CN109970499B - Automatic explosive charging production line for explosive package of detonating tool - Google Patents
Automatic explosive charging production line for explosive package of detonating tool Download PDFInfo
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- CN109970499B CN109970499B CN201910309283.0A CN201910309283A CN109970499B CN 109970499 B CN109970499 B CN 109970499B CN 201910309283 A CN201910309283 A CN 201910309283A CN 109970499 B CN109970499 B CN 109970499B
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- medicine
- bottle
- die
- ball
- cylinder
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 239000002360 explosive Substances 0.000 title claims abstract description 47
- 238000007789 sealing Methods 0.000 claims abstract description 135
- 238000007599 discharging Methods 0.000 claims abstract description 35
- 239000003814 drug Substances 0.000 claims description 466
- 238000004880 explosion Methods 0.000 claims description 57
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 26
- 230000001105 regulatory effect Effects 0.000 claims description 26
- 239000000741 silica gel Substances 0.000 claims description 26
- 229910002027 silica gel Inorganic materials 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 24
- 238000002360 preparation method Methods 0.000 claims description 23
- 239000000126 substance Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 15
- 230000001276 controlling effect Effects 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000002265 prevention Effects 0.000 claims description 2
- 230000003068 static effect Effects 0.000 claims description 2
- 239000003999 initiator Substances 0.000 claims 1
- 230000000977 initiatory effect Effects 0.000 claims 1
- 229940079593 drug Drugs 0.000 description 34
- 238000012377 drug delivery Methods 0.000 description 28
- 239000013256 coordination polymer Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 239000008186 active pharmaceutical agent Substances 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004023 plastic welding Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B21/00—Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
Abstract
The invention discloses an automatic explosive charging production line of explosive-handling explosive packages of detonators, which comprises a bottle mold circulating and conveying system, a bottle discharging operation table, a mold feeding explosion-proof door, an explosive charging system, a pin assembling system, a sealing and demolding system, a bottle discharging explosion-proof door, an integrated control system and a power system. The invention solves the problems of weak charge continuity and low safety in the prior art. The invention has high safety, compact structure, strong charge continuity and high automation degree.
Description
Technical Field
The invention belongs to the field of blasting equipment production, and particularly relates to an automatic explosive charging production line for an explosive auxiliary explosive package of a detonating tool.
Background
The detonating device is also called as booster grain, and is a blasting device for detonating low-sensitivity explosives such as ammonium nitrate fuel oil explosive, emulsion explosive and the like. It is composed of detonator buckle, shell, upper and lower covers, explosive body and explosive powder charge. The explosive charge is made by filling a small medicine bottle and is placed in the middle of the detonating tool. When the detonator is detonated, the detonator is placed in the functional hole, the bottom of the detonator is abutted against the booster charge, and the detonator is detonated successfully to detonate the detonator after the detonator is detonated too safely. The existing explosive package adopts manual production, has weak explosive continuity and low safety. The production intrinsic safety of the explosive package is realized by continuous automation.
Disclosure of Invention
In order to overcome the defects of weak charge continuity and low safety in the prior art, the invention provides an automatic charge production line for a detonating tool booster explosive charge, which can realize continuous and automatic.
The technical scheme adopted by the invention for achieving the purpose is as follows:
an automatic explosive charging production line for an explosive booster comprises:
the bottle mould circulation conveying system is used for placing the bottle mould with the arranged medicine bottles into the inlet of the bottle mould conveying channel, the mould inlet cylinder pushes the bottle mould to move along the bottle mould conveying channel towards the direction of the medicine filling system, and after a series of procedures of medicine filling, ball filling, sealing and bottle returning, the mould return cylinder pushes the bottle mould to return to the inlet of the bottle mould conveying channel, so that a circulation track is formed;
the bottle discharging operation table is arranged at the bottom of the inlet of the bottle die conveying channel and is used for discharging empty bottles in the medicine bottle positioning die by a bottle discharging worker, the bottle discharging worker starts on-duty production bottle discharging operation on the bottle discharging operation table, after the first die is arranged, a start button on a touch screen is pressed, and the production line is started to enter an automatic operation state; the medicine bottle positioning mould is provided with 10 clamping grooves, the medicine bottle positioning mould is required to be fully arranged, the empty bottle which is arranged is required to be vertically placed in the bottom of the medicine bottle positioning mould, and if the medicine bottle positioning mould is in shortage or not in place, the equipment can give an alarm and automatically stop after monitoring;
The mold feeding explosion-proof door is used for explosion prevention before medicine bottle charging;
the medicine loading system is used for loading medicine into the medicine bottle after the medicine bottle passes through the explosion-proof door;
the ball bottle assembly system is used for pouring a silica gel ball meeting the technical requirements into the sealing rubber ball hopper, fixing the silica gel ball below the sealing rubber ball hopper through the sealing rubber ball positioning die, pushing the rubber ball positioning die to the upper part of the medicine bottle by the rubber ball pulling positioning die cylinder, pressing the silica gel ball into the medicine bottle by the ball pressing lifting cylinder punch, enabling the depth of the silica gel ball entering the medicine bottle to be consistent, and enabling the upper surface of the ball to be level with the bottom of the bottle neck;
the seal demoulding system is used for sealing the medicine bottle after the medicine bottle is pressed into the silica gel ball, withdrawing the medicine bottle from the bottle mould after the sealing is finished, entering the bottle collecting box of the medicine bottle transfer device after the medicine bottle is withdrawn, accumulating the medicine bottle into 5-10 moulds (50-100 medicine bottles in total), automatically transferring the medicine bottle once by the medicine bottle transfer mechanical arm, transferring the medicine bottle into the bottle box in the anti-explosion room bottle outlet anti-explosion door, and taking the medicine bottle away by a special person;
an explosion-proof/flame-proof door for discharging the medicine bottles;
the integrated control system is composed of a PLC programmable controller, a signal sensor, a pneumatic controller and an executing element, and is used for completing automatic control and alarm of a production line;
And a power system for powering each cylinder.
Further, the bottle mold circulation conveying system comprises:
at least one bottle die for fixing the medicine bottle, wherein each die of the bottle die is provided with 10 through hole clamping grooves, and the bottle dies are sequentially arranged in a bottle die circulation track for carrying out circulation medicine filling, ball filling, sealing and demoulding;
a bottle mould circulation conveying channel for conveying the bottle mould to return after a series of procedures of charging, ball charging, sealing and bottle returning;
and the bottle die conveying assembly pushes the bottle die to move along the bottle die conveying channel towards the charging system through the die feeding cylinder, and after a series of processes of charging, ball charging, sealing and bottle returning, the bottle die is pushed by the die returning cylinder to return to the inlet of the bottle die conveying channel.
Further, the charging system comprises:
the medicine preparation table drives the top disc to rotate after medicine is taken away through a rotary cylinder on the bottom workbench, and a medicine box for loading medicine on the top of the disc is opposite to the medicine taking place;
the medicine conveying mechanical arm is arranged at the medicine inlet of the medicine conveying anti-explosion door, the mechanical arm is stretched to the medicine box through the telescopic air cylinder, after the medicine box is clamped by the medicine conveying mechanical arm, the medicine conveying mechanical arm is retracted to the medicine inlet of the medicine conveying anti-explosion door through the telescopic air cylinder, then the medicine conveying mechanical arm is rotated to the medicine inlet of the medicine conveying anti-explosion door through 90 degrees of rotation of the rotary air cylinder, the medicine conveying mechanical arm is stretched to the inside of the medicine conveying anti-explosion door through the telescopic air cylinder, after medicine is taken by the medicine adding mechanical arm, the medicine conveying mechanical arm is kept static, after the medicine box is conveyed back by the medicine adding mechanical arm, the medicine box is put into the original position through the rotary air cylinder, and then the medicine conveying mechanical arm returns to the original position;
The medicine conveying anti-explosion door is used for carrying out anti-explosion on the medicine conveyed by the medicine conveying mechanical arm;
the medicine feeding mechanical arm is arranged at the medicine outlet of the medicine conveying anti-explosion door, the mechanical arm is rotated to the medicine outlet of the medicine conveying anti-explosion door by 180 degrees through the rotating cylinder, the medicine feeding mechanical arm is stretched into the medicine conveying anti-explosion door by the telescopic cylinder to clamp a medicine box, the medicine feeding mechanical arm is retracted by the telescopic cylinder, the medicine feeding mechanical arm is stretched to the top of the quantitative medicine filling device through the rotating cylinder, medicine is poured into the quantitative medicine filling device, after medicine feeding is completed, the empty medicine box is returned to the medicine conveying mechanical arm through the rotating cylinder by 180 degrees, and finally the return of the medicine feeding mechanical arm is completed through the control of the rotating cylinder and the telescopic cylinder;
the quantitative charging device is arranged at the top of the die feeding cylinder side of the bottle die circulating and conveying system, the side face of the quantitative charging device is opposite to the chemical feeding mechanical arm and is used for receiving the chemical transferred by the chemical feeding mechanical arm and charging the chemical into the chemical bottle;
and the air source vibrator is arranged at the bottom of the medicine filling hopper and is used for dropping medicine into the medicine bottle through vibration.
Still further, the metering device comprises: the quantitative plate, a medicine supporting frame plate, a medicine filling funnel and a medicine filling hopper, wherein a row of medicine filling holes are formed in the bottom of the medicine filling hopper, the medicine filling holes are aligned with the medicine filling holes of the quantitative plate which is adjacent to the bottom of the medicine filling hopper in the initial position, when a medicine adding signal lamp is on, the air cylinder pulls the quantitative plate to align the medicine filling holes of the medicine supporting frame plate, medicine slides down along the medicine filling holes of the medicine supporting frame plate to enter the medicine filling funnel, meanwhile, the medicine bottle ascends under the action of a bottle die lifting air cylinder to be connected with the mouth of the medicine receiving cover plate, and the air source vibrator enables medicine powder to fall into the medicine bottle rapidly.
Further, the ball mold assembly system includes:
the ball-bottle positioning and assembling device comprises a punch, a ball die and a medicine bottle, and is used for self-checking before starting work, so that the punch, the ball die and the medicine bottle are aligned accurately;
the sealing rubber ball hopper is arranged at the side of the bottle die circulation conveying channel die inlet cylinder and is used for storing sealing rubber balls, and the silica gel balls meeting the technical requirements are poured into the sealing rubber ball hopper, so that the depth of the sealing rubber ball hopper is not more than 4/5 of the depth of the sealing rubber ball hopper;
the sealing rubber ball positioning die is arranged at the bottom of the sealing rubber ball hopper and used for fixing the sealing rubber ball falling in the sealing rubber ball hopper, and the sealing rubber ball positioning die is provided with 10 through hole ball grooves;
the ball pressing machine is used for driving the ball pressing punch through the ball pressing cylinder to press the sealing rubber ball in the sealing rubber ball positioning die into the medicine bottle, and the upper surface of the ball is level with the bottom of the bottle neck;
and the rubber ball pulling positioning die cylinder is used for pulling the rubber ball positioning die to push the sealing rubber ball positioning die to the upper part of the medicine bottle, and after the silica gel ball is pressed into the medicine bottle, the rubber ball pulling positioning die cylinder pulls the sealing rubber ball positioning die to return, and the rubber ball in the sealing rubber ball bucket falls into a ball groove of the positioning die again to assemble the next bottle die.
Further, the closure stripping system comprises:
And the sealing machine is used for pushing the bottle die to the sealing machine by the air cylinder, and the sealing machine adopts ultrasonic waves to seal the bottles automatically, wherein each sealing action is performed once for 10 medicine bottles. The ultrasonic sealing machine is one of ultrasonic plastic welding machines, and utilizes an ultrasonic energy collector to act on the sealing part of the medicine bottle so as to achieve the sealing effect;
the bottle returning mechanism is used for entering a bottle returning procedure after sealing, the lifting cylinder drives the punch to press the medicine bottle in the die at one time, and the die returning cylinder pushes the empty die into the bottle die circulation track again;
and the finished product medicine bottle collecting and conveying device is used for enabling medicine bottles to enter a bottle collecting box of the medicine bottle conveying device after exiting, accumulating to 5-10 moulds (50-100 medicine bottles in total), automatically conveying once by a medicine bottle conveying mechanical arm, conveying the medicine bottles to a bottle box in a bottle outlet anti-explosion/explosion door of an antiknock room, and taking away by a special person.
Further, the integrated control system comprises a PLC programmable controller, a signal sensor, a pneumatic controller and an executing element, and is used for completing full-line automatic control and alarm, one end of the PLC programmable controller is connected with the signal sensor, the other end of the PLC programmable controller is connected with the pneumatic controller, and the pneumatic controller is connected with the executing element through an air pipe; the PLC is internally provided with a production line alarm system, a signal sensor control end and a pneumatic controller control end, wherein the signal sensor comprises sensors which are arranged on each execution element and respectively control the inlet and outlet of a cylinder, a laser correlation photoelectric switch which is arranged on a bottle mold circulation conveying channel and is used for detecting the bottle shortage and the bottle height, a photoelectric switch which is arranged in a medicine charging hopper and is used for detecting the medicine shortage, a temperature sensor which is arranged on ultrasonic waves and a travel switch which is used for safety linkage alarm; the pneumatic controller is an electromagnetic-pneumatic control valve, controls the pressure, flow and flow direction of the air flow, ensures that the pneumatic executive component works normally and is matched with each executive component. The actuating element is a cylinder, and comprises a die inlet cylinder, a die returning cylinder, a manipulator rotating cylinder, a manipulator telescopic cylinder, a quantitative plate pulling cylinder, a ball pressing cylinder, a rubber ball pulling positioning die cylinder and a bottle die lifting cylinder.
The production line alarm system comprises a bottle shortage alarm, a bottle height alarm, a medicine shortage alarm, a travel switch, an ultrasonic overtemperature alarm and a safety interlocking alarm, and is detected through a photoelectric switch, a laser correlation photoelectric switch, a temperature sensor and a travel switch, and once the production requirement is not met, the system can alarm and stop until the normal operation is restored.
Further, the power system consists of a compressed air preparation device, an air storage tank, an electromagnetic-pneumatic control valve, an air cylinder, a pressure regulating valve and a speed regulating valve, wherein the compressed air preparation device is connected with an air inlet of the air storage tank, and an air delivery port of the air storage tank is connected with air provided with the pressure regulating valveOne end of the pipe is connected with one end of a main air valve of the production line, the other end of the main air valve of the production line is connected with one end of an electromagnetic-pneumatic control valve through the air pipe, and the other end of the electromagnetic-pneumatic control valve is connected with the air cylinder through the air pipe provided with a speed regulating valve. The compressed air preparation device is an air compressor, and the pressure of a compressed air system of the air compressor is more than 0.5MPa and the consumption is about 0.5m 3 And/min. The electromagnetic-pneumatic control valve is an automatic basic element for controlling fluid, and the movement of a cylinder piston is controlled by controlling a gas source. The cylinders are used to execute various instructions of the control system. The pressure regulating valve is used for regulating the pressure of the air pressure transmitted by the air storage tank to a pressure value suitable for production, namely 0.5MPa. The speed regulating valve is a cylinder throttle valve and is used for controlling the action speed of each cylinder.
The automatic explosive charging production line of the explosive package of the detonating tool has the following advantages:
1. the safety is high. The safety guarantee system is realized by the following aspects: (1) quantitative control and management of dangerous articles; (2) unmanned automatic operation of dangerous operation procedures is realized, and man-machine separation is realized; (3) the safety explosion-proof isolation device is arranged, so that the injury of explosion accidents to field operators is avoided or reduced; (4) safety interlocking protection; (5) and an explosion-proof isolation area and a safety isolation device are arranged, so that the safety of operators outside the area is ensured.
2. Compact structure, strong charge continuity and high automation degree.
Drawings
The invention is further described with reference to the accompanying drawings, in which:
fig. 1 is an overall assembly view of the apparatus of the present invention.
Reference numerals illustrate: 1. the bottle mold conveying channel, 2, a bottle arranging operation table, 3, a mold feeding cylinder, 4, a mold feeding explosion-proof door, 5, a medicine preparation table, 6, a medicine conveying manipulator, 7, a medicine conveying anti-explosion door, 8, a medicine adding manipulator, 9, a quantitative medicine charging device, 10, a sealing rubber ball bucket, 11, a ball pressing machine, 12, a punch, 13, a sealing machine, 14, a bottle returning mechanism, 15, a finished medicine bottle collecting and conveying device, 16, a bottle discharging anti-explosion door, 17 and a mold returning cylinder.
Detailed Description
Example 1
As shown in fig. 1, the automatic explosive charging production line of the explosive package of the detonators of the embodiment comprises;
a bottle mould circulation conveying system for placing the bottle mould with the arranged medicine bottle into the inlet of the bottle mould conveying channel, a mould inlet cylinder (MI 20X500 SCM) 3 pushes the bottle mould to move along the bottle mould conveying channel towards the direction of the medicine filling system, after a series of procedures of medicine filling, ball filling, sealing and bottle returning, a mould return cylinder (MIJ 20X 320-50) 18 pushes the bottle mould to return to the inlet of the bottle mould conveying channel, and a circulation track is formed;
a bottle discharging operation table 2 is arranged at the bottom of the inlet of the bottle die conveying channel and is used for discharging empty bottles in the medicine bottle positioning die by a bottle discharging worker, the bottle discharging worker starts the on-duty production bottle discharging operation on the bottle discharging operation table, after the first die is arranged, a start button on a touch screen is pressed, the production line is started, and the automatic operation state is entered; the medicine bottle positioning mould is provided with 10 clamping grooves, the medicine bottle positioning mould is required to be fully arranged, the empty bottle which is arranged is required to be vertically placed in the bottom of the medicine bottle positioning mould, and if the medicine bottle positioning mould is in shortage or not installed in place, the equipment can give an alarm and automatically stop after monitoring;
a mould-feeding explosion-proof door 4 for explosion-proof before medicine bottle charging;
the medicine loading system is used for loading medicines into the medicine bottle after passing through the explosion-proof door;
The ball bottle assembly system is used for pouring a silica gel ball meeting the technical requirements into the sealing rubber ball bucket 10, fixing the silica gel ball below the sealing rubber ball bucket 10 through a sealing rubber ball positioning die, pushing the rubber ball positioning die to the upper part of a medicine bottle by a rubber ball pulling positioning die cylinder, pressing the silica gel ball into the medicine bottle by a ball pressing lifting cylinder punch 12, enabling the depth of the silica gel ball entering the medicine bottle to be consistent, and enabling the upper surface of the ball to be level with the bottom of the bottle neck;
the sealing demoulding system is used for sealing the medicine bottle after the medicine bottle is pressed into the silica gel ball, withdrawing the medicine bottle from the bottle mould after sealing, entering the bottle collecting box of the medicine bottle transfer device after withdrawing the medicine bottle, accumulating the medicine bottle into 5 moulds (50 medicine bottles in total), automatically transferring the medicine bottle once by a medicine bottle transfer manipulator, transferring the medicine bottle into the bottle box in the explosion door of the anti-explosion chamber outlet bottle mouth, and taking the medicine bottle away by a special person;
a bottle-out explosion-proof/flameproof door 16 for flameproofing/flameproofing the delivered medicine bottles;
the integrated control system is composed of a programmable logic controller (CP 1W-40 EDR), a signal sensor, a pneumatic controller and an executing element, and is used for completing automatic control and alarm of a production line;
and a power system for powering each cylinder.
Further, the bottle mold circulation conveying system comprises:
ten bottle molds, which are used for fixing the molds of the medicine bottles, wherein each mold of the bottle molds is provided with 10 through hole clamping grooves, and the bottle molds are sequentially arranged in a bottle mold circulation track for carrying out circulation medicine filling, ball filling, sealing and bottle returning;
a bottle mould circulation conveying channel 1 for conveying the bottle mould to return after a series of procedures of filling, ball filling, sealing and bottle returning;
a bottle mould conveying assembly pushes a bottle mould to move along a bottle mould conveying channel towards a charging system through a mould feeding cylinder (MI 20X500 SCM) 3, and after a series of procedures of charging, ball charging, sealing and bottle returning, a mould returning cylinder (MIJ 20X 320-50) 18 pushes the bottle mould to return to an inlet of the bottle mould conveying channel.
Further, the charging system comprises:
and the medicine preparation table 5 drives the top disc to rotate after medicine is taken away through the rotary cylinder on the bottom workbench, and the medicine box for loading the medicine on the top of the disc is opposite to the medicine taking place, and the medicine preparation table is a six-station medicine preparation table.
The drug delivery manipulator 6 is arranged at the drug inlet of the drug delivery anti-explosion door 7, the manipulator is stretched to the drug box through the telescopic cylinder, after the drug delivery manipulator 6 clamps the drug box, the telescopic cylinder withdraws the drug delivery manipulator 6 to the drug inlet of the drug delivery anti-explosion door 7, the drug delivery manipulator 6 is rotated to the drug inlet of the drug delivery anti-explosion door 7 through 90 degrees of rotation of the rotary cylinder, the telescopic cylinder stretches the drug delivery manipulator 6 to the drug inlet of the drug delivery anti-explosion door 7, the drug delivery manipulator 6 is kept stationary after the drug is taken by the drug adding manipulator 8, the empty drug box is received after the drug adding manipulator 8 returns the empty drug box, the drug box is put into the original position through rotation and the telescopic cylinder, and then the drug delivery manipulator 6 returns to the original position;
A medicine-transferring explosion-proof door 7 for preventing and explosion-proof the medicine transferred by the medicine-transferring manipulator 6;
the medicine adding mechanical arm 8 is arranged at the medicine outlet of the medicine transferring anti-explosion door 7, the mechanical arm is rotated to the medicine outlet of the medicine transferring anti-explosion door 7 by rotating the rotating cylinder for 180 degrees, the telescopic cylinder stretches the medicine adding mechanical arm 8 into the medicine transferring anti-explosion door 7 to clamp a medicine box, the telescopic cylinder withdraws the medicine adding mechanical arm 8, the rotary cylinder stretches the medicine adding mechanical arm 8 to the top of the quantitative medicine filling device 9, medicine is poured into the quantitative medicine filling device 9, and after medicine adding is finished, the return of the mechanical arm is finished by cylinder control;
the quantitative charging device 9 is arranged at the top of the side of a mould feeding cylinder (MI 20X500 SCM) 3 of the bottle mould circulating and conveying system, and the side face of the quantitative charging device is opposite to the chemical feeding mechanical arm 8 and is used for receiving the chemical transferred by the chemical feeding mechanical arm 8 and charging the chemical into a medicine bottle;
and the air source vibrator is arranged at the bottom of the medicine filling hopper and is used for dropping medicine into the medicine bottle through vibration.
Before starting, under the condition that the drug delivery manipulator 6 is ensured to stop working and return to the original position and the drug delivery anti-explosion door 7 is closed, a drug delivery worker puts six boxes of drugs (1 kg of drug per box of drug) into the drug preparation table 5.
Before production, the manual control manipulator automatically adds medicine, a bottle discharging worker presses a medicine adding button in a bottle discharging station, a cylinder drives a medicine transferring manipulator 6 to act, a medicine transferring anti-explosion door 7 is opened, a medicine adding manipulator 8 is connected with a medicine box in the medicine transferring manipulator, the medicine transferring manipulator 6 is retracted, the medicine transferring anti-explosion door 7 is closed, and the medicine adding manipulator adds medicine into a quantitative medicine filling device 9, and the medicine filling device 9 adds medicine for one time. The height of the medicine in the quantitative medicine charging device 9 is not less than the lowest medicine level of the equipment operation during medicine charging, so as to ensure that the production line can start operation smoothly.
Still further, the metering device 9 comprises: the quantitative plate, support medicine frame plate, loading hopper, loading fill, there is a row of loading hole loading fill bottom, the loading hole aligns with its next-door adjacent quantitative plate medicine hole in below when initial position, when adding the medicine signal lamp and lighting, draws quantitative plate cylinder (MDBB 32-35Z) to draw quantitative plate, makes its loading hole align with the loading hole of support medicine frame plate, and the medicine is along the loading hole gliding entering loading hopper of support medicine frame plate, and the little medicine bottle rises under the effect of lift cylinder simultaneously and meets with connecing medicine apron oral area, and the air source vibrator makes the powder fall into the medicine bottle fast.
Further, the ball mold assembly system includes:
the ball-bottle positioning and assembling device is used for self-checking before starting work, so that the alignment of the punch 12, the ball die and the medicine bottle is accurate;
and the sealing rubber ball hopper 10 is arranged at the 3 side of a mould inlet cylinder (MI 20X500 SCM) of the bottle mould circulating and conveying channel 1 and is used for storing sealing rubber balls, and the sealing rubber balls meeting the technical requirements are poured into the sealing rubber ball hopper, so that the depth of the sealing rubber ball hopper is not more than 4/5 of the depth of the sealing rubber ball hopper.
The sealing rubber ball positioning die is arranged at the bottom of the sealing rubber ball hopper 10 and is used for fixing the sealing rubber balls falling in the sealing rubber ball hopper 10, and the sealing rubber ball positioning die is provided with 10 through hole ball grooves;
a ball pressing machine 11 for driving a ball pressing punch 12 through a ball pressing cylinder to press the sealing rubber ball in the sealing rubber ball positioning die into the medicine bottle, wherein the upper surface of the ball is level with the bottom of the bottle neck;
and the ball mould conveying device is used for pulling the rubber ball positioning mould cylinder to push the sealing rubber ball positioning mould to the upper part of the medicine bottle, and after the silica gel ball is pressed into the medicine bottle, the sealing rubber ball positioning mould cylinder (STMB 25X 100) pulls the sealing rubber ball positioning mould to return, and the rubber ball in the sealing rubber ball bucket 10 falls into a ball groove of the positioning mould again to assemble the next bottle mould.
Still further, the ball-vial positioning assembly device comprises a punch 12, a ball die, and a vial.
Further, the closure stripping system comprises:
and the sealing machine 13 is used for pushing the bottle die to the sealing machine 13 by the air cylinder, and the sealing machine 13 adopts ultrasonic waves to seal the bottles automatically, wherein each sealing action is 10 medicine bottles. The ultrasonic sealing machine is one kind of ultrasonic plastic welder and utilizes ultrasonic energy collector to act on the sealing part of medicine bottle to reach sealing effect.
And the bottle returning mechanism 14 is used for entering a bottle returning process after sealing, the lifting cylinder drives the punch 12 to press out the medicine bottle in the die at one time, and the die returning cylinder (MIJ 20X 320-50) 17 pushes the empty die into the bottle die circulation track again.
A finished medicine bottle collecting and conveying device 15 is used for collecting and conveying medicine bottles which enter a bottle collecting box of a medicine bottle conveying device after the medicine bottles are withdrawn, accumulating the medicine bottles to 10 moulds (total 100 medicine bottles), automatically conveying the medicine bottles once by a medicine bottle conveying mechanical arm, conveying the medicine bottles to a bottle box in a bottle discharging anti-explosion/explosion-proof door 16 of an anti-explosion room, and taking the medicine bottles out by a special person.
Further, the integrated control system comprises a PLC (programmable logic controller) (CP 1W-40 EDR), a signal sensor, a pneumatic controller and an executing element, and is used for completing full-line automatic control and alarm, one end of the PLC (CP 1W-40 EDR) is connected with the signal sensor, the other end of the PLC (CP 1W-40 EDR) is connected with the pneumatic controller, and the pneumatic controller is connected with the executing element through an air pipe; a production line alarm system, a signal sensor control end and a pneumatic controller control end are arranged in the PLC (CP 1W-40 EDR), the signal sensor comprises a sensor (CSI series) which is arranged on each executing element and used for controlling the air cylinder to enter and exit respectively, a laser correlation photoelectric switch (LTT-06 NO) which is arranged on a bottle mold circulation conveying channel and used for detecting the bottle lack and the bottle height, a photoelectric switch (E3F-DS 20C 4) which is arranged in a medicine filling hopper and used for detecting the medicine lack, a temperature sensor (WZP-PT 100) which is arranged on ultrasonic waves and a travel switch (BLX 51-N) which is used for safety chain alarm; the pneumatic controller is an electromagnetic-pneumatic control valve (4A 210-08) for controlling the pressure, flow and flow direction of the air flow and ensuring the normal operation of the pneumatic execution elements, and the pneumatic controller is matched with each execution element. The actuating element is a cylinder, and comprises a die inlet cylinder (MI 20X500 SCM), a die return cylinder (MIJ 20X 320-50), a manipulator rotating cylinder (MSQB 70A), a manipulator telescopic cylinder (ORV 32X 400), a drawing and quantifying plate cylinder (MDBB 32-35Z), a ball pressing cylinder (TCMS 20X 75), a rubber ball drawing and positioning die cylinder (STMB 25X 100) and a bottle die lifting cylinder (TCMS 20X 75).
The production line alarm system comprises a bottle-lack alarm, a medicine-lack alarm, a bottle-height alarm, an ultrasonic overtemperature alarm and a safety interlocking alarm, and is detected through a photoelectric switch, a laser correlation photoelectric switch, a temperature sensor and a travel switch, and once the production requirement is not met, the system can alarm and stop until the normal operation is restored.
Further, the power system is composed of a compressed air preparation device, an air storage tank, an electromagnetic-pneumatic control valve (4A 210-08), an air cylinder, a pressure regulating valve and a speed regulating valve, wherein the compressed air preparation device is connected with an air inlet of the air storage tank, an air delivery port of the air storage tank is connected with one end of an air pipe provided with the pressure regulating valve, the other end of the air pipe provided with the pressure regulating valve is connected with one end of a main air valve of a production line, the other end of the main air valve of the production line is connected with one end of the electromagnetic-pneumatic control valve (4A 210-08) through the air pipe, and the other end of the electromagnetic-pneumatic control valve (4A 210-08) is connected with the air cylinder through the air pipe provided with the speed regulating valve. The compressed air preparation device is an air compressor, and the pressure of a compressed air system of the air compressor is more than 0.5MPa and the consumption is about 0.5m 3 And/min. The electromagnetic-pneumatic control valve is an automatic basic element for controlling fluid, and the movement of a cylinder piston is controlled by controlling a gas source. The cylinders are used to execute various instructions of the control system. The pressure regulating valve is used for regulating the pressure of the air pressure transmitted by the air storage tank to a pressure value suitable for production, namely 0.5MPa. The speed regulating valve is a cylinder throttle valve and is used for controlling the action speed of each cylinder.
Example 2
As shown in fig. 1, the automatic explosive charging production line of the explosive package of the detonators of the embodiment comprises;
a bottle mould circulation conveying system for placing the bottle mould with the arranged medicine bottle into the inlet of the bottle mould conveying channel, a mould inlet cylinder (MI 20X500 SCM) 3 pushes the bottle mould to move along the bottle mould conveying channel towards the direction of the medicine filling system, after a series of procedures of medicine filling, ball filling, sealing and bottle returning, a mould return cylinder (MIJ 20X 320-50) 18 pushes the bottle mould to return to the inlet of the bottle mould conveying channel, and a circulation track is formed;
a bottle discharging operation table 2 is arranged at the bottom of the inlet of the bottle die conveying channel and is used for discharging empty bottles in the medicine bottle positioning die by a bottle discharging worker, the bottle discharging worker starts the on-duty production bottle discharging operation on the bottle discharging operation table, after the first die is arranged, a start button on a touch screen is pressed, the production line is started, and the automatic operation state is entered; the medicine bottle positioning mould is provided with 10 clamping grooves, the medicine bottle positioning mould is required to be fully arranged, the empty bottle which is arranged is required to be vertically placed in the bottom of the medicine bottle positioning mould, and if the medicine bottle positioning mould is in shortage or not in place, the equipment can give an alarm and automatically stop after monitoring;
a mould-feeding explosion-proof door 4 for explosion-proof before medicine bottle charging;
the medicine loading system is used for loading medicines into the medicine bottle after passing through the explosion-proof door;
The ball bottle assembly system is used for pouring a silica gel ball meeting the technical requirements into the sealing rubber ball bucket 10, fixing the silica gel ball below the sealing rubber ball bucket 10 through a sealing rubber ball positioning die, pushing the rubber ball positioning die to the upper part of a medicine bottle by a rubber ball pulling positioning die cylinder, pressing the silica gel ball into the medicine bottle by a ball pressing lifting cylinder punch 12, enabling the depth of the silica gel ball entering the medicine bottle to be consistent, and enabling the upper surface of the ball to be level with the bottom of the bottle neck;
the sealing demoulding system is used for sealing the medicine bottle after the medicine bottle is pressed into the silica gel ball, withdrawing the medicine bottle from the bottle mould after sealing, entering the bottle collecting box of the medicine bottle transfer device after withdrawing the medicine bottle, accumulating the medicine bottle into 10 moulds (100 medicine bottles in total), automatically transferring the medicine bottle once by a medicine bottle transfer manipulator, transferring the medicine bottle into the bottle box in the explosion door of the anti-explosion chamber outlet bottle mouth, and taking the medicine bottle away by a special person;
a bottle-out explosion-proof/flameproof door 16 for flameproofing/flameproofing the delivered medicine bottles;
the integrated control system is composed of a programmable logic controller (CP 1W-40 EDR), a signal sensor, a pneumatic controller and an executing element, and is used for completing automatic control and alarm of a production line;
and a power system for powering each cylinder.
Further, the bottle mold circulation conveying system comprises:
thirty bottle molds, which are used for fixing the molds of the medicine bottles, wherein each mold of the bottle molds is provided with 10 through hole clamping grooves, and the bottle molds are sequentially arranged in a bottle mold circulation track for carrying out circulation medicine filling, ball filling, sealing and bottle returning;
a bottle mould circulation conveying channel 1 for conveying the bottle mould to return after a series of procedures of filling, ball filling, sealing and bottle returning;
a bottle mould conveying assembly pushes a bottle mould to move along a bottle mould conveying channel towards a charging system through a mould feeding cylinder (MI 20X500 SCM) 3, and after a series of procedures of charging, ball charging, sealing and bottle returning, a mould returning cylinder (MIJ 20X 320-50) 18 pushes the bottle mould to return to an inlet of the bottle mould conveying channel.
Further, the charging system comprises:
and the medicine preparation table 5 drives the top disc to rotate after medicine is taken away through the rotary cylinder on the bottom workbench, and the medicine box for loading the medicine on the top of the disc is opposite to the medicine taking place, and the medicine preparation table is a six-station medicine preparation table.
The drug delivery manipulator 6 is arranged at the drug inlet of the drug delivery anti-explosion door 7, the manipulator is stretched to the drug box through the telescopic cylinder, after the drug delivery manipulator 6 clamps the drug box, the telescopic cylinder withdraws the drug delivery manipulator 6 to the drug inlet of the drug delivery anti-explosion door 7, the drug delivery manipulator 6 is rotated to the drug inlet of the drug delivery anti-explosion door 7 through 90 degrees of rotation of the rotary cylinder, the telescopic cylinder stretches the drug delivery manipulator 6 to the drug inlet of the drug delivery anti-explosion door 7, the drug delivery manipulator 6 is kept stationary after the drug is taken by the drug adding manipulator 8, the empty drug box is received after the drug adding manipulator 8 returns the empty drug box, the drug box is put into the original position through rotation and the telescopic cylinder, and then the drug delivery manipulator 6 returns to the original position;
A medicine-transferring explosion-proof door 7 for preventing and explosion-proof the medicine transferred by the medicine-transferring manipulator 6;
the medicine adding mechanical arm 8 is arranged at the medicine outlet of the medicine transferring anti-explosion door 7, the mechanical arm is rotated to the medicine outlet of the medicine transferring anti-explosion door 7 by rotating the rotating cylinder for 180 degrees, the telescopic cylinder stretches the medicine adding mechanical arm 8 into the medicine transferring anti-explosion door 7 to clamp a medicine box, the telescopic cylinder withdraws the medicine adding mechanical arm 8, the rotary cylinder stretches the medicine adding mechanical arm 8 to the top of the quantitative medicine filling device 9, medicine is poured into the quantitative medicine filling device 9, and after medicine adding is finished, the return of the mechanical arm is finished by cylinder control;
the quantitative charging device 9 is arranged at the top of the side of a mould feeding cylinder (MI 20X500 SCM) 3 of the bottle mould circulating and conveying system, and the side face of the quantitative charging device is opposite to the chemical feeding mechanical arm 8 and is used for receiving the chemical transferred by the chemical feeding mechanical arm 8 and charging the chemical into a medicine bottle;
and the air source vibrator is arranged at the bottom of the medicine filling hopper and is used for dropping medicine into the medicine bottle through vibration.
Before starting, under the condition that the drug delivery manipulator 6 is ensured to stop working and return to the original position and the drug delivery anti-explosion door 7 is closed, a drug delivery worker puts six boxes of drugs (1 kg of drug per box of drug) into the drug preparation table 5.
Before production, the manual control manipulator automatically adds medicine, a bottle discharging worker presses a medicine adding button in a bottle discharging station, a cylinder drives a medicine transferring manipulator 6 to act, a medicine transferring anti-explosion door 7 is opened, a medicine adding manipulator 8 is connected with a medicine box in the medicine transferring manipulator, the medicine transferring manipulator 6 is retracted, the medicine transferring anti-explosion door 7 is closed, and the medicine adding manipulator adds medicine into a quantitative medicine filling device 9, and the medicine filling device 9 adds medicine for one time. The height of the medicine in the quantitative medicine charging device 9 is not less than the lowest medicine level of the equipment operation during medicine charging, so as to ensure that the production line can start operation smoothly.
Still further, the metering device 9 comprises: the quantitative plate, support medicine frame plate, loading hopper, loading fill, there is a row of loading hole loading fill bottom, the loading hole aligns with its next-door adjacent quantitative plate medicine hole in below when initial position, when adding the medicine signal lamp and lighting, draws quantitative plate cylinder (MDBB 32-35Z) to draw quantitative plate, makes its loading hole align with the loading hole of support medicine frame plate, and the medicine is along the loading hole gliding entering loading hopper of support medicine frame plate, and the little medicine bottle rises under the effect of lift cylinder simultaneously and meets with connecing medicine apron oral area, and the air source vibrator makes the powder fall into the medicine bottle fast.
Further, the ball mold assembly system includes:
the ball-bottle positioning and assembling device is used for self-checking before starting work, so that the alignment of the punch 12, the ball die and the medicine bottle is accurate;
and the sealing rubber ball hopper 10 is arranged at the 3 side of a mould inlet cylinder (MI 20X500 SCM) of the bottle mould circulating and conveying channel 1 and is used for storing sealing rubber balls, and the sealing rubber balls meeting the technical requirements are poured into the sealing rubber ball hopper, so that the depth of the sealing rubber ball hopper is not more than 4/5 of the depth of the sealing rubber ball hopper.
The sealing rubber ball positioning die is arranged at the bottom of the sealing rubber ball hopper 10 and is used for fixing the sealing rubber balls falling in the sealing rubber ball hopper 10, and the sealing rubber ball positioning die is provided with 10 through hole ball grooves;
a ball pressing machine 11 for driving a ball pressing punch 12 through a ball pressing cylinder to press the sealing rubber ball in the sealing rubber ball positioning die into the medicine bottle, wherein the upper surface of the ball is level with the bottom of the bottle neck;
and the ball mould conveying device is used for pulling the rubber ball positioning mould cylinder to push the sealing rubber ball positioning mould to the upper part of the medicine bottle, and after the silica gel ball is pressed into the medicine bottle, the sealing rubber ball positioning mould cylinder (STMB 25X 100) pulls the sealing rubber ball positioning mould to return, and the rubber ball in the sealing rubber ball bucket 10 falls into a ball groove of the positioning mould again to assemble the next bottle mould.
Still further, the ball-vial positioning assembly device comprises a punch 12, a ball die, and a vial.
Further, the closure stripping system comprises:
and the sealing machine 13 is used for pushing the bottle die to the sealing machine 13 by the air cylinder, and the sealing machine 13 adopts ultrasonic waves to seal the bottles automatically, wherein each sealing action is 10 medicine bottles. The ultrasonic sealing machine is one kind of ultrasonic plastic welder and utilizes ultrasonic energy collector to act on the sealing part of medicine bottle to reach sealing effect.
And the bottle returning mechanism 14 is used for entering a bottle returning process after sealing, the lifting cylinder drives the punch 12 to press out the medicine bottle in the die at one time, and the die returning cylinder (MIJ 20X 320-50) 17 pushes the empty die into the bottle die circulation track again.
A finished medicine bottle collecting and conveying device 15 is used for collecting and conveying medicine bottles which enter a bottle collecting box of a medicine bottle conveying device after the medicine bottles are withdrawn, accumulating the medicine bottles to 10 moulds (total 100 medicine bottles), automatically conveying the medicine bottles once by a medicine bottle conveying mechanical arm, conveying the medicine bottles to a bottle box in a bottle discharging anti-explosion/explosion-proof door 16 of an anti-explosion room, and taking the medicine bottles out by a special person.
Further, the integrated control system comprises a PLC (programmable logic controller) (CP 1W-40 EDR), a signal sensor, a pneumatic controller and an executing element, and is used for completing full-line automatic control and alarm, one end of the PLC (CP 1W-40 EDR) is connected with the signal sensor, the other end of the PLC (CP 1W-40 EDR) is connected with the pneumatic controller, and the pneumatic controller is connected with the executing element through an air pipe; a production line alarm system, a signal sensor control end and a pneumatic controller control end are arranged in the PLC (CP 1W-40 EDR), the signal sensor comprises a sensor (CSI series) which is arranged on each executing element and used for controlling the air cylinder to enter and exit respectively, a laser correlation photoelectric switch (LTT-06 NO) which is arranged on a bottle mold circulation conveying channel and used for detecting the bottle lack and the bottle height, a photoelectric switch (E3F-DS 20C 4) which is arranged in a medicine filling hopper and used for detecting the medicine lack, a temperature sensor (WZP-PT 100) which is arranged on ultrasonic waves and a travel switch (BLX 51-N) which is used for safety chain alarm; the pneumatic controller is an electromagnetic-pneumatic control valve (4A 210-08) for controlling the pressure, flow and flow direction of the air flow and ensuring the normal operation of the pneumatic execution elements, and the pneumatic controller is matched with each execution element. The actuating element is a cylinder, and comprises a die inlet cylinder (MI 20X500 SCM), a die return cylinder (MIJ 20X 320-50), a manipulator rotating cylinder (MSQB 70A), a manipulator telescopic cylinder (ORV 32X 400), a drawing and quantifying plate cylinder (MDBB 32-35Z), a ball pressing cylinder (TCMS 20X 75), a rubber ball drawing and positioning die cylinder (STMB 25X 100) and a bottle die lifting cylinder (TCMS 20X 75).
The production line alarm system comprises a bottle-lack alarm, a medicine-lack alarm, a bottle-height alarm, an ultrasonic overtemperature alarm and a safety interlocking alarm, and is detected through a photoelectric switch, a laser correlation photoelectric switch, a temperature sensor and a travel switch, and once the production requirement is not met, the system can alarm and stop until the normal operation is restored.
Further, the power system consists of a compressed air preparation device, a gas storage tank, an electromagnetic-pneumatic control valve (4A 210-08) and a gas cylinderThe compressed air preparation device is connected with an air inlet of the air storage tank, an air delivery port of the air storage tank is connected with one end of an air pipe provided with the air regulating valve, the other end of the air pipe provided with the air regulating valve is connected with one end of a main air valve of a production line, the other end of the main air valve of the production line is connected with one end of an electromagnetic-pneumatic control (4A 210-08) valve through the air pipe, and the other end of the electromagnetic-pneumatic control valve (4A 210-08) is connected with the air cylinder through the air pipe provided with the speed regulating valve. The compressed air preparation device is an air compressor, and the pressure of a compressed air system of the air compressor is more than 0.5MPa and the consumption is about 0.5m 3 And/min. The electromagnetic-pneumatic control valve is an automatic basic element for controlling fluid, and the movement of a cylinder piston is controlled by controlling a gas source. The cylinders are used to execute various instructions of the control system. The pressure regulating valve is used for regulating the pressure of the air pressure transmitted by the air storage tank to a pressure value suitable for production, namely 0.5MPa. The speed regulating valve is a cylinder throttle valve and is used for controlling the action speed of each cylinder.
Claims (9)
1. An automatic explosive charging production line of an explosion-assisting explosive package of an initiating tool, which is characterized by comprising the following steps:
the bottle mould circulation conveying system is used for placing the bottle mould with the arranged medicine bottles into the inlet of the bottle mould conveying channel, the mould inlet cylinder pushes the bottle mould to move along the bottle mould conveying channel towards the direction of the medicine filling system, and after a series of procedures of medicine filling, ball filling, sealing and bottle returning, the mould return cylinder pushes the bottle mould to return to the inlet of the bottle mould conveying channel, so that a circulation track is formed;
the bottle discharging operation table is arranged at the bottom of the inlet of the bottle die conveying channel and is used for discharging empty bottles in the medicine bottle positioning die by a bottle discharging worker, the bottle discharging worker starts on-duty production bottle discharging operation on the bottle discharging operation table, after the first die is arranged, a start button on a touch screen is pressed, and the production line is started to enter an automatic operation state; the medicine bottle positioning mould is provided with 10 clamping grooves, the medicine bottle positioning mould is required to be fully arranged, the empty bottle which is arranged is required to be vertically placed in the bottom of the medicine bottle positioning mould, and if the medicine bottle positioning mould is in shortage or not in place, the equipment can give an alarm and automatically stop after monitoring;
the mold feeding explosion-proof door is used for explosion prevention before medicine bottle charging;
the medicine loading system is used for loading medicine into the medicine bottle after the medicine bottle passes through the explosion-proof door;
the ball bottle assembly system is used for pouring a silica gel ball meeting the technical requirements into the sealing rubber ball hopper, fixing the silica gel ball below the sealing rubber ball hopper through the sealing rubber ball positioning die, pushing the rubber ball positioning die to the upper part of the medicine bottle by the rubber ball pulling positioning die cylinder, pressing the silica gel ball into the medicine bottle by the ball pressing lifting cylinder punch, enabling the depth of the silica gel ball entering the medicine bottle to be consistent, and enabling the upper surface of the ball to be level with the bottom of the bottle neck;
The sealing demoulding system is used for sealing the medicine bottle after the medicine bottle is pressed into the silica gel ball, withdrawing the medicine bottle from the bottle mould after sealing, entering the bottle collecting box of the medicine bottle transfer device after withdrawing the medicine bottle, accumulating the medicine bottle into 5-10 moulds, automatically transferring the medicine bottle once by a medicine bottle transfer mechanical arm, transferring the medicine bottle into the bottle box in the anti-explosion chamber bottle outlet anti-explosion door, and taking the medicine bottle away by a special person;
an explosion-proof/flame-proof door for discharging the medicine bottles;
the integrated control system is composed of a PLC programmable controller, a signal sensor, a pneumatic controller and an executing element, and is used for completing automatic control and alarm of a production line;
a power system for powering each cylinder;
the charging system comprises:
the medicine preparation table drives the top disc to rotate after medicine is taken away through a rotary cylinder on the bottom workbench, and a medicine box for loading medicine on the top of the disc is opposite to the medicine taking place;
the medicine conveying mechanical arm is arranged at the medicine inlet of the medicine conveying anti-explosion door, the mechanical arm is stretched to the medicine box through the telescopic air cylinder, after the medicine box is clamped by the medicine conveying mechanical arm, the medicine conveying mechanical arm is retracted to the medicine inlet of the medicine conveying anti-explosion door through the telescopic air cylinder, then the medicine conveying mechanical arm is rotated to the medicine inlet of the medicine conveying anti-explosion door through 90 degrees of rotation of the rotary air cylinder, the medicine conveying mechanical arm is stretched to the inside of the medicine conveying anti-explosion door through the telescopic air cylinder, after medicine is taken by the medicine adding mechanical arm, the medicine conveying mechanical arm is kept static, after the medicine box is conveyed back by the medicine adding mechanical arm, the medicine box is put into the original position through the rotary air cylinder, and then the medicine conveying mechanical arm returns to the original position;
The medicine conveying anti-explosion door is used for carrying out anti-explosion on the medicine conveyed by the medicine conveying mechanical arm;
the medicine feeding mechanical arm is arranged at the medicine outlet of the medicine conveying anti-explosion door, the mechanical arm is rotated to the medicine outlet of the medicine conveying anti-explosion door by 180 degrees through the rotating cylinder, the medicine feeding mechanical arm is stretched into the medicine conveying anti-explosion door by the telescopic cylinder to clamp a medicine box, the medicine feeding mechanical arm is retracted by the telescopic cylinder, the medicine feeding mechanical arm is stretched to the top of the quantitative medicine filling device through the rotating cylinder, medicine is poured into the quantitative medicine filling device, after medicine feeding is completed, the empty medicine box is returned to the medicine conveying mechanical arm through the rotating cylinder by 180 degrees, and finally the return of the medicine feeding mechanical arm is completed through the control of the rotating cylinder and the telescopic cylinder;
the quantitative charging device is arranged at the top of the die feeding cylinder side of the bottle die circulating and conveying system, the side face of the quantitative charging device is opposite to the chemical feeding mechanical arm and is used for receiving the chemical transferred by the chemical feeding mechanical arm and charging the chemical into the chemical bottle;
and the air source vibrator is arranged at the bottom of the medicine filling hopper and is used for dropping medicine into the medicine bottle through vibration.
2. The automatic explosive charging production line for explosive charges of detonators according to claim 1, wherein,
The bottle die circulation conveying system comprises:
at least one bottle die for fixing the medicine bottle, wherein each die of the bottle die is provided with 10 through hole clamping grooves, and the bottle dies are sequentially arranged in a bottle die circulation track for carrying out circulation medicine filling, ball filling, sealing and demoulding;
a bottle mould circulation conveying channel for conveying the bottle mould to return after a series of procedures of charging, ball charging, sealing and bottle returning;
and the bottle die conveying assembly pushes the bottle die to move along the bottle die conveying channel towards the charging system through the die feeding cylinder, and after a series of processes of charging, ball charging, sealing and bottle returning, the bottle die is pushed by the die returning cylinder to return to the inlet of the bottle die conveying channel.
3. The automatic explosive charge production line of an initiator booster charge of claim 1, wherein the quantitative explosive charge device comprises: the quantitative plate, a medicine supporting frame plate, a medicine filling funnel and a medicine filling hopper, wherein a row of medicine filling holes are formed in the bottom of the medicine filling hopper, the medicine filling holes are aligned with the medicine filling holes of the quantitative plate which is adjacent to the bottom of the medicine filling hopper in the initial position, when a medicine adding signal lamp is on, the air cylinder pulls the quantitative plate to align the medicine filling holes of the medicine supporting frame plate, medicine slides down along the medicine filling holes of the medicine supporting frame plate to enter the medicine filling funnel, meanwhile, the medicine bottle ascends under the action of a bottle die lifting air cylinder to be connected with the mouth of the medicine receiving cover plate, and the air source vibrator enables medicine powder to fall into the medicine bottle rapidly.
4. The automatic explosive charging production line for explosive charges of detonators according to claim 1, wherein,
the pin assembly system includes:
the ball-bottle positioning and assembling device comprises a punch, a ball die and a medicine bottle, and is used for self-checking before starting work, so that the punch, the ball die and the medicine bottle are aligned accurately;
the sealing rubber ball hopper is arranged at the side of the bottle die circulation conveying channel die inlet cylinder and is used for storing sealing rubber balls, and the silica gel balls meeting the technical requirements are poured into the sealing rubber ball hopper, so that the depth of the sealing rubber ball hopper is not more than 4/5 of the depth of the sealing rubber ball hopper;
the sealing rubber ball positioning die is arranged at the bottom of the sealing rubber ball hopper and used for fixing the sealing rubber ball falling in the sealing rubber ball hopper, and the sealing rubber ball positioning die is provided with 10 through hole ball grooves;
the ball pressing machine is used for driving the ball pressing punch through the ball pressing cylinder to press the sealing rubber ball in the sealing rubber ball positioning die into the medicine bottle, and the upper surface of the ball is level with the bottom of the bottle neck;
and the rubber ball pulling positioning die cylinder is used for pulling the rubber ball positioning die to push the sealing rubber ball positioning die to the upper part of the medicine bottle, and after the silica gel ball is pressed into the medicine bottle, the rubber ball pulling positioning die cylinder pulls the sealing rubber ball positioning die to return, and the rubber ball in the sealing rubber ball bucket falls into a ball groove of the positioning die again to assemble the next bottle die.
5. The automatic explosive charging production line for detonators and explosive charges according to claim 1, wherein the sealing and demolding system comprises
The ball-bottle positioning and assembling device is used for self-checking before starting work, so that the alignment of the punch, the ball die and the medicine bottle is accurate;
the sealing machine is used for pushing the bottle die to the sealing machine by the air cylinder, and the sealing machine adopts ultrasonic waves to seal automatically;
the bottle returning mechanism is used for entering a bottle returning procedure after sealing, and the lifting cylinder drives the punch to press the medicine bottle in the die at one time;
and the finished product medicine bottle collecting and conveying device is used for enabling medicine bottles to enter a bottle collecting box of the medicine bottle conveying device after exiting, accumulating to 5-10 moulds, automatically conveying once by a medicine bottle conveying mechanical arm, conveying the medicine bottles to a bottle box in an explosion-proof door of an explosion-proof bottle outlet of an explosion-proof room, and taking away by a special person.
6. The automatic explosive charging production line for the detonating tool explosive package according to claim 1, wherein the integrated control system comprises a PLC programmable controller, a signal sensor, a pneumatic controller and an executing element, the automatic control and the alarm of the whole line are completed, one end of the PLC programmable controller is connected with the signal sensor, the other end of the PLC programmable controller is connected with the pneumatic controller, and the pneumatic controller is connected with the executing element through an air pipe.
7. The automatic explosive charging production line of the detonating tool booster explosive package according to claim 6, wherein a production line alarm system, a signal sensor control end and a pneumatic controller control end are arranged in the PLC, the signal sensor comprises sensors which are arranged on each executing element and used for controlling the air cylinder to enter and exit respectively, a laser correlation photoelectric switch which is arranged on a bottle mold circulation conveying channel and used for detecting the bottle lack and the bottle height, a photoelectric switch which is arranged in an explosive charging hopper and used for detecting the medicine lack, a temperature sensor which is arranged on ultrasonic waves and a travel switch which is used for safety chain alarming.
8. The automatic explosive charging production line for the detonating tool explosive package according to claim 1, wherein the power system comprises a compressed air preparation device, an air storage tank, an electromagnetic-pneumatic control valve, an air cylinder, a pressure regulating valve and a speed regulating valve, the compressed air preparation device is connected with an air inlet of the air storage tank, an air delivery port of the air storage tank is connected with one end of an air pipe provided with the pressure regulating valve, the other end of the air pipe provided with the pressure regulating valve is connected with one end of a main air valve of the production line, the other end of the main air valve of the production line is connected with one end of the electromagnetic-pneumatic control valve through the air pipe, and the other end of the electromagnetic-pneumatic control valve is connected with the air cylinder through the air pipe provided with the speed regulating valve.
9. The automatic explosive charge production line of the detonators and the explosive charges according to claim 8, wherein the compressed air preparation device is an air compressor.
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| CN101532805A (en) * | 2009-04-27 | 2009-09-16 | 雅化集团绵阳实业有限公司 | Production line for automatically assembling basal detonator |
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