CN110105061A - 一种磁棒及其加工工艺 - Google Patents
一种磁棒及其加工工艺 Download PDFInfo
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- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 70
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052779 Neodymium Inorganic materials 0.000 claims abstract description 17
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 17
- 239000002518 antifoaming agent Substances 0.000 claims abstract description 17
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 17
- 239000003365 glass fiber Substances 0.000 claims abstract description 17
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims abstract description 17
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 17
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000008117 stearic acid Substances 0.000 claims abstract description 17
- 239000006247 magnetic powder Substances 0.000 claims abstract description 15
- 239000004793 Polystyrene Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 9
- 229920006389 polyphenyl polymer Polymers 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims 2
- 239000005977 Ethylene Substances 0.000 claims 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229920002223 polystyrene Polymers 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 150000001336 alkenes Chemical class 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 230000005291 magnetic effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- QVGXLLKOCUKJST-BJUDXGSMSA-N oxygen-15 atom Chemical group [15O] QVGXLLKOCUKJST-BJUDXGSMSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
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- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
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Abstract
本发明公开了一种磁棒及其加工工艺，所述的磁棒由以下组分按质量份数组成：氧化铁50‑60份，氧化铁磁粉10‑20份，玻璃纤维2‑5份，钕5‑10份，一氧化碳10‑20份，聚苯乙烯(PS)1‑3份，硬脂酸2‑5份，消泡剂1‑3份。本发明的有益之处在于：备工艺简单，成本低廉，大大提高了生产效率，可操作性较强，适于大规模推广。
Description
技术领域
本发明涉及磁棒加工领域，具体的涉及一种磁棒及其加工工艺。
背景技术
磁棒主要是用来过滤各种细小粉末和液体，半液体中的含铁杂质和其他带能带磁性的物质，目前广泛应用于化工、食品、废品回收、炭黑等领域。磁棒可以提高电路中线圈的磁通率，提高转换效率。现在市场上生产的磁棒大多是采用昂贵的稀有金属或高纯度金属，生产成本过高，市场上无法进行广泛推广。
发明内容
本发明的目的是提供一种采用低成本材料进行磁棒的加工，具体是一种磁棒及其加工工艺，所述的磁棒由以下组分按质量份数组成：氧化铁50-60份，氧化铁磁粉10-20份，玻璃纤维2-5份，钕5-10份，一氧化碳10-20份，聚苯乙烯(PS)1-3份，硬脂酸2-5份，消泡剂1-3份。
进一步优选的，所述的磁棒由以下组分按质量份数组成：氧化铁50份，氧化铁磁粉20份，玻璃纤维2份，钕5份，一氧化碳20份，聚苯乙烯(PS)1份，硬脂酸2份，消泡剂1份。
进一步优选的，所述的磁棒由以下组分按质量份数组成：氧化铁55份，氧化铁磁粉15份，玻璃纤维3份，钕7份，一氧化碳15份，聚苯乙烯(PS)2份，硬脂酸3份，消泡剂2份。
所述的磁棒加工工艺包括以下步骤：
(1)按照上述原料配比准备氧化铁，氧化铁磁粉，玻璃纤维，钕，一氧化碳，聚苯乙烯(PS)，硬脂酸，消泡剂。
(2)将步骤(1)中的氧化铁进行烘干、粉碎、过目备用；
(3)将步骤(2)氧化铁、氧化铁磁粉、玻璃纤维、钕、一氧化碳按比例混合搅拌，搅拌时间为20-30min；
(4)将步骤(3)中混合物料静置1-2h后，再投入聚苯乙烯(PS)，硬脂酸，消泡剂继续搅拌5-10min；
(5)将步骤(4)中混合物料进行混炼，挤出成型；
(6)将成型的磁棒放入温烤室进行烘干，时间为2-5min。
本发明的有益之处在于：制备工艺简单，成本低廉，大大提高了生产效率，可操作性较强，适于大规模推广。
具体实施方式
为了加深对本发明的理解和认识，下面结合具体实施方式对本发明做出进一步的说明和介绍。
实施例1
一种磁棒及其加工工艺，所述的磁棒由以下组分按质量份数组成：氧化铁50份，氧化铁磁粉20份，玻璃纤维2份，钕5份，一氧化碳20份，聚苯乙烯(PS)1份，硬脂酸2份，消泡剂1份。
所述的磁棒加工工艺包括以下步骤：
(1)按照上述原料配比准备氧化铁，氧化铁磁粉，玻璃纤维，钕，一氧化碳，聚苯乙烯(PS)，硬脂酸，消泡剂。
(2)将步骤(1)中的氧化铁进行烘干、粉碎、过目备用；
(3)将步骤(2)氧化铁、氧化铁磁粉、玻璃纤维、钕、一氧化碳按比例混合搅拌，搅拌时间为25min；
(4)将步骤(3)中混合物料静置1h后，再投入聚苯乙烯(PS)，硬脂酸，消泡剂继续搅拌8min；
(5)将步骤(4)中混合物料进行混炼，挤出成型；
(6)将成型的磁棒放入温烤室进行烘干，时间为3min。
实施例2
一种磁棒及其加工工艺，所述的磁棒由以下组分按质量份数组成：氧化铁55份，氧化铁磁粉15份，玻璃纤维3份，钕7份，一氧化碳15份，聚苯乙烯(PS)2份，硬脂酸3份，消泡剂2份。
所述的磁棒加工工艺包括以下步骤：
(1)按照上述原料配比准备氧化铁，氧化铁磁粉，玻璃纤维，钕，一氧化碳，聚苯乙烯(PS)，硬脂酸，消泡剂。
(2)将步骤(1)中的氧化铁进行烘干、粉碎、过目备用；
(3)将步骤(2)氧化铁、氧化铁磁粉、玻璃纤维、钕、一氧化碳按比例混合搅拌，搅拌时间为20min；
(4)将步骤(3)中混合物料静置2h后，再投入聚苯乙烯(PS)，硬脂酸，消泡剂继续搅拌5min；
(5)将步骤(4)中混合物料进行混炼，挤出成型；
(6)将成型的磁棒放入温烤室进行烘干，时间为2min。
Claims (4)
1.一种磁棒及其加工工艺，其特征在于，所述的磁棒由以下组分按质量份数组成：氧化铁50-60份，氧化铁磁粉10-20份，玻璃纤维2-5份，钕5-10份，一氧化碳10-20份，聚苯乙烯(PS)1-3份，硬脂酸2-5份，消泡剂1-3份。
2.根据权利要求1所述的一种磁棒及其加工工艺，其特征在于，所述的磁棒由以下组分按质量份数组成：氧化铁50份，氧化铁磁粉20份，玻璃纤维2份，钕5份，一氧化碳20份，聚苯乙烯(PS)1份，硬脂酸2份，消泡剂1份。
3.根据权利要求1所述的一种磁棒及其加工工艺，其特征在于，所述的磁棒由以下组分按质量份数组成：氧化铁55份，氧化铁磁粉15份，玻璃纤维3份，钕7份，一氧化碳15份，聚苯乙烯(PS)2份，硬脂酸3份，消泡剂2份。
4.根据权利要求1所述的一种磁棒及其加工工艺，其特征在于，所述的磁棒加工工艺包括以下步骤：
(1)按照上述原料配比准备氧化铁，氧化铁磁粉，玻璃纤维，钕，一氧化碳，聚苯乙烯(PS)，硬脂酸，消泡剂。
(2)将步骤(1)中的氧化铁进行烘干、粉碎、过目备用；
(3)将步骤(2)氧化铁、氧化铁磁粉、玻璃纤维、钕、一氧化碳按比例混合搅拌，搅拌时间为20-30min；
(4)将步骤(3)中混合物料静置1-2h后，再投入聚苯乙烯(PS)，硬脂酸，消泡剂继续搅拌5-10min；
(5)将步骤(4)中混合物料进行混炼，挤出成型；
(6)将成型的磁棒放入温烤室进行烘干，时间为2-5min。
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| CN114147554A (zh) * | 2021-11-04 | 2022-03-08 | 宁波精求磁电有限公司 | 一种磁性材料加工工艺及其设备 |
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| CN114147554A (zh) * | 2021-11-04 | 2022-03-08 | 宁波精求磁电有限公司 | 一种磁性材料加工工艺及其设备 |
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Application publication date: 20190809 |