CN202285033U - Automatic detection device for production line of outdoor unit of air conditioner - Google Patents
Automatic detection device for production line of outdoor unit of air conditioner Download PDFInfo
- Publication number
- CN202285033U CN202285033U CN2011204134609U CN201120413460U CN202285033U CN 202285033 U CN202285033 U CN 202285033U CN 2011204134609 U CN2011204134609 U CN 2011204134609U CN 201120413460 U CN201120413460 U CN 201120413460U CN 202285033 U CN202285033 U CN 202285033U
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- outdoor unit
- air
- conditioner outdoor
- production line
- automatic detection
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Abstract
The utility model discloses an automatic detection device for a production line of an outdoor unit of an air conditioner, which comprises a control unit, a security check test unit, an analog indoor unit controller connected with the outdoor unit of the air conditioner to be checked, and a commercial inspection unit, wherein the control unit is used for controlling the security check unit to detect the safety performance parameter of the outdoor unit of the air conditioner to be checked; the detection result is stored in the control unit; the control unit is also used for controlling a commercial inspection device to send control command to the analog indoor unit controller, so that the operation of an indoor unit can be simulated, and the outdoor unit of the air conditioner to be checked can be controlled to run synchronously; the commercial inspection device is used for acquiring the corresponding parameters of the outdoor unit of the air conditioner during operation; and the acquired parameters are sent into the control unit. The automatic detection device for the production line of the outdoor unit of the air conditioner integrates security detection and function detection, so that the reliability of the detection result of the indoor unit of the air conditioner can be improved, and the product quality is guaranteed; and the analog indoor unit controller is adopted to replace the indoor unit, so that the test cost can be reduced, and the automatic detection device is convenient to use.
Description
Technical field
The utility model relates to a kind of air-conditioner outdoor unit production line automatic detection device, belongs to air-conditioning and Refrigeration Engineering technical field.
Background technology
The production line detecting pattern of present air-conditioner outdoor unit adopts no production line pick-up unit respectively according to the project difference that detects, such as; In order to detect the security performance of off-premises station, safety detection device is set, separately in order to detect the serviceability of off-premises station; Function detection device is set separately, and the result of above-mentioned two types of detections is Treatment Analysis respectively, therefore; Because detection scheme and content have nothing in common with each other, detection efficiency and effect are also uneven.
Based on this, in order to guarantee product quality, unified detection scheme and content, and then make the testing result standard unified are guaranteed product quality, develop that a kind of novel Jian is complete to be detected and Function detection just seems in the production line automatic detection device of one and is necessary very much.
Summary of the invention
The utility model is to the production line pick-up unit of existing air-conditioner outdoor unit; A kind of air-conditioner outdoor unit production line automatic detection device is provided; Full detection in Jian and Function detection have improved the reliability of air-conditioner outdoor unit testing result in one, have ensured product quality.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme to be achieved:
A kind of air-conditioner outdoor unit production line automatic detection device comprises control module, the safety check test cell; With machine controller in the simulating chamber that air-conditioner outdoor unit to be checked is connected; And the commodity inspection unit, said control module control safety check unit detects air-conditioner outdoor unit security performance parameter to be checked, and testing result is stored in control module; And control module control commodity inspection equipment machine controller transmitting control commands simulation indoor set operation in simulating chamber; And then control air-conditioner outdoor unit synchronous operation to be checked, relevant parameters when commodity inspection equipment is gathered air-conditioner outdoor unit operation to be checked, and be sent to control module.Wherein, said control module can adopt industrial computer to realize.
For the ease of detecting recording of information; And the identification of identity, described machine to be checked is provided with bar code, therefore; Accordingly; This air-conditioner outdoor unit production line automatic detection device also comprises the bar code collecting unit, and said bar code collecting unit is gathered the bar code that includes its identity information on the air-conditioner outdoor unit to be checked, and is sent to control module.
The security performance parameter of air-conditioner outdoor unit comprises stake resistance, insulation resistance, Leakage Current and withstand voltage security performance, and said safety check test cell detects at least a in stake resistance, insulation resistance, Leakage Current and the withstand voltage security performance parameter of air-conditioner outdoor unit.
Described safety check test cell preferably adopts the safety check tester, after air-conditioner outdoor unit is detected detected result is sent to control module, is stored by control module.
Described commodity inspection unit is a commodity inspection equipment; Described commodity inspection equipment comprises at least a of power measuring, refrigerant pressure tester, pipeline temperature measuring device and Frequency tester, is respectively applied for detection power, refrigerant pressure, pipeline temperature and frequency parameter.
Preferably, the bar code collecting unit is a barcode scanner.
In order intuitively to show the duty of safety check tester and commodity inspection equipment, preferred described safety check tester and commodity inspection equipment are connected with pilot lamp respectively.
Compared with prior art; The advantage and the good effect of the utility model are: full detection in air-conditioner outdoor unit production line automatic detection device Jian of the utility model and Function detection are in one; Improve the reliability of air conditioner room unit testing result, ensured product quality, adopted the interior machine controller of simulating chamber to substitute indoor set; Reduced testing cost, easy to use.
After the detailed description in conjunction with advantages the utility model embodiment, other characteristics of the utility model and advantage will become clearer.
Description of drawings
Fig. 1 is a kind of example structure block diagram of the air-conditioner outdoor unit production line automatic detection device that proposes of the utility model.
Embodiment
Below in conjunction with accompanying drawing the embodiment of the utility model is done explanation in further detail.
The utility model is used to detect the separate onrelevant of device of different indexs when detecting for the production line that solves air-conditioner outdoor unit, so testing result difference Treatment Analysis, causes the also uneven problem of detection efficiency and effect; Developed full detection in a kind of Jian and Function detection in the air-conditioner outdoor unit production line automatic detection device of one,, be used to detect the security performance of off-premises station through the safety check unit is set; Through the commodity inspection unit is set; Be used for the off-premises station functional test, both are connected with control module respectively, by control module transmitting control commands and collection storage testing result etc.; Through machine controller in the simulating chamber is set; Be used to simulate indoor set work, cooperate air-conditioner outdoor unit synchronous operation to be checked, the result when making testing result more near actual motion.
Embodiment one; Referring to shown in Figure 1; The safety check test cell is connected with control module; It can test the security performance parameter of off-premises station to be checked, such as stake resistance and the contact performance on ground, insulating property, Leakage Current and the withstand voltage security performance etc. of insulation resistance, to ensure the security performance of machine to be checked.The safety check test cell is sent to the control module storage with testing result; Wherein, The safety check test cell can adopt the safety check tester to realize, can test stake resistance and the contact performance on ground, insulating property, Leakage Current and the withstand voltage security performance of insulation resistance, and the commodity inspection unit can detect at least a parameters such as electric current, power, supply voltage, high pressure refrigerant pressure, low pressure refrigerant pressure and coil temperature of off-premises station to be checked; The commodity inspection unit is connected with control module; Accept the control of control module, carry out the relevant detection operation, and control module is sent and be saved to testing result.Wherein, The commodity inspection unit can adopt commodity inspection equipment to realize, Frequency tester at least a that is provided with the power measuring, the refrigerant pressure tester that is used to detect refrigerant pressure that are used for measured power in the corresponding commodity inspection equipment, is used for the pipeline temperature measuring device of signal piping temperature and is used to detect frequency.Machine controller is connected with the commodity inspection unit in the simulating chamber, receives the control of control module, is used to simulate indoor set work, cooperates air-conditioner outdoor unit synchronous operation to be checked.Wherein, said control module can adopt industrial computer to realize.
If control module is industrial computer, bar code scanning unit, when the safety check test cell is respectively barcode scanner, the communication between industrial computer and back both and the commodity inspection equipment be connected can adopt the RS232 serial communication perhaps 485 buses carry out exchanges data.Also can adopt RS232 serial communication or 485 buses to carry out exchanges data in the simulating chamber between machine controller and the commodity inspection equipment.And can communicate by letter through following 3 kinds of interface modes between simulation indoor set and the off-premises station to be checked: electric current loop communication, 485 is communicated by letter and is communicated by letter with HomeBus.Different products can be selected different telecommunication circuit interfaces.
In modern times in the industry, for the ease of to information records such as the model of product, ID, operated by rotary motion has bar code; Relevant informations such as its identity of unique record, off-premises station to be checked is provided with bar code, therefore; Accordingly; This air-conditioner outdoor unit production line automatic detection device also comprises the bar code collecting unit, and said bar code collecting unit is gathered the bar code that includes its identity information on the air-conditioner outdoor unit to be checked, and is sent to control module.Control module extracts corresponding test item and data according to its model from database.The bar code collecting unit preferably adopts the barcode scanner that technology maturation is reliable, cost of manufacture is low.
Commodity inspection testing of equipment project has: control respectively its be operated in heat with refrigeration mode under, dynamo-electric stream, power, supply voltage, high pressure refrigerant pressure, low pressure refrigerant pressure and coil temperature outside the sensing chamber.In addition, detect its refrigerant recovering situation.
In order intuitively to show the duty of safety check tester and commodity inspection equipment, preferred described safety check tester and commodity inspection equipment are connected with pilot lamp respectively, realize that whole detected state shows through industrial computer and pilot lamp shows.In addition, safety check tester and commodity inspection equipment also are respectively arranged with the necessary control button.
The testing result data of safety detection and Function detection are kept in the database of industrial computer, can inquire about very easily and print, and when product goes wrong on market, also easily review.
Certainly; Above-mentioned explanation is not to be the restriction to the utility model; The utility model also be not limited in above-mentioned for example, variation, remodeling, interpolation or replacement that those skilled in the art are made in the essential scope of the utility model also should belong to the protection domain of the utility model.
Claims (8)
1. an air-conditioner outdoor unit production line automatic detection device is characterized in that: comprise control module, the safety check test cell; With machine controller in the simulating chamber that air-conditioner outdoor unit to be checked is connected; And the commodity inspection unit, said control module control safety check unit detects air-conditioner outdoor unit security performance parameter to be checked, and testing result is stored in control module; And control module control commodity inspection equipment machine controller transmitting control commands simulation indoor set operation in simulating chamber; And then control air-conditioner outdoor unit synchronous operation to be checked, relevant parameters when commodity inspection equipment is gathered air-conditioner outdoor unit operation to be checked, and be sent to control module.
2. air-conditioner outdoor unit production line automatic detection device according to claim 1; It is characterized in that: described air-conditioner outdoor unit production line automatic detection device also comprises the bar code collecting unit; Said bar code collecting unit is gathered the bar code that includes its identity information on the air-conditioner outdoor unit to be checked, and is sent to control module.
3. air-conditioner outdoor unit production line automatic detection device according to claim 1 is characterized in that: said safety check test cell detects at least a in stake resistance, insulation resistance, Leakage Current and the withstand voltage security performance parameter of air-conditioner outdoor unit to be checked.
4. air-conditioner outdoor unit production line automatic detection device according to claim 3 is characterized in that: described safety check test cell is the safety check tester, and detected parameter result is sent to control module.
5. air-conditioner outdoor unit production line automatic detection device according to claim 1; It is characterized in that: described commodity inspection unit is a commodity inspection equipment, and described commodity inspection equipment comprises at least a of power measuring, refrigerant pressure tester, pipeline temperature measuring device and Frequency tester.
6. air-conditioner outdoor unit production line automatic detection device according to claim 1 is characterized in that: described bar code collecting unit is a barcode scanner.
7. according to the described air-conditioner outdoor unit production line of each claim of claim 1-6 automatic detection device, it is characterized in that: described control module is an industrial computer.
8. according to claim 4 or 5 described air-conditioner outdoor unit production line automatic detection devices, it is characterized in that: described safety check tester and commodity inspection equipment are connected with pilot lamp respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204134609U CN202285033U (en) | 2011-10-26 | 2011-10-26 | Automatic detection device for production line of outdoor unit of air conditioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204134609U CN202285033U (en) | 2011-10-26 | 2011-10-26 | Automatic detection device for production line of outdoor unit of air conditioner |
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| Publication Number | Publication Date |
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| CN202285033U true CN202285033U (en) | 2012-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011204134609U Expired - Fee Related CN202285033U (en) | 2011-10-26 | 2011-10-26 | Automatic detection device for production line of outdoor unit of air conditioner |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103268093A (en) * | 2013-04-28 | 2013-08-28 | 中山美科冷冻设备有限公司 | Refrigeration plant full life circle intelligent production and maintenance system based on Web |
| CN104181004A (en) * | 2014-09-09 | 2014-12-03 | 董培良 | Standard internal unit for testing refrigerating or heating capacity of air-conditioning external units and commodity inspection system |
| CN104236937A (en) * | 2013-06-08 | 2014-12-24 | 广东美的暖通设备有限公司 | Air-conditioner indoor-unit-free detection device and method |
| CN105203884A (en) * | 2015-10-09 | 2015-12-30 | 珠海智新自动化科技有限公司 | Automatic safety inspection system for air conditioner external unit |
| CN105223447A (en) * | 2015-10-27 | 2016-01-06 | 合肥华凌股份有限公司 | The electrical property detection method of refrigeration plant and detection system |
| CN105301360A (en) * | 2015-11-23 | 2016-02-03 | 重庆红亿机械有限公司 | Insulation resistance testing device for air conditioner |
| CN105301359A (en) * | 2015-11-23 | 2016-02-03 | 重庆红亿机械有限公司 | Rotary power supplying device |
| CN105572505A (en) * | 2015-12-29 | 2016-05-11 | 谢水旺 | Air-conditioner finished product security inspecting machine |
| CN106225994A (en) * | 2016-06-26 | 2016-12-14 | 浙江陆虎汽车有限公司 | A kind of air-conditioning leakage detection apparatus and leak hunting method |
| CN108181531A (en) * | 2018-01-17 | 2018-06-19 | 青岛海信日立空调系统有限公司 | A kind of test system and method |
| CN109357864A (en) * | 2018-09-13 | 2019-02-19 | 格力电器（武汉）有限公司 | A kind of outdoor machine of air-conditioner fan blade rotation detecting device and method |
| CN109781450A (en) * | 2019-03-14 | 2019-05-21 | 格力电器（武汉）有限公司 | For detecting the security performance of air-conditioning and the test macro of function |
| CN110208626A (en) * | 2019-06-19 | 2019-09-06 | 长沙格力暖通制冷设备有限公司 | The test macro and air-conditioning of air-conditioner outdoor unit |
| CN110361210A (en) * | 2019-07-05 | 2019-10-22 | 广东志高暖通设备股份有限公司 | A kind of online test method of air-conditioner outdoor unit |
| CN110987501A (en) * | 2019-12-18 | 2020-04-10 | 广东合立鼎峰科技有限公司 | Full-automatic online intelligent detection method for air conditioner |
| CN111239510A (en) * | 2019-12-30 | 2020-06-05 | 宁波奥克斯电气股份有限公司 | Self-service test method and test system for EMC of air conditioner |
| CN112985869A (en) * | 2021-03-29 | 2021-06-18 | Tcl空调器(中山)有限公司 | Double-equipment shared tool testing method and device and storage medium |
| CN113686495A (en) * | 2021-09-10 | 2021-11-23 | 珠海格力智能装备有限公司 | Leak detection device |
-
2011
- 2011-10-26 CN CN2011204134609U patent/CN202285033U/en not_active Expired - Fee Related
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103268093A (en) * | 2013-04-28 | 2013-08-28 | 中山美科冷冻设备有限公司 | Refrigeration plant full life circle intelligent production and maintenance system based on Web |
| CN104236937A (en) * | 2013-06-08 | 2014-12-24 | 广东美的暖通设备有限公司 | Air-conditioner indoor-unit-free detection device and method |
| CN104181004A (en) * | 2014-09-09 | 2014-12-03 | 董培良 | Standard internal unit for testing refrigerating or heating capacity of air-conditioning external units and commodity inspection system |
| CN105203884B (en) * | 2015-10-09 | 2018-10-26 | 珠海智新自动化科技有限公司 | Outdoor machine of air-conditioner automatic security inspection system |
| CN105203884A (en) * | 2015-10-09 | 2015-12-30 | 珠海智新自动化科技有限公司 | Automatic safety inspection system for air conditioner external unit |
| CN105223447A (en) * | 2015-10-27 | 2016-01-06 | 合肥华凌股份有限公司 | The electrical property detection method of refrigeration plant and detection system |
| CN105301360A (en) * | 2015-11-23 | 2016-02-03 | 重庆红亿机械有限公司 | Insulation resistance testing device for air conditioner |
| CN105301359A (en) * | 2015-11-23 | 2016-02-03 | 重庆红亿机械有限公司 | Rotary power supplying device |
| CN105572505A (en) * | 2015-12-29 | 2016-05-11 | 谢水旺 | Air-conditioner finished product security inspecting machine |
| CN106225994A (en) * | 2016-06-26 | 2016-12-14 | 浙江陆虎汽车有限公司 | A kind of air-conditioning leakage detection apparatus and leak hunting method |
| CN108181531B (en) * | 2018-01-17 | 2020-08-25 | 青岛海信日立空调系统有限公司 | Test system and method |
| CN108181531A (en) * | 2018-01-17 | 2018-06-19 | 青岛海信日立空调系统有限公司 | A kind of test system and method |
| CN109357864A (en) * | 2018-09-13 | 2019-02-19 | 格力电器（武汉）有限公司 | A kind of outdoor machine of air-conditioner fan blade rotation detecting device and method |
| CN109781450A (en) * | 2019-03-14 | 2019-05-21 | 格力电器（武汉）有限公司 | For detecting the security performance of air-conditioning and the test macro of function |
| CN110208626A (en) * | 2019-06-19 | 2019-09-06 | 长沙格力暖通制冷设备有限公司 | The test macro and air-conditioning of air-conditioner outdoor unit |
| CN110361210A (en) * | 2019-07-05 | 2019-10-22 | 广东志高暖通设备股份有限公司 | A kind of online test method of air-conditioner outdoor unit |
| CN110987501A (en) * | 2019-12-18 | 2020-04-10 | 广东合立鼎峰科技有限公司 | Full-automatic online intelligent detection method for air conditioner |
| CN110987501B (en) * | 2019-12-18 | 2021-09-10 | 广东合立鼎峰科技有限公司 | Full-automatic online intelligent detection method for air conditioner |
| CN111239510A (en) * | 2019-12-30 | 2020-06-05 | 宁波奥克斯电气股份有限公司 | Self-service test method and test system for EMC of air conditioner |
| CN112985869A (en) * | 2021-03-29 | 2021-06-18 | Tcl空调器(中山)有限公司 | Double-equipment shared tool testing method and device and storage medium |
| CN113686495A (en) * | 2021-09-10 | 2021-11-23 | 珠海格力智能装备有限公司 | Leak detection device |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120627 Termination date: 20171026 |
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| CF01 | Termination of patent right due to non-payment of annual fee |