CN110048075B - Automatic acid adding machine and using method thereof - Google Patents

Automatic acid adding machine and using method thereof Download PDF

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Publication number
CN110048075B
CN110048075B CN201910371616.2A CN201910371616A CN110048075B CN 110048075 B CN110048075 B CN 110048075B CN 201910371616 A CN201910371616 A CN 201910371616A CN 110048075 B CN110048075 B CN 110048075B
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cylinder
air cylinder
plate
fixed
telescopic rod
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CN110048075A (en
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宋雪斌
任三军
王强民
欧阳万忠
吴建祥
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Tianneng Group Henan Energy Technology Co Ltd
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Tianneng Group Henan Energy Technology Co Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/06—Lead-acid accumulators
    • H01M10/12—Construction or manufacture
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention relates to the technical field of battery production equipment, in particular to an automatic acid adding machine and a using method thereof. The automatic acid adding machine comprises a frame, be provided with in the frame and add sour mechanism, it is connected with adjustment conveying mechanism to add sour mechanism rear side, adjustment conveying mechanism one side is provided with tray placement mechanism, tray placement mechanism is parallel with adjustment conveying mechanism, be provided with integration mechanism between adjustment conveying mechanism end and the tray placement mechanism end, the terminal both sides of integration mechanism all are provided with and carry out refrigerated basin to the battery after the completion of adding acid, be provided with down the groove mechanism on the part with two basin initiating terminals intercommunication, all be provided with on the initiating terminal of basin and carry out the mechanism of dialling that pushes away that refrigerated battery pushed away to its inside, the basin end all is provided with last groove mechanism. The pole column reversing device is high in automation degree, capable of improving working efficiency, reducing labor intensity of workers, high in safety, capable of reversing the pole column in the acid adding process and convenient for charging on the charging rack after acid adding is completed.

Description

Automatic acid adding machine and using method thereof
Technical Field
The invention relates to the technical field of battery production equipment, in particular to an automatic acid adding machine and a using method thereof.
Background
The battery especially needs to use the acidification equipment when lead acid battery adds the acid, current acidification equipment adds acid mechanism and generally includes annotates sour head, in operation, the conveyer belt will wait to annotate sour battery and carry to the acidification station of adding acid mechanism department promptly annotate sour head under with, annotate sour head and wait to annotate sour battery annotate sour hole and correspond, then annotate sour head and descend to annotate and accomplish in the sour hole and add the acid process, annotate sour completion back, the conveyer belt will annotate the battery output after sour completion again, its acidification mechanism of current acidification equipment has following problem: the structural design is unreasonable, the automation degree is low, the labor intensity of operators is high, the working efficiency is low, and safety accidents are easy to happen in the operation process.
Disclosure of Invention
The invention aims to solve the technical problems of high automation degree, high safety, pole column reversing in the acid adding process and convenience in charging of an acid adding frame, and the automatic acid adding machine which can improve the working efficiency, reduce the labor intensity of workers and is charged on a charging frame and the use method thereof.
In order to achieve the purpose, the invention provides the technical scheme that:
an automatic acid adding machine comprises a frame, an acid adding mechanism for adding acid liquor to a battery is arranged on the frame, an adjusting and conveying mechanism for adjusting and conveying the position of the battery after acid adding is connected to the rear side of the acid adding mechanism, a tray placing mechanism for sequentially splitting and horizontally placing stacked trays is arranged on one side of the adjusting and conveying mechanism, the tray placing mechanism is parallel to the adjusting and conveying mechanism, an integrating mechanism for placing the battery after acid adding on the tray is arranged between the tail end of the adjusting and conveying mechanism and the tail end of the tray placing mechanism, water tanks for cooling the battery after acid adding are arranged on both sides of the tail end of the integrating mechanism, the two water tanks are parallel to each other, the starting ends of the two water tanks are communicated with each other, a lower tank mechanism for placing the battery after acid adding into the two water tanks for cooling is arranged on the part communicated with the starting ends of the two water tanks, and a pushing and pulling mechanism for pushing and pulling the battery for cooling the interior of the water tanks is arranged on the starting ends of the water tanks, the tail end of the water tank is provided with a tank feeding mechanism for feeding batteries cooled in the water tank.
Specifically, the acid adding mechanism comprises a first conveyor belt and a second conveyor belt which are arranged on a frame in parallel, a plurality of acid adding platforms are uniformly distributed and fixed on the frame between the first conveyor belt and the second conveyor belt along the length direction of the first conveyor belt, automatic acid adding heads corresponding to the acid adding platforms are arranged on the frame above the acid adding platforms in a sliding mode, a first sliding plate is arranged on the frame below the acid adding platforms in a sliding mode and slides in the longitudinal direction, clamping plates are arranged on the first sliding plates on the left side and the right side of the acid adding platforms in a sliding mode and slide in the transverse direction, first air cylinders are fixed on the left side and the right side of each first sliding plate, telescopic rods of the first air cylinders are fixedly connected with the lower ends of the clamping plates on one side of each first air cylinder, second air cylinders are fixed on the frame, telescopic rods of the second air cylinders are fixedly connected with the first sliding plates, and a plurality of blocking devices corresponding to the acid adding platforms are arranged on the first conveyor belt, the blocking device comprises a first photoelectric switch fixed on a rack on the left side of the acid adding platform, a second photoelectric switch corresponding to the acid adding platform is fixed on the rack on the rear side of the acid adding platform, the first photoelectric switch and the second photoelectric switch are respectively positioned on the front side and the rear side of the first conveying belt, a third cylinder corresponding to the acid adding platform is arranged on the rack on the rear side of the first conveying belt, a cylinder body of the third cylinder is hinged with the rack, a reverse Z-shaped stop lever is arranged on a telescopic rod of the third cylinder, the stop lever is hinged on the rack, when the telescopic rod of the third cylinder stretches, the motion track of the stop lever part is positioned above the first conveying belt (101), and an electromagnetic valve for controlling the first cylinder, the second cylinder and the third cylinder, the first photoelectric switch and the second photoelectric switch are electrically connected with the controller.
The adjusting and conveying mechanism comprises a rotary disc hinged on a frame, four stop blocks are uniformly distributed and fixed on the circumference of the upper end of the rotary disc, a gap between any two adjacent stop blocks corresponds to the tail end of a second conveying belt, a third photoelectric switch is fixed on the frame on the right side of the rotary disc, a fourth air cylinder is fixed on the frame on the front side of the rotary disc, the gap between any two adjacent stop blocks corresponds to a telescopic rod of the fourth air cylinder, a gear is fixed on a rotary shaft of the rotary disc, an eighth air cylinder is fixed on the frame, a rack meshed with the gear is fixed on the telescopic rod of the eighth air cylinder, a flat plate is fixed on the frame between the rotary disc and the tray placing mechanism, two longitudinal long grooves are formed in the flat plate, two shift levers are arranged in a sliding manner in the long grooves, the shift levers positioned on the same side in the two long grooves are parallel, the distance between the two shift levers positioned in the same long groove is larger than the length of a battery, and the lower ends of the shift levers are both fixed on a second lifting plate, the second lifting plate is arranged on a second sliding plate in a sliding manner, the second lifting plate slides in the vertical direction, the second sliding plate is arranged on a rack in a sliding manner, the second sliding plate slides in the longitudinal direction, a longitudinal seventh cylinder is fixed on the rack, a telescopic rod of the seventh cylinder is fixedly connected with the second sliding plate, a sixth cylinder is fixed on the second sliding plate, a telescopic rod of the sixth cylinder is fixedly connected with the second lifting plate, a fifth cylinder is fixed on the left side of the flat plate, the telescopic rod of the fifth cylinder catches up with and is fixedly connected with a first push plate, a first lifting plate is arranged on the rack on the right side of the flat plate in a sliding manner, the first lifting plate slides in the vertical direction, a ninth cylinder is fixed on the rack below the first lifting plate, a telescopic rod of the ninth cylinder is fixedly connected with the lower end of the first lifting plate, a plurality of conveying belts are arranged below the first lifting plate, a groove corresponding to the conveying belt below the first lifting plate is arranged on the first lifting plate, all be provided with the kicking block between the adjacent two conveyer belt is terminal, all be fixed with the baffle on the kicking block upper end towards conveyer belt direction of transfer one side, be fixed with the tenth cylinder in the frame, the telescopic link and a plurality of kicking block fixed connection of tenth cylinder, be fixed with fourth photoelectric switch in the frame of foremost side conveyer belt terminal the place ahead, control fourth cylinder, the sixth cylinder, the fifth cylinder, the seventh cylinder, the eighth cylinder, the ninth cylinder, the solenoid valve and the fourth photoelectric switch and the controller electric connection of tenth cylinder.
The tray placing mechanism comprises a tray frame, a plurality of trays are placed on the tray frame in a stacked mode, a fourth sliding plate is arranged at the upper end of the right side of the tray frame in a sliding mode, the fourth sliding plate slides on the tray frame transversely, a transverse thirteenth air cylinder is fixed on the tray frame, a telescopic rod of the thirteenth air cylinder is fixedly connected with the fourth sliding plate, a vertical servo electric telescopic cylinder is fixed on the fourteenth sliding plate, a lifting rod is fixed on the telescopic rod of the servo electric telescopic cylinder, fixing rods perpendicular to the lifting rod are fixed at the front end and the rear end of the lifting rod, a displacement sensor is fixed on any fixing rod, a fourteenth air cylinder is fixed at the left end and the right end of each fixing rod, a clamping plate is fixed on the telescopic rod of the fourteenth air cylinder, a tray plate is fixed on a rack on the right side of the thirteenth air cylinder, a sixth tray photoelectric switch is fixed at the right end of the tray plate, a longitudinal fifteenth air cylinder is fixed at the rear side of the tray plate, and a second push plate is fixed on the telescopic rod of the fifteenth air cylinder, and the electromagnetic valves for controlling the thirteenth cylinder, the fourteenth cylinder and the fifteenth cylinder, the servo electric telescopic cylinder, the displacement sensor and the sixth photoelectric switch are electrically connected with the controller.
The integration mechanism comprises a fifth photoelectric switch fixed on a rack in front of the foremost conveying belt, a third sliding plate sliding in the vertical direction is arranged on the rack above the fifth photoelectric switch in a sliding mode, a vertical twelfth air cylinder is fixed on the rack above the third sliding plate, a telescopic rod of the twelfth air cylinder is fixedly connected with the third sliding plate, an eleventh air cylinder is fixed on the front side of the third sliding plate, a telescopic rod of the eleventh air cylinder penetrates through the third sliding plate and is in sliding fit with the third sliding plate, a rectangular frame body is fixed on the telescopic rod of the eleventh air cylinder, the volume inside the rectangular frame body is larger than that of a single battery, a transition plate is fixed on the rack behind the rearmost conveying belt, a twenty-first air cylinder is fixed on the rack on the left side of the transition plate, a third push plate is fixed on the telescopic rod of the twenty-first air cylinder, the fifth photoelectric switch controls the twelfth air cylinder and the eleventh air cylinder, The electromagnetic valve of the twenty-first cylinder is electrically connected with the controller.
Lower groove mechanism is including fixing the first outer frame in two basin initiating terminal intercommunication part tops, it is provided with first inner frame to slide in the first outer frame, first outer frame upper end is fixed with vertical seventeenth cylinder, the telescopic link and the first inner frame fixed connection of seventeenth cylinder, one side in the first inner frame slides and is provided with the first frame that pushes away of rectangle, first frame that pushes away removes in longitudinal direction, first inner frame front side is fixed with the sixteenth cylinder, the telescopic link and the first frame fixed connection that pushes away of sixteenth cylinder, first inner frame lower extreme is fixed with first layer board, first inner frame upper end is fixed with the seventh photoelectric switch, lower groove mechanism corresponds with crossing the cab apron, control seventeenth cylinder, the solenoid valve and the seventh photoelectric switch and the controller electric connection of sixteenth cylinder.
Push away to dial the mechanism including fixing the support body in the basin initiating terminal, be provided with on the support body and push away the frame along the gliding rectangle second of basin length direction, the second pushes away and is fixed with the third layer board on the basin bottom plate of frame below, and the support body right side is fixed with the twentieth cylinder parallel with the basin, and the telescopic link and the second of twentieth cylinder push away frame upper end fixed connection, control the solenoid valve and the controller electric connection of twentieth cylinder.
Go up groove mechanism including fixing the second outer frame in basin terminal top, be provided with gliding second inner frame in the vertical direction in the second outer frame, second outer frame upper end is fixed with eighteenth cylinder, the telescopic link and the second inner frame upper end fixed connection of eighteenth cylinder, second inner frame lower extreme is fixed with the second layer board, second outer frame left side is fixed with the nineteenth cylinder, be fixed with the fourth push pedal on the telescopic link of nineteenth cylinder, second inner frame upper end is fixed with eighth photoelectric switch, control eighteenth cylinder, the solenoid valve and the eighth photoelectric switch and the controller electric connection of nineteenth cylinder.
Specifically, the upper ends of the second conveyor belt, the rotary table, the flat plate and the first lifting plate are flush.
Specifically, a plurality of wedge blocks are transversely and uniformly distributed and fixed on the front side of the upper end face of the acid adding platform.
Specifically, the inside of each conveying belt is provided with a support rod fixedly connected with the rack, and the upper end face of each support rod is in sliding contact with the inner edge of the upper part of the conveying belt where the support rod is located.
Specifically, a third supporting plate is fixed on a water tank bottom plate below the pushing and pulling mechanism, a supporting plate is fixed in a water tank between the third supporting plate and the second supporting plate, universal balls are mounted on the first supporting plate and the third supporting plate, and the thickness of the supporting plate, the first supporting plate, the second supporting plate and the third supporting plate is the same.
Specifically, the controller is a programmable plc controller.
Compared with the prior art, the invention has the beneficial effects that:
the acid adding device is convenient to operate, every two batteries can be combined into one group after acid adding is completed, the polar columns of the two batteries in each group are respectively positioned on the sides, far away from each other, of the two batteries, the batteries can be conveniently charged on the charging frame, meanwhile, each group of batteries can be automatically placed on the tray, the batteries can be automatically cooled by the water feeding groove, the working efficiency is high, the structure is stable, and meanwhile, the labor intensity of workers is reduced.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of the first conveyor belt, the second conveyor belt and the blocking device in cooperation.
Fig. 3 is a sectional view taken along the line a in fig. 2.
FIG. 4 is a schematic diagram of the structure of the acid addition platform.
Fig. 5 is a schematic structural diagram of the adjusting and conveying mechanism.
FIG. 6 is a schematic view of the structure of the lever and the platform.
Fig. 7 is a schematic structural diagram of the top block.
Fig. 8 is a schematic structural view of the tray placing mechanism.
Fig. 9 is a schematic structural diagram of the integration mechanism.
Fig. 10 is a schematic structural diagram of a lower groove mechanism and an upper groove mechanism.
Fig. 11 is a schematic structural diagram of the pushing mechanism.
Part names in the drawings are as follows:
1. acidification mechanism, 2, adjustment conveying mechanism, 3, moving mechanism, 4, tray placement mechanism, 5, lower groove mechanism, 6, upper groove mechanism, 7, integration mechanism, 8, frame, 9, water tank, 10, automatic acidification head, 11, pushing and pulling mechanism.
101. The device comprises a first conveyor belt, a second conveyor belt, a first sliding plate, a second sliding plate, a clamping plate, a second clamping plate, a pickling platform, a first sliding plate, a first cylinder, a second cylinder, a third cylinder, a stop lever, a first photoelectric switch, a second photoelectric switch, a stop lever, a first photoelectric switch, a second photoelectric switch, a wedge block and a wedge block, wherein the first conveyor belt is 102, the second conveyor belt is 103, the clamping plate is 104, the pickling platform is 105, the first sliding plate is 106, the first cylinder is 107, the second cylinder is 108, the third cylinder is 109, the stop lever is 110, and the first photoelectric switch is 111, the second photoelectric switch and the wedge block.
201. 202, a stop block, 203, a third photoelectric switch, 204, a fourth cylinder, 205, a fifth cylinder, 206, a first push plate, 207, a first lifting plate, 208, a long groove, 209, a lifting lever, 210, a second sliding plate, 211, a sixth cylinder, 212, a seventh cylinder, 213, a gear, 214, a rack, 215, an eighth cylinder, 216, a ninth cylinder, 217, a flat plate, 218, a conveying belt, 219, a groove, 220, a top block, 221, a baffle, 222, a tenth cylinder, 223, a fourth photoelectric switch, 224, a second lifting plate, 225 and a support rod.
401. Tray frame, 402, fourth slide, 403, servo electronic telescopic cylinder, 404, thirteenth cylinder, 405, lifter, 406, dead lever, 407, displacement sensor, 408, fourteenth cylinder, 409, cardboard, 410, tray board, 411, fifteenth cylinder, 412, second push pedal, 413, sixth photoelectric switch.
501. The device comprises a first outer frame, 502, a universal ball, 503, a sixteenth air cylinder, 504, a first push frame, 505, a first supporting plate, 506, a first inner frame, 507, a seventeenth air cylinder, 508 and a seventh photoelectric switch.
601. The second outer frame 602, the second inner frame 603, the eighteenth cylinder 604, the nineteenth cylinder 605, the fourth push plate 606, the second supporting plate 607 and the eighth photoelectric switch.
701. Twenty-first air cylinder, 702, third push plate, 703, fifth photoelectric switch, 704, third sliding plate, 705, eleventh air cylinder, 706, twelfth air cylinder, 707, frame, 708 and transition plate.
901. The frame body, 902, the second pushes away frame, 903, the twentieth cylinder, 904, third layer board.
Detailed Description
As shown in figure 1, an automatic acid adding machine comprises a frame 8, an acid adding mechanism 1 for adding acid liquor to a battery is arranged on the frame 8, an adjusting and conveying mechanism 2 for adjusting and conveying the position of the battery after acid adding is connected with the rear side of the acid adding mechanism 1, a tray placing mechanism 4 for sequentially splitting and horizontally placing stacked trays is arranged on one side of the adjusting and conveying mechanism 2, the tray placing mechanism 4 is parallel to the adjusting and conveying mechanism 2, an integrating mechanism 7 for placing the battery after acid adding on the tray is arranged between the tail end of the adjusting and conveying mechanism 2 and the tail end of the tray placing mechanism 4, water grooves 9 for cooling the battery after acid adding are arranged on both sides of the tail end of the integrating mechanism 7, the two water grooves 9 are parallel to each other, the starting ends of the two water grooves 9 are mutually communicated, a lower groove mechanism 5 for placing the battery after acid adding into the two water grooves 9 for cooling is arranged on the part where the starting ends of the two water grooves 9 are communicated, the initial end of the water tank 9 is provided with a pushing mechanism 11 for pushing and pulling the batteries cooled in the water tank 9, and the tail end of the water tank 9 is provided with a groove feeding mechanism 6 for feeding the batteries cooled in the water tank 9.
As shown in fig. 1, 2, 3, and 4, the acid adding mechanism 1 includes a first conveyor belt 101 and a second conveyor belt 102 which are arranged in parallel to each other on a frame 8, a plurality of acid adding platforms 104 are uniformly distributed and fixed on the frame 8 between the first conveyor belt 101 and the second conveyor belt 102 along the length direction of the first conveyor belt 101, a plurality of wedges 112 are uniformly distributed and fixed on the front side of the upper end face of each acid adding platform 104 in the transverse direction, automatic acid adding heads 10 corresponding to the acid adding platforms are arranged on the frame 8 above the acid adding platforms 104 in a sliding manner, a first sliding plate 105 is arranged on the frame 8 below the acid adding platforms 104 in a sliding manner, the first sliding plate 105 slides in the longitudinal direction, clamping plates 103 are arranged on the first sliding plates 105 on the left and right sides of the acid adding platforms 104 in a sliding manner, two clamping plates 103 slide in the transverse direction, first air cylinders 106 are fixed on the left and right sides of the first sliding plate 105, telescopic rods of the first air cylinders 106 are fixedly connected with the lower ends of the clamping plates 103 on one side thereof, a second cylinder 107 is fixed on the frame 8, an expansion link of the second cylinder 107 is fixedly connected with a first sliding plate 105, a plurality of blocking devices corresponding to the acidification platform 104 are arranged on the first conveyor belt 101, each blocking device comprises a first photoelectric switch 110 fixed on the frame 8 on the left side of the acidification platform 104, a second photoelectric switch 111 corresponding to the acidification platform 104 is fixed on the frame 8 on the rear side of the acidification platform 104, the first photoelectric switch 110 and the second photoelectric switch 111 are respectively positioned on the front side and the rear side of the first conveyor belt 101, a third cylinder 108 corresponding to the acidification platform 104 is arranged on the frame 8 on the rear side of the first conveyor belt 101, a cylinder body of the third cylinder 108 is hinged with the frame 8, an inverted Z-shaped stop lever 109 is hinged on the expansion link of the third cylinder 108, the stop lever 109 is hinged on the frame 8, and when the expansion link of the third cylinder 108 expands, the motion track of the stop lever 109 is positioned above the first conveyor belt 101, the electromagnetic valves for controlling the first cylinder 106, the second cylinder 107 and the third cylinder 108, the first photoelectric switch 110 and the second photoelectric switch 111 are electrically connected with the controller.
As shown in fig. 1, 5, 6, and 7, the adjusting and conveying mechanism 2 includes a rotating disc 201 hinged to the frame 8, four stoppers 202 are uniformly distributed and fixed on the upper end circumference of the rotating disc 201, a gap between any two adjacent stoppers 202 corresponds to the end of the second conveyor belt 102, a third photoelectric switch 203 is fixed on the frame 8 on the right side of the rotating disc 201, a fourth cylinder 204 is fixed on the frame 8 on the front side of the rotating disc 201, a gap between any two adjacent stoppers 202 corresponds to the telescopic rod of the fourth cylinder 204, a gear 213 is fixed on the rotating shaft of the rotating disc 201, an eighth cylinder 215 is fixed on the frame 8, a rack 214 engaged with the gear 213 is fixed on the telescopic rod of the eighth cylinder 215, a flat plate 217 is fixed on the frame between the rotating disc 201 and the tray placing mechanism 4, two longitudinal long grooves 208 are formed on the flat plate 217, two shift levers 209 are slidably arranged in the long grooves 208, the shift levers 209 located on the same side in the two long grooves 208 are parallel, the distance between two shift levers 209 positioned in the same elongated slot 208 is greater than the length of the battery, the lower ends of the shift levers 209 are fixed on a second lifting plate 224, the second lifting plate 224 is slidably arranged on a second sliding plate 210, the second lifting plate 224 is slidably arranged in the vertical direction, the second sliding plate 210 is slidably arranged on the frame 8, the second sliding plate 210 is slidably arranged in the longitudinal direction, a longitudinal seventh cylinder 212 is fixed on the frame 8, an expansion link of the seventh cylinder 212 is fixedly connected with the second sliding plate 210, a sixth cylinder 211 is fixed on the second sliding plate 210, an expansion link of the sixth cylinder 211 is fixedly connected with the second lifting plate 224, a fifth cylinder 205 is fixed on the left side of the flat plate 217, a first push plate 206 is fixed on the expansion link of the fifth cylinder 205, a first lifting plate 207 is slidably arranged on the frame 8 on the right side of the flat plate 217, the first lifting plate 207 is slidably arranged in the vertical direction, a ninth cylinder 216 is fixed on the frame 8 below the first lifting plate 207, the telescopic rod of the ninth cylinder 216 is fixedly connected with the lower end of the first lifting plate 207, a plurality of conveying belts 218 are arranged below the first lifting plate 207, supporting rods 225 fixedly connected with the rack 8 are arranged inside the conveying belts 218, and the upper end face of each supporting rod 225 is in sliding contact with the inner edge of the upper portion of the conveying belt 218 where the supporting rod 225 is located. The first lifting plate 207 is provided with a groove 219 corresponding to the conveyor belt 218 below the first lifting plate, the tail ends of two adjacent conveyor belts 218 are provided with a top block 220, the upper end of the top block 220 is fixed with a baffle 221 on one side facing the conveying direction of the conveyor belt 218, the rack 8 is fixed with a tenth cylinder 222, an expansion rod of the tenth cylinder 222 is fixedly connected with the top blocks 220, a fourth photoelectric switch 223 is fixed on the rack 8 in front of the tail end of the foremost conveyor belt 218 to control the fourth cylinder 204, the sixth cylinder 211, the fifth cylinder 205, the seventh cylinder 212, the eighth cylinder 215, the ninth cylinder 216, the electromagnetic valve of the tenth cylinder 222 and the fourth photoelectric switch 223 are electrically connected with the controller. The second conveyor belt 102, the turntable 201, the flat plate 217 and the first lifting plate 207 are flush with each other at the upper end.
As shown in fig. 1 and 8, the tray placing mechanism 4 includes a tray frame 401, a plurality of trays are stacked on the tray frame 401, a fourth sliding plate 402 is slidably disposed at the upper end of the right side of the tray frame 401, the fourth sliding plate 402 laterally slides on the tray frame 401, a lateral thirteenth air cylinder 404 is fixed on the tray frame 401, an expansion link of the thirteenth air cylinder 404 is fixedly connected with the fourth sliding plate 402, a vertical servo electric telescopic cylinder 403 is fixed on the fourth sliding plate 402, a lifting rod 405 is fixed on the expansion link of the servo electric telescopic cylinder 403, fixing rods 406 perpendicular to the lifting rod 405 are fixed at both front and rear ends of the lifting rod 405, a displacement sensor 407 is fixed on any fixing rod 406, a fourteenth air cylinder 408 is fixed at both left and right ends of the fixing rod 406, a clamping plate is fixed on the expansion link of the fourteenth air cylinder 408, a tray plate 410 is fixed on the rack 8 on the right side of the thirteenth air cylinder 404, a sixth photoelectric switch 413 is fixed at the right end of the tray plate 410, a longitudinal fifteenth air cylinder 411 is fixed at the rear side of the tray plate 410, a second push plate 412 is fixed on an expansion link of the fifteenth air cylinder 411, and an electromagnetic valve, a servo electric expansion cylinder 403, a displacement sensor 407 and the sixth photoelectric switch 413 for controlling the thirteenth air cylinder 404, the fourteenth air cylinder 408 and the fifteenth air cylinder 411 are electrically connected with the controller.
As shown in fig. 1 and 9, the integrating mechanism 7 includes a fifth photoelectric switch 703 fixed on the frame 8 in front of the foremost conveying belt 218, a third sliding plate 704 sliding in the vertical direction is slidably disposed on the frame 8 above the fifth photoelectric switch 703, a vertical twelfth air cylinder 706 is fixed on the frame 8 above the third sliding plate 704, an expansion rod of the twelfth air cylinder 706 is fixedly connected with the third sliding plate 704, an eleventh air cylinder 705 is fixed on the front side of the third sliding plate 704, an expansion rod of the eleventh air cylinder 705 penetrates through the third sliding plate 704 and is slidably matched with the third sliding plate 704, a rectangular frame 707 is fixed on the expansion rod of the eleventh air cylinder 705, the volume inside the rectangular frame 707 is larger than that of a single battery, a transition plate is fixed on the frame 8 behind the rearmost conveying belt 218, a twenty-first air cylinder 701 is fixed on the frame 8 on the left side of the transition plate 708, a third push plate 702 is fixed on the expansion rod of the twenty-first air cylinder 701, the fifth photoelectric switch 703 and the electromagnetic valves controlling the twelfth cylinder 706, the eleventh cylinder 705 and the twenty-first cylinder 701 are electrically connected with the controller.
As shown in fig. 1 and 10, the lower trough mechanism 5 includes a first outer frame 501 fixed above the communicating portion of the starting ends of the two water troughs 9, a first inner frame 506 is slidably disposed in the first outer frame 501, a seventeenth cylinder 507 is fixed at the upper end of the first outer frame 501, the telescopic rod of the seventeenth cylinder 507 is fixedly connected to the first inner frame 506, a rectangular first push frame 504 is slidably disposed at one side in the first inner frame 506, the first push frame 504 moves in the longitudinal direction, a sixteenth cylinder 503 is fixed at the front side of the first inner frame 506, the telescopic rod of the sixteenth cylinder 503 is fixedly connected to the first push frame 504, a first support plate 505 is fixed at the lower end of the first inner frame 506, a seventh photoelectric switch 508 is fixed at the upper end of the first inner frame 506, the lower trough mechanism 5 corresponds to the transition plate 708 to control the seventeenth cylinder 507, the electromagnetic valve of the sixteenth cylinder 503 and the seventh photoelectric switch 508 are electrically connected to the controller. The upper trough mechanism 6 comprises a second outer frame 601 fixed above the tail end of the water trough 9, a second inner frame 602 sliding in the vertical direction is arranged in the second outer frame 601, an eighteenth air cylinder 603 is fixed at the upper end of the second outer frame 601, an expansion rod of the eighteenth air cylinder 603 is fixedly connected with the upper end of the second inner frame 602, a second supporting plate 606 is fixed at the lower end of the second inner frame 602, a nineteenth air cylinder 604 is fixed on the left side of the second outer frame 601, a fourth push plate 605 is fixed on the expansion rod of the nineteenth air cylinder 604, an eighth photoelectric switch 607 is fixed at the upper end of the second inner frame 602, and an electromagnetic valve and an eighth photoelectric switch 607 for controlling the eighteenth air cylinder 603 and the nineteenth air cylinder 604 are electrically connected with the controller.
As shown in fig. 1 and 11, the pushing mechanism 11 includes a frame body 901 fixed in the starting end of the water tank 9, a rectangular second pushing frame 902 sliding along the length direction of the water tank 9 is provided on the frame body 901, a third supporting plate 904 is fixed on the bottom plate of the water tank 9 below the second pushing frame 902, a twentieth cylinder 903 parallel to the water tank 9 is fixed on the right side of the frame body 901, the telescopic rod of the twentieth cylinder 903 is fixedly connected with the upper end of the second pushing frame 902, and an electromagnetic valve controlling the twentieth cylinder 903 is electrically connected with the controller.
The controller is a programmable plc controller.
A third supporting plate 904 is fixed on a bottom plate of the water tank 9 below the pushing mechanism 11, a supporting plate 3 is fixed in the water tank 9 between the third supporting plate 904 and the second supporting plate 606, universal balls 502 are mounted on the first supporting plate 505 and the third supporting plate 904, and the thicknesses of the supporting plate 3, the first supporting plate 505, the second supporting plate 606 and the third supporting plate 904 are the same.
When the device works, batteries with acid adding pots are sequentially placed on the first conveyor belt 101, the batteries move towards the tail end of the first conveyor belt 101, when the first photoelectric switch 110 in the rightmost blocking device senses the batteries, the controller enables the third air cylinder 108 in the rightmost blocking device to be started, the telescopic rod of the third air cylinder 108 in the rightmost blocking device extends and enables the gear rod 109 in the rightmost blocking device to rotate, the gear rod 109 in the rightmost blocking device is partially positioned above the first conveyor belt 101, along with the movement of the first conveyor belt 101, after the batteries are blocked by the gear rod 109 in the rightmost blocking device, the second photoelectric switch 111 in the rightmost blocking device senses the batteries, the controller enables the blocking device on the left side of the rightmost blocking device to work, when the batteries are blocked by the plurality of blocking devices on the first conveyor belt 101, the controller enables the second air cylinder 107 to be started, the telescopic rod of the second air cylinder 107 contracts, the second air cylinder 107 drives the first sliding plate 105 to move towards the direction of the first conveyor belt 101, after the telescopic rod of the second air cylinder 107 contracts, the clamping plates 103 on two sides of the acid adding platform 104 are located on two sides of the battery on the first conveyor belt 101, the controller enables the telescopic rod of the first air cylinder 106 to simultaneously extend, the clamping plates 103 on two sides of the acid adding platform 104 clamp the battery on the first conveyor belt 101, after the battery is clamped by the two clamping plates 103, the controller enables the second air cylinder 107 to restore, after the second air cylinder 107 restores, the controller enables the first air cylinder 106 to restore, at the moment, the battery is located below the automatic acid adding head 10, the controller enables the automatic acid adding head 10 to perform acid adding operation on the battery, after the acid adding is completed, the battery on the first conveyor belt 101 is transported to the acid adding platform 104 by the clamping plates 103 again, in the process, the clamped two clamping plates 103 push the battery added with the acid liquid to the second conveyor belt 102, in the process that the batteries after acid adding are pushed to the direction of the second conveyor belt 102 by the clamping plates 103, the wedge blocks 112 on the acid adding platform 104 can slightly lift the batteries after acid adding towards one end of the second conveyor belt 102, so that the batteries can more smoothly enter the second conveyor belt 102.
With the movement of the second conveyor belt 102, the rightmost battery on the second conveyor belt 102 is transported to the turntable 201, when the third photoelectric switch 203 senses the battery on the turntable 201, the controller extends the telescopic rod of the eighth cylinder 215, the rack 214 rotates the turntable 201 forward 90 degrees through the gear 213, then the controller starts the fourth cylinder 204, the telescopic rod of the fourth cylinder 204 pushes the battery on the turntable 201 onto the flat plate 217, after the battery is located on the flat plate 217, the controller starts the seventh cylinder 212, the seventh cylinder 212 drives the shift lever 209 to move to the front side of the battery on the flat plate 217 through the second sliding plate 210, then the controller extends the telescopic rod of the sixth cylinder 211, the shift lever 209 protrudes above the long groove 208, then the controller restores the seventh cylinder 212, pulls the battery to the rear side of the flat plate 217 through the shift lever 209, and after the seventh cylinder 212 restores, the telescopic rod of the sixth cylinder 211 is reduced. When the second battery enters the turntable 201 and the third photoelectric switch 203 senses the battery on the turntable 201, the controller retracts the telescopic rod of the eighth cylinder 215, the rack 214 rotates the turntable 201 in the reverse direction by 90 degrees through the gear 213, then the controller starts the fourth cylinder 204 again, the telescopic rod of the fourth cylinder 204 pushes the battery on the turntable 201 to the flat plate 217, at this time, two batteries exist on the flat plate 217, and through the forward and reverse rotation of the turntable 201, the polar columns of the two batteries on the flat plate 217 are respectively positioned at the sides where the two batteries are far away from each other, so as to be convenient for charging on the charging rack, the controller starts the fifth cylinder 205 twice after the fourth cylinder 204 starts, the fifth cylinder 205 pushes the two batteries on the flat plate 217 to the first lifting plate 207 through the first push plate 206 and then restores, after the fifth cylinder 205 restores, the controller retracts the telescopic rod of the ninth cylinder 216 and drives the battery on the first lifting plate 207 to descend, when the first lifting plate 207 is located under the conveyor belt 218, the battery falls onto the conveyor belt 218, and after the telescopic rod of the ninth cylinder 216 is retracted, the controller moves the conveyor belt 218 to transport the battery to the end thereof, and then the telescopic rod of the ninth cylinder 216 is retracted.
In the process that the battery moves on the second conveyor belt 102, the stacked trays are placed below the lifting rod 405, the controller enables the servo electric telescopic cylinder 403 to be started, telescopic rods of the servo electric telescopic cylinder 403 move downwards, when the displacement sensor 407 senses the tray below the servo electric telescopic cylinder 403, the controller enables the servo electric telescopic cylinder 403 to stop working, meanwhile, the fourteenth air cylinder 408 on the fixing rod 406 is started, the telescopic rods of the fourteenth air cylinder 408 contract, the tray is clamped by the clamping plates 409 on the four fourteenth air cylinders 408, then, the controller enables the telescopic rods of the servo electric telescopic cylinder 403 to restore, the height of the tray is larger than that of the tray plate 410 at the moment, the telescopic rods of the thirteenth air cylinder 404 extend to drive the tray clamped by the clamping plates 409 to move to the position above the tray plate 410, and when the tray clamped by the clamping plates moves to the position above the tray plate 410, the telescopic rods of the fourteenth air cylinder 408 restore, the tray falls on the tray plate 410, the action of clamping the moving tray is repeated, the tray which enters the tray plate 410 later pushes the tray which enters the tray plate 410 firstly to the tail end of the tray plate 410, and when the sixth photoelectric switch 413 senses the belt tray, the controller enables the servo electric telescopic cylinder 403 to stop working.
When the fourth photoelectric switch 223 senses the battery on the conveying belt 218, the controller enables the fifteenth cylinder 411 to be started, the telescopic rod of the fifteenth cylinder 411 pushes the tray on the tray plate 410 to the transition plate 708 through the second push plate 412, the tray is pushed to the transition plate 708, the telescopic rod of the fifteenth cylinder 503 is restored, when the tray is not sensed by the sixth photoelectric switch 413, the tray placing mechanism 4 places the tray on the tray rack 401 again to replenish the tray on the tray rack 401, when the fifth photoelectric switch 703 senses the battery on the conveying belt 218, the controller enables the tenth cylinder 222 to be started, the tenth cylinder 222 enables the top block 220 to be lifted and supports the battery on the conveying belt 218, the battery is separated from the conveying belt 218, then the controller enables the twelfth cylinder 706 to be started, the twelfth cylinder 706 enables the frame 707 to be lowered through the third sliding plate 704 and sleeved on the battery on the front side, then the controller starts the eleventh air cylinder 705, the telescopic rod of the eleventh air cylinder 705 pushes the two batteries on the top block 220 into the tray on the transition plate 708 through the frame 707, after the two batteries are positioned in the tray, the telescopic rod of the twelfth air cylinder 706 is restored first, the telescopic rod of the twelfth air cylinder 706 is restored and then the telescopic rod of the eleventh air cylinder 705 is restored, the controller starts the twenty-first air cylinder 701 after the telescopic rod of the eleventh air cylinder 705 is restored, and the telescopic rod of the twenty-first air cylinder 701 pushes the tray and the batteries onto the first supporting plate 505 in the first inner frame 506 through the third push plate 702.
When the seventh photoelectric switch 508 of the first inner frame 506 senses the battery on the first supporting plate 505, the controller enables the seventeenth air cylinder 507 to be started, the telescopic rod of the seventeenth air cylinder 507 extends to drive the first inner frame 506 to descend, after the first inner frame 506 descends, the controller enables the sixteenth air cylinder 503 to be started, the telescopic rod of the sixteenth air cylinder 503 pushes the battery on the first supporting plate 505 into the water tank 9 at the rear side through the first pushing frame 504, the first pushing frame 504 pushes the battery on the first supporting plate 505 to the sixteenth air cylinder 503 in the water tank 9 at the rear side to stop moving, then the seventeenth air cylinder 507 enables the first inner frame 506 to be restored, after the first inner frame 506 is restored, the controller enables the twentieth air cylinder 903 of the pushing and pulling mechanism 11 in the starting end of the water tank 9 at the rear side to be started, the telescopic rod of the twentieth air cylinder 903 is retracted, and the telescopic rod of the twentieth air cylinder 903 enables the battery and the tray in the water tank 9 at the rear side to move towards the tail end direction through the second pushing frame 902 When the tray and the battery enter the first inner frame 506 again, the seventh photoelectric switch 508 senses that the seventeenth cylinder 507 is started after the battery enters, the telescopic rod of the seventeenth cylinder 507 extends and drives the first inner frame 506 to descend, then the telescopic rod of the sixteenth cylinder 503 is restored, meanwhile, the telescopic rod of the sixteenth cylinder 503 pushes the battery and the push tray on the first supporting plate 505 to the water tank 9 on the front side through the first push frame 504, and after the telescopic rod of the sixteenth cylinder 503 is restored, the push-pull mechanism 11 in the starting end of the water tank 9 on the front side pushes the battery and the tray inside to the tail end of the water tank 9.
After the battery and the push tray enter the second supporting plate 606, the eighteenth cylinder 603 can be started first to enable the second inner frame 602 to ascend, the battery and the push tray are lifted above the water tank 9, and then the nineteenth cylinder 604 is started again to enable the telescopic rod of the nineteenth cylinder 604 to withdraw the battery and the tray to the charging rack through the fourth push plate 605 to perform charging operation.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (7)

1. An automatic acid adding machine comprises a machine frame (8) and is characterized in that an acid adding mechanism (1) for adding acid liquor to a battery is arranged on the machine frame (8), the rear side of the acid adding mechanism (1) is connected with an adjusting and conveying mechanism (2) for adjusting and conveying the position of the battery after acid adding, one side of the adjusting and conveying mechanism (2) is provided with a tray placing mechanism (4) for sequentially splitting and flatly placing stacked trays, the tray placing mechanism (4) is parallel to the adjusting and conveying mechanism (2), an integrating mechanism (7) for placing the battery after acid adding on the tray is arranged between the tail end of the adjusting and conveying mechanism (2) and the tail end of the tray placing mechanism (4), water tanks (9) for cooling the battery after acid adding are arranged on two sides of the tail end of the integrating mechanism (7), the two water tanks (9) are parallel to each other, the starting ends of the two water tanks (9) are communicated with each other, a lower trough mechanism (5) for cooling batteries which are added with acid and are placed in the two water troughs (9) is arranged on the part where the starting ends of the two water troughs (9) are communicated, pushing mechanisms (11) for pushing the batteries which are cooled in the water troughs are arranged on the starting ends of the water troughs (9), and an upper trough mechanism (6) for lifting the batteries which are cooled in the water troughs (9) is arranged at the tail end of each water trough (9);
the acid adding mechanism (1) comprises a first conveyor belt (101) and a second conveyor belt (102) which are arranged on a rack (8) in parallel, a plurality of acid adding platforms (104) are uniformly distributed and fixed on the rack (8) between the first conveyor belt (101) and the second conveyor belt (102) along the length direction of the first conveyor belt (101), automatic acid adding heads (10) corresponding to the acid adding platforms (104) are arranged on the rack (8) above the acid adding platforms (104) in a sliding mode, first sliding plates (105) are arranged on the rack (8) below the acid adding platforms (104) in a sliding mode, the first sliding plates (105) slide in the longitudinal direction, clamping plates (103) are arranged on the first sliding plates (105) on the left side and the right side of the acid adding platforms (104) in a sliding mode, two clamping plates (103) slide in the transverse direction, first air cylinders (106) are fixed on the left side and the right side of the first sliding plates (105), and telescopic rods of the first air cylinders (106) are fixedly connected with the lower ends of the clamping plates (103) on one side of the first air cylinders (106), a second cylinder (107) is fixed on the rack (8), an expansion link of the second cylinder (107) is fixedly connected with the first sliding plate (105), a plurality of blocking devices corresponding to the acid adding platform (104) are arranged on the first conveying belt (101), each blocking device comprises a first photoelectric switch (110) fixed on the rack (8) on the left side of the acid adding platform (104), a second photoelectric switch (111) corresponding to the acid adding platform (104) is fixed on the rack (8) on the rear side of the acid adding platform (104), the first photoelectric switch (110) and the second photoelectric switch (111) are respectively positioned on the front side and the rear side of the first conveying belt (101), a third cylinder (108) corresponding to the acid adding platform (104) is arranged on the rack (8) on the rear side of the first conveying belt (101), a cylinder body of the third cylinder (108) is hinged with the rack (8), and an inverted Z-shaped blocking rod (109) is hinged on the expansion link of the third cylinder (108), the stop lever (109) is hinged on the rack (8), when the telescopic rod of the third cylinder (108) stretches, the motion trail of the stop lever (109) is positioned above the first conveyor belt (101), the electromagnetic valves for controlling the first cylinder (106), the second cylinder (107) and the third cylinder (108), the first photoelectric switch (110) and the second photoelectric switch (111) are electrically connected with the controller, the adjusting and conveying mechanism (2) comprises a turntable (201) hinged on the rack (8), four stop blocks (202) are uniformly distributed and fixed on the circumference of the upper end of the turntable (201), the gap between any two adjacent stop blocks (202) corresponds to the tail end of the second conveyor belt (102), the rack (8) on the right side of the turntable (201) is fixedly provided with the third photoelectric switch (203), the rack (8) on the front side of the turntable (201) is fixedly provided with the fourth cylinder (204), and the gap between any two adjacent stop blocks (202) corresponds to the telescopic rod of the fourth cylinder (204), a gear (213) is fixed on a rotating shaft of the turntable (201), an eighth cylinder (215) is fixed on the rack (8), a rack (214) meshed with the gear (213) is fixed on a telescopic rod of the eighth cylinder (215), a flat plate (217) is fixed on the rack between the turntable (201) and the tray placing mechanism (4), two longitudinal long grooves (208) are formed in the flat plate (217), two shift levers (209) are arranged in the long grooves (208) in a sliding manner, the shift levers (209) positioned on the same side in the two long grooves (208) are parallel, the distance between the two shift levers (209) positioned in the same long groove (208) is greater than the length of a battery, the lower ends of the shift levers (209) are fixed on a second lifting plate (224), the second lifting plate (224) is arranged on a second sliding plate (210) in a sliding manner, the second lifting plate (224) slides in the vertical direction, and the second sliding plate (210) is arranged on the rack (8) in a sliding manner, the second sliding plate (210) slides in the longitudinal direction, a longitudinal seventh cylinder (212) is fixed on the rack (8), an expansion rod of the seventh cylinder (212) is fixedly connected with the second sliding plate (210), a sixth cylinder (211) is fixed on the second sliding plate (210), an expansion rod of the sixth cylinder (211) is fixedly connected with a second lifting plate (224), a fifth cylinder (205) is fixed on the left side of the flat plate (217), the expansion and contraction of the fifth cylinder (205) catch up with a first pushing plate (206), a first lifting plate (207) is arranged on the rack (8) on the right side of the flat plate (217) in a sliding manner, the first lifting plate (207) slides in the vertical direction, a ninth cylinder (216) is fixed on the rack (8) below the first lifting plate (207), an expansion rod of the ninth cylinder (216) is fixedly connected with the lower end of the first lifting plate (207), a plurality of conveying belts (218) are arranged below the first lifting plate (207), a groove (219) corresponding to the conveying belt (218) below the first lifting plate (207) is formed in the first lifting plate, a top block (220) is arranged between the tail ends of every two adjacent conveying belts (218), a baffle (221) is fixed on one side, facing the conveying direction of the conveying belts (218), of the upper end of each top block (220), a tenth air cylinder (222) is fixed on the rack (8), an expansion rod of each tenth air cylinder (222) is fixedly connected with the top blocks (220), a fourth photoelectric switch (223) is fixed on the rack (8) in front of the tail end of the front conveying belt (218) to control the fourth air cylinder (204), a sixth air cylinder (211), a fifth air cylinder (205), a seventh air cylinder (212), an eighth air cylinder (215), a ninth air cylinder (216), an electromagnetic valve of the tenth air cylinder (222) and the fourth photoelectric switch (223) are electrically connected with the controller, the tray placing mechanism (4) comprises a tray frame (401), a plurality of stacked trays are placed on a tray frame (401), a fourth sliding plate (402) is arranged at the upper end of the right side of the tray frame (401) in a sliding mode, the fourth sliding plate (402) transversely slides on the tray frame (401), a transverse thirteenth cylinder (404) is fixed on the tray frame (401), a telescopic rod of the thirteenth cylinder (404) is fixedly connected with the fourth sliding plate (402), a vertical servo electric telescopic cylinder (403) is fixed on the fourth sliding plate (402), a lifting rod (405) is fixed on the telescopic rod of the servo electric telescopic cylinder (403), fixing rods (406) perpendicular to the lifting rod (405) are fixed at the front end and the rear end of the lifting rod (405), a displacement sensor (407) is fixed on any fixing rod (406), a fourteenth cylinder (408) is fixed at the left end and the right end of the fixing rod (406), a clamping plate (409) is fixed on the telescopic rod of the fourteenth cylinder (408), a tray plate (410) is fixed on a rack (8) on the right side of the thirteenth cylinder (404), a sixth photoelectric switch (413) is fixed at the right end of the tray plate (410), a longitudinal fifteenth air cylinder (411) is fixed at the rear side of the tray plate (410), a second push plate (412) is fixed on an expansion link of the fifteenth air cylinder (411), an electromagnetic valve for controlling the thirteenth air cylinder (404), the fourteenth air cylinder (408) and the fifteenth air cylinder (411), a servo electric telescopic cylinder (403), a displacement sensor (407) and the sixth photoelectric switch (413) are electrically connected with the controller, the integration mechanism (7) comprises a fifth photoelectric switch (703) fixed on a rack (8) in front of the foremost side transmission belt (218), a third sliding plate (704) sliding in the vertical direction is arranged on the rack (8) above the fifth photoelectric switch (703) in a sliding manner, a vertical twelfth air cylinder (706) is fixed on the rack (8) above the third sliding plate (704), and an expansion link of the twelfth air cylinder (706) is fixedly connected with the third sliding plate (704), an eleventh air cylinder (705) is fixed on the front side of the third sliding plate (704), an expansion link of the eleventh air cylinder (705) penetrates through the third sliding plate (704) and is in sliding fit with the third sliding plate, a rectangular frame body (707) is fixed on the expansion link of the eleventh air cylinder (705), the volume inside the rectangular frame body (707) is larger than the volume of a single battery, a transition plate (708) is fixed on a rack (8) behind the last side conveying belt (218), a twenty-first air cylinder (701) is fixed on the rack (8) on the left side of the transition plate (708), a third push plate (702) is fixed on the expansion link of the twenty-first air cylinder (701), a fifth photoelectric switch (703) controls a twelfth air cylinder (706), the eleventh air cylinder (705) and an electromagnetic valve of the twenty-first air cylinder (701) to be electrically connected with a controller, the lower trough mechanism (5) comprises a first outer frame (501) fixed above a communication part of the starting ends of the two water troughs (9), a first inner frame (506) is arranged in the first outer frame (501) in a sliding manner, a vertical seventeenth air cylinder (507) is fixed at the upper end of the first outer frame (501), a telescopic rod of the seventeenth air cylinder (507) is fixedly connected with the first inner frame (506), a rectangular first push frame (504) is arranged at one side in the first inner frame (506) in a sliding manner, the first push frame (504) moves in the longitudinal direction, a sixteenth air cylinder (503) is fixed at the front side of the first inner frame (506), a telescopic rod of the sixteenth air cylinder (503) is fixedly connected with the first push frame (504), a first supporting plate (505) is fixed at the lower end of the first inner frame (506), a seventh photoelectric switch (508) is fixed at the upper end of the first inner frame (506), a lower groove mechanism (5) corresponds to the transition plate (708), and electromagnetic valves and the seventh photoelectric switch (508) for controlling the seventeenth air cylinder (507), the sixteenth air cylinder (503) and the seventh photoelectric switch (508) are electrically connected with a controller, the pushing and pulling mechanism (11) comprises a frame body (901) fixed in the starting end of the water tank (9), a rectangular second pushing frame (902) sliding along the length direction of the water tank (9) is arranged on the frame body (901), a third supporting plate (904) is fixed on the bottom plate of the water tank (9) below the second pushing frame (902), a twentieth air cylinder (903) parallel to the water tank (9) is fixed on the right side of the frame body (901), an expansion rod of the twentieth air cylinder (903) is fixedly connected with the upper end of the second pushing frame (902), and an electromagnetic valve controlling the twentieth air cylinder (903) is electrically connected with the controller,
go up groove mechanism (6) including fixing second outer frame (601) in basin (9) terminal top, be provided with in second outer frame (601) in the vertical direction gliding second inner frame (602), second outer frame (601) upper end is fixed with eighteenth cylinder (603), the telescopic link and the second inner frame (602) upper end fixed connection of eighteenth cylinder (603), second inner frame (602) lower extreme is fixed with second layer board (606), second outer frame (601) left side is fixed with nineteenth cylinder (604), be fixed with fourth push pedal (605) on the telescopic link of nineteenth cylinder (604), second inner frame (602) upper end is fixed with eighth photoelectric switch (607), control eighteenth cylinder (603), the solenoid valve and the eighth photoelectric switch (607) and the controller electric connection of nineteenth cylinder (604).
2. The automatic acid adding machine according to claim 1, wherein the second conveyor belt (102), the turntable (201), the flat plate (217) and the first lifting plate (207) are flush with each other at the upper end.
3. The automatic acid feeder according to claim 1, characterized in that a plurality of wedges (112) are transversely and uniformly fixed on the front side of the upper end surface of the acid feeding platform (104).
4. The automatic acid adding machine according to claim 1, wherein a support rod (225) fixedly connected with the frame (8) is arranged in each of the conveyor belts (218), and the upper end surface of the support rod (225) is in sliding contact with the inner edge of the upper part of the conveyor belt (218) on which the support rod is arranged.
5. The automatic acid adding machine according to claim 1, wherein a third supporting plate (904) is fixed on a bottom plate of the water tank (9) below the pushing mechanism (11), a supporting plate (3) is fixed in the water tank (9) between the third supporting plate (904) and the second supporting plate (606), universal balls (502) are mounted on the first supporting plate (505) and the third supporting plate (904), and the thicknesses of the supporting plate (3), the first supporting plate (505), the second supporting plate (606) and the third supporting plate (904) are the same.
6. The automatic acid feeder of claim 1, wherein the controller is a programmable plc controller.
7. The use method of an automatic acid adding machine according to claim 1, characterized in that in operation, the batteries with acid adding pots are sequentially placed on the first conveyor belt (101), the batteries move towards the end of the first conveyor belt (101), when the batteries are sensed by the first photoelectric switch (110) in the rightmost blocking device, the controller enables the third cylinder (108) in the rightmost blocking device to be started, the telescopic rod of the third cylinder (108) in the rightmost blocking device extends and enables the blocking rod (109) in the rightmost blocking device to rotate, the blocking rod (109) in the rightmost blocking device is partially positioned above the first conveyor belt (101), and when the batteries are sensed to be blocked by the blocking rod (109) in the rightmost blocking device, the second photoelectric switch (111) in the rightmost blocking device is partially behind the batteries when the batteries are sensed to be blocked by the blocking rod (109) in the rightmost blocking device along with the movement of the first conveyor belt (101), the controller enables the blocking device on the left side of the rightmost blocking device to work, when the batteries are blocked by a plurality of blocking devices on the first conveyor belt (101), the controller enables the second air cylinder (107) to be started, the telescopic rod of the second air cylinder (107) is contracted, the second air cylinder (107) drives the first sliding plate (105) to move towards the direction of the first conveyor belt (101), after the telescopic rod of the second air cylinder (107) is contracted, the clamping plates (103) on two sides of the acid adding platform (104) are located on two sides of the batteries on the first conveyor belt (101), the controller enables the telescopic rod of the first air cylinder (106) to be simultaneously extended, the clamping plates (103) on two sides of the acid adding platform (104) clamp the batteries on the first conveyor belt (101), after the batteries are clamped by the two clamping plates (103), the controller enables the second air cylinder (107) to be restored, and after the second air cylinder (107) is restored, the controller enables the first air cylinder (106) to be restored, at the moment, the battery is positioned below the automatic acid adding head (10), the controller enables the automatic acid adding head (10) to carry out acid adding operation on the battery, after the acid adding operation is finished, the battery on the first conveying belt (101) is conveyed to the acid adding platform (104) by the clamping plates (103), in the process, the clamped two clamping plates (103) push the battery added with acid liquid to the second conveying belt (102), in the process that the battery subjected to acid adding is pushed to the direction of the second conveying belt (102) by the clamping plates (103), the wedge block (112) on the acid adding platform (104) can slightly lift the battery subjected to acid adding towards one end of the second conveying belt (102) to enable the battery to enter the second conveying belt (102) more smoothly, along with the movement of the second conveying belt (102), the rightmost battery on the second conveying belt (102) is conveyed to the turntable (201), and when the third photoelectric switch (203) senses the battery on the turntable (201), the controller enables the telescopic rod of the eighth cylinder (215) to extend, the rack (214) enables the turntable (201) to rotate 90 degrees in the forward direction through the gear (213), then the controller enables the fourth cylinder (204) to start, the telescopic rod of the fourth cylinder (204) pushes the battery on the turntable (201) onto the flat plate (217), after the battery is located on the flat plate (217), the controller enables the seventh cylinder (212) to start, the seventh cylinder (212) drives the shifting rod (209) to move to the front side of the battery on the flat plate (217) through the second sliding plate (210), then the controller enables the telescopic rod of the sixth cylinder (211) to extend, the shifting rod (209) protrudes above the long groove (208), then the controller enables the seventh cylinder (212) to reduce, the battery is pulled to the rear side direction of the flat plate (217) through the shifting rod (209), after the seventh cylinder (212) reduces, the telescopic rod of the sixth cylinder (211) reduces, after a second battery enters the turntable (201), when the third photoelectric switch (203) senses the battery on the turntable (201), the controller enables the telescopic rod of the eighth cylinder (215) to retract, the rack (214) enables the turntable (201) to rotate in the reverse direction for 90 degrees through the gear (213), then the controller enables the fourth cylinder (204) to be started again, the telescopic rod of the fourth cylinder (204) pushes the battery on the turntable (201) onto the flat plate (217), at the moment, two batteries are stored on the flat plate (217), and through the forward and reverse rotation of the turntable (201), the poles of the two batteries on the flat plate (217) are respectively located on the sides, far away from each other, of the two batteries, so that the charging frame can be conveniently charged, after the fourth cylinder (204) is started twice, the controller enables the fifth cylinder (205) to be started, the fifth cylinder (205) pushes the two batteries on the flat plate (217) onto the first lifting plate (207) through the first pushing plate (206) and then reduces the two batteries, when the fifth cylinder (205) is restored, the controller enables the telescopic rod of the ninth cylinder (216) to contract and drive the battery on the first lifting plate (207) to descend, when the first lifting plate (207) is located below the conveying belt (218), the battery can fall onto the conveying belt (218), after the contraction of the telescopic rod of the ninth cylinder (216) is completed, the controller enables the conveying belt (218) to move and convey the battery to the tail end of the battery, then the telescopic rod of the ninth cylinder (216) is restored, in the process that the battery moves on the second conveying belt (102), the stacked trays are placed below the lifting rod (405), the controller enables the servo electric telescopic cylinder (403) to be started, the telescopic rod of the servo electric telescopic cylinder (403) descends, when the displacement sensor (407) senses the tray below the servo electric telescopic cylinder, the controller enables the servo electric telescopic cylinder (403) to stop working, and meanwhile the fourteenth cylinder (408) on the fixing rod (406) is started, the telescopic rod of the fourteenth air cylinder (408) contracts, the pallet is clamped by the clamping plates (409) on the four fourteenth air cylinders (408), then the controller enables the telescopic rod of the servo electric telescopic cylinder (403) to restore, at the moment, the height of the pallet is larger than that of the pallet plate (410), the telescopic rod of the thirteenth air cylinder (404) extends and drives the pallet clamped by the clamping plates (409) to move above the pallet plate (410), when the pallet clamped by the clamping plates moves above the pallet plate (410), the telescopic rod of the fourteenth air cylinder (408) restores, the pallet falls above the pallet plate (410), the motion of clamping the moving pallet is repeated, then the pallet which enters the pallet plate (410) firstly is pushed to the tail end of the pallet plate (410) by the pushing plate, and when the sixth photoelectric switch (413) senses the belt pallet, the controller enables the servo electric telescopic cylinder (403) to stop working, when the fourth photoelectric switch (223) senses the batteries on the conveying belt (218), the controller enables the fifteenth air cylinder (411) to be started, the telescopic rod of the fifteenth air cylinder (411) pushes the tray on the tray plate (410) to the transition plate (708) through the second push plate (412), after the tray is pushed to the transition plate (708), the telescopic rod of the fifteenth air cylinder (411) is restored, when the tray cannot be sensed by the sixth photoelectric switch (413), the tray placing mechanism (4) places the tray on the tray rack (401) again to replenish the tray on the tray rack (401), when the fifth photoelectric switch (703) senses the batteries on the conveying belt (218), the controller enables the tenth air cylinder (222) to be started, the tenth air cylinder (222) enables the top block (220) to ascend and lift the batteries on the conveying belt (218), the batteries are separated from the conveying belt (218), and then, the controller enables the twelfth air cylinder (706) to be started, the twelfth air cylinder (706) enables the frame body (707) to descend through the third sliding plate (704) and to be sleeved on the front-side batteries, then the controller starts the eleventh air cylinder (705), the telescopic rod of the eleventh air cylinder (705) pushes the two batteries on the top block (220) into the tray on the transition plate (708) through the frame body (707), after the two batteries are positioned in the tray, the telescopic rod of the twelfth air cylinder (706) is firstly restored, the telescopic rod of the eleventh air cylinder (705) is restored after the telescopic rod of the twelfth air cylinder (706) is restored, the controller enables the twenty-first air cylinder (701) to be started after the telescopic rod of the eleventh air cylinder (705) is restored, the telescopic rod of the twenty-first air cylinder (701) pushes the tray and the batteries to the first supporting plate (505) in the first inner frame (506) through the third pushing plate (702), and when the seventh photoelectric switch (508) of the first inner frame (506) senses the batteries on the first supporting plate (505), the controller enables the seventeenth air cylinder (507) to be started, the telescopic rod of the seventeenth air cylinder (507) extends and drives the first inner frame (506) to descend, after the first inner frame (506) descends, the controller enables the sixteenth air cylinder (503) to be started, the telescopic rod of the sixteenth air cylinder (503) pushes the batteries on the first supporting plate (505) into the water tank (9) at the rear side through the first pushing frame (504), the first pushing frame (504) pushes the batteries on the first supporting plate (505) onto the third supporting plate (904) in the water tank (9) at the rear side, then the sixteenth air cylinder (503) stops moving, then the seventeenth air cylinder (507) enables the first inner frame (506) to be restored, after the first inner frame (506) is restored, the controller enables the twentieth air cylinder (903) of the pushing and poking mechanism (11) in the starting end of the water tank (9) at the rear side to be started, and the telescopic rod of the twentieth air cylinder (903) is contracted, the telescopic rod of the twentieth air cylinder (903) enables the batteries and the tray in the water tank (9) at the rear side to move towards the tail end direction of the batteries and the tray through the second push frame (902), after the tray and the batteries enter the first inner frame (506) again, the seventh photoelectric switch (508) senses the batteries, the seventeenth air cylinder (507) is started, the telescopic rod of the seventeenth air cylinder (507) extends and drives the first inner frame (506) to descend, then the telescopic rod of the sixteenth air cylinder (503) is restored, simultaneously the telescopic rod of the sixteenth air cylinder (503) pushes the batteries and the tray on the first supporting plate (505) to the water tank (9) at the front side through the first push frame (504), after the telescopic rod of the sixteenth air cylinder (503) is restored, the push-pull mechanism (11) in the starting end of the water tank (9) at the front side pushes the batteries and the tray inside to the tail end of the water tank (9), and when the batteries and the tray enter the second supporting plate (606), the eighteenth cylinder (603) can be started first, so that the second inner frame (602) is lifted, the battery and the push tray are lifted above the water tank (9), and then the nineteenth cylinder (604) is started again, so that the telescopic rod of the nineteenth cylinder (604) withdraws the battery and the tray onto the charging rack through the fourth push plate (605) to perform the charging operation.
CN201910371616.2A 2019-05-06 2019-05-06 Automatic acid adding machine and using method thereof Active CN110048075B (en)

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Publication number Priority date Publication date Assignee Title
CN110690405B (en) * 2019-09-16 2022-03-29 界首市南都华宇电源有限公司 Acid adding process for production of storage battery
CN111496527A (en) * 2020-06-02 2020-08-07 拓思精工科技(苏州)有限公司 Automatic filter assembling equipment
CN113629364B (en) * 2021-08-19 2023-03-17 天能电池集团(马鞍山)新能源科技有限公司 Full-automatic intelligent acid-adding weighing system
CN113745771B (en) * 2021-09-07 2023-10-20 深圳市新全汉科技有限公司 Portable power source adds sour assembly device suitable for assembly line production

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CN105098259A (en) * 2014-05-09 2015-11-25 江苏澳鑫科技发展有限公司 Water tank for cooling of lead-acid storage battery after acid addition
CN206789617U (en) * 2017-05-16 2017-12-22 安徽中能电源有限公司 Cooling system after a kind of storage battery acidification
CN107681206A (en) * 2017-11-20 2018-02-09 任雪梅 A kind of lead-acid battery alternative expression lifting transfer cooling system
CN109273661A (en) * 2018-08-23 2019-01-25 惠州金源精密自动化设备有限公司 Soft-package battery liquid-injection equipment

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CN103346285A (en) * 2013-07-10 2013-10-09 长兴雉城天收电子厂 Improved acid adding machine
CN105098259A (en) * 2014-05-09 2015-11-25 江苏澳鑫科技发展有限公司 Water tank for cooling of lead-acid storage battery after acid addition
CN206789617U (en) * 2017-05-16 2017-12-22 安徽中能电源有限公司 Cooling system after a kind of storage battery acidification
CN107681206A (en) * 2017-11-20 2018-02-09 任雪梅 A kind of lead-acid battery alternative expression lifting transfer cooling system
CN109273661A (en) * 2018-08-23 2019-01-25 惠州金源精密自动化设备有限公司 Soft-package battery liquid-injection equipment

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