CN110124931A - 防水板涂胶专用生产线 - Google Patents
防水板涂胶专用生产线 Download PDFInfo
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Abstract
本发明公开了防水板涂胶专用生产线，其特征在于：由前后依次设置的上料部件、前储料部件、涂胶覆边膜部件、水胶涂布部件、烘箱部件、覆膜部件、后储料部件及收卷部件组成，上料部件用于防水板基材的上料，前储料部件用于防水板基材在放卷后的浮动储料，涂胶覆边膜部件用于防水板基材的表面涂胶及两侧边的覆膜，水胶涂布部件用于防水板基材的涂胶表面的隔离剂涂覆，烘箱部件用于防水板基材涂胶表面的隔离剂的吹干，覆膜部件用于防水板基材表面的覆膜，后储料部件用于防水板基材在收卷前的浮动储料，收卷部件用于防水板产品的收卷。本发明专用于防水板的涂胶生产，结构简单。
Description
技术领域
本发明涉及一种防水板涂胶专用生产线。
背景技术
在现代化的铁路隧道施工中，大量应用到防水板产品，防水板产品用于铁路隧道顶部的防排水。目前的防水板产品的涂胶生产设备，存在诸多不足有待解决。
发明内容
针对现有技术的不足，本发明的目的是提供一种用于专用于防水板的涂胶生产，结构简单的防水板涂胶专用生产线。
本发明是采取如下技术方案来完成的：
防水板涂胶专用生产线，其特征在于：由前后依次设置的上料部件、前储料部件、涂胶覆边膜部件、水胶涂布部件、烘箱部件、覆膜部件、后储料部件及收卷部件组成。上料部件与前储料部件之间设有接料部件，前储料部件与涂胶覆边膜部件之间设有前纠偏部件，涂胶覆边膜部件与水胶涂布部件之间设有测厚部件，后储料部件与收卷部件之间设有缓冲部件。
上述的防水板涂胶专用生产线，可专用于防水板的涂胶生产，结构简单，其中，上料部件用于防水板基材的上料，前储料部件用于防水板基材在放卷后的浮动储料，涂胶覆边膜部件用于防水板基材的表面涂胶及两侧边的覆膜，水胶涂布部件用于防水板基材的涂胶表面的隔离剂涂覆，烘箱部件用于防水板基材涂胶表面的隔离剂的吹干，覆膜部件用于防水板基材表面的覆膜，后储料部件用于防水板基材在收卷前的浮动储料，收卷部件用于防水板产品的收卷，接料部件用于放卷换卷时的接料，前纠偏部件用于防水板基材放卷后的纠偏，测厚部件用于测量防水板基材在表面涂胶后的涂胶厚度，缓冲部件用于收卷过程中的缓冲。
作为优选，水胶涂布部件包括在机架上安装的左右上胶组件，左上胶组件由左上胶辊、左计量辊和左牵引辊组成，左上胶辊转动设于机架上，左计量辊在左上胶辊的左侧作左右活动设置，左牵引辊在左上胶辊的下侧作上下活动设置；右上胶组件由右上胶辊、右计量辊和右牵引辊组成，右上胶辊转动设于机架上，右计量辊在右上胶辊的右侧作左右活动设置，右牵引辊在右上胶辊的下侧作上下活动设置。
上述技术方案的水胶涂布部件，具有左右对称设置的两组上胶组件，上胶工作时，左右两路水胶即隔离剂分两次被涂到防水板基材涂胶层的表面，具体是这样工作的：左牵引辊向上移动接触左上胶辊的底部，右牵引辊向上移动接触右上胶辊的底部，于是防水板基材通过左右牵引辊进行牵引输送，此时左计量辊向右移动接触左上胶辊的左侧，左路隔离剂通过左计量辊传递到左上胶辊后被涂到基材涂胶层的表面，右计量辊向左移动接触右上胶辊的右侧，右路隔离剂通过右计量辊传递到右上胶辊后被涂到基材涂胶层的表面，整个过程中左上胶辊作逆时针方向转动，右上胶辊作顺时针方向转动，所以左路隔离剂是顺着基材的牵引方向被涂覆、而右路隔离剂是逆着基材的牵引方向被涂覆，有效保证上胶涂层厚度。
作为优选，左上胶辊的转动由左上胶电机进行减速驱动，左计量辊的转动由左计量电机进行减速驱动，左牵引辊的转动由左牵引电机进行减速驱动，右上胶辊的转动由右上胶电机进行减速驱动，右计量辊的转动由右计量电机进行减速驱动，右牵引辊的转动由右牵引电机进行减速驱动。
作为优选，左计量辊的左右活动由左调节电机进行驱动，左计量辊的安装滑座连接左调节螺母，左调节螺母与左调节丝杆螺纹旋接，左调节丝杆的轴端连接左调节电机；右计量辊的左右活动由右调节电机进行驱动，右计量辊的安装滑座连接右调节螺母，右调节螺母与右调节丝杆螺纹旋接，右调节丝杆的轴端连接右调节电机。
作为优选，左、右牵引辊的上下活动分别由左、右升降部件进行驱动，左牵引辊的安装座连接左升降部件，右牵引辊的安装座连接右升降部件，左、右升降部件在机架墙板外固定安装。
作为优选，收卷部件包括收卷支架和收卷轴，收卷支架单边设置，收卷支架连接在右侧机架墙板上，收卷轴的右侧轴端由安装于收卷支架上的右轴承支座进行转动支承，收卷轴的左侧轴端由摆动支座进行托住，摆动支座的摆动由气缸进行推动，所述收卷轴的下方设有送料台，送料台沿收卷轴方向进行设置，所述收卷轴外设有推料板，推料板沿收卷轴方向作左右活动。所述收卷支架的右侧方向设有配重支架，配重支架通过支杆与收卷支架固定相连，所述收卷轴的右侧轴端延伸到配重支架上并由配重支架进行右支承。
上述技术方案的收卷部件，收卷支架单边设置，在收卷工作完成时，送料台向上抬起从底部方向托住防水卷材，同时气缸推动摆动支座向外摆动，于是收卷轴的左侧轴端悬空，然后推料板从右往左动作，将收卷轴上的防水卷材推离收卷轴，进而实现收卷后自动卸料的功能，结构简单；并且，收卷支架的右侧方向设有配重支架，配重支架不仅起到平衡收卷轴左端外悬的配重作用，而且对收卷轴的右侧轴端进行了右支承，所以可有效保证收卷工作的稳定。
作为优选，所述送料台由多个在台架上作等距设置的滚轮组成，滚轮中间具有V形凹槽。
作为优选，所述推料板的左右活动由推料电机通过链条进行拉动。
附图说明
本发明有如下附图：
图1为本发明的结构示意图，
图2为水胶涂布部件的立体结构图，
图3为图2的正面方向视图，
图4为图2的背面方向视图，
图5为收卷部件的立体结构图。
具体实施方式
如图所示，本发明的防水板涂胶专用生产线，由前后依次设置的上料部件A、接料部件B、前储料部件C、前纠偏部件D、涂胶覆边膜部件E、测厚部件F、水胶涂布部件G、烘箱部件H、覆膜部件I、后储料部件J、缓冲部件K及收卷部件L组成，上料部件A用于防水板基材的上料，接料部件B用于放卷换卷时的接料，前储料部件C用于防水板基材在放卷后的浮动储料，前纠偏部件D用于防水板基材放卷后的纠偏，涂胶覆边膜部件E用于防水板基材的表面涂胶及两侧边的覆膜，测厚部件F用于测量防水板基材在表面涂胶后的涂胶厚度，水胶涂布部件G用于防水板基材的涂胶表面的隔离剂涂覆，烘箱部件H用于防水板基材涂胶表面的隔离剂的吹干，覆膜部件I用于防水板基材表面的覆膜，后储料部件J用于防水板基材在收卷前的浮动储料，缓冲部件K用于收卷过程中的缓冲，收卷部件L用于防水板产品的收卷。
水胶涂布部件G包括在机架15上安装的左右上胶组件，左、右上胶组件的上方设有屋顶盖板14，屋顶盖板14安装废气接收泵15。左上胶组件由左上胶辊1、左计量辊2和左牵引辊3组成，左上胶辊1转动设于机架15上，左上胶辊1的转动由左上胶电机4进行减速驱动，左计量辊2在左上胶辊1的左侧作左右活动设置，左计量辊2的转动由左计量电机5进行减速驱动，左计量辊2的左右活动由左调节电机10进行驱动，左计量辊2的安装滑座7连接左调节螺母8，左调节螺母8与左调节丝杆9螺纹旋接，左调节丝杆9的轴端连接左调节电机10；左牵引辊3在左上胶辊1的下侧作上下活动设置，左牵引辊3的转动由左牵引电机6进行减速驱动，左牵引辊3的上下活动由左升降部件12进行驱动，左牵引辊3的安装座11连接左升降部件12；右上胶组件由右上胶辊21、右计量辊22和右牵引辊23组成，右上胶辊21转动设于机架15上，右上胶辊21的转动由右上胶电机24进行减速驱动，右计量辊22在右上胶辊21的右侧作左右活动设置，右计量辊22的转动由右计量电机25进行减速驱动，右计量辊22的左右活动由右调节电机30进行驱动，右计量辊22的安装滑座27连接右调节螺母28，右调节螺母28与右调节丝杆29螺纹旋接，右调节丝杆29的轴端连接右调节电机30；右牵引辊23在右上胶辊21的下侧作上下活动设置，右牵引辊23的转动由右牵引电机26进行减速驱动，右牵引辊23的上下活动由右升降部件32进行驱动，右牵引辊23的安装座31连接右升降部件32，左升降部件12、右升降部件32在机架15墙板外固定安装。上胶工作时，左上胶辊1由左上胶电机4驱动作逆时针方向转动，右上胶辊21由右上胶电机24驱动作顺时针方向转动。
收卷部件L包括收卷支架43和收卷轴41，收卷支架43单边设置，收卷支架43连接在右侧机架墙板42上并与右侧机架墙板42为一体结构，收卷轴41的右侧轴端由安装于收卷支架43上的右轴承支座55进行转动支承，收卷轴41的左侧轴端由摆动支座52进行托住，收卷轴41的左侧轴端具有锥头51设计，摆动支座52的摆动由气缸54进行推动，所述收卷轴41的下方设有送料台，送料台沿收卷轴41方向进行设置，送料台由多个在台架上作等距设置的滚轮50组成，滚轮50中间具有V形凹槽，送料台位于收卷轴41下方的一段台架49可进行上下升降，所述收卷轴41外设有推料板47，推料板47沿收卷轴41方向作左右活动，推料板47的左右活动由推料电机53通过链条48进行拉动。所述收卷支架43的右侧方向设有配重支架45，配重支架45通过支杆44与收卷支架43固定相连，所述收卷轴41的右侧轴端延伸到配重支架45上并由配重支架45进行右支承，右支承部位46设于配重支架45设有的安装孔内。
Claims (10)
1.防水板涂胶专用生产线，其特征在于：由前后依次设置的上料部件、前储料部件、涂胶覆边膜部件、水胶涂布部件、烘箱部件、覆膜部件、后储料部件及收卷部件组成。
2.如权利要求1所述的防水板涂胶专用生产线，其特征在于：上料部件与前储料部件之间设有接料部件，前储料部件与涂胶覆边膜部件之间设有前纠偏部件，涂胶覆边膜部件与水胶涂布部件之间设有测厚部件，后储料部件与收卷部件之间设有缓冲部件。
3.如权利要求1所述的防水板涂胶专用生产线，其特征在于：水胶涂布部件包括在机架上安装的左右上胶组件，左上胶组件由左上胶辊、左计量辊和左牵引辊组成，左上胶辊转动设于机架上，左计量辊在左上胶辊的左侧作左右活动设置，左牵引辊在左上胶辊的下侧作上下活动设置；右上胶组件由右上胶辊、右计量辊和右牵引辊组成，右上胶辊转动设于机架上，右计量辊在右上胶辊的右侧作左右活动设置，右牵引辊在右上胶辊的下侧作上下活动设置。
4.如权利要求3所述的防水板涂胶专用生产线，其特征在于：左上胶辊的转动由左上胶电机进行减速驱动，左计量辊的转动由左计量电机进行减速驱动，左牵引辊的转动由左牵引电机进行减速驱动，右上胶辊的转动由右上胶电机进行减速驱动，右计量辊的转动由右计量电机进行减速驱动，右牵引辊的转动由右牵引电机进行减速驱动。
5.如权利要求3所述的防水板涂胶专用生产线，其特征在于：左计量辊的左右活动由左调节电机进行驱动，左计量辊的安装滑座连接左调节螺母，左调节螺母与左调节丝杆螺纹旋接，左调节丝杆的轴端连接左调节电机；右计量辊的左右活动由右调节电机进行驱动，右计量辊的安装滑座连接右调节螺母，右调节螺母与右调节丝杆螺纹旋接，右调节丝杆的轴端连接右调节电机。
6.如权利要求3所述的防水板涂胶专用生产线，其特征在于：左、右牵引辊的上下活动分别由左、右升降部件进行驱动，左牵引辊的安装座连接左升降部件，右牵引辊的安装座连接右升降部件，左、右升降部件在机架墙板外固定安装。
7.如权利要求1所述的防水板涂胶专用生产线，其特征在于：收卷部件包括收卷支架和收卷轴，收卷支架单边设置，收卷支架连接在右侧机架墙板上，收卷轴的右侧轴端由安装于收卷支架上的右轴承支座进行转动支承，收卷轴的左侧轴端由摆动支座进行托住，摆动支座的摆动由气缸进行推动，所述收卷轴的下方设有送料台，送料台沿收卷轴方向进行设置，所述收卷轴外设有推料板，推料板沿收卷轴方向作左右活动。
8.如权利要求7所述的防水板涂胶专用生产线，其特征在于：所述收卷支架的右侧方向设有配重支架，配重支架通过支杆与收卷支架固定相连，所述收卷轴的右侧轴端延伸到配重支架上并由配重支架进行右支承。
9.如权利要求7所述的防水板涂胶专用生产线，其特征在于：所述送料台由多个在台架上作等距设置的滚轮组成，滚轮中间具有V形凹槽。
10.如权利要求7所述的防水板涂胶专用生产线，其特征在于：所述推料板的左右活动由推料电机通过链条进行拉动。
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