CN102235841A - Automatic delivery device and process for detonator initiating explosive - Google Patents
Automatic delivery device and process for detonator initiating explosive Download PDFInfo
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- CN102235841A CN102235841A CN2010101509449A CN201010150944A CN102235841A CN 102235841 A CN102235841 A CN 102235841A CN 2010101509449 A CN2010101509449 A CN 2010101509449A CN 201010150944 A CN201010150944 A CN 201010150944A CN 102235841 A CN102235841 A CN 102235841A
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Abstract
The invention discloses an automatic delivery device and an automatic delivery process for detonator initiating explosive, and relates to 'electromechanical integrated' equipment suitable for military industrial and civil explosive detonator production enterprises and a process flow. The automatic delivery device consists of a delivery compartment, an explosive screening compartment, an explosive collecting compartment, a cleaning compartment, a first explosion-proof wall, a first explosion-proof window, a second explosion-proof wall and a second explosion-proof window; the delivery compartment is connected with the explosive screening compartment through the first explosion-proof wall and the first explosion-proof window; the explosive screening compartment is connected with the explosive collecting compartment through the second explosion-proof wall and the second explosion-proof window; and the cleaning compartment is arranged at the rear side of the explosive screening compartment. According to the device and the process, human-machine isolation of the whole detonator initiating explosive production line can be realized; the device and the process are mainly used for finishing automatic delivery, automatic screening, automatic charging, automatic distribution, automatic pouring and automatic capping of the initiating explosive of the detonator production line; and the problem that the detonator production industry depends on manual operation for a long term is solved.
Description
Technical field:
The present invention relates to a kind of " electromechanical integration " equipment and technological process thereof that is applicable to military project, the quick-fried detonator of people manufacturing enterprise, be specifically related to a kind of blasting cap initiation medicine automatic conveyor and technology.
Background technology:
Detonator is the main initiating device of blasting engineering, and its effect is to produce to detonate to ignite various explosives and primacord, detonating primer etc.Detonator mainly is made up of ignition charge, priming, high explosive, and the detonator of present most kinds all needs priming.The blasting cap initiation medicine, it by manually be sent to temporary between, manually be sent between the sieve medicine, manually sieve medicine, artificial barrelling, manually get dish, processes such as people's frock lid are manufactured, it is high-risk work that yet the blasting cap initiation medicine transmits, because the sensitivity height of priming, dangerous big, explosive, operating difficulties, elimination static difficulty, slight friction, static all might produce blast, and its power is big, and nocuity is strong, there are great potential safety hazard in artificial transmission, production, and adopt artificial mode of producing to waste time and energy, and labour intensity is big, and production efficiency is low.
Summary of the invention:
The purpose of this invention is to provide a kind of blasting cap initiation medicine automatic conveyor and technology, it can realize the man-machine isolation of whole blasting cap initiation medicine production line, it is the collection machine, electrical integrated high-tech product, be mainly used in the automatic transmission of finishing the detonator production line priming, the Automatic sieve medicine, automatic powder charge, automatically divide medicine, automatic medicine and automatic dress cover, solve the detonator production industry and relied on manually-operated problem for a long time, it is applicable to the various automatic assembly lines in the dangerous industrial and mineral occasion productions such as " inflammable; explosive; severe toxicity ", and to promote China military comprehensively, the technical merit of civil blast product.
In order to solve the existing problem of background technology, the present invention is by the following technical solutions: it by between transmitting, between the sieve medicine, receive between medicine, cleaning shop, first blast wall, the first flame proof window, second blast wall and the second flame proof window form, be connected with the first flame proof window by first blast wall between transmission with between the sieve medicine, be connected with the second flame proof window by second blast wall between the sieve medicine with between the receipts medicine, cleaning shop is arranged on the rear side between the sieve medicine, and its technological process is: priming transmission → sieve medicine → receipts medicine → cleaning.
Form by belt conveyer, first manipulator, the first flame proof door, transmission rotary cylinder and batch pan between described transmission, first manipulator is arranged on the lower end of belt conveyer, the front end of belt conveyer is provided with the transmission rotary cylinder, evenly be provided with several batch pans on the belt conveyer, the first flame proof door is connected with first explosion proof window.
Be by the second flame proof door between described sieve medicine, second manipulator, the 3rd manipulator, the 5th manipulator, the 6th manipulator, medicine screening apparatus, the elevating and rotating machine structure, no thick stick elevating mechanism, the 3rd flame proof door, big support and small rack are formed, the second flame proof door is connected with first explosion proof window, second manipulator is arranged on the lower end of big support, medicine screening apparatus and small rack are fixed, the 3rd manipulator is arranged on the upper end of medicine screening apparatus, the elevating and rotating machine structure is arranged on a side of medicine screening apparatus lower end, the 5th manipulator and the 6th manipulator are separately positioned on the two ends of no thick stick elevating mechanism, and the 3rd flame proof door is connected with the second flame proof window.
Be made up of the 4th flame proof door, the 7th manipulator, the 8th manipulator and five equilibrium turntable between described receipts medicine, the 4th flame proof door is connected with the second flame proof window, and the 7th manipulator and the 8th manipulator are arranged on the upper end of five equilibrium turntable.
Described cleaning shop is made up of the 4th manipulator and service sink, and the 4th manipulator is arranged on the upper end of service sink.
The described first flame proof door, the second flame proof door, the 3rd flame proof door and the 4th flame proof student end are provided with cylinder.
Be provided with cartridge case between described the 3rd flame proof door and the 4th flame proof door.
The present invention can realize the man-machine isolation of whole blasting cap initiation medicine production line, it is the mechanical, electrical incorporate high-tech product of collection, be mainly used in the automatic transmission of finishing the detonator production line priming, Automatic sieve medicine, automatic powder charge, divide medicine automatically, automatic medicine and automatic dress cover, solve the detonator production industry and relied on manually-operated problem for a long time, it is applicable to the various automatic assembly lines of dangerous industrial and mineral occasion such as " inflammable; explosive; severe toxicity " in producing, and promotes comprehensively that China is military, the technical merit of civil blast product.
Description of drawings:
Fig. 1 is a structural representation of the present invention,
Fig. 2 is the vertical view of Fig. 1,
Fig. 3 is an electrical control system structure block diagram of the present invention.
The specific embodiment:
With reference to Fig. 1-3, this specific embodiment is by the following technical solutions: it by between transmitting 1, between the sieve medicine 2, receive between medicine 3, cleaning shop 4, first blast wall 5, the first flame proof window 6, second blast wall 7 and the second flame proof window 8 form, between transmission 1 with the sieve medicine between 2 be connected with the first flame proof window 6 by first blast wall 5, between the sieve medicine 2 with the receipts medicine between 3 be connected with the second flame proof window 8 by second blast wall 7, cleaning shop 4 is arranged on 2 rear side between the sieve medicine, and its technological process is: priming transmission → sieve medicine → receipts medicine → cleaning.
Between described transmission 1 by belt conveyer 1-1, the first manipulator 1-2, the first flame proof door 1-3, transmit rotary cylinder 1-4 and batch pan 1-5 forms, the first manipulator 1-2 is arranged on the lower end of belt conveyer 1-1, the front end of belt conveyer 1-1 is provided with and transmits rotary cylinder 1-4, evenly be provided with several batch pans 1-5 on the belt conveyer 1-1, the first flame proof door 1-3 is connected with first explosion proof window 6.
2 is by the second flame proof door 2-1 between described sieve medicine, the second manipulator 2-2, the 3rd manipulator 2-3, the 5th manipulator 2-4, the 6th manipulator 2-5, medicine screening apparatus 2-6, elevating and rotating machine structure 2-7, no thick stick elevating mechanism 2-8, the 3rd flame proof door 2-9, big support 2-10 and small rack 2-11 form, the second flame proof door 2-1 is connected with first explosion proof window 6, the second manipulator 2-2 is arranged on the lower end of big support 2-10, medicine screening apparatus 2-6 and small rack 2-11 fix, the 3rd manipulator 2-3 is arranged on the upper end of medicine screening apparatus 2-6, elevating and rotating machine structure 2-7 is arranged on a side of medicine screening apparatus 2-6 lower end, the 5th manipulator 2-4 and the 6th manipulator 2-5 are separately positioned on the two ends of no thick stick elevating mechanism 2-8, and the 3rd flame proof door 2-9 is connected with the second flame proof window 8.
3 are made up of the 4th flame proof door 3-1, the 7th manipulator 3-2, the 8th manipulator 3-3 and five equilibrium turntable 3-4 between described receipts medicine, the 4th flame proof door 3-1 is connected with the second flame proof window 8, and the 7th manipulator 3-2 and the 8th manipulator 3-3 are arranged on the upper end of five equilibrium turntable 3-4.
Described cleaning shop 4 is made up of the 4th manipulator 4-1 and service sink 4-2, and the 4th manipulator 4-1 is arranged on the upper end of service sink 4-2.
The described first flame proof door 1-3, the second flame proof door 2-1, the 3rd flame proof door 2-9 and the 4th flame proof door 3-1 lower end are provided with cylinder.
Be provided with cartridge case 9 between described the 3rd flame proof door 2-9 and the 4th flame proof door 3-1.
Belt conveyer 1-1 is sent to a fixing position to batch pan 1-5, this position just is decided to be the A station, batch pan 1-5 puts in order, it is power that the transmission power of conveyer belt adopts pneumatic, transmit rotary cylinder 1-4 with regulating, each running all is a fixing distance, and each the rotation all delivered to the A station to batch pan, improved the accurate positioning of batch pan, the also whole simultaneously security that has improved system.
The first manipulator 1-2 is sent to the B station with the batch pan 1-5 of A station (on the conveyer belt), this process is opened the first manipulator 1-2 earlier, drop to then batch pan 1-5 between, batch pan 1-5 is held up, grab steady after, rise to desired height after, the first flame proof door 1-3 opens, manipulator cylinder brings into operation, and slowly batch pan 1-5 is sent to B station (in the isolation window).Withdraw from after finishing, explosion proof door cuts out.
2 the second flame proof door 2-1 opens between the sieve medicine, the second manipulator 2-2 moves to the C station to the batch pan pan arrest by B station (in the isolation window), the C station is provided with the 3rd manipulator 2-3 catching plate device, put into C station (medicine screening apparatus 2-6 top) the 3rd manipulator 2-3 catching plate at batch pan, after the 3rd manipulator 2-3 grabbed steady batch pan, batch pan began slow upset, (can regulate) after being turned to certain angle, after the medicine of batch pan was all poured into medicine screening apparatus, batch pan was in slow withdrawal.
The mechanical pneumatic conveyor of C station moves to D station (cleaning on the pond) location outside window with batch pan.The 4th manipulator 4-1 begins to descend batch pan is picked up after obtaining signal, and after the mechanical pneumatic conveyor of C station was withdrawn into original state, the 4th manipulator 4-1 descended, and batch pan is put into opened behind the service sink 4-2 and regain.
Batch pan is after will pouring medicine screening apparatus 2-6 into, and medicine screening apparatus 2-6 begins to sieve medicine, after the sieve medicine is finished, and vibrates N time, guarantees that the medicine screening apparatus wall does not have remaining medicine.
The material-receiving device of the below of medicine screening apparatus 2-6 is made up of an elevating and rotating machine structure 2-7 and a no thick stick elevating mechanism 2-8, when exchanging cartridge case, cylinder descends and withdraws from the feed opening (E station) of medicine screening apparatus, after decline puts in place, elevating and rotating machine structure 2-7 could begin rotation, rotating to F station (medicine screening apparatus 2-6 side), between F station (medicine screening apparatus 2-6 side) and G station the 5th manipulator 2-4 is arranged, the G station can be grabbed an empty cartridge case, the H station is grabbed the cartridge case of medicine, catch determine after, rotating mechanism rises, rotation after rise puts in place, the cartridge case of H station is to the G station, and the empty tube of G station is to H station top, and rotating mechanism descends then, cartridge case is put into the position, manipulator opens, and the H station is waited for next action, and the cartridge case of G station rises to the H station, after rising puts in place, flame proof door 3 begins to open, and the 6th manipulator 2-5 tube is sent into the I station to cartridge case, obtain put in place fully after, flame proof door 3 is closed.Wait for the continuation of next action.
After the I station was obtained the signal of explosive barrel and the explosion proof door of sieve between medicine and closed, the explosion proof door of receiving between medicine was opened the 7th manipulator 3-2 station, batch pan is taken out from the I station, put into the J station,, transmit cartridge case 9 cylinder operation having put back manipulator withdrawal, cartridge case 9 is moved forward to K station (lid lid top), the manipulator of J station is picked up J station (cartridge case of just having brought), opens explosion-proof isolating door, and empty bucket is sent into the I station, after withdrawing from then, flame proof door 4 is closed.The flame proof door 3 of closing between back sieve medicine is opened, and the empty bucket of the 6th manipulator 2-5 station is sent into the H station, and Men Zaici closes then, and the rest may be inferred then H station treats that to the G station the intact cartridge case of next sieve comes out to exchange.
The cartridge case that medicine is arranged is at the J station, and five equilibrium turntable 3-4 begins rotation, J station cartridge case is delivered to the K station after, the 8th manipulator 3-3 work is covered the vacant lot bottle cap on cartridge case, cover the back self-return and has picked up sky and cover, and treats to cover once more when next cartridge case is come lid.
Five equilibrium turntable 3-4 is emitted on empty explosive barrel on the conveyer in order, and cartridge case can be automatically in order then, one by one automatic powder charge.
The transmission of lid: earlier lid all is placed in the circular chute, lid descends automatically by own wt, whenever shift out one after, top slides automatically, and the 8th manipulator 3-3 is automatic, picks up empty lid and moves to K station top, when having detected explosive barrel, grab descend automatically dress lid of lid mechanism.After the dress lid is finished, grab the lid mechanism automatic drawing back, repeat last action.
Electric-control system of the present invention is made up of scene detection and execution level, key-course and supervisory layers, on-the-spot detect with execution level finish system running state, etc. the controller that transmits of information, controller sends control command according to manufacturing technique requirent, finish corresponding operation by executing agency, and can be artificial mode or automatic mode according to the selection of production model needs, judge station state and the safety door state of transmitting automatically.Be transmitted back to each station by certain logic, judge station automatically.Realize isolation between each worker-house transmitting, divide medicine, dress to open or close safety door when covering automatically.
In system's running, except the chain control of finishing above-mentioned production process, system also detects some visual plant faults, in case break down, starts chain control immediately, guarantees security of system.When breaking down, report to the police automatically and the record trouble state, be convenient to system maintenance and failure reason analysis; Fault get rid of the back system can be according to fault before state continue operation, return to normal production.
Can realize following monitoring function by the monitoring software of developing on the supervisory control comuter:
System's production procedure monitoring: the process chart that dynamically shows whole system, can monitor the state of whole production line intuitively with visual format, simultaneously can provide more detailed demonstration to local important process flow process, the prompting of screen window display operation, and important information such as current alarm content, to guarantee the operation of system high efficiency rate;
Systematic parameter shows and input: can be according to production demand change system parameter setting;
Fault alarm record: intuitively reflect the fault happening part in the picture relevant position by the animation form when system breaks down, and provide text prompt, information such as automatic then record trouble title, time of origin;
When system cuts off the power supply suddenly, all data and information all are stored in the memory of PLC controller, after restoring electricity, after system restarts, with preserving data process status and parameters are carried out initialization, every operation will continue to carry out, and timer, counter are carried out breakpoint and preserved, guarantee to continue to carry out after fault is got rid of, all data and information all realize system's seamless link.
System has detailed help information, for operating personnel provide real-time online help, so that operating personnel can on top of every function.
This specific embodiment has following feature:
1, realizes the man-machine isolation of whole blasting cap initiation medicine production line, solved detonator production line and relied on manually-operated problem for a long time.
2, the belt conveyer employing is pneumatic is power, with regulating the transmission rotary cylinder batch pan is sent to the fixed position, has improved the accurate positioning of batch pan, the also whole simultaneously security that has improved system.
3, the first flame proof window both sides all are provided with explosion proof door, and the explosion proof door of both sides has interlock function, in any case, can only start the explosion proof door of a side, have reached safe, explosion-proof purpose.
4, the explosion-proof isolating door of drying room and mechanical pneumatic conveyor have chain control, effectively prevent in control procedure, and explosion-proof isolating door is not opened, and mechanical pneumatic conveying just brings into operation.
5, electric-control system can send control command according to manufacturing technique requirent, finishes corresponding operating by executing agency, and can select artificial mode or automatic mode according to the production model needs, judges station state and the safety door state of transmitting automatically.
6, electric-control system detects production process visual plant fault in running, in case break down, starts chain control immediately, guarantees security of system.
Claims (8)
1. blasting cap initiation medicine automatic conveyor and technology, it is characterized in that it by between transmitting, between the sieve medicine, receive between medicine, cleaning shop, first blast wall, the first flame proof window, second blast wall and the second flame proof window form, be connected with the first flame proof window by first blast wall between transmission with between the sieve medicine, be connected with the second flame proof window by second blast wall between the sieve medicine with between the receipts medicine, cleaning shop is arranged on the rear side between the sieve medicine
2. a kind of blasting cap initiation medicine automatic conveyor according to claim 1 and technology is characterized in that its technological process is: priming transmission → sieve medicine → receipts medicine → cleaning.
3. a kind of blasting cap initiation medicine automatic conveyor according to claim 1 and technology, it is characterized in that forming by belt conveyer, first manipulator, the first flame proof door, transmission rotary cylinder and batch pan between described transmission, first manipulator is arranged on the lower end of belt conveyer, the front end of belt conveyer is provided with the transmission rotary cylinder, evenly be provided with several batch pans on the belt conveyer, the first flame proof door is connected with first explosion proof window.
4. a kind of blasting cap initiation medicine automatic conveyor according to claim 1 and technology, it is characterized in that between described sieve medicine it being by the second flame proof door, second manipulator, the 3rd manipulator, the 5th manipulator, the 6th manipulator, medicine screening apparatus, the elevating and rotating machine structure, no thick stick elevating mechanism, the 3rd flame proof door, big support and small rack are formed, the second flame proof door is connected with first explosion proof window, second manipulator is arranged on the lower end of big support, medicine screening apparatus and small rack are fixed, the 3rd manipulator is arranged on the upper end of medicine screening apparatus, the elevating and rotating machine structure is arranged on a side of medicine screening apparatus lower end, the 5th manipulator and the 6th manipulator are separately positioned on the two ends of no thick stick elevating mechanism, and the 3rd flame proof door is connected with the second flame proof window.
5. a kind of blasting cap initiation medicine automatic conveyor according to claim 1 and technology, it is characterized in that forming by the 4th flame proof door, the 7th manipulator, the 8th manipulator and five equilibrium turntable between described receipts medicine, the 4th flame proof door is connected with the second flame proof window, and the 7th manipulator and the 8th manipulator are arranged on the upper end of five equilibrium turntable.
6. a kind of blasting cap initiation medicine automatic conveyor according to claim 1 and technology is characterized in that described cleaning shop is made up of the 4th manipulator and service sink, and the 4th manipulator is arranged on the upper end of service sink.
7. a kind of blasting cap initiation medicine automatic conveyor according to claim 1 and technology is characterized in that the described first flame proof door, the second flame proof door, the 3rd flame proof door and the 4th flame proof student end are provided with cylinder.
8. a kind of blasting cap initiation medicine automatic conveyor according to claim 1 and technology is characterized in that being provided with cartridge case between described the 3rd flame proof door and the 4th flame proof door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101509449A CN102235841A (en) | 2010-04-20 | 2010-04-20 | Automatic delivery device and process for detonator initiating explosive |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101509449A CN102235841A (en) | 2010-04-20 | 2010-04-20 | Automatic delivery device and process for detonator initiating explosive |
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| CN102235841A true CN102235841A (en) | 2011-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101509449A Pending CN102235841A (en) | 2010-04-20 | 2010-04-20 | Automatic delivery device and process for detonator initiating explosive |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103030482A (en) * | 2012-12-27 | 2013-04-10 | 雅化集团绵阳实业有限公司 | Explosive screening and boxing device |
| CN103755500A (en) * | 2014-01-13 | 2014-04-30 | 合肥合锻机床股份有限公司 | Automatic push and receiving device of powder pressing machine |
| CN103991075A (en) * | 2014-04-14 | 2014-08-20 | 江苏通达动力科技股份有限公司 | Silicon steel sheet grabbing and transferring device by utilization of crossed transposition mechanical arms |
| CN104833273A (en) * | 2015-04-29 | 2015-08-12 | 山东天宝化工股份有限公司 | Full-automatic riser removing, demolding, cleaning and labeling all-in-one machine for primer and working method thereof |
| CN107228108A (en) * | 2017-08-10 | 2017-10-03 | 张正云 | A kind of hydraulic pneumatic pressure cylinder pressure cylinder warning device |
| CN109970499A (en) * | 2019-04-17 | 2019-07-05 | 山西壶化集团金星化工有限公司 | A kind of detonation tool boost pack automatic powder charge production line |
| CN115925494A (en) * | 2022-12-30 | 2023-04-07 | 贵州盘江民爆有限公司 | Drying and transferring device |
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| CN201306980Y (en) * | 2008-11-26 | 2009-09-09 | 贵州久联民爆器材发展股份有限公司 | Detonator automatic loading delivery device |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103030482A (en) * | 2012-12-27 | 2013-04-10 | 雅化集团绵阳实业有限公司 | Explosive screening and boxing device |
| CN103030482B (en) * | 2012-12-27 | 2015-12-23 | 雅化集团绵阳实业有限公司 | Sieve medicine divides box device |
| CN103755500A (en) * | 2014-01-13 | 2014-04-30 | 合肥合锻机床股份有限公司 | Automatic push and receiving device of powder pressing machine |
| CN103755500B (en) * | 2014-01-13 | 2016-05-04 | 合肥合锻机床股份有限公司 | The automatic stocking material-receiving device of drug pressing machine |
| CN103991075A (en) * | 2014-04-14 | 2014-08-20 | 江苏通达动力科技股份有限公司 | Silicon steel sheet grabbing and transferring device by utilization of crossed transposition mechanical arms |
| CN104833273A (en) * | 2015-04-29 | 2015-08-12 | 山东天宝化工股份有限公司 | Full-automatic riser removing, demolding, cleaning and labeling all-in-one machine for primer and working method thereof |
| CN107228108A (en) * | 2017-08-10 | 2017-10-03 | 张正云 | A kind of hydraulic pneumatic pressure cylinder pressure cylinder warning device |
| CN109970499A (en) * | 2019-04-17 | 2019-07-05 | 山西壶化集团金星化工有限公司 | A kind of detonation tool boost pack automatic powder charge production line |
| CN109970499B (en) * | 2019-04-17 | 2024-03-19 | 山西壶化集团金星化工有限公司 | Automatic explosive charging production line for explosive package of detonating tool |
| CN115925494A (en) * | 2022-12-30 | 2023-04-07 | 贵州盘江民爆有限公司 | Drying and transferring device |
| CN115925494B (en) * | 2022-12-30 | 2024-02-20 | 贵州盘江民爆有限公司 | Stoving transfer device |
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Application publication date: 20111109 |