CN105203884A - Automatic safety inspection system for air conditioner external unit - Google Patents
Automatic safety inspection system for air conditioner external unit Download PDFInfo
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- CN105203884A CN105203884A CN201510650309.XA CN201510650309A CN105203884A CN 105203884 A CN105203884 A CN 105203884A CN 201510650309 A CN201510650309 A CN 201510650309A CN 105203884 A CN105203884 A CN 105203884A
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- conditioner
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Abstract
The invention discloses an automatic safety inspection system for an air conditioner external unit. The system comprises a four-axis robot, a three-axis robot and a control device; the four-axis robot is provided with a manipulator and a terminal detection device which is detachably installed on the manipulator; the three-axis robot comprises an X-axis assembly, a Y-axis assembly, a Z-axis assembly and a grounded testing head assembly; the control device controls the terminal detection device on the four-axis robot to make contact with terminals of the air conditioner external unit, and the three-axis robot controls the grounded testing head assembly to make contact with a shell of the air conditioner external unit. According to the automatic safety inspection system for the air conditioner external unit, automatic detection on the electrical safety performance of the air conditioner external unit is achieved, detection is precise, the efficiency is high, and the labor cost is saved.
Description
Technical field
The invention belongs to automation equipment field, particularly a kind of outdoor machine of air-conditioner automatic security inspection system.
Background technology
Whether outdoor machine of air-conditioner, after having assembled, will detect its electrical safety performance, meet the demands with the withstand voltage, resistance value, electric current, stake resistance etc. of testing the Circuits System of outer machine.The detection method of existing outdoor machine of air-conditioner usually adopts and manually utilizes test fixture to detect.But this detection method speed is slow, inefficiency.
Summary of the invention
The object of this invention is to provide the outdoor machine of air-conditioner automatic security inspection system that a kind of test speed is fast, efficiency is high.
For solving the problems of the technologies described above, the invention provides a kind of outdoor machine of air-conditioner automatic security inspection system, comprising:
Four axle robots, described four axle robots are provided with mechanical arm and are detachably installed on the terminal test device on described mechanical arm, described terminal test device comprises: connecting link, and described connecting link is connected with described four axle robots by a connection piece; Power Drive Unit, is fixedly connected with one end of described connecting link; Vision inspection apparatus, for detecting described outdoor machine of air-conditioner terminal position; With the topworks of scalable adjustment, described topworks is fixedly connected with described vision inspection apparatus, described topworks is provided with test fixture tool, the probe on described test fixture tool and described outdoor machine of air-conditioner termination contact; Described vision inspection apparatus is connected with described Power Drive Unit rotating shaft with described topworks, and described Power Drive Unit adjusts the angle of described vision inspection apparatus described connecting link relative to described topworks;
Three-axis robot, described three-axis robot comprises: base; X-axis assembly, is fixed on described base; Y-axis assembly, is connected with described X-axis component slippage, can slides along X-direction; Z axis assembly, is connected with described Y-axis component slippage, can slide along described Y direction; Support, for connecting described Y-axis assembly and Y-axis assembly; Earthing test head group part, is connected with described Z axis component slippage, can slide along described Z-direction, and described earthing test head group part can be connected with the casing of outdoor machine of air-conditioner;
Control device, described control device controls described four axle robots and is connected with the casing of outdoor machine of air-conditioner with outdoor machine of air-conditioner termination contact and described three-axis robot.
Described Power Drive Unit comprises: servomotor, the induction disk, initial point photoelectricity switch and the limit photoelectricity switch that are fixedly connected with described servomotor rotating shaft, described initial point photoelectricity switch and described limit photoelectricity switch are that angle is arranged along the radial direction of described induction disk, and described induction disk comprises the light tank that radially direction is arranged.
Described vision inspection apparatus comprises: fixed head I, be fixed on the light source that the camera of described fixed head I near center and two points are located at described camera both sides.
Described topworks comprises: fixed head II, slide unit cylinder and test fixture tool, described slide unit cylinder is fixedly mounted on described fixed head II, described test fixture tool is arranged on described slide unit cylinder, described slide unit cylinder controls described test fixture tool and stretches, described test fixture tool is provided with probe, and described probe contacts with described outdoor machine of air-conditioner tine resiliency.
Described base is arranged a pair rectilinear orbit, the bottom of described support is connected with described rectilinear orbit chute.
Described X-axis assembly to be arranged on described base and to be placed between described two rectilinear orbits, and described X-axis assembly comprises: X-axis servomotor and X-axis leading screw, and described X-axis driven by servomotor X-axis leading screw rotarily drives described support and moves along described two rectilinear orbits.
Described Y-axis assembly is fixed on the upper end of described support, and described Y-axis assembly comprises: Y-axis fixed mount, two Y-axis line slideways, the Y-axis servomotor being fixed on described Y-axis fixed mount one end, Y-axis Timing Belt, Y-axis active synchronization belt wheel and the driven synchronous pulley of Y-axis; Described Y-axis Timing Belt is between described two Y-axis line slideways, and described Y-axis Timing Belt is arranged on described Y-axis active synchronization belt wheel and the driven synchronous pulley of described Y-axis; Described Y-axis active synchronization belt wheel is fixedly connected with described Y-axis servomotor; The driven synchronous pulley of described Y-axis is fixed on end contrary with described Y-axis servomotor on described Y-axis fixed mount.
Described Z axis assembly comprises: Z axis fixed mount, the Z axis servomotor being positioned at described Z axis fixed mount top, the Z axis active synchronization belt wheel be fixed on described Z axis servomotor, be fixed on the driven synchronous pulley of Z axis of described Z axis fixed mount bottom, connect the Z axis Timing Belt of described master and slave synchronous pulley; Described Z axis fixed mount is clamped on described Y-axis Timing Belt by two holders be fixed on described Y-axis Timing Belt; Described Z axis fixed mount and described Y-axis fixed mount are slidably connected.
Described earthing test head group part comprises: the sliding part be fixedly connected with described Z axis Timing Belt, with the affixed straight-bar of described sliding part and the earthing test head being fixed on the described straight-bar other end, described sliding part one end and described Z axis Timing Belt are fixed, and a side of the other end and described Z axis fixed mount is slidably connected.
Also comprise the elevation and subsidence regulating device of adjustment four axle robot lifting, described elevation and subsidence regulating device comprises: casing, be arranged on the screw lift of described chassis backplane near center, be exposed at the screw lift handwheel of described casing front side board outside, be fixed on described screw lift and the mechanical arm installing plate be slidably connected with described chassis sidewall, for observing the latch segment of the rule of described mechanical arm installing plate adjustable height value and described locking mechanical arm installing plate adjustable height.
Outdoor machine of air-conditioner automatic security inspection system of the present invention, achieves the high speed to the electrical safety performance of outdoor machine of air-conditioner and efficient Aulomatizeted Detect, saves cost of labor.
Accompanying drawing explanation
Fig. 1 is the perspective view that outdoor machine of air-conditioner automatic security inspection system of the present invention installs on online body;
Fig. 2 is the perspective view of four axle robots in the present invention;
Fig. 3 is the perspective view of the terminal test device in the present invention;
Fig. 4 is the front elevation of the terminal test device in the present invention;
Fig. 5 is the perspective view of three-axis robot of the present invention;
Fig. 6 is the rear view of Fig. 5;
Fig. 7 is the vertical view of Fig. 5;
Fig. 8 is the perspective view in the present invention after elevation and subsidence regulating device remove portion shell.
Embodiment
Below in conjunction with drawings and Examples, concrete structure of the present invention and the course of work are described.
As shown in Figure 1, outdoor machine of air-conditioner automatic security inspection system of the present invention comprises: four axle robots 10, three-axis robot 20 and control device 30.Control device 30 controls four axle robots 10 and contacts with the shell (grounding parts) of outdoor machine of air-conditioner with three-axis robot 20 with the termination contact of outdoor machine of air-conditioner.
As shown in Figure 2, four axle robots 10 comprise: mechanical arm 11 and be detachably installed on the terminal test device 12 of mechanical arm 11 end.
As shown in Figure 3 and Figure 4, terminal test device 12 comprises: connecting link 121, the Power Drive Unit 122 being fixed on connecting link 121 one end, vision inspection apparatus 123 and topworks 124, and vision inspection apparatus 123 is fixedly connected with topworks 124 and is connected with Power Drive Unit 122 rotating shaft.Power Drive Unit 122 comprises: servomotor 1220, with the servomotor 1220 coaxial reducer casing 1221, initial point photoelectricity switch 1222, the limit photoelectricity switch 1223 that are connected with respond to disk 1224; Initial point photoelectricity switch 1222, limit photoelectricity switch 1223 are arranged in angle; Induction disk 1224 is fixedly connected with the turning axle of servomotor 1220 and reducer casing 1221, and the radial direction of induction disk 1224 is provided with light tank 12241, and initial point photoelectricity switch 1222 and limit photoelectricity switch 1223 are arranged along the radial direction responding to disk 1224; Initial point photoelectricity switch 1222 and limit photoelectricity switch 1223 control the rotation angle range of servomotor 1220 by the light tank 12241 detected on induction disk 1224.Vision inspection apparatus 123 is for detecting the position of outdoor machine of air-conditioner terminal to be detected, vision inspection apparatus 123 comprises: fixed head I 1230, be fixed on the camera 1231 near fixed head I 1230 center and be arranged at least one light source 1232 of fixed head end, preferably arranges two light sources 1232 points and is located at camera 1231 both sides.Topworks 124 comprises: fixed head II 1240, slide unit cylinder 1241 and test fixture tool 1242, slide unit cylinder 1241 is fixedly mounted on fixed head II 1240, test fixture tool 1242 is arranged on slide unit cylinder 1241, slide unit cylinder 1231 controls test fixture tool 1242 along " A " to flexible, test fixture tool 1242 is arranged three probes 1243, probe 1243 and outdoor machine of air-conditioner terminal 1 Elastic Contact.Fixed head II 1240 is fixed together by fixed head III 1250 with the fixed head I 1230 of vision inspection apparatus, vision inspection apparatus 123 is fixedly connected with topworks 124, fixed head III 1250 is connected with Power Drive Unit 122 rotating shaft, vision inspection apparatus 123 and topworks 124 can be made to control to rotate along " B to " by the stepper motor 1220 of Power Drive Unit 122, and angle rotatable is the angle between initial point photoelectricity switch 1222 and limit photoelectricity switch 1223.Power Drive Unit 122 is fixedly connected with by fixture 125 with one end of connecting link 121, and the other end of connecting link 121 is fixedly connected with by web member 126 with mechanical arm 11.
The course of work of terminal test device 12: control device 30 controls mechanical arm 11 and moves to test position, vision inspection apparatus 123 detects the position of outdoor machine of air-conditioner terminal 1, and positional information is fed back to control device 30, the positional information that control device 30 provides according to vision inspection apparatus 123, control Power Drive Unit 122 rotate required angle and control to drive the slide unit cylinder 1241 of topworks 124 to stretch out, the probe 1243 of control test fixture tool 1242 is connected with the corresponding contacts of outdoor machine of air-conditioner terminal 1.
As shown in Figures 5 to 7, three-axis robot 20 comprises: base 21, X-axis assembly 22, Y-axis assembly 23, Z axis assembly 24, support 25 and the earthing test head group part be connected with Z axis component slippage.Base 21 is arranged a pair rectilinear orbit 211, the bottom of support 25 is connected with rectilinear orbit 211 chute.X-axis assembly 22 to be arranged on base 21 and to be placed between two rectilinear orbits 211, and X-axis assembly 22 comprises: X-axis servomotor 221 and X-axis leading screw 222.X axle servomotor 221 drive X-axis leading screw 222 to rotarily drive support 25 and move along two rectilinear orbits 211.Y-axis assembly 23 is fixed on the upper end of support 25, and Y-axis assembly 23 comprises: Y-axis fixed mount 230, two Y-axis line slideway 231, the Y-axis servomotor 232 being fixed on Y-axis fixed mount 230 one end, Y-axis Timing Belt 233, Y-axis active synchronization belt wheel 234 and the driven synchronous pulley 235 of Y-axis; Y-axis Timing Belt 233 is between two Y-axis line slideways 231, and Y-axis Timing Belt 233 is arranged on Y-axis active synchronization belt wheel 234 and the driven synchronous pulley 235 of Y-axis; Y-axis active synchronization belt wheel 234 is fixedly connected with Y-axis servomotor 232; The driven synchronous pulley of Y-axis 235 is fixed on end contrary with Y-axis servomotor 232 on Y-axis fixed mount 230.Z axis assembly 24 comprises: Z axis fixed mount 241, the Z axis servomotor 242 being positioned at Z axis fixed mount 241 top, the Z axis active synchronization belt wheel 243 be fixed on Z axis servomotor 242, be fixed on the driven synchronous pulley of Z axis 244 of Z axis fixed mount 241 bottom, connect the Z axis Timing Belt 245 of described master and slave synchronous pulley.Described earthing test head group part comprises: the sliding part 27 be fixedly connected with Z axis Timing Belt 245, with the affixed straight-bar 28 of sliding part 27 and the earthing test 26 being fixed on straight-bar 28 other end.Fixing on sliding part 27 one end and Z axis Timing Belt 245, a side of the other end and Z axis fixed mount 241 is slidably connected, described in be slidably connected can be the mode of chute cooperation slide rail.Z axis fixed mount 241 is clamped on Y-axis Timing Belt 233 by the holder 29 that two are fixed on Y-axis Timing Belt 233.Z axis fixed mount 241 and Y-axis fixed mount 231 are slidably connected, and namely Z axis fixed mount 241 are provided with the chute coordinated with the Y-axis line slideway 231 on Y-axis fixed mount 231.When Y-axis servomotor 232 drives Y-axis active synchronization belt wheel 234 to rotate, Y-axis Timing Belt 233 is driven rotation by synchronous pulley 234, Z axis assembly is under the clamping of holder 29, along with the line slideway 231 of Y-axis Timing Belt 233 along Y-axis slides, realize the movement of Z axis assembly 24 on Y-axis assembly 23.Z axis servomotor 242 drives Z axis active synchronization belt wheel 243 to rotate, and Z axis Timing Belt 245 rotates along with Z axis active synchronization belt wheel 243, the sliding part 27 be fixed on Z axis Timing Belt 245 is slided along Z-direction, is grounded the movement of measuring head 26 along Z-direction.Moved along X-direction on X-axis assembly by Y-axis assembly 23, Z axis assembly along the movement of Y-direction and sliding part 27 and straight-bar 29 along the movement of Z-direction, is grounded the movement of measuring head 26 in X-axis, Y-axis and Z-direction on Y-axis assembly.
Above-mentioned servomotor is all configured with reducer casing, exports required moment to enable described servomotor.
As depicted in figs. 1 and 2, outdoor machine of air-conditioner automatic security inspection system of the present invention can also arrange elevation and subsidence regulating device 40, is used for the lifting of adjustment four axle robot 10.Fig. 8 is the schematic perspective view after elevation and subsidence regulating device 40 removes two side plates and top cover, sees inner structure to facilitate.As shown in Figure 2 and Figure 8, this elevation and subsidence regulating device 40 comprises: casing 41, be exposed at the handwheel 42 of front side board 411 outside of casing 41, be arranged on the screw lift 43 of base plate 412 near center of casing 41, the line slide rail 44 being arranged on casing 41 two opposite side walls 413 4 jiaos and the mechanical arm installing plate 45 be fixed on screw lift 43, mechanical arm installing plate 45 4 jiaos is provided with the chute 451 matched with the line slide rail 44 of casing 41, the chute 451 of installing plate 45 is arranged on line slide rail 44 and also can linearly slides along the direction of vertical base plate 412 by slide rail 44, make mechanical arm installing plate 45 under the control of screw lift 43 linearly slide rail 44 slide up and down.Elevation and subsidence regulating device 40 can also arrange rule 46 and latch segment 47, and rule 46 and latch segment 47 are fixed on sidewall 413, to facilitate observation scale value and to regulate described latch segment.Rule 46 is for observing the adjustable height value of mechanical arm installing plate 45, and latch segment 47 is for locking the position of mechanical arm installing plate 45 relative rectilinear slide rail 44.Handwheel 42 is connected with screw lift 43, controls screw lift 43 and rotates.
As shown in Figure 1, outdoor machine of air-conditioner automatic security inspection system of the present invention, can in conjunction with conveying cylinder line 50 and safety check instrument (not shown) together with the use of, when outdoor machine of air-conditioner is transported to assigned address by conveying cylinder line 50, vision inspection apparatus 123 in four axle robots detects the physical location of air-conditioning terminal, and positional information is fed back to control device 30, control device 30 feeds back the positional information of coming according to vision inspection apparatus 123 and controls the slide unit cylinder 1241 that Power Drive Unit 122 rotates required angle and topworks 124 and stretch out Len req, the probe 1243 of test fixture tool 1242 is abutted with the corresponding contacts of outdoor machine of air-conditioner terminal 1, effectively can avoid the detection mistake etc. because outdoor machine of air-conditioner terminal position deviation causes.Control device 30 controls three-axis robot 20 simultaneously and adjusts earthing test head group part in the position of X-axis, Y-axis and Z-direction, makes the housing contacts of earthing test 26 and outdoor machine of air-conditioner.Then, control device 30 controls the electrical safety performance of safety check instrument to outdoor machine of air-conditioner and detects.Thus the safety detection realized outdoor machine of air-conditioner, full automation in testing process, does not need the participation of people, realizes efficiently, accurately detecting.
Claims (10)
1. an outdoor machine of air-conditioner automatic security inspection system, is characterized in that, comprising:
Four axle robots, described four axle robots are provided with mechanical arm and are detachably installed on the terminal test device on described mechanical arm, described terminal test device comprises: connecting link, and described connecting link is connected with described four axle robots by a connection piece; Power Drive Unit, is fixedly connected with one end of described connecting link; Vision inspection apparatus, for detecting described outdoor machine of air-conditioner terminal position; With the topworks of scalable adjustment, described topworks is fixedly connected with described vision inspection apparatus, described topworks is provided with test fixture tool, the probe on described test fixture tool and described outdoor machine of air-conditioner termination contact; Described vision inspection apparatus is connected with described Power Drive Unit rotating shaft with described topworks, and described Power Drive Unit adjusts the angle of described vision inspection apparatus described connecting link relative to described topworks;
Three-axis robot, described three-axis robot comprises: base; X-axis assembly, is fixed on described base; Y-axis assembly, is connected with described X-axis component slippage, can slides along X-direction; Z axis assembly, is connected with described Y-axis component slippage, can slide along described Y direction; Support, for connecting described Y-axis assembly and Y-axis assembly; Earthing test head group part, is connected with described Z axis component slippage, can slide along described Z-direction, and described earthing test head group part can be connected with the casing of outdoor machine of air-conditioner;
Control device, described control device controls described four axle robots and is connected with the casing of outdoor machine of air-conditioner with outdoor machine of air-conditioner termination contact and described three-axis robot.
2. outdoor machine of air-conditioner automatic security inspection system according to claim 1, it is characterized in that, described Power Drive Unit comprises: servomotor, the induction disk, initial point photoelectricity switch and the limit photoelectricity switch that are fixedly connected with described servomotor rotating shaft, described initial point photoelectricity switch and described limit photoelectricity switch are that angle is arranged along the radial direction of described induction disk, and described induction disk comprises the light tank that radially direction is arranged.
3. outdoor machine of air-conditioner automatic security inspection system according to claim 1, is characterized in that, described vision inspection apparatus comprises: fixed head I, be fixed on the light source that the camera of described fixed head I near center and two points are located at described camera both sides.
4. outdoor machine of air-conditioner automatic security inspection system according to claim 1, it is characterized in that, described topworks comprises: fixed head II, slide unit cylinder and test fixture tool, described slide unit cylinder is fixedly mounted on described fixed head II, described test fixture tool is arranged on described slide unit cylinder, described slide unit cylinder controls described test fixture tool and stretches, and described test fixture tool is provided with probe, and described probe contacts with described outdoor machine of air-conditioner tine resiliency.
5. outdoor machine of air-conditioner automatic security inspection system according to claim 1, is characterized in that, described base is arranged a pair rectilinear orbit, and the bottom of described support is connected with described rectilinear orbit chute.
6. outdoor machine of air-conditioner automatic security inspection system according to claim 5, it is characterized in that, described X-axis assembly to be arranged on described base and to be placed between described two rectilinear orbits, described X-axis assembly comprises: X-axis servomotor and X-axis leading screw, and described X-axis driven by servomotor X-axis leading screw rotarily drives described support and moves along described two rectilinear orbits.
7. outdoor machine of air-conditioner automatic security inspection system according to claim 6, it is characterized in that, described Y-axis assembly is fixed on the upper end of described support, and described Y-axis assembly comprises: Y-axis fixed mount, two Y-axis line slideways, the Y-axis servomotor being fixed on described Y-axis fixed mount one end, Y-axis Timing Belt, Y-axis active synchronization belt wheel and the driven synchronous pulley of Y-axis; Described Y-axis Timing Belt is between described two Y-axis line slideways, and described Y-axis Timing Belt is arranged on described Y-axis active synchronization belt wheel and the driven synchronous pulley of described Y-axis; Described Y-axis active synchronization belt wheel is fixedly connected with described Y-axis servomotor; The driven synchronous pulley of described Y-axis is fixed on end contrary with described Y-axis servomotor on described Y-axis fixed mount.
8. outdoor machine of air-conditioner automatic security inspection system according to claim 7, it is characterized in that, described Z axis assembly comprises: Z axis fixed mount, the Z axis servomotor being positioned at described Z axis fixed mount top, the Z axis active synchronization belt wheel be fixed on described Z axis servomotor, be fixed on the driven synchronous pulley of Z axis of described Z axis fixed mount bottom, connect the Z axis Timing Belt of described master and slave synchronous pulley; Described Z axis fixed mount is clamped on described Y-axis Timing Belt by two holders be fixed on described Y-axis Timing Belt; Described Z axis fixed mount and described Y-axis fixed mount are slidably connected.
9. outdoor machine of air-conditioner automatic security inspection system according to claim 8, it is characterized in that, described earthing test head group part comprises: the sliding part be fixedly connected with described Z axis Timing Belt, with the affixed straight-bar of described sliding part and the earthing test head being fixed on the described straight-bar other end, described sliding part one end and described Z axis Timing Belt are fixed, and a side of the other end and described Z axis fixed mount is slidably connected.
10. the arbitrary outdoor machine of air-conditioner automatic security inspection system according to claim 1-9, it is characterized in that, also comprise the elevation and subsidence regulating device of adjustment four axle robot lifting, described elevation and subsidence regulating device comprises: casing, be arranged on the screw lift of described chassis backplane near center, be exposed at the screw lift handwheel of described casing front side board outside, to be fixed on described screw lift and the mechanical arm installing plate be slidably connected with described chassis sidewall, for observing the latch segment of the rule of described mechanical arm installing plate adjustable height value and described locking mechanical arm installing plate adjustable height.
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CN105548775B (en) * | 2016-01-26 | 2018-10-23 | 青岛职业技术学院 | A kind of outdoor machine of air-conditioner safety automatic checkout equipment and detection method |
CN105699715A (en) * | 2016-04-08 | 2016-06-22 | 格力电器(武汉)有限公司 | Air condition electrical box testing system |
CN107367662A (en) * | 2017-06-15 | 2017-11-21 | 珠海格力智能装备有限公司 | Outdoor machine of air-conditioner safety check mechanism |
CN108089104A (en) * | 2017-12-15 | 2018-05-29 | 格力电器(武汉)有限公司 | It is a kind of to be used to carry out outdoor machine of air-conditioner the equipment of voltage-withstand test and test system |
CN108152618A (en) * | 2017-12-15 | 2018-06-12 | 格力电器(武汉)有限公司 | A kind of electrical safety detection device |
CN109968319A (en) * | 2017-12-28 | 2019-07-05 | 国网山东省电力公司电力科学研究院 | A kind of robot vision identifying system and method for plug wire |
CN109569981A (en) * | 2018-12-19 | 2019-04-05 | 珠海智新自动化科技有限公司 | A kind of toner cartridge testing powder adding set |
CN109752617A (en) * | 2019-03-01 | 2019-05-14 | 山东红宝自动化有限公司 | Electrical-mechanical safety test hunting gear in a kind of air-conditioning is seperated |
CN109752617B (en) * | 2019-03-01 | 2024-03-26 | 山东红宝自动化有限公司 | Electrical safety test follow-up device for split air conditioner indoor unit |
CN112630559A (en) * | 2020-11-26 | 2021-04-09 | 珠海格力智能装备有限公司 | Butt joint tool and detection equipment |
CN114152288A (en) * | 2021-12-02 | 2022-03-08 | 重庆福瑞斯自动化设备股份有限公司 | Air conditioner box detection device and detection method |
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