CN109996433A - A kind of safety capacitor fitting machine and safety capacitor attachment method - Google Patents
A kind of safety capacitor fitting machine and safety capacitor attachment method Download PDFInfo
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- CN109996433A CN109996433A CN201910290999.0A CN201910290999A CN109996433A CN 109996433 A CN109996433 A CN 109996433A CN 201910290999 A CN201910290999 A CN 201910290999A CN 109996433 A CN109996433 A CN 109996433A
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- 239000003990 capacitor Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims description 7
- 238000012937 correction Methods 0.000 claims abstract description 58
- 238000012360 testing method Methods 0.000 claims abstract description 35
- 238000013138 pruning Methods 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 15
- 230000002950 deficient Effects 0.000 claims description 25
- 210000000078 claw Anatomy 0.000 claims description 10
- 230000007717 exclusion Effects 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 10
- 238000009966 trimming Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/023—Feeding of components with bending or straightening of the terminal leads
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/306—Lead-in-hole components, e.g. affixing or retention before soldering, spacing means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10015—Non-printed capacitor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a kind of safety capacitor fitting machines, including fixed frame, rotating mechanism, feed mechanism, pin correction mechanism, pin pruning mechanism and testing agency, the fixed frame is built on assembly line, rotating mechanism is fixed on the top of the fixed frame, feed mechanism, pin correction mechanism, pin pruning mechanism and testing agency set gradually along the direction of rotation of rotating mechanism, several manipulators are disposed with along the direction of rotation of rotating mechanism below rotating mechanism, the rotating mechanism cooperates several manipulators that can clamp safety capacitor from feed mechanism and successively passes through pin correction mechanism, pin pruning mechanism, testing agency and assembly line.The present invention not only realizes the automation installation of safety capacitor, and it is in a pre-installation, pin can be straightened to safety capacitor, be trimmed to predetermined length, detects whether it is qualified product, therefore can be improved the installation quality of integrated circuit board quality.
Description
Technical field
The present invention relates to technical field of automation equipment, more particularly, to a kind of safety capacitor fitting machine.
Background technique
Safety capacitor refers to for such occasion, i.e., after capacitor failure, not will lead to electric shock, do not jeopardize personal peace
Entirely.Safety capacitor is generally only used for the filter action in anti-jamming circuit.With China's rapid development of economy, people's lives
Level is continuously improved, and electronic product largely enters family, these equipment generally comprise integrated circuit board, pacify on integrated circuit board
Equipped with safety capacitor, the safety that these electronic products use is improved.Currently, the shell of common safety capacitor is in length in the market
Cube shape is fixed with two pins on shell, two pins corresponding with two pins hole is offered on circuit board, during installation, will
The two pins of safety capacitor are inserted into corresponding pin bores, then are fixed.Current common installation method is worker people
The pin of safety capacitor is inserted into pin bores by building site, low efficiency, and the degree of automation is low.
Summary of the invention
The purpose of the present invention is to provide a kind of safety capacitor fitting machines, when solving safety capacitor installation in the prior art
The low problem of the degree of automation.
The present invention provides a kind of safety capacitor fitting machine, including fixed frame, rotating mechanism, feed mechanism, pin straightener
Structure, pin pruning mechanism and testing agency, the fixed frame are built on assembly line, and rotating mechanism is fixed on the fixed frame
Top, feed mechanism, pin correction mechanism, pin pruning mechanism and testing agency along the direction of rotation of rotating mechanism successively
Setting, rotating mechanism lower section is disposed with several manipulators along the direction of rotation of rotating mechanism, if the rotating mechanism cooperates
Safety capacitor can be clamped from feed mechanism and successively pass through pin correction mechanism, pin pruning mechanism, inspection by dry manipulator
Mechanism and assembly line are surveyed, safety capacitor is examined through pin correction mechanism amendment pin, pin pruning mechanism trimming pin, testing agency
Survey its it is whether qualified after on installation to the integrated circuit board of assembly line corresponding position.
Further, rotating mechanism includes the rotate gear being fixed on the fixed frame and the driving rotate gear
The gear rotated, rotate gear bottom are fixed with the manipulator support of circular frame structure, several manipulators
It is fixed on the outer peripheral surface of manipulator support.
Further, the feed mechanism includes that the first fixed station and the vibration being fixed on first fixed station are sent
Charging tray, linear vibration feeder, the first guide track and overturning component, the first guide track connect vibration feeding disc and overturning group
The lower section of the first guide track is arranged in part, linear vibration feeder, and the overturning component includes horizontally disposed first
Cylinder, the first rotary cylinder, the first guiding mechanism and the first gas folder are driven, the first cylinder is matched with first guiding mechanism to be shared
In driving first rotary cylinder to do straight-line displacement campaign, linking arm is installed on the output end of the first rotary cylinder, it is described
First gas presss from both sides the end for being mounted on the linking arm.
Further, the pin correction mechanism includes the second cylinder, third cylinder and the second gas folder, second cylinder
It is vertically arranged, the third cylinder is horizontally arranged on the output end of the third cylinder, and the second gas folder is mounted on described
On the output end of third cylinder, a U-shaped correction block, two amendments are separately installed on two clamp hands of the second gas folder
Block is symmetrical arranged, and offers amendment slot on the forward surface of two described correction block one end in the same direction.
Further, the pin pruning mechanism, including the 4th cylinder and third gas folder, the 4th cylinder level are set
It sets, the third gas folder is mounted on the output end of the 4th cylinder, is installed respectively on two clamp hands of the third gas folder
There is a blade.
Further, the output end on the 4th cylinder is equipped with fixed block, movable plate, clamping screw, the activity
Strip slot is offered on plate, the clamping screw passes through the strip slot on the movable plate and connects the fixed block, activity
Plate is fixed on fixed block by the handle abutting that the clamping screw is equipped with, and the third gas folder is mounted on the movable plate
On.
Further, it is provided with the first hopper and the first cabinet below two blades of third gas folder, described first
The lower section of the first hopper is arranged in cabinet.
Further, the testing agency includes capacitance detecting instrument, the second rotary cylinder, turntable, the 4th gas folder and two
A locating piece, the turntable connect second rotary cylinder, and the 4th gas folder is installed on second rotary cylinder, two positioning
Two ends of the stroke of turntable are arranged in block, are separately installed with cathode conductive film and negative conductive on two clamp hands of the 4th gas folder
Piece, cathode conductive film and cathode conductive film connect capacitance detecting instrument by conducting wire.
Further, the testing agency is cooperated to be additionally provided with positive and negative anodes correction mechanism and defective products exclusion mechanism, positive and negative anodes
Correction mechanism includes the 5th cylinder, the second guiding mechanism, driving motor, gear drive and claw, the 5th cylinder and second
Guiding mechanism cooperates for driving the driving motor and gear drive to move linearly, and claw is mounted on the tooth
On the horizontally disposed gear shaft of one of them of wheel drive mechanism, driving motor is connect with the gear drive；It is described not
It includes guide slideway, conveyer belt, the second hopper and the second cabinet that non-defective unit, which excludes mechanism, and corresponding manipulator is arranged in guide slideway
Lower section, the second hopper and guide slideway are separately positioned on the discharge end and feed end of conveyer belt, the setting of the second cabinet its second
Below hopper.
A kind of safety capacitor attachment method, which comprises the following steps:
A. rack-mounted fixed frame in the production line, installs rotating mechanism at the top of fixed mechanism, if installing on rotating mechanism
Dry manipulator, along rotating mechanism turn direction of rotation set gradually feed mechanism, pin correction mechanism, pin pruning mechanism and
Testing agency, cooperation testing agency setting positive and negative anodes correction mechanism and defective products exclude mechanism；
B. when safety capacitor is installed, several manipulators are enough with rotating mechanism clamps safety capacitor from feed mechanism
And successively pass through pin correction mechanism, pin pruning mechanism, testing agency and assembly line；
C. pin is straightened at pin correction mechanism for safety capacitor；
D. safety capacitor trims pin to predetermined length at pin pruning mechanism；
E. safety capacitor detects whether it is whether non-defective unit, pin positive and negative anodes position are correct at testing agency；It is detected as
Pin positive and negative anodes position is correctly then mounted to assembly line on the integrated circuit board of position by manipulator while non-defective unit；Inspection
Survey is that defective products then opened the exclusion of defective products exclusion mechanism, collect by manipulator loose；It is detected as pin positive and negative anodes while non-defective unit
Position is rotated horizontally 180 degree of safety capacitor to its pin positive and negative anodes position by positive and negative anodes correction mechanism if incorrect
It sets and is exchanged, then assembly line is mounted to on the integrated circuit board of position by manipulator.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is provided with rotating mechanism, feed mechanism, pin correction mechanism, pin pruning mechanism, testing agency, positive and negative
Pole correction mechanism, defective products exclude mechanism, and rotating mechanism of the invention cooperates several manipulators can be by safety capacitor from feeding
It is clamped at mechanism and successively passes through pin correction mechanism, pin pruning mechanism, testing agency and assembly line, safety capacitor is through pin
Correction mechanism amendment pin, pin pruning mechanism trimming pin, testing agency detect it and are determined as qualified, pin positive and negative anodes position
After correct, in installation to the integrated circuit board of assembly line corresponding position, the automation installation of safety capacitor is not only realized,
And it is in a pre-installation, pin can be straightened to safety capacitor, be trimmed to predetermined length, detects whether it is qualified product, because
This can be improved the installation quality of integrated circuit board quality.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is schematic perspective view of the invention；
Fig. 2 is planar structure schematic diagram of the invention；
Fig. 3 is partial structural diagram one of the present invention；
Fig. 4 is partial structural diagram two of the present invention；
Fig. 5 is partial structural diagram three of the present invention；
Fig. 6 is the stereoscopic schematic diagram of turnover mechanism of the invention；
Fig. 7 is the stereoscopic schematic diagram of pin correction mechanism of the invention；
Fig. 8 is partial structural diagram four of the invention；
Fig. 9 is the stereoscopic schematic diagram of pin pruning mechanism of the invention；
Figure 10 is the partial schematic diagram of capacitive sensing mechanism of the invention；
Figure 11 is the stereoscopic schematic diagram of positive and negative anodes correction mechanism of the invention；
Appended drawing reference:
Fixed frame 1, rotating mechanism 2, rotate gear 2a, gear 2b, manipulator support 2c, feed mechanism 3, first is solid
Determine platform 3a, vibration feeding disc 3b, linear vibration feeder 3c, the first guide track 3d, overturns component 3e, the first driving cylinder
3e1, the first rotary cylinder 3e2, the first guiding mechanism 3e3, the first gas press from both sides 3e4, linking arm 3e5, pin correction mechanism 4, and second
Cylinder 4a, third cylinder 4b, the second gas press from both sides 4c, correction block 4d, correct slot 4d1, pin pruning mechanism 5, and the 4th cylinder 5a is fixed
Block 5a1, movable plate 5a2, clamping screw 5a3, strip slot 5a4, handle 5a5, third gas folder 5b, blade 5c, the first hopper 5d,
First cabinet 5e, testing agency 6, the second rotary cylinder 6b, turntable 6c, the 4th gas press from both sides 6d, cathode conductive film 6d1, negative conductive
Piece 6d2, locating piece 6e, positive and negative anodes correction mechanism 7, the 5th cylinder 7a, the second guiding mechanism 7b, driving motor 7c, gear drive
Mechanism 7d, claw 7e, guide slideway 8a, conveyer belt 8b, the second hopper 8c, the second cabinet 8d, manipulator 9, safety capacitor 10.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.
The component for the embodiment of the present invention for usually describing and showing in attached drawing here can be with a variety of different configurations
To arrange and design.Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below and is wanted
The scope of the present invention of protection is sought, but is merely representative of selected embodiment of the invention.
Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Referring to figs. 1 to shown in Figure 11, the present invention provides a kind of safety capacitor fitting machine, including fixed frame 1, rotating mechanism 2,
Feed mechanism 3, pin correction mechanism 4, pin pruning mechanism 5 and testing agency 6, the fixed frame 1 are built on assembly line,
Rotating mechanism 2 is fixed on the top of the fixed frame 1, feed mechanism 3, pin correction mechanism 4, pin pruning mechanism 5 and inspection
It surveys mechanism 6 to set gradually along the direction of rotation of rotating mechanism 2,2 lower section of rotating mechanism is successively set along the direction of rotation of rotating mechanism 2
Several manipulators 9 are equipped with, the rotating mechanism 2 cooperates several manipulators 9 that can clamp safety capacitor 10 from feed mechanism 3
And successively passing through pin correction mechanism 4, pin pruning mechanism 5, testing agency 6 and assembly line, safety capacitor 10 is corrected through pin
Pin is corrected by mechanism 4, pin pruning mechanism 5 trims pin, testing agency 6 detect its it is whether qualified after installation it is corresponding to assembly line
On the integrated circuit board of position.
Preferably, referring to shown in Fig. 3, rotating mechanism 2 includes rotate gear 2a and the drive being fixed on the fixed frame 1
The gear 2b that the rotate gear 2a is rotated is moved, the bottom rotate gear 2a is fixed with the manipulator of circular frame structure
Bracket 2c, several manipulators 9 are fixed on the outer peripheral surface of manipulator support 2c.
Preferably, shown in referring to figure 5 and figure 6, the feed mechanism 3 includes the first fixed station 3a and is fixed on described the
Vibration feeding disc 3b, linear vibration feeder 3c, the first guide track 3d and overturning component 3e on one fixed station 3a, first leads
Expect track 3d connection vibration feeding disc 3b and overturning component 3e, linear vibration feeder 3c setting in the first guide track 3d
Lower section, the overturning component 3e include it is horizontally disposed first driving cylinder 3e1, the first rotary cylinder 3e2, the first Guiding machine
Structure 3e3 and the first gas press from both sides 3e4, and the first cylinder and the first guiding mechanism 3e3 cooperate for driving first rotary cylinder
3e2 does straight-line displacement campaign, and linking arm 3e5, the first gas folder 3e4 peace are equipped on the output end of the first rotary cylinder 3e2
Mounted in the end of the linking arm 3e5.
Preferably, referring to shown in Fig. 5, Fig. 6, Fig. 7, the pin correction mechanism 4 includes the second cylinder 4a, third cylinder 4b
4c is pressed from both sides with the second gas, the second cylinder 4a is vertically arranged, and the third cylinder 4b is horizontally arranged at the third cylinder 4b's
On output end, the second gas folder 4c is mounted on the output end of the third cylinder 4b, two folders of the second gas folder 4c
It is separately installed with a U-shaped correction block 4d on hand, two correction block 4d are arranged symmetrically, two described one end in the same direction correction block 4d
Forward surface on offer amendment slot 4d1.
Preferably, referring to shown in Fig. 8, Fig. 9, the pin pruning mechanism 5, including the 4th cylinder 5a and third gas press from both sides 5b,
The 4th cylinder 5a is horizontally disposed, and the third gas folder 5b is mounted on the output end of the 4th cylinder 5a, the third
A blade 5c is separately installed on two clamp hands of gas folder 5b.
Preferably, the output end on the 4th cylinder 5a is equipped with fixed block 5a1, movable plate 5a2, clamping screw 5a3,
Strip slot 5a4 is offered on the movable plate 5a2, the clamping screw 5a3 passes through the strip slot on the movable plate 5a2
5a4 connection the fixed block 5a1, movable plate 5a2 are fixed on fixation by the handle 5a5 abutting that the clamping screw 5a3 is equipped with
On block 5a1, the third gas folder 5b is mounted on the movable plate 5a2.
Preferably, the first hopper 5d and the first cabinet 5e, institute are provided with below two blade 5c of the third gas folder 5b
State the lower section that the first hopper 5d is arranged in the first cabinet 5e.
Preferably, referring to shown in Fig. 8 and Figure 10, the testing agency 6 include capacitance detecting instrument, the second rotary cylinder 6b,
Turntable 6c, the 4th gas press from both sides 6d and two locating piece 6e, turntable 6c connection the second rotary cylinder 6b, and the 4th gas presss from both sides 6d
It installs on the second rotary cylinder 6b, two ends of the stroke of two locating piece 6e setting turntable 6c, the 4th gas presss from both sides 6d's
Cathode conductive film 6d1 and cathode conductive film 6d2, cathode conductive film 6d1 and cathode conductive film 6d2 are separately installed on two clamp hands
Capacitance detecting instrument is connected by conducting wire.
Preferably, referring to shown in Fig. 8 and Figure 11, cooperating the testing agency 6 to be additionally provided with positive and negative anodes correction mechanism 7 and bad
Product exclude mechanism, and positive and negative anodes correction mechanism 7 includes the 5th cylinder 7a, the second guiding mechanism 7b, driving motor 7c, gear drive machine
Structure 7d and claw 7e, the 5th cylinder 7a and the second guiding mechanism 7b cooperate for driving the driving motor 7c and gear to pass
Motivation structure 7d moves linearly, and claw 7e is mounted on one of them horizontally disposed gear shaft of the gear drive 7d
On, driving motor 7c is connect with the gear drive 7d；It includes guide slideway 8a, conveyer belt that the defective products, which excludes mechanism,
The lower section of corresponding manipulator 9, the second hopper 8c and guide is arranged in 8b, the second hopper 8c and the second cabinet 8d, guide slideway 8a
Slideway 8a is separately positioned on the discharge end and feed end of conveyer belt 8b, and the second cabinet 8d is arranged below its second hopper 8c.
Safety capacitor attachment method, comprising the following steps:
A. rack-mounted fixed frame 1 in the production line is installed rotating mechanism 2 at the top of fixed mechanism, is installed on rotating mechanism 2
Several manipulators 9 set gradually feed mechanism 3, pin correction mechanism 4, pin trimmer along 2 turns of direction of rotation of rotating mechanism
Structure 5 and testing agency 6, positive and negative anodes correction mechanism 7 is arranged in cooperation testing agency 6 and defective products excludes mechanism；
B. when safety capacitor 10 is installed, with rotating mechanism 2 several manipulators 9 it is enough by safety capacitor 10 from feed mechanism
It is clamped at 3 and successively passes through pin correction mechanism 4, pin pruning mechanism 5, testing agency 6 and assembly line；
C. pin is straightened at pin correction mechanism 4 for safety capacitor 10, specifically, when rotating mechanism 2 rotates, band motivation
Tool hand 9 is moved at pin correction mechanism 4, drives two correction block 4d to open by the second gas folder 4c, the second cylinder 4a driving is driven
Dynamic second gas folder 4c lifting, third cylinder 4b drive the second gas folder 4c to move horizontally, make the amendment slot 4d1 on two correction block 4d
Two pins of safety capacitor 10 are directed at, finally drive two correction block 4d to draw two of safety capacitor 10 by the second gas folder 4c
Foot upper end is clamped, then is declined by the second cylinder 4a, and two pins are straightened；
D. safety capacitor 10 trims pin to predetermined length at pin pruning mechanism 5, specifically, working as rotating mechanism 2
Rotation drives manipulator 9 to be moved at pin pruning mechanism 5, and manipulator 9 drives safety capacitor 10 to decline, by the 4th cylinder 5a
Drive third gas folder 5b mobile, the third gas folder 5b drives two blade 5c to trim pin；What is generated when trimming is useless
Material is fallen into the first cabinet 5e along the first hopper 5d to be collected, and environmental pollution is avoided；In addition, adjusting pin for convenience
The length of trimming is equipped with fixed block 5a1, movable plate 5a2, clamping screw 5a3, movable plate on the output end on the 4th cylinder 5a
Strip slot 5a4 is offered on 5a2, the strip slot 5a4 connection that clamping screw 5a3 is passed through on the movable plate 5a2 is described solid
Determine block 5a1, movable plate 5a2 is fixed on fixed block 5a1 by the handle 5a5 abutting that the clamping screw 5a3 is equipped with, third gas
Folder 5b is mounted on the movable plate 5a2, turns handle 5a5, movable plate 5a2 is unclamped, and the height of third gas folder 5b can be adjusted
Degree, and then the length of adjustable pin trimming；
E. safety capacitor 10 detects whether it is whether non-defective unit, pin positive and negative anodes position are correct at testing agency 6；Specifically
, drive manipulator 9 to be moved at testing agency 6 when rotating mechanism 2 rotates, when detection, by the second rotary cylinder 6b driving the
Four gas press from both sides 6d and reach corresponding position, and then manipulator 9 declines, and the 4th gas folder 6d is strutted, and make cathode conductive film 6d1 and negative conductive
Piece 6d2 is separately connected two pins of safety capacitor 10, is then powered, and is the prior art by capacitance detecting instrument capacitance detecting instrument
Detect whether it is non-defective unit, which pin is anode, which pin is cathode；If being detected as pin positive and negative anodes position while non-defective unit
It sets and assembly line is then correctly mounted to on the integrated circuit board of position by manipulator 9；Manipulator 9 if being detected as defective products
It unclamps and mechanism exclusion is excluded by defective products, is collected, i.e., safety capacitor 10 falls into transmission along guide slideway 8a after the release of manipulator 9
On band 8b, then is fallen into the second cabinet 8d along the second hopper 8c and realize exclusion, collect；If it is positive and negative to be detected as pin while non-defective unit
Pole position is positive and negative to its pin by 10 1 hundred 80 degree of safety capacitor horizontal rotations by positive and negative anodes correction mechanism 7 if incorrect
Pole position is exchanged, then is mounted to assembly line on the integrated circuit board of position by manipulator 9；Specifically, exchanging
Journey is to be cooperated by the 5th cylinder 7a and the second guiding mechanism 7b for driving the driving motor 7c and gear drive
7d moves linearly, and is moved to claw 7e immediately below manipulator 9, and then manipulator 9 declines, and safety capacitor 10 is put into claw
In 7e, finally by driving motor 7c driving gear drive 7d movement, 180 degree of horizontal rotations of claw 7e is driven to realize
It exchanges.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of safety capacitor fitting machine, it is characterised in that: including fixed frame (1), rotating mechanism (2), feed mechanism (3), draw
Foot correction mechanism (4), pin pruning mechanism (5) and testing agency (6), the fixed frame (1) are built on assembly line, are rotated
Mechanism (2) is fixed on the top of the fixed frame (1), feed mechanism (3), pin correction mechanism (4), pin pruning mechanism (5)
And testing agency (6) sets gradually along the direction of rotation of rotating mechanism (2), along rotating mechanism (2) below rotating mechanism (2)
Direction of rotation is disposed with several manipulators (9), and the rotating mechanism (2) cooperates several manipulators (9) can be by safety electricity
Hold (10) to clamp from feed mechanism (3) and successively pass through pin correction mechanism (4), pin pruning mechanism (5), testing agency
(6) and assembly line, safety capacitor (10) trim pin, inspection through pin correction mechanism (4) amendment pin, pin pruning mechanism (5)
Survey mechanism (6) detect its it is whether qualified after on installation to the integrated circuit board of assembly line corresponding position.
2. a kind of safety capacitor fitting machine according to claim 1, it is characterised in that: rotating mechanism (2) includes being fixed on
The gear (2b) that rotate gear (2a) and the driving rotate gear (2a) on the fixed frame (1) are rotated,
The bottom rotate gear (2a) is fixed with the manipulator support (2c) of circular frame structure, and several manipulators (9) are fixed on machine
On the outer peripheral surface of tool hand bracket (2c).
3. a kind of safety capacitor fitting machine according to claim 1, it is characterised in that: the feed mechanism (3) includes the
One fixed station (3a) and the vibration feeding disc (3b) being fixed on first fixed station (3a), linear vibration feeder
(3c), the first guide track (3d) and overturning component (3e), the first guide track (3d) connect vibration feeding disc (3b) and overturn
Component (3e), linear vibration feeder (3c) are arranged in the lower section of the first guide track (3d), the overturning component (3e)
Including horizontally disposed first driving cylinder (3e1), the first rotary cylinder (3e2), the first guiding mechanism (3e3) and the first gas folder
(3e4), the first cylinder and first guiding mechanism (3e3) cooperate for driving first rotary cylinder (3e2) to do straight line
Displacement movement is equipped with linking arm (3e5) on the output end of the first rotary cylinder (3e2), and the first gas folder (3e4) is mounted on
The end of the linking arm (3e5).
4. a kind of installation capacitor fitting machine according to claim 1, it is characterised in that: pin correction mechanism (4) packet
It includes the second cylinder (4a), third cylinder (4b) and the second gas folder (4c), second cylinder (4a) to be vertically arranged, the third gas
Cylinder (4b) is horizontally arranged on the output end of the third cylinder (4b), and the second gas folder (4c) is mounted on the third cylinder
On the output end of (4b), it is separately installed with a U-shaped correction block (4d) on two clamp hands of second gas folder (4c), two
Correction block (4d) is symmetrical arranged, and offers amendment slot (4d1) on the forward surface of two correction blocks (4d) one end in the same direction.
5. a kind of safety capacitor fitting machine according to claim 1, it is characterised in that: pin pruning mechanism (5) packet
The 4th cylinder (5a) and third gas folder (5b) are included, the 4th cylinder (5a) is horizontally disposed, and the third gas folder (5b) is mounted on
On the output end of 4th cylinder (5a), a blade is separately installed on two clamp hands of the third gas folder (5b)
(5c)。
6. a kind of safety capacitor fitting machine according to claim 5, it is characterised in that: defeated on the 4th cylinder (5a)
Outlet is equipped with fixed block (5a1), movable plate (5a2), clamping screw (5a3), offers strip on the movable plate (5a2)
Slot (5a4), the clamping screw (5a3) pass through the strip slot (5a4) on the movable plate (5a2) and connect the fixed block
(5a1), movable plate (5a2) are fixed on fixed block (5a1) by handle (5a5) abutting that the clamping screw (5a3) is equipped with,
The third gas folder (5b) is mounted on the movable plate (5a2).
7. a kind of safety capacitor fitting machine according to claim 6, it is characterised in that: two of the third gas folder (5b)
The first hopper (5d) and the first cabinet (5e) are provided with below blade (5c), first cabinet (5e) is arranged in the first hopper
The lower section of (5d).
8. a kind of safety capacitor fitting machine according to claim 1, it is characterised in that: the testing agency (6) includes electricity
Hold detector, the second rotary cylinder (6b), turntable (6c), the 4th gas folder (6d) and two locating pieces (6e), the turntable
(6c) connects second rotary cylinder (6b), and the 4th gas, which presss from both sides (6d), to be installed on second rotary cylinder (6b), two positioning
Two ends of the stroke of turntable (6c) are arranged in block (6e), are separately installed with positive conductive on two clamp hands of the 4th gas folder (6d)
Piece (6d1) and cathode conductive film (6d2), cathode conductive film (6d1) and cathode conductive film (6d2) connect capacitance detecting by conducting wire
Instrument.
9. a kind of safety capacitor fitting machine according to claim 8, it is characterised in that: cooperate the testing agency (6) also
Mechanism is excluded equipped with positive and negative anodes correction mechanism (7) and defective products, positive and negative anodes correction mechanism (7) includes the 5th cylinder (7a), second
Guiding mechanism (7b), driving motor (7c), gear drive (7d) and claw (7e), the 5th cylinder (7a) and the second Guiding machine
Structure (7b) cooperates for driving the driving motor (7c) and gear drive (7d) to move linearly, claw (7e) peace
On one of them horizontally disposed gear shaft of the gear drive (7d), driving motor (7c) and the gear are passed
Motivation structure (7d) connection；It includes guide slideway (8a), conveyer belt (8b), the second hopper (8c) and that the defective products, which excludes mechanism,
Two cabinets (8d), guide slideway (8a) setting is in the lower section of corresponding manipulator (9), the second hopper (8c) and guide slideway (8a) point
She Zhi not be in the discharge end and feed end of conveyer belt (8b), the second cabinet (8d) setting is below its second hopper (8c).
10. a kind of safety capacitor attachment method, which comprises the following steps:
A. rack-mounted fixed frame (1) in the production line is installed rotating mechanism (2) at the top of fixed mechanism, is pacified on rotating mechanism (2)
Fill several manipulators (9), along rotating mechanism (2) turn direction of rotation set gradually feed mechanism (3), pin correction mechanism (4),
Pin pruning mechanism (5) and testing agency (6), cooperation testing agency (6) setting positive and negative anodes correction mechanism (7) and defective products row
Except mechanism；
B. when safety capacitor (10) is installed, several manipulators (9) are reached safety capacitor (10) from feeding from rotating mechanism (2) with
It is clamped at mechanism (3) and successively by pin correction mechanism (4), pin pruning mechanism (5), testing agency (6) and assembly line；
C. pin is straightened at pin correction mechanism (4) for safety capacitor (10)；
D. safety capacitor (10) trims pin to predetermined length at pin pruning mechanism (5)；
E. safety capacitor (10) detects whether it is whether non-defective unit, pin positive and negative anodes position are correct at testing agency (6)；Detection
Pin positive and negative anodes position is correctly then mounted to assembly line to the integrated circuit board of position by manipulator (9) while for non-defective unit
On；Being detected as defective products, then manipulator (9) is unclamped through the exclusion of defective products exclusion mechanism, is collected；It is detected as drawing while non-defective unit
Foot positive and negative anodes position passes through positive and negative anodes correction mechanism (7) for 180 degree of safety capacitor (10) horizontal rotations pair if incorrect
Its pin positive and negative anodes position is exchanged, then is mounted to assembly line on the integrated circuit board of position by manipulator (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910290999.0A CN109996433B (en) | 2019-04-11 | 2019-04-11 | Safety capacitor installing machine and safety capacitor installing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910290999.0A CN109996433B (en) | 2019-04-11 | 2019-04-11 | Safety capacitor installing machine and safety capacitor installing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109996433A true CN109996433A (en) | 2019-07-09 |
| CN109996433B CN109996433B (en) | 2020-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910290999.0A Expired - Fee Related CN109996433B (en) | 2019-04-11 | 2019-04-11 | Safety capacitor installing machine and safety capacitor installing method |
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| Country | Link |
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| CN (1) | CN109996433B (en) |
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| CN109996433B (en) | 2020-10-27 |
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