second pusher by fixing seat.The automatic assembly line sorting equipment based on PLC control system control, identification of taking pictures is carried out to material using industrial camera, controlling corresponding pusher by PLC controller again pushes material to carry out sorting work, sorting is quick, without manually being sorted, can continuity work, greatly accelerate the efficiency of Material Sorting, it can effectively prevent material from the possibility fallen occur when sliding on material slide plate by baffle, and the resilient rubbber cushion by being arranged in push plate can effectively weaken the collision that material is subject to, material is avoided to damage, it is easy to use.

Description

A kind of automatic assembly line sorting equipment based on PLC control system control
Technical field
The present invention relates to sorting device technical field, specially a kind of automatic assembly line based on PLC control system control Sorting equipment.
Background technique
Sorting device is a kind of equipment classified to material, is widely used in logistics, is that material is put in storage out When the process that is participated in, stack different Classification of materials, avoid material chaotic, convenient for identification.
Sorting work generally carries out Material Sorting by artificial mode or sorting device, but present sorting is set Standby overall structure is complex, is not convenient to use, while the mode speed of manual sorting is extremely slow, reduces the efficiency of sorting, and Easily material is damaged in sort process.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic assembly line sorting equipments based on PLC control system control, with solution It proposes that present sorting device overall structure is complex in certainly above-mentioned background technique, is not convenient to use, while manual sorting Mode speed it is extremely slow, the problem of reducing the efficiency of sorting, and easily damaged to material in sort process.
To achieve the above object, the invention provides the following technical scheme: a kind of automatic dress based on PLC control system control Wiring sorting equipment, including fixed frame, the lower end of the fixed frame are symmetrically fixedly installed with support column, the outside of the fixed frame It is fixedly installed with material slide plate, the upper surface of the fixed frame is fixedly installed with PLC controller by column, the fixed frame Outside is fixedly installed with driving motor, and conveyer belt, the fixed peace in the upper surface of the fixed frame are provided on the inside of the fixed frame Equipped with industrial camera, the upper surface of the fixed frame is fixedly installed with the first pusher and the second pusher by fixing seat Structure.
Preferably, the two sides of the material slide plate are fixedly installed with vertical baffle, and the baffle and material slide plate are one Body structure, and the upper surface of baffle and the upper end surface of fixed frame are in same horizontal line.
Preferably, the material slide plate and the first pusher and the second pusher correspond, and the first pusher Structure and the second pusher are in same vertical plane with corresponding material slide plate respectively.
Preferably, multiple rollers are provided on the inside of the conveyer belt, the both ends of the roller are pacified by bearing block activity Mounted in the inside of fixed frame, one end of the roller is fixedly connected by shaft coupling with the output shaft of driving motor.
Preferably, first pusher and the second pusher are arranged side by side, and the two structure is identical, and described first Pusher and the second pusher include cylinder, and the output end of the cylinder is fixedly connected with the side of push plate, described to push away The other side of plate, which is pasted, is connected with resilient rubbber cushion, is fixedly installed with photoelectric sensor on the cylinder.
Preferably, the inside of the PLC controller is fixedly installed with image processor, the PLC controller and driving electricity Machine, industrial camera, cylinder, photoelectric sensor and image processor are electrically connected.
It compared with prior art, the beneficial effects of the present invention are: should be based on the automatic assembly line point that PLC control system controls Device is picked, identification of taking pictures is carried out to material using industrial camera, then corresponding pusher is controlled by PLC controller and pushes object Material carries out sorting work, and sorting quickly, without manually being sorted, only needs staff to carry out feeding, while can connect Continuous property works, and greatly accelerates the efficiency of Material Sorting, effectively material can be prevented in material by the baffle of setting There is the possibility fallen when sliding on slide plate, and the resilient rubbber cushion by being arranged in push plate can effectively weaken object Expect the collision being subject to, material is avoided to damage, is easy to use.
Detailed description of the invention
Fig. 1 is schematic diagram of the three-dimensional structure;
Fig. 2 is roller distributed architecture schematic diagram of the present invention;
Fig. 3 is driving motor of the present invention and roller attachment structure schematic diagram.
In figure: 1, fixed frame;2, support column;3, material slide plate;4, column;5, PLC controller;6, driving motor;7, defeated Send band;8, industrial camera;9, fixing seat;10, the first pusher;11, the second pusher;12, cylinder;13, push plate;14, Resilient rubbber cushion;15, photoelectric sensor;16, baffle;17, roller.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of automatic assembling based on PLC control system control Line sorting equipment, including fixed frame 1, support column 2, material slide plate 3, column 4, PLC controller 5, driving motor 6, conveyer belt 7, Industrial camera 8, fixing seat 9, the first pusher 10, the second pusher 11, cylinder 12, push plate 13, resilient rubbber cushion 14, light Electric transducer 15, baffle 16 and roller 17, the lower end of fixed frame 1 are symmetrically fixedly installed with support column 2, and the outside of fixed frame 1 is solid Dingan County is equipped with material slide plate 3, and the upper surface of fixed frame 1 is fixedly installed with PLC controller 5, the outside of fixed frame 1 by column 4 It is fixedly installed with driving motor 6, the inside of fixed frame 1 is provided with conveyer belt 7, and the upper surface of fixed frame 1 is fixedly installed with industry The upper surface of camera 8, fixed frame 1 is fixedly installed with the first pusher 10 and the second pusher 11 by fixing seat 9.
Further, the two sides of material slide plate 3 are fixedly installed with vertical baffle 16, and baffle 16 and material slide plate 3 are one Body structure, and the upper surface of baffle 16 and the upper end surface of fixed frame 1 are prevented in same horizontal line by the baffle 16 of setting The phenomenon that only material is fallen when 3 surface of material slide plate is slided.
Further, material slide plate 3 and the first pusher 10 and the second pusher 11 correspond, and the first pusher Mechanism 10 and the second pusher 11 are in same vertical plane with corresponding material slide plate 3 respectively, pass through the first pusher 10 With the second pusher 11 to different materials is pushed to different material slide plates 3, is sorted.
Further, the inside of conveyer belt 7 is provided with multiple rollers 17, and the both ends of roller 17 are installed by bearing block activity In the inside of fixed frame 1, one end of roller 17 is fixedly connected by shaft coupling with the output shaft of driving motor 6, passes through driving electricity Machine 6 drives roller 17 to rotate, so that driving conveying belt 7 works, drives material conveying, while multiple rollers 17 can ensure The upper end surface of conveyer belt 7 is in horizontality, the phenomenon that preventing conveyer belt 7 to be recessed under the gravity of material.
Further, the first pusher 10 and the second pusher 11 are arranged side by side, and the two structure is identical, and first pushes away Expect mechanism 10 and the second pusher 11 includes cylinder 12, the output end of cylinder 12 is fixedly connected with the side of push plate 13, pushes away The other side of plate 13, which is pasted, is connected with resilient rubbber cushion 14, and photoelectric sensor 15, photoelectric sensor are fixedly installed on cylinder 12 15 model E18-D80NK drives push plate 13 flexible, to push the material of 7 upper surface of conveyer belt, push plate by cylinder 12 The resilient rubbber cushion 14 in 13 outsides effectively can prevent material to be damaged.
Further, the inside of PLC controller 5 is fixedly installed with image processor, PLC controller 5 and driving motor 6, Industrial camera 8, cylinder 12, photoelectric sensor 15 and image processor are electrically connected, and are controlled by 5 pairs of entirety of PLC controller System.
Working principle: firstly, upper material position of the operator station in 1 left side of fixed frame carries out feeding, material is put defeated It send on band 7, driving motor 6 drives roller 17 to rotate, so that conveyer belt 7 rotates, conveys to material, when material is transported to work When at 8 position of industry camera, industrial camera 8 takes pictures to material, and the image taken pictures is by the image procossing in PLC controller 5 Device is handled, and is retransmited to PLC controller 5,5 storage inside of PLC controller has the appearance information of material, by received image It compares with the material appearance information of storage, then classifies to the material, when this material belongs to the first classification, PLC control Device 5 processed then controls the first pusher 10, when this material transferring is at the first pusher 10, photoelectric sensor 15 Material is incuded, the information of induction is converted into electric signal, and be sent to PLC controller 5, PLC controller 5 controls again The cylinder 12 of one pusher 10 works, and material is shifted to material corresponding with the first pusher 10 from conveyer belt 7 onto sliding On plate 3;When industrial camera 8 identifies that next material belongs to the second classification, PLC controller 5 controls the first pusher 10 not Work, the second pusher 11 of control works, when this material transferring is at the second pusher 11, photoelectric sensor 15 Material is incuded, the information of induction is converted into electric signal, and be sent to PLC controller 5, PLC controller 5 controls again The cylinder 12 of two pushers 11 works, and material is shifted to material corresponding with the second pusher 11 from conveyer belt 7 onto sliding On plate 3, sorting work is carried out.
Finally it should be noted that the above content is merely illustrative of the technical solution of the present invention, rather than the present invention is protected The limitation of range, the simple modification or equivalent replacement that those skilled in the art carry out technical solution of the present invention, All without departing from the spirit and scope of technical solution of the present invention.

Claims (6)

1. a kind of automatic assembly line sorting equipment based on PLC control system control, including fixed frame (1), it is characterised in that: institute The lower end for stating fixed frame (1) is symmetrically fixedly installed with support column (2), and it is sliding that material is fixedly installed on the outside of the fixed frame (1) The upper surface of plate (3), the fixed frame (1) is fixedly installed with PLC controller (5) by column (4), the fixed frame (1) Outside is fixedly installed with driving motor (6), is provided with conveyer belt (7) on the inside of the fixed frame (1), the fixed frame (1) Upper surface is fixedly installed with industrial camera (8), and the upper surface of the fixed frame (1) is fixedly installed with first by fixing seat (9) Pusher (10) and the second pusher (11).
2. a kind of automatic assembly line sorting equipment based on PLC control system control according to claim 1, feature exist In: the two sides of the material slide plate (3) are fixedly installed with vertical baffle (16), and the baffle (16) is with material slide plate (3) Integral structure, and the upper end surface of the upper surface of baffle (16) and fixed frame (1) is in same horizontal line.
3. a kind of automatic assembly line sorting equipment based on PLC control system control according to claim 1, feature exist In: the material slide plate (3) and the first pusher (10) and the second pusher (11) correspond, and the first pusher (10) and the second pusher (11) is in same vertical plane with corresponding material slide plate (3) respectively.
4. a kind of automatic assembly line sorting equipment based on PLC control system control according to claim 1, feature exist In: it is provided with multiple rollers (17) on the inside of the conveyer belt (7), the both ends of the roller (17) are installed by bearing block activity In the inside of fixed frame (1), one end of the roller (17) is fixedly connected by shaft coupling with the output shaft of driving motor (6).
5. a kind of automatic assembly line sorting equipment based on PLC control system control according to claim 1, feature exist In: first pusher (10) and the second pusher (11) are arranged side by side, and the two structure is identical, first pusher Mechanism (10) and the second pusher (11) include cylinder (12), and the output end of the cylinder (12) is fixedly connected with push plate (13) side, the other side of the push plate (13), which is pasted, to be connected with resilient rubbber cushion (14), fixed peace on the cylinder (12) Equipped with photoelectric sensor (15).
6. a kind of automatic assembly line sorting equipment based on PLC control system control according to claim 51, feature Be: the inside of the PLC controller (5) is fixedly installed with image processor, the PLC controller (5) and driving motor (6), industrial camera (8), cylinder (12), photoelectric sensor (15) and image processor are electrically connected.
CN201910458015.5A 2019-05-29 2019-05-29 A kind of automatic assembly line sorting equipment based on PLC control system control Pending CN110125045A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910458015.5A CN110125045A (en) 2019-05-29 2019-05-29 A kind of automatic assembly line sorting equipment based on PLC control system control

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910458015.5A CN110125045A (en) 2019-05-29 2019-05-29 A kind of automatic assembly line sorting equipment based on PLC control system control

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CN110125045A true CN110125045A (en) 2019-08-16

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111036562A (en) * 2019-12-13 2020-04-21 黄文静 Automatic change express delivery sorting device
CN111570326A (en) * 2020-04-07 2020-08-25 西安航空学院 Electromechanical automatic material sorting device
CN111674890A (en) * 2020-03-25 2020-09-18 焦作大学 Sorting system for logistics transportation piece and discharging equipment thereof
CN112139049A (en) * 2020-08-31 2020-12-29 嘉兴罗思科技有限公司 Drum-type CCD detection and sorting method and improved drum-type CCD detection and sorting equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204503617U (en) * 2015-03-26 2015-07-29 山西耐特斯达科技有限公司 Color code materials-sorting system
CN206731976U (en) * 2017-05-16 2017-12-12 昆山兆科电子材料有限公司 A kind of sifting sort device of punch press blanking
CN207288105U (en) * 2017-04-12 2018-05-01 太仓市速博汽车配件有限公司 A kind of conveyor type appearance delection device
CN109499905A (en) * 2018-12-27 2019-03-22 贵州大学 A kind of Rosa roxburghii Tratt separation system based on computer vision
CN109604187A (en) * 2018-11-29 2019-04-12 芜湖常瑞汽车部件有限公司 A kind of part Automated Sorting System and method based on computer vision technique

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204503617U (en) * 2015-03-26 2015-07-29 山西耐特斯达科技有限公司 Color code materials-sorting system
CN207288105U (en) * 2017-04-12 2018-05-01 太仓市速博汽车配件有限公司 A kind of conveyor type appearance delection device
CN206731976U (en) * 2017-05-16 2017-12-12 昆山兆科电子材料有限公司 A kind of sifting sort device of punch press blanking
CN109604187A (en) * 2018-11-29 2019-04-12 芜湖常瑞汽车部件有限公司 A kind of part Automated Sorting System and method based on computer vision technique
CN109499905A (en) * 2018-12-27 2019-03-22 贵州大学 A kind of Rosa roxburghii Tratt separation system based on computer vision

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111036562A (en) * 2019-12-13 2020-04-21 黄文静 Automatic change express delivery sorting device
CN111674890A (en) * 2020-03-25 2020-09-18 焦作大学 Sorting system for logistics transportation piece and discharging equipment thereof
CN111570326A (en) * 2020-04-07 2020-08-25 西安航空学院 Electromechanical automatic material sorting device
CN112139049A (en) * 2020-08-31 2020-12-29 嘉兴罗思科技有限公司 Drum-type CCD detection and sorting method and improved drum-type CCD detection and sorting equipment

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Application publication date: 20190816