CN105203884B - Outdoor machine of air-conditioner automatic security inspection system - Google Patents
Outdoor machine of air-conditioner automatic security inspection system Download PDFInfo
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- CN105203884B CN105203884B CN201510650309.XA CN201510650309A CN105203884B CN 105203884 B CN105203884 B CN 105203884B CN 201510650309 A CN201510650309 A CN 201510650309A CN 105203884 B CN105203884 B CN 105203884B
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Abstract
The invention discloses a kind of outdoor machine of air-conditioner automatic security inspection systems, including:Four axis robots, the terminal test device for being provided with manipulator in four axis robot and being removably mounted on the manipulator;Three-axis robot, including X-axis component, Y-axis component, Z axis component and earthing test head assembly;And control device, control device control terminal test device and outdoor machine of air-conditioner termination contact, three-axis robot control earthing test head assembly and outdoor machine of air-conditioner chassis contact in four axis robot.The outdoor machine of air-conditioner automatic security inspection system of the present invention realizes the automatic detection to the electrical safety performance of outdoor machine of air-conditioner, and detection is accurate, efficient, saves cost of labor.
Description
Technical field
The invention belongs to automation equipment field, more particularly to a kind of outdoor machine of air-conditioner automatic security inspection system.
Background technology
Outdoor machine of air-conditioner will be detected its electrical safety performance after group installs, to test the circuit system of outer machine
Pressure voltage, impedance value, electric current, ground resistance etc. whether meet the requirements.The detection method generally use of existing outdoor machine of air-conditioner
Manually it is detected using test fixture.But this detection method speed is slow, working efficiency is low.
Invention content
A kind of the object of the present invention is to provide test speeds fast, efficient outdoor machine of air-conditioner automatic security inspection system.
In order to solve the above technical problems, the present invention provides a kind of outdoor machine of air-conditioner automatic security inspection system, including:
Four axis robots, the end for being provided with manipulator in four axis robot and being removably mounted on the manipulator
Sub- detection device, the terminal test device include:Connecting rod, the connecting rod pass through a connection piece and four axis robot
Connection;Power drive unit is fixedly connected with one end of the connecting rod;Vision inspection apparatus, for detecting outside the air-conditioning
Machine terminal position;With telescopically adjustable executing agency, the executing agency is fixedly connected with the vision inspection apparatus, described
Test fixture jig is provided in executing agency, the probe on the test fixture jig and the outdoor machine of air-conditioner termination contact;
The vision inspection apparatus and the executing agency connect with the power drive unit shaft, the power drive unit adjustment
The angle of the relatively described connecting rod of the vision inspection apparatus and the executing agency;
Three-axis robot, the three-axis robot include:Pedestal;X-axis component is fixed on the base;Y-axis component,
It connect, can be slided along X-direction with the X-axis component slippage;Z axis component is connect with the Y-axis component slippage, can be along the Y
Axis direction is slided;Holder, for connecting the Y-axis component and Y-axis component;Earthing test head assembly, with the Z axis component slippage
Connection, can slide, the earthing test head assembly can be connect with the casing of outdoor machine of air-conditioner along the Z-direction;
Control device, control device control four axis robot and outdoor machine of air-conditioner termination contact and the three axis machine
The casing of device people and outdoor machine of air-conditioner connects.
The power drive unit includes:Servo motor, the induction disk being fixedly connected with the servo motor shaft, original
Point photoelectricity switch and limit photoelectricity switch, the origin photoelectricity switch and the limit photoelectricity switch are along the diameter for incuding disk
It is arranged to direction in angle, the induction disk includes the light tank of radially direction setting.
The vision inspection apparatus includes:Fixed plate I is fixed on the camera and two that the fixed plate I leans on entad
A light source set up separately in the camera both sides.
The executing agency includes:Fixed plate II, slider cylinder and test fixture jig, the slider cylinder are fixedly mounted
In the fixed plate II, the test fixture jig is mounted in the slider cylinder, and the slider cylinder controls the survey
It is flexible to try tool fixture, probe is provided on the test fixture jig, the probe connects with the outdoor machine of air-conditioner tine resiliency
It touches.
A pair of of rectilinear orbit is set on the pedestal, and the bottom of the holder is connect with the rectilinear orbit sliding slot.
The X-axis component setting is placed on the base between two rectilinear orbit, and the X-axis component includes:X
Axis servo motor and X-axis leading screw, the X-axis servo motor driving X-axis leading screw rotation drive the holder along the two straight lines rail
It moves in road.
The Y-axis component is fixed on the upper end of the holder, and the Y-axis component includes:Y-axis fixed frame, two Y-axis straight lines
Guide rail, the Y-axis servo motor for being fixed on Y-axis fixed frame one end, Y-axis synchronous belt, Y-axis active synchronization belt wheel and Y-axis are driven
Synchronous pulley;For the Y-axis synchronous belt between the two Y-axis the linear guide, the Y-axis synchronous belt is mounted on the Y-axis master
On dynamic synchronous pulley and the driven synchronous pulley of the Y-axis;The Y-axis active synchronization belt wheel is fixed with the Y-axis servo motor to be connected
It connects;The driven synchronous pulley of Y-axis is fixed on end opposite with the Y-axis servo motor on the Y-axis fixed frame.
The Z axis component includes:Z axis fixed frame, is fixed on institute at the Z axis servo motor at the top of the Z axis fixed frame
State the Z axis active synchronization belt wheel on Z axis servo motor, the driven synchronous pulley of Z axis for being fixed on Z axis fixed frame bottom end, company
Connect the Z axis synchronous belt of the master and slave synchronous pulley;The Z axis fixed frame is fixed on the clamping piece on the Y-axis synchronous belt by two
It is clamped on the Y-axis synchronous belt;The Z axis fixed frame is slidably connected with the Y-axis fixed frame.
The earthing test head assembly includes:The sliding part being fixedly connected with the Z axis synchronous belt and the sliding part are solid
The straight-bar connect and the earthing test head for being fixed on the straight-bar other end, described sliding part one end are fixed with the Z axis synchronous belt,
A side of the other end and the Z axis fixed frame is slidably connected.
Further include the elevation and subsidence regulating device for adjusting the lifting of four axis robots, the elevation and subsidence regulating device includes:Casing, setting
The screw lift of entad, the screw lift hand being exposed at outside the casing front side board are leaned in the chassis backplane
It is the manipulator mounting plate taking turns, be fixed on the screw lift and be slidably connected with the chassis sidewall, described for observing
The latch segment of the graduated scale of manipulator mounting plate adjustable height value and the locking manipulator mounting plate adjustable height.
The outdoor machine of air-conditioner automatic security inspection system of the present invention, realizes the high speed and height to the electrical safety performance of outdoor machine of air-conditioner
The automatic detection of effect, saves cost of labor.
Description of the drawings
Fig. 1 is that the outdoor machine of air-conditioner automatic security inspection system of the present invention is mounted on the dimensional structure diagram in wire body;
Fig. 2 is the dimensional structure diagram of four axis robots in the present invention;
Fig. 3 is the dimensional structure diagram of the terminal test device in the present invention;
Fig. 4 is the front view of the terminal test device in the present invention;
Fig. 5 is the dimensional structure diagram of the three-axis robot of the present invention;
Fig. 6 is the rearview of Fig. 5;
Fig. 7 is the vertical view of Fig. 5;
Fig. 8 is the dimensional structure diagram that elevation and subsidence regulating device removes after part enclosure in the present invention.
Specific implementation mode
The concrete structure and the course of work of the present invention are described below in conjunction with drawings and examples.
As shown in Figure 1, the outdoor machine of air-conditioner automatic security inspection system of the present invention includes:Four axis robots 10, three-axis robot 20
With control device 30.The termination contact and three-axis robot 20 and sky of four axis robot 10 of the control of control device 30 and outdoor machine of air-conditioner
Adjust shell (grounding parts) contact of outer machine.
As shown in Fig. 2, four axis robots 10 include:Manipulator 11 and the terminal inspection for being removably mounted to 11 end of manipulator
Survey device 12.
As shown in Figure 3 and Figure 4, terminal test device 12 includes:Connecting rod 121, the power for being fixed on 121 one end of connecting rod
Driving device 122, vision inspection apparatus 123 and executing agency 124, vision inspection apparatus 123 are fixedly connected with executing agency 124
And it is connect with 122 shaft of power drive unit.Power drive unit 122 includes:Servo motor 1220 and servo motor 1220 are same
Reduction box 1221, origin photoelectricity switch 1222, limit photoelectricity switch 1223 and the induction disk 1224 of axis connection;Origin is powered-down to be opened
1222, limit photoelectricity switch 1223 is closed in angle to be arranged;Incude the rotation of disk 1224 and servo motor 1220 and reduction box 1221
Shaft is fixedly connected, and is radially provided with light tank 12241 in induction disk 1224, origin photoelectricity switch 1222 and the limit are closed
Radial direction setting of the electric switch 1223 along induction disk 1224;Origin photoelectricity switch 1222 and limit photoelectricity switch 1223 pass through
Light tank 12241 on detection induction disk 1224 carrys out the rotation angle range of control servomotor 1220.Vision inspection apparatus
123 position for detecting outdoor machine of air-conditioner terminal to be detected, vision inspection apparatus 123 include:Fixed plate I 1230 is fixed on and leans on
The camera 1231 of nearly I 1230 center of fixed plate and at least one light source 1232 in fixed plate end is set, is preferably set
Two light sources 1232 are set to set up separately in 1231 both sides of camera.Executing agency 124 includes:Fixed plate II 1240,1241 and of slider cylinder
Test fixture jig 1242, slider cylinder 1241 are fixedly mounted in fixed plate II 1240, and test fixture jig 1242 is mounted on
In slider cylinder 1241, slider cylinder 1231 controls test fixture jig 1242 along " A " to flexible, on test fixture jig 1242
Three probes 1243, probe 1243 and 1 Elastic Contact of outdoor machine of air-conditioner terminal are set.Fixed plate II 1240 and vision inspection apparatus
Fixed plate I 1230 is fixed together by fixed plate III 1250, and vision inspection apparatus 123 and executing agency 124 is made to fix
Connection, fixed plate III 1250 are connect with 122 shaft of power drive unit, and vision inspection apparatus 123 and executing agency 124 can be made logical
The control of stepper motor 1220 of power drive unit 122 is crossed along " B to " rotation, angle rotatable is 1222 He of origin photoelectricity switch
Angle between limit photoelectricity switch 1223.Power drive unit 122 and one end of connecting rod 121 are fixed by fixing piece 125
Connection, the other end of connecting rod 121 are fixedly connected with manipulator 11 by connector 126.
The course of work of terminal test device 12:30 control machinery hand 11 of control device is moved to test position, vision inspection
It surveys device 123 and detects the position of outdoor machine of air-conditioner terminal 1, and location information is fed back into control device 30,30 basis of control device
The location information that vision inspection apparatus 123 provides, control power drive unit 122 rotate required angle and control driving
The slider cylinder 1241 of executing agency 124 is stretched out, and the probe 1243 and outdoor machine of air-conditioner terminal 1 of control test fixture jig 1242 are made
Corresponding contacts connection.
As shown in Figures 5 to 7, three-axis robot 20 includes:Pedestal 21, X-axis component 22, Y-axis component 23, Z axis component 24,
Holder 25 and the earthing test head assembly being connect with Z axis component slippage.A pair of of rectilinear orbit 211, holder 25 are set on pedestal 21
Bottom connect with 211 sliding slot of rectilinear orbit.The setting of X-axis component 22 is placed on pedestal 21 between two rectilinear orbits 211, X
Shaft assembly 22 includes:X-axis servo motor 221 and X-axis leading screw 222.X axis servo motor 221 drive X-axis leading screw 222 to rotate and drive
Holder 25 is moved along two rectilinear orbits 211.Y-axis component 23 is fixed on the upper end of holder 25, and Y-axis component 23 includes:Y-axis is fixed
Frame 230, two Y-axis the linear guides 231, the Y-axis servo motor 232 for being fixed on 230 one end of Y-axis fixed frame, Y-axis synchronous belt 233, Y
Axis active synchronization belt wheel 234 and the driven synchronous pulley of Y-axis 235;Y-axis synchronous belt 233 is between two Y-axis the linear guides 231, Y
Axis synchronous belt 233 is mounted in Y-axis active synchronization belt wheel 234 and the driven synchronous pulley of Y-axis 235;Y-axis active synchronization belt wheel 234
It is fixedly connected with Y-axis servo motor 232;The driven synchronous pulley of Y-axis 235 is fixed on Y-axis fixed frame 230 and Y-axis servo motor
232 opposite ends.Z axis component 24 includes:Z axis fixed frame 241, the Z axis servo motor positioned at 241 top of Z axis fixed frame
242, the Z axis active synchronization belt wheel 243 that is fixed on Z axis servo motor 242, be fixed on the Z axis of 241 bottom end of Z axis fixed frame from
The Z axis synchronous belt 245 of dynamic synchronous pulley 244, the connection master and slave synchronous pulley.The earthing test head assembly includes:With Z
Sliding part 27 that axis synchronous belt 245 is fixedly connected, the straight-bar 28 affixed with sliding part 27 and it is fixed on connecing for 28 other end of straight-bar
Ground measuring head 26.27 one end of sliding part and fixed on Z axis synchronous belt 245, a side sliding of the other end and Z axis fixed frame 241
Connection, described be slidably connected can be the mode of sliding slot cooperation sliding rail.Z axis fixed frame 241 is fixed on Y-axis synchronous belt 233 by two
On clamping piece 29 be clamped on Y-axis synchronous belt 233.Z axis fixed frame 241 is slidably connected with Y-axis fixed frame 231, i.e. Z axis
The sliding slot coordinated with the Y-axis the linear guide 231 on Y-axis fixed frame 231 is provided on fixed frame 241.When Y-axis servo motor 232
When Y-axis active synchronization belt wheel 234 being driven to rotate, Y-axis synchronous belt 233 is driven by synchronous pulley 234 and rotates, and Z axis component is being clamped
Under the clamping of part 29, as Y-axis synchronous belt 233 is slided along the linear guide 231 of Y-axis, realize Z axis component 24 in Y-axis component
Movement on 23.Z axis servo motor 242 drives Z axis active synchronization belt wheel 243 to rotate, and Z axis synchronous belt 245 is actively same with Z axis
It walks belt wheel 243 to rotate, so that the sliding part being fixed on Z axis synchronous belt 245 27 is slided along Z-direction, be grounded measuring head 26 along Z-direction
Movement.By Y-axis component 23 X-axis component upper edge X-direction is mobile, Z axis component Y-axis component upper edge Y-direction movement with
And sliding part 27 and straight-bar 29 moving along Z-direction, it is grounded movement of the measuring head 26 in X-axis, Y-axis and Z-direction.
Above-mentioned servo motor is each equipped with reduction box, so that the servo motor can export required torque.
As depicted in figs. 1 and 2, elevation and subsidence regulating device 40 can also be arranged in outdoor machine of air-conditioner automatic security inspection system of the invention,
For adjusting the lifting of four axis robots 10.Fig. 8 is that elevation and subsidence regulating device 40 removes the three-dimensional signal after two side plates and head cover
Figure, sees internal structure to facilitate.As shown in Figure 2 and Figure 8, which includes:Casing 41 is exposed at casing 41
Handwheel 42 outside front side board 411, the bottom plate 412 being arranged in casing 41 exist by the screw lift 43 of entad, setting
The line slide rail 44 of 413 4 jiaos of 41 two opposite side walls of casing and the manipulator mounting plate 45 being fixed on screw lift 43, machine
45 4 jiaos of tool hand mounting plate is provided with the sliding slot 451 to match with the line slide rail of casing 41 44, and the sliding slot 451 of mounting plate 45 is pacified
It can be slided on line slide rail 44 and along the direction of vertical base plate 412 along line slide rail 44, make manipulator mounting plate 45 in silk
It is slided up and down along line slide rail 44 under the control of bar elevator 43.Graduated scale 46 and locking can also be arranged in elevation and subsidence regulating device 40
Block 47, graduated scale 46 and latch segment 47 are fixed on side wall 413, to facilitate observation scale value and adjust the latch segment.Scale
Ruler 46 is used to observe the adjustable height value of manipulator mounting plate 45, and latch segment 47 is for locking 45 relative rectilinear of manipulator mounting plate
The position of sliding rail 44.Handwheel 42 is connect with screw lift 43, and control screw lift 43 rotates.
As shown in Figure 1, the outdoor machine of air-conditioner automatic security inspection system of the present invention, combinable conveying cylinder line 50 and safety check instrument are (not
Show) it is used cooperatively together, when outdoor machine of air-conditioner is transported to designated position by conveying cylinder line 50, regarding in four axis robots
Feel that detection device 123 detects the physical location of air-conditioning terminal, and location information is fed back into control device 30, control device 30
The location information control power drive unit 122 to come is fed back according to vision inspection apparatus 123 rotates required angle and executing agency
124 slider cylinder 1241 stretches out required length, makes the phase of the probe 1243 and outdoor machine of air-conditioner terminal 1 of test fixture jig 1242
Contact is answered to abut, it is possible to prevente effectively from detecting mistake etc. caused by outdoor machine of air-conditioner terminal position deviation.Control device 30 is same
When control three-axis robot 20 adjust earthing test head assembly in the position of X-axis, Y-axis and Z-direction, make earthing test head 26 with
The shell of outdoor machine of air-conditioner contacts.Then, control device 30 controls safety check instrument and is detected to the electrical safety performance of outdoor machine of air-conditioner.
To realize the safety detection to outdoor machine of air-conditioner, full automation in detection process is not required to the participation of very important person, realizes efficient, essence
Accurate detection.
Claims (10)
1. a kind of outdoor machine of air-conditioner automatic security inspection system, which is characterized in that including:
Four axis robots are provided with manipulator and the terminal being removably mounted on manipulator inspection in four axis robot
Device is surveyed, the terminal test device includes:Connecting rod, the connecting rod are connected by a connection piece and four axis robot
It connects;Power drive unit is fixedly connected with one end of the connecting rod;Vision inspection apparatus, for detecting the outdoor machine of air-conditioner
Terminal position;With telescopically adjustable executing agency, the executing agency is fixedly connected with the vision inspection apparatus, described to hold
Test fixture jig is provided in row mechanism, the probe on the test fixture jig and the outdoor machine of air-conditioner termination contact;Institute
It states vision inspection apparatus and the executing agency to connect with the power drive unit shaft, the power drive unit adjusts institute
State the angle of the relatively described connecting rod of vision inspection apparatus and the executing agency;
Three-axis robot, the three-axis robot include:Pedestal;X-axis component is fixed on the base;Y-axis component, with institute
The connection of X-axis component slippage is stated, can be slided along X-direction;Z axis component is connect with the Y-axis component slippage, can be along the Y-axis side
To sliding;Holder, for connecting the X-axis component and Y-axis component;Earthing test head assembly connects with the Z axis component slippage
It connects, can be slided along the Z-direction, the earthing test head assembly can be connect with the casing of outdoor machine of air-conditioner;
Control device, control device control four axis robot and outdoor machine of air-conditioner termination contact and the three-axis robot
It is connect with the casing of outdoor machine of air-conditioner.
2. outdoor machine of air-conditioner automatic security inspection system according to claim 1, which is characterized in that the power drive unit packet
It includes:Servo motor, the induction disk being fixedly connected with the servo motor shaft, origin photoelectricity switch and limit photoelectricity switch,
The origin photoelectricity switch and the limit photoelectricity switch are arranged along the radial direction of the induction disk in angle, the induction
Disk includes the light tank of radially direction setting.
3. outdoor machine of air-conditioner automatic security inspection system according to claim 1, which is characterized in that the vision inspection apparatus packet
It includes:Fixed plate I is fixed on camera and two light sources set up separately in the camera both sides that the fixed plate I leans on entad.
4. outdoor machine of air-conditioner automatic security inspection system according to claim 1, which is characterized in that the executing agency includes:Gu
Fixed board II, slider cylinder and test fixture jig, the slider cylinder are fixedly mounted in the fixed plate II, the test work
It fills jig to be mounted in the slider cylinder, the slider cylinder controls the test fixture jig and stretches, the test fixture
Probe is provided on jig, the probe is contacted with the outdoor machine of air-conditioner tine resiliency.
5. outdoor machine of air-conditioner automatic security inspection system according to claim 1, which is characterized in that be arranged on the pedestal a pair of straight
Trajectory, the bottom of the holder are connect with the rectilinear orbit sliding slot.
6. outdoor machine of air-conditioner automatic security inspection system according to claim 5, which is characterized in that the X-axis component is arranged in institute
It states and is placed on pedestal between two rectilinear orbit, the X-axis component includes:X-axis servo motor and X-axis leading screw, the X-axis
Servo motor driving X-axis leading screw rotation drives the holder to be moved along two rectilinear orbit.
7. outdoor machine of air-conditioner automatic security inspection system according to claim 6, which is characterized in that the Y-axis component is fixed on institute
The upper end of holder is stated, the Y-axis component includes:Y-axis fixed frame, is fixed on the Y-axis fixed frame one at two Y-axis the linear guides
Y-axis servo motor, Y-axis synchronous belt, Y-axis active synchronization belt wheel and the driven synchronous pulley of Y-axis at end;The Y-axis synchronous belt is located at
Between the two Y-axis the linear guide, it is driven synchronous with the Y-axis that the Y-axis synchronous belt is mounted on the Y-axis active synchronization belt wheel
On belt wheel;The Y-axis active synchronization belt wheel is fixedly connected with the Y-axis servo motor;The driven synchronous pulley of Y-axis is fixed on
The end opposite with the Y-axis servo motor on the Y-axis fixed frame.
8. outdoor machine of air-conditioner automatic security inspection system according to claim 7, which is characterized in that the Z axis component includes:Z axis
Fixed frame, the Z axis servo motor at the top of the Z axis fixed frame, the Z axis that is fixed on the Z axis servo motor are actively same
Step belt wheel, the driven synchronous pulley of Z axis for being fixed on Z axis fixed frame bottom end, the Z axis of the connection master and slave synchronous pulley are same
Walk band;The Z axis fixed frame is clamped to by the clamping piece that two are fixed on the Y-axis synchronous belt on the Y-axis synchronous belt;
The Z axis fixed frame is slidably connected with the Y-axis fixed frame.
9. outdoor machine of air-conditioner automatic security inspection system according to claim 8, which is characterized in that the earthing test head assembly packet
It includes:The sliding part that is fixedly connected with the Z axis synchronous belt, the straight-bar affixed with the sliding part and to be fixed on the straight-bar another
The earthing test head at end, described sliding part one end are fixed with the Z axis synchronous belt, the side of the other end and the Z axis fixed frame
While being slidably connected.
10. according to any outdoor machine of air-conditioner automatic security inspection systems of claim 1-9, which is characterized in that further include adjusting four
The elevation and subsidence regulating device of axis robot lifting, the elevation and subsidence regulating device include:Casing, setting are in the chassis backplane in
The screw lift of heart position, the screw lift handwheel being exposed at outside the casing front side board are fixed on the lead screw lifting
The manipulator mounting plate that is slidably connected on machine and with the chassis sidewall, for observing the manipulator mounting plate adjustable height value
Graduated scale and lock the latch segment of the manipulator mounting plate adjustable height.
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CN105548775B (en) * | 2016-01-26 | 2018-10-23 | 青岛职业技术学院 | A kind of outdoor machine of air-conditioner safety automatic checkout equipment and detection method |
CN105699715A (en) * | 2016-04-08 | 2016-06-22 | 格力电器(武汉)有限公司 | Air condition electrical box testing system |
CN107367662A (en) * | 2017-06-15 | 2017-11-21 | 珠海格力智能装备有限公司 | Outdoor machine of air-conditioner safety check mechanism |
CN108152618A (en) * | 2017-12-15 | 2018-06-12 | 格力电器(武汉)有限公司 | A kind of electrical safety detection device |
CN108089104A (en) * | 2017-12-15 | 2018-05-29 | 格力电器(武汉)有限公司 | It is a kind of to be used to carry out outdoor machine of air-conditioner the equipment of voltage-withstand test and test system |
CN109968319B (en) * | 2017-12-28 | 2021-03-19 | 国网山东省电力公司电力科学研究院 | Robot vision recognition system and method for wire plugging |
CN109569981A (en) * | 2018-12-19 | 2019-04-05 | 珠海智新自动化科技有限公司 | A kind of toner cartridge testing powder adding set |
CN109752617B (en) * | 2019-03-01 | 2024-03-26 | 山东红宝自动化有限公司 | Electrical safety test follow-up device for split air conditioner indoor unit |
CN112630559A (en) * | 2020-11-26 | 2021-04-09 | 珠海格力智能装备有限公司 | Butt joint tool and detection equipment |
CN114152288A (en) * | 2021-12-02 | 2022-03-08 | 重庆福瑞斯自动化设备股份有限公司 | Air conditioner box detection device and detection method |
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