CN206387320U - A kind of automatic package system of combined firework - Google Patents
A kind of automatic package system of combined firework Download PDFInfo
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- CN206387320U CN206387320U CN201621362178.1U CN201621362178U CN206387320U CN 206387320 U CN206387320 U CN 206387320U CN 201621362178 U CN201621362178 U CN 201621362178U CN 206387320 U CN206387320 U CN 206387320U
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- facial tissue
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- combined firework
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Abstract
The utility model discloses a kind of automatic package system of combined firework, including gun propellant charge subsystem, the bottom paper sheet punching being sequentially connected by combined firework outer barrel transport mechanism load subsystem, effect part filling subsystem, facial tissue sheets and load subsystem;Also include control operation subsystem and security monitoring subsystem.By using plant equipment in being produced in fireworks and firecrackers, setting up includes the automatic assembly line production system of the particularly dangerous process of combined firework production master operation, generation of preventing accident as far as possible;Just in case generation accident, also can guarantee that and occurs without casualties.As a whole, the automatic assembly line production system has security raising, substantially reduces enterprise's production cost, product quality is significantly improved, the advantages of operating efficiency is improved.
Description
Technical field
The utility model is related to a kind of automatic assembly line production system of combined firework assembling.
Background technology
Combined firework assembling production is related to propellant powder and makes up a prescription, enters medicine and powder charge, and bottom paper sheet punching is loaded, effect part assembling,
The processes such as facial tissue sheets punching filling.Wherein, gun propellant charge is directly to be entered by producers against each combined firework launch hole
Row propellant powder is loaded.Traditional manual powder charge has two problems to be difficult to be solved:One is that powder charge workman and pyrotechnic composition are straight
Contact, once occurring accident, often results in factory and ruins the tragedy that people dies, consequence is hardly imaginable.Condition of work and environment, naked light, electricity
The factors such as cable is on fire, contact burning things which may cause a fire disaster, friction, impact, electrostatic can all trigger pyrotechnic composition accident;Two be the quality of production and efficiency
Lowly.
Effect part assembling is directed to combined firework launch hole (also referred to as outer barrel) and is built into effect part (also referred to as inner cylinder)
Work, still uses manual work, is by hand assembled to inner cylinder in launch hole one by one, its drawback has following aspects at present:
First, be all inflammable and explosive fried effect pyrotechnic composition inside inner cylinder, using the method for manual work, once occur surprisingly, to endanger
And the life security of operating personnel;Second, the problems such as handwork easily causes inner cylinder neglected loading, misloading, causes combined firework matter
Amount is uneven, does not reach default firework display effect;Third, production efficiency is extremely low;Fourth, the combination based on combined firework
The different inner cylinder of multi-effect may be loaded in characteristic, each combined firework, such as a discharge perforation loads A inner cylinders, another
Discharge perforation loads B inner cylinders.There is presently no can complete the plant equipment that this selectivity is loaded in mixture.
Needed in the launch hole of combined firework device be used for be layered isolation the circle scraps of paper (in the industry be generally called paper bar bar), the scraps of paper divide
There is flash hole at base stock piece and facial tissue sheets, base stock piece center, and facial tissue sheets does not have flash hole.Traditional manufacturing technique is by yellow paper with mechanical
Plate punching is placed and is pressed into wooden stick in launch hole one by one into the circular paper with launch hole inner chamber respective shapes, by workman,
Checked whether one by one with flashlight again it is smooth, if out-of-flatness must with crochet hook take out be pressed into again.This artificial filling process
Shortcoming be that work load is big, production efficiency is extremely low, has a strong impact on fireworks manufacturing schedule.
Because the time of origin that fireworks and firecrackers fires security incident often only has 3/100000ths seconds, according to current technology
Level, any technological means can not all terminate the ill effect that blast accident is brought at once, so the prevention of work safety accident
Technology is just especially prominent.By using plant equipment in being produced in fireworks and firecrackers, foundation includes combined firework production master operation
The automatic assembly line production system of particularly dangerous process, generation of preventing accident as far as possible;Just in case generation accident, also can guarantee that not
There is casualties.It is one faced in the industry extremely urgent and difficult task.
Utility model content
In order to solve above-mentioned drawback, technical problem to be solved in the utility model is to provide a kind of assembling combined firework
Automatic assembly line production system.In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is,
A kind of automatic package system of combined firework, it is characterised in that including sequentially being held in the mouth by combined firework outer barrel transport mechanism
Gun propellant charge subsystem, the bottom paper sheet punching connect loads subsystem, effect part filling subsystem, facial tissue sheets and loads subsystem;
Also include control operation subsystem and security monitoring subsystem:
The gun propellant charge subsystem includes make up a prescription unit and the charge unit isolated by blast wall, in addition to travels to and fro between
Fortune medicine container and its medicine transport mechanism between Unit two, the medicine transport mechanism pass through the window linking two on blast wall
Unit;The unit that makes up a prescription includes the drug storage bucket of propellant charges, and the feed opening of drug storage bucket is provided with metering cutting agency;The fortune
Medicine container includes accepting the material receiving port of the feed opening, connects connector, the blanking provided with automatic valve of medicine transport mechanism
Mouthful;The charge unit includes funnel-shaped container, and the upper opening of funnel-shaped container accepts the blanking port, funnel-shaped container
Lower opening connection point medicine chamber, point medicine intracavitary accepts the propellant powder fallen in funnel-shaped container provided with disk, and disk passes through transmission
Structure connects pneumatic drive mechanism uniform rotation, and point medicine bottom of chamber Middle face is provided with anti-long-pending medicine cone, around the bottom of anti-long-pending medicine cone
The densely covered circle blanking hole of face circumference, blanking hole connects the upper port of tremie pipe, and combined firework outer barrel transport mechanism drives combination cigarette
The lower section for the lower port that flower passes through each tremie pipe, the transmitting pore size distribution of the lower port correspondence combined firework of each tremie pipe;
The bottom paper sheet punching, which loads subsystem, to be included sequentially being sleeved on the bottom plate being oriented on head tree, knife needle from bottom to top
Substrate and driving plate, in addition to paper feed mechanism, knife needle substrate are installed in frame by the affixed driving plate of connecting rod, bottom plate, combination
Firework external cylinder transport mechanism drives lower section of the combined firework by bottom plate, and driving plate connects about the first straight line driving mechanism and driven
Knife needle substrate moves up and down along head tree is oriented to;Bottom plate is provided with according to pin hole group and tool bore group arranged side by side before and after paper feed order,
Pin hole group includes some of correspondence combined firework launch hole setting and crosses pin through hole, and tool bore group includes correspondence combined firework launch hole and set
Some knife through holes excessively put;It is fixedly mounted with below knife needle substrate according to needle assemblies and knife assembly arranged side by side before and after paper feed order, pin group
Part includes some perforating needles that correspondence pin through hole is set, and knife assembly includes the cast cutter head that some correspondence knife through holes are set;Knife needle
The jumper bar substrate that suit on guiding pair column, guiding pair column is located at knife needle surface, jumper bar substrate connection are fixedly mounted with substrate
About second straight line driving mechanism moves up and down along guiding pair column;The tube chamber that knife needle substrate is provided with correspondence cast cutter head is set
It is some cross rod through-holes, be fixedly mounted with below jumper bar substrate correspondingly some jumper bars for setting of rod through-hole;Paper feed mechanism includes difference
It is arranged on the paper volume and draw component of the bottom plate both sides;
The inner cylinder that the effect part filling subsystem includes being isolated by blast wall pre-allocates unit and inner cylinder filling unit, also
Including travelling to and fro between transfer charging tray and its effect transport mechanism between Unit two;The inner cylinder predistribution unit includes some inner cylinders
Mechanism is pre-allocated, each inner cylinder predistribution mechanism includes hopper, inner cylinder distribution neck, blanking comb:Fireworks inner tank is in blanking
Radially stacked in bucket;Inner cylinder distribution neck accepts the feed opening of hopper, and inner cylinder distributes neck by some left and right groove arranged side by side
Chamber is constituted, and radial direction mounted on top is arranged some fireworks inner tanks successively one by one in the vallecular cavity, and vallecular cavity rear end is correspondingly provided with push rod, pushed away
Bar connects tandem drive mechanism by the inner cylinder forward end release positioned at vallecular cavity bottom;Blanking comb is located at inner cylinder and distributes neck
Front, the blanking comb tube chamber arranged side by side by some left and right is constituted, and tube chamber quantity is corresponding with the vallecular cavity;Each tube chamber accommodates one
Fireworks inner tank, the lower port of each tube chamber is provided with automatically-controlled door;Blanking comb connection rotary drive mechanism realizes rotation telemechanical, perpendicular
Directly switch between state and horizontality:Under horizontality, the upper port of tube chamber is towards rear, and lower port is towards front, automatically-controlled door
Close, the upper port correspondence of the tube chamber accepts the fireworks inner tank that the push rod forward end is released;Under vertical state, tube chamber it is upper
Upward, lower port is downward for port;Transfer charging tray is provided with some front and rear through hole rows arranged side by side, and each through hole row is by some
Left and right through hole composition arranged side by side, the number of openings of each through hole row is corresponding with the vallecular cavity;Each inner cylinder pre-allocates mechanism along institute
The distribution of effect transport mechanism is stated, the blanking comb of each inner cylinder predistribution mechanism corresponds to a through hole row of transfer charging tray respectively:
Under blanking comb vertical state, the automatically-controlled door of tube chamber lower port is opened, and is fallen within the intraluminal fireworks inner tank of blanking comb pair
Answer in the corresponding through hole of through hole row, the vestibule side wall of through hole blocks fireworks inner tank side wall through through hole to fall;It is described
Inner cylinder, which loads unit, includes the down-pressed pole group that the correspondence transfer charging tray through hole is set, and down-pressed pole group connects about the 3rd straight line and driven
Motivation structure moves up and down along guide rail mechanism;It is filling station below down-pressed pole group;Effect transport mechanism drives transfer charging tray to enter
Load station;The combined firework outer barrel transport mechanism drives combined firework to enter below transfer charging tray and loads station;
The facial tissue sheets punching, which loads subsystem, to be included sequentially being sleeved on the facial tissue that facial tissue is oriented on head tree from bottom to top
Bottom plate, knife substrate and facial tissue driving plate, in addition to facial tissue paper feed mechanism, knife substrate by the affixed facial tissue driving plate of facial tissue connecting rod,
Facial tissue bottom plate is installed in frame, and combined firework outer barrel transport mechanism drives combined firework to pass through the lower section of facial tissue bottom plate, facial tissue
Driving plate connects about the 4th straight line driving mechanism band moving knife substrate and is oriented to head tree up and down motion along facial tissue;Set on facial tissue bottom plate
Some facial tissues for having corresponding combined firework launch hole to set cross knife through hole;Some correspondence facial tissue knife through holes are fixedly mounted with below knife substrate
The facial tissue cast cutter head of setting;Suit on facial tissue guiding pair column, facial tissue guiding pair column is fixedly mounted with knife substrate and is located at knife substrate
The facial tissue jumper bar substrate of top, facial tissue jumper bar substrate connection about the 5th straight line driving mechanism transported along above and below facial tissue guiding pair column
It is dynamic;Some facial tissues that tube chamber of the knife substrate provided with corresponding surface paper tube type cutter head is set are crossed under rod through-hole, facial tissue jumper bar substrate
Face is fixedly mounted with some facial tissue jumper bars that correspondence facial tissue crosses rod through-hole setting;Facial tissue paper feed mechanism includes being separately positioned on the facial tissue bottom
The paper volume and facial tissue draw component of the facial tissue of plate both sides.
The beneficial effects of the utility model are:
As a whole, the automatic assembly line production system has the following advantages that:
1. security is improved, the production of combined firework assembly mechanical metaplasia can reduce the time of contact of direct labor and pyrotechnic composition
And number of times, effective guarantee is provided for the personal safety of combined firework direct labor, and then ensure that fireworks and firecrackers enterprise is pacified
Reliably produce entirely.2. substantially reduce enterprise's production cost.Cost of labor is greatly reduced, fireworks manufacturing enterprise is reduced to soil
The use on ground, has saved soil and fund, shortens the Production Time of combined firework product.3. product quality is significantly improved.Due to
The otherness of manual production peopleware, to the height of the production operation code degree of understanding, especially relates to quantitative aspect
Process, such as dress propellant powder.Varying with each individual causes the quality of firework product uneven, and combined firework assembly line can then have
The quality of the guarantee product of effect.4. operating efficiency is improved.The quantity of fireworks producers can be greatly reduced in mechanization production,
Solve the contradiction of demand of human resources, it is ensured that enterprise development and the raising of yield.
For each part, subsystems tool has the advantage that:
Gun propellant charge subsystem:First, setting explosiveproof isolation between two units, each is combined by fortune medicine container
Propellant powder delivers to charge unit needed for fireworks, it is ensured that the dose of charge unit is minimized, and fortune medicine and powder charge are made up a prescription in metering can be with
Carry out being conducive to efficiency to improve simultaneously, the drug delivery of discontinuous cut off burning things which may cause a fire disaster and spread passage, it is to avoid during unexpected generation
Fault spread.Second, the overall process of drug delivery container loading/unloading pyrotechnic composition, charge unit point medicine and powder charge overall process, have all done without hidden
Manage in affected part:Produced without electric spark, pyrotechnic composition is utilized from retransmitting substantially without external force effect, relates to medicine action nature soft, inorganic
Tool is damaged, the medicine that given up without impact friction, without accumulation of static electricity, nothing left is produced, without dust;Wherein, easily producing the link of electrostatic includes:
1) equipment transmission easily produces electrostatic.For example:Machinery driving belt and transporter belt transmission when, due to being rubbed with belt pulley
Wipe and produce electrostatic.2) medicine along pipeline flow when, due to medicine and pipe friction, electrostatic can be produced.3) pyrotechnic composition is being stirred, mixed
Also electrostatic can be produced during conjunction.4) topple over pyrotechnic composition, electrostatic can be produced because of friction when pyrotechnic composition is slid down from chute.The utility model
The influence of above-mentioned factor is avoided, can effectively prevent accumulation of static electricity.Third, by disk at the uniform velocity rotation mode sub-material, true
It ensure that the powder charge in each launch hole is uniform on the basis of ensuring safety, prevent medicine each component from dividing because proportion difference is produced
Layer incomplete mixing, production efficiency is high.
Effect part loads subsystem:Accurately and reliably, situations such as can preventing fireworks inner tank neglected loading, misloading occurs for work;Should
Device can realize that the selectivity of the inner cylinder of multi-effect is loaded in mixture automatically in a combined firework, accurate;The device exists
Ensure to substantially increase production efficiency on the premise of safety.
Bottom, facial tissue sheets load subsystem:Realize the efficient real-time life of the series of process such as the punching punching press filling circle scraps of paper
Production, drastically increases operating efficiency, is that the streamlined production of whole system is laid a good foundation.
With improvement, the explosion-proof controlling organization of safety interlocking is set between each subsystem.Any cell breaks down, and system is simultaneously
It is stopped, prevents uncertain accident, prevent fault spread.
With improvement, the system sets infrared recognition system.Whether detection combination fireworks and other moving components are accurate to
Up to station.It is safe and reliable.Avoid because maloperation causes waste that substandard products and material occur.Ensure gun propellant charge, effect
The assembling of fruit part, paper sheet punching load process and are normally carried out.Identifying system is made up of infrared identification, signal transmitting apparatus.The machine
Middle infrared identification device can recognize a variety of distances.Gun propellant charge, effect part predistribution are detected by infrared recognition system and filled
Match somebody with somebody, whether have outer tube part or mould under paper sheet punching filler device, if detecting the presence of outer tube part or mould, carry out phase
The processing work answered, if being not detected by outer tube part or mould, transmission signal to control system, control system controlling transmission band
Detect next storage point.Combined firework assembly line each operation is required to coordinate infrared recognition system, it is ensured that outer tube part is arrived
Position and the accuracy of Combined machining, it is to avoid because maloperation causes waste that substandard products and material occur.
The utility model is described further below in conjunction with the drawings and specific embodiments.
Brief description of the drawings
Fig. 1 is the utility model combined firework assembly line process flow diagram;
Fig. 2 is gun propellant charge subsystem overall structure diagram;
Fig. 3 is that gun propellant charge subsystem makes up a prescription cellular construction schematic diagram;
Fig. 4 is that gun propellant charge subsystem transports medicine container structural representation;
Fig. 5 is gun propellant charge subsystem charge unit structural representation;
Fig. 6 is gun propellant charge subsystem point medicine cavity configuration schematic diagram;
Fig. 7 is the overall structure principle schematic that effect part loads subsystem;
Fig. 8 is the inner cylinder predistribution mechanism overall structure diagram that effect part loads subsystem;
Fig. 9 is the inner cylinder predistribution mechanism overall structure exploded perspective view that effect part loads subsystem;
Figure 10 waves frame structure schematic diagram for the inner cylinder distribution neck of effect part filling subsystem;
Figure 11 is the inner cylinder filling unit overall structure diagram that effect part loads subsystem;
Figure 12 is the transfer material tray structure schematic diagram that effect part loads subsystem;
Figure 13 is automatically-controlled door operation principle structural representation (amplification, reflection for the blanking comb that effect part loads subsystem
Tube chamber and the upper hole internal structure of positioning);
Figure 14 is the blanking comb and locating rod cooperation schematic diagram for the vertical state that effect part loads subsystem;
Figure 15 is the automatically-controlled door overall structure diagram (positive to overlook) for the blanking comb that effect part loads subsystem;
Figure 16 is that bottom paper sheet punching loads subsystem overall structure diagram;
Figure 17 is that bottom paper sheet punching loads subsystem knife needle board structure schematic diagram;
Figure 18 is that bottom paper sheet punching loads subsystem paper feed mechanism structural representation.
Embodiment
Referring to accompanying drawing 1, reflect a kind of concrete structure of the present utility model, the automatic package system of combined firework include by
Gun propellant charge subsystem that combined firework outer barrel transport mechanism is sequentially connected, bottom paper sheet punching load subsystem, effect part dress
Fill out subsystem, facial tissue sheets and load subsystem;Also include setting between control operation subsystem and security monitoring subsystem, each subsystem
Put safety interlocking explosion-protection equipment and infrared recognition system.
The object of processing is the combined firework 6 of 20 hairs (four row × five/OK).
Referring to Fig. 2-6, the gun propellant charge subsystem:
Including make up a prescription unit 8 and the charge unit 9 isolated by blast wall 10, make up a prescription and set between unit 8 and charge unit 9
Safety interlocking explosion-protection equipment, any cell breaks down, and Unit two are stopped simultaneously.Also include travelling to and fro between Unit two
Medicine container 804 and its conveyer belt 805 are transported, the conveyer belt 805 is connected Unit two, correspondence dress by the window 11 on blast wall 10
Prescription member 8 is additionally provided with combined firework outer barrel transport mechanism 7, and combined firework to be processed is sent to the correspondence of the lower section of charge unit 9
Station.Wherein,
The unit 8 that makes up a prescription includes the drug storage bucket 801 of propellant charges, and the feed opening of drug storage bucket 801 is provided with metering blanking
Mechanism 802;
The drug delivery container 804 uses the taper bucket, the propellant powder that the feed opening of drug storage bucket 801 is fallen by conduit 803 by
The material receiving port of the taper bucket is accepted, and drug delivery container 804 is suspended on conveyer belt 805 by connector 806 and conveyed by conveyer belt and transported
It is dynamic.The automatic valve of the taper bucket discharging opening uses mechanical automatic valve:Pivoted arm 809 including coupling valve body rotating shaft 810, turns
The stress end device runner 808 of arm 809, pivoted arm 809 is provided with 807 springs of reset;Charge unit 9 is provided with the correspondence runner 808
Component 909 is pressed, pushing component 909 includes the pressing plate of connection drive cylinder.Drug delivery container 804 moves to dress under conveyer belt effect
Prescription member 9, the pressing plate for pushing component 909 pushes runner 808 in the presence of drive cylinder, passes through pivoted arm 809, valve body rotating shaft
810 drive the rotating opening of valve body 811;Push after the reset of the drive cylinder of component 909, under the return spring 807 effect, valve
Body 811 rotates backward closing.
The charge unit 9 includes funnel-shaped container 901, the upper opening of funnel-shaped container 901 accept it is described fall medicine mouth,
Disk 905 is provided with the lower opening connection point medicine chamber 902 of funnel-shaped container 901, point medicine chamber 902, disk 905 is located at through hole
908 lower sections, accept the propellant powder fallen in funnel-shaped container 901, and disk 905 connects the gas outside divider wall by power transmission shaft 904
Anti- long-pending medicine cone 907 is provided with the middle part of dynamic drive mechanism uniform rotation, point bottom surface of medicine chamber 902, around the bottom surface of anti-long-pending medicine cone 907
The densely covered circle blanking hole 906 of circumference, blanking hole 906 connects the upper port of tremie pipe 903, the lower port pair of each tremie pipe 903
Answer the transmitting pore size distribution of lower section combined firework.Infrared recognition system detection combination fireworks are reached after powder charge station, signal control dress
It is filling that prescription member 9 completes propellant powder.Combined firework outer barrel transport mechanism 7 will complete the filling combined firework 6 of propellant powder and deliver to down
One process.
Referring to Figure 16,17,18, the bottom paper sheet punching loads subsystem:
Including being sequentially sleeved on the bottom plate 1202, knife needle substrate 1203 and the driving plate that are oriented on head tree 1201 from bottom to top
1204, in addition to paper feed mechanism, knife needle substrate 1203 is installed in frame by the affixed driving plate 1204 of connecting rod 1205, bottom plate 1202
On 1200, combined firework outer barrel transport mechanism 7 drives lower section of the combined firework 6 by bottom plate 1202.Driving plate 1204 is by passing
The connection cylinder of motivation structure 1207 drive mechanism 1206, drives knife needle substrate 1203 to be moved up and down along head tree 1201 is oriented to;
Bottom plate 1202 is provided with according to pin hole group and tool bore group arranged side by side before and after paper feed order, and pin hole group includes correspondence and combined
20 of firework launching hole setting cross pin through hole 1208, and tool bore group includes 20 mistakes that correspondence combined firework launch hole is set
Knife through hole 1209;
It is fixedly mounted with below knife needle substrate 1203 according to needle assemblies and knife assembly arranged side by side before and after paper feed order, needle assemblies include
20 perforating needles 1210 that correspondence pin through hole is set, knife assembly includes the cast cutter head that 20 correspondence knife through holes are set
1211;
Suit on guiding pair column 1213, guiding pair column 1213 is fixedly mounted with knife needle substrate 1203 and is located at knife needle substrate 1203
The jumper bar substrate 1214 of top, the connection cylinder of jumper bar substrate 1214 drive mechanism 1215 moves up and down along guiding pair column 1213;
20 of tube chamber setting of the knife needle substrate 1203 provided with correspondence cast cutter head 1211 cross rod through-hole 1212, jumper bar substrate 1203
Below be fixedly mounted with correspondingly rod through-hole 1212 set 20 jumper bars 1216.Paper feed mechanism includes being separately positioned on the bottom plate
The paper volume 1217 and draw component 1218 of 1202 both sides;Draw component is the winding roll being connected with drive device (such as motor)
Group, rotates to an angle during action every time, drives appropriate paper to be moved ahead on bottom plate 1202.Draw component 1218 is according to control
System command act, by pull cut after paper remains, drive paper (such as yellow plate paper) by bottom plate 1202 above, formed
Continuous paper supply.
According to paper feed order, the paper on bottom plate 1202 can sequentially be divided into A areas, B areas, C areas etc..Under knife needle substrate 1203
Pressure, needle assemblies stamp out some pin holes in the B areas of paper, while knife assembly stamps out A circular paper (knife needles in the A areas of paper
When the substrate last time pushes, A areas are in the position in B areas, have been stamped out pin hole, the pin hole is at A circular papers center).
Then jumper bar substrate 1214 is pushed, and A circular papers are pressed into the launch hole of the A combined fireworks of the lower section of bottom plate 1202 by jumper bar 1216
It is interior.The A combined fireworks firework external cylinder transport mechanism 4 that is combined is taken away and delivers to subsequent processing, and B combined fireworks enter.Knife needle substrate
1203 push again, and needle assemblies stamp out some pin holes in the C areas of paper, while knife assembly stamps out B circles in the B areas of paper
(when the knife needle substrate last time pushes, B areas are in the position in C areas to the scraps of paper, have been stamped out pin hole, the pin hole is in the circular paper of B
Piece center).Then jumper bar substrate 1214 is pushed again, and B circular papers combine cigarette by the B that jumper bar 1216 is pressed into the lower section of bottom plate 1202
In colored launch hole.So circulation work.It is filling and the filling of base stock piece that combined firework outer barrel transport mechanism 7 will complete propellant powder
Combined firework 6 delivers to subsequent processing.
Referring to Fig. 7-15, the effect part loads subsystem:
Inner cylinder including being isolated by blast wall 4 pre-allocates unit and inner cylinder loads unit 5, in addition to travel to and fro between Unit two it
Between the transport mechanism 3 of transfer charging tray 2 and its first, first transport mechanism 3 is single by window on blast wall linking two
Member, and transport the cycle operation of transfer charging tray 2 according to such as Fig. 7 A directions of arrow.Wherein, the inner cylinder predistribution unit includes four
Individual inner cylinder pre-allocates mechanism 1, and each inner cylinder predistribution mechanism 1 includes hopper 101, inner cylinder distribution neck, blanking comb 106,
Fireworks inner tank (being not drawn into figure) is radially stacked in hopper 101.
Inner cylinder distribution neck accepts the feed opening of hopper 101, and inner cylinder distributes neck by five or so vallecular cavity groups arranged side by side
Into the vallecular cavity is combined by separate side wall 120 and bottom surface and constituted, and bottom surface is located at the interval between mounting groove 124.If
Dry fireworks inner tank radially stacks arrangement successively one by one in the vallecular cavity, and vallecular cavity front end face top makes fireworks inner tank provided with baffle plate 103
Alignment, vallecular cavity rear end is correspondingly provided with push rod 114 and push rod guidance set 115, the connection tandem of push rod 114 drive cylinder 113
By the inner cylinder forward end release positioned at vallecular cavity bottom.The side wall 120 of the inner cylinder distribution neck, which is used, waves frame structure:Vallecular cavity
The upper end of side wall 120 is articulated with connection rod set 102 by pin joint 123, and the lower end of vallecular cavity side wall 120 is articulated with rotating shaft 122, rotating shaft
122 heads are in the mounting groove 124 of fixed seat 108.Connection rod set 102 passes sequentially through axle 117, gusset piece 105, lower axle
118 connection double swerve drive mechanisms.
The double swerve drive mechanism includes expansion link 111, and expansion link connects drive mechanism by oscillating bearing 112
(being not drawn into figure) realizes left and right telescopic oscillating;Hangers part 116 is fixedly mounted with expansion link 111, hangers part 116, which drives, waves framework rolling
It is dynamic;Gag lever post 110 is fixedly mounted with expansion link 111, gag lever post 110 stretches into the stroke that limitation swings in spacing hole 121.Spacing hole
121 are arranged on Telescopic rod fixing seat component 109.
Blanking comb 106 is located in front of inner cylinder distribution neck, and blanking comb 106 is made up of five or so tube chambers arranged side by side;
Each tube chamber accommodates a fireworks inner tank, and the lower port 125 of each tube chamber is provided with automatically-controlled door;Blanking comb 106 is led by rotating
The connection rotary drive motor 104 of axle 107 realizes rotation telemechanical, switches between vertical state and horizontality:Under horizontality (such as
Fig. 8, shown in 9), the upper port 126 of tube chamber is towards rear, and lower port 125 is closed towards front, automatically-controlled door, the tube chamber it is upper
The correspondence of port 126 accepts the fireworks inner tank that the forward end of push rod 114 is released;Under vertical state, the direction of upper port 126 of tube chamber
Top, lower port 125 is downward;
Referring to Figure 12, the supported on both sides arm 203 of transfer charging tray 2 is connected in the first transport mechanism 3, in the first transport mechanism
3 the first transport mechanism of drive lower edge 3 is operated, as shown in Fig. 7 A directions of arrow.
Transfer charging tray 2 is provided with through hole row arranged side by side before and after four rows, and each through hole row is by five or so 201 groups of through holes arranged side by side
Into;Four inner cylinder predistribution mechanisms 1 are distributed along first transport mechanism 3, and each inner cylinder pre-allocates the blanking comb of mechanism 1
106 correspond to a through hole row of transfer charging tray 2 respectively:Under the vertical state of blanking comb 106, the automatically-controlled door of tube chamber lower port 125
Open, in the corresponding through hole 201 that correspondence through hole row is fallen within the intraluminal fireworks inner tank of blanking comb 106, the hole of through hole 201
Chamber side wall blocks fireworks inner tank side wall through through hole 201 to fall.The two ends of transfer charging tray 2 are provided with positioning hole 202.
Referring to Figure 11, the inner cylinder, which loads unit 5, includes the down-pressed pole that the through hole 201 of the correspondence transfer charging tray 2 is set
502, down-pressed pole 502 totally two ten is arranged to make up down-pressed pole group also according to four row × five/row and (one is only depicted in figure
Down-pressed pole 502).Down-pressed pole group connects about the first linear drives cylinder 501 and moved up and down along guide rail mechanism;Below down-pressed pole group
To load station 503;First transport mechanism 3 drives transfer charging tray 2 to enter and loads station 503;The inner cylinder loads unit 1 and also set
Have combined firework outer barrel transport mechanism 7, such as Fig. 7 B arrows instruction, combined firework outer barrel transport mechanism 7 drive combined firework 6 by
The lower section of transfer charging tray 2, which enters, loads station 503.
Locating rod 504 provided with correspondence positioning hole 202 by the down-pressed pole group.When down-pressed pole group is pushed, locating rod 504 with
Descending be inserted in positioning hole 202 so that load the transfer charging tray 2 at station 503 and be accurately positioned, the alignment of through hole 201 top
Depression bar 502 and lower section combined firework 6 launch hole.
Referring to Figure 13,14,15, the main shaft 107 of described one end of blanking comb 106 is provided with the upper hole 129 of positioning, positioning
The positioning hole 202 of the corresponding transfer charging tray 2 in hole 129 is set, and the top of hole 129 is provided with corresponding positioning driving lever 131 in positioning, and positioning is dialled
The thrust collar 134 of the connection cylinder of bar 131 moves up and down, and positioning driving lever 131 lower end is sphenoid 132.
The top of the upper port 126 of the tube chamber of blanking comb 106 is correspondingly arranged the pre- depression bar that five pre- depression bars 133 are constituted
Group, the thrust collar 134 of pre- depression bar group connection cylinder moves up and down.Prevent the situation that not falling occurs in intraluminal fireworks inner tank from leading
Cause neglected loading.
The automatically-controlled door includes the door body 138 from the laterally inserted tube chamber in gap 128, and the door body 138 includes and pipe
The identical curved portions 135 of intracavitary wall and protuberance 127.
Five door body 138 of blanking comb 106 are connected by connecting rod 137, and the one end of connecting rod 137 is provided with turning wheel 130 and again
Position spring 136, the device of turning wheel 130 is in positioning in hole 129.
When blanking comb 106 is in vertical state, positioning driving lever 131 is descending through the upper insertion transfer of hole 129 charging tray 2 of positioning
Positioning hole 202, its role is to:
One:Position driving lever 131 descending through when positioning upper hole 129, be guiding, insertion with the sphenoid 132 of its lower end
And the turning wheel 130 is stirred, turning wheel 130 is traversing by the door body 138 of the drive automatically-controlled door of connecting rod 137, and door body 138 is laterally moved to
Behind position, its curved portions 135 is located at gap 128, and curved portions 135 are coincide with lumen wall face, will not be prevented under fireworks inner tank
Fall, automatically-controlled door is opened intraluminal fireworks inner tank and fallen;Position after the up reset of driving lever 131, door body 138 is reversely traversing to be resetted,
Its protuberance 127 is stretched out outside gap 128 (such as Fig. 7), prevents firework external cylinder from falling.
Secondly so that the transfer charging tray 2 of predistribution station is accurately positioned, and through hole 201 is directed at the lower port of the tube chamber
125。
The inner cylinder filling device detects the state in place of transfer charging tray 2 and combined firework 6 provided with infrared recognition system.
Using above-mentioned technical proposal, first inner cylinder of inner cylinder predistribution unit is pre-allocated in mechanism 1, in hopper 101
Fireworks inner tank fallen into inner cylinder distribution neck due to gravity and the effect of rocking, push rod 114 pushes away the fireworks inner tank of vallecular cavity bottom
Enter in the tube chamber of blanking comb 106 of horizontality, blanking comb 106 is by horizontally rotating to vertical state, and automatically-controlled door is opened, five
Individual fireworks inner tank enters in a through hole row of transfer charging tray 2.Then, transfer charging tray 2 is delivered to next by the first transport mechanism 3
Inner cylinder pre-allocates mechanism 1, proceeds the fireworks inner tank prepackage of second through hole row, until whole inner cylinder pre-allocates the interior of unit
Cylinder predistribution mechanism 1 all completes work.Each inner cylinder predistribution mechanism 1 can load the fireworks inner tank of different-effect.Fill cigarette
The transfer charging tray 2 of flower inner cylinder delivers to the filling station 503 that inner cylinder loads unit by the first transport mechanism 3;Meanwhile, outside combined firework
Cylinder transport mechanism 7 drives combined firework 6 to be entered by the lower section of transfer charging tray 2 and loads station 503;Down-pressed pole group is pushed, by transfer material
The fireworks inner tank being stuck in the through hole 201 of disk 2 is pressed into the launch hole of combined firework 6.Complete the fireworks of a combined firework 6
Inner cylinder filling work.Completing the first transport mechanism 3 after loading drives transfer charging tray 2 to leave.So circulation work.Outside combined firework
Cylinder transport mechanism 7 will complete the combined firework 6 that propellant powder is filling, base stock piece is loaded, fireworks inner tank is loaded and deliver to facial tissue sheets punching
Load subsystem.
The structure that facial tissue sheets loads subsystem with bottom paper sheet punching loads subsystem is similar.Simply facial tissue sheets need not suppress pin
Hole.Knife substrate, which can be not provided with needle assemblies, facial tissue bottom plate, can be not provided with corresponding pin through hole.Knife substrate is pushed, facial tissue cast
Cutter head stamps out circular paper, and then facial tissue jumper bar substrate is pushed, and circular paper is pressed into the transmitting of combined firework by facial tissue jumper bar
Hole.Remaining is identical with bottom paper sheet punching filling subsystem, repeats no more.
Complete the work finished product of combined firework, as the system that facial tissue sheets is loaded.
Automation control system:
Automatic production line uses remote control operation cabinet, is made up of intelligent integrated circuit.Safe and reliable, circuit is simple,
It may be selected manually, to be automatically brought into operation, it is easy-maintaining.It can make operating personnel carry out multi-functional operation in safe range, realize
Separate men from machines, the separation of people's medicine, safety in production.Because use environment needs, the machine must reliable ground.Automation control system is by believing
The composition such as number input unit, signal output apparatus, operation interface, except realize motor internal, air pump job control, moreover it is possible to it is real
Existing power initiation, operation, pause, jerk, stirring, cleaning function, the function such as automatic and hand-operated chargeover switch and power supply indicator.Bag
Include:
1. as desired, control production line automatically or semi-automatically to be worked by automatic and hand-operated chargeover switch.
2. stop button is pressed, or any one scram button, the machine is whether in automatic or semi-automatic state, all general
Completely it is stopped.If mechanical any process breaks down, then jerk program is triggered, now needs shutdown inspection to handle.Processing
After the completion of, failure is automatically terminated.
The operation for each operation being related to during combined firework assembly line is uniformly focused in electrical control cabinet,
Make the operating process in production process more simplified, conveniently, reduce cumbersome artificial operating process because maloperation causes damage
Risk.Combined firework propellant powder make up a prescription loaded into medicine and powder charge, paper sheet punching, in effect part assembly process pyrotechnic composition all with electricity
Mechanical, electrical cable is separated.The security in fireworks production operation is drastically increased, has veritably accomplished electromechanical separation, its security
Greatly improve.
Monitoring system:
The measurement of temperature, humidity is by being accomplished manually in existing production process, it is impossible to temperature, humidity are monitored at any time and
Control.But the rise of temperature, the change of humidity can all be impacted to the thermal safety of pyrotechnic composition, therefore traditional processing technology
In can not prevent the generation of pyrotechnic composition combustion explosion in advance.This system by high-definition camera, temperature sensor, humidity sensor,
Infrared sensor and control system etc. are constituted.Employ and temperature, humidity integrated circuit chain control are carried out in units of workshop, can
To ensure the air humidity in production in workshop more than 60%, temperature is below 34 DEG C.Realize production process whole process prison
Control, just shuts down as long as noting abnormalities, starts emergency processing, it is ensured that each production link safe operation.
Above-mentioned implementation is merely to clearly illustrate the technical solution of the utility model, and it is not intended that to this
Utility model makes any limitation.The utility model has known a variety of replacements or deformation in the art, is not taking off
On the premise of from the utility model essential meaning, protection domain of the present utility model is each fallen within.
Claims (3)
1. a kind of automatic package system of combined firework, it is characterised in that including being sequentially connected by combined firework outer barrel transport mechanism
Gun propellant charge subsystem, bottom paper sheet punching load subsystem, effect part filling subsystem, facial tissue sheets load subsystem;Also
Including control operation subsystem and security monitoring subsystem:
The gun propellant charge subsystem includes make up a prescription unit and the charge unit isolated by blast wall, in addition to travels to and fro between two lists
Fortune medicine container and its medicine transport mechanism between member, the medicine transport mechanism are single by the window linking two on blast wall
Member;The unit that makes up a prescription includes the drug storage bucket of propellant charges, and the feed opening of drug storage bucket is provided with metering cutting agency;The fortune medicine
Container includes accepting the material receiving port of the feed opening, connects connector, the blanking port provided with automatic valve of medicine transport mechanism;
The charge unit includes funnel-shaped container, and the upper opening of funnel-shaped container is accepted under the blanking port, funnel-shaped container
Square open communication point medicine chamber, point medicine intracavitary accepts the propellant powder fallen in funnel-shaped container provided with disk, and disk is tied by being driven
Structure connects pneumatic drive mechanism uniform rotation, and point medicine bottom of chamber Middle face is provided with anti-long-pending medicine cone, around the bottom surface of anti-long-pending medicine cone
The densely covered circle blanking hole of circumference, blanking hole connects the upper port of tremie pipe, and combined firework outer barrel transport mechanism drives combined firework
Pass through the lower section of the lower port of each tremie pipe, the transmitting pore size distribution of the lower port correspondence combined firework of each tremie pipe;
The bottom paper sheet punching, which loads subsystem, to be included sequentially being sleeved on the bottom plate being oriented on head tree, knife needle substrate from bottom to top
And driving plate, in addition to paper feed mechanism, knife needle substrate is installed in frame by the affixed driving plate of connecting rod, bottom plate, combined firework
Outer barrel transport mechanism drives lower section of the combined firework by bottom plate, and driving plate connects about the first straight line driving mechanism and drives knife needle
Substrate moves up and down along head tree is oriented to;Bottom plate is provided with according to pin hole group and tool bore group arranged side by side before and after paper feed order, pin hole
Group includes some of correspondence combined firework launch hole setting and crosses pin through hole, and tool bore group includes what correspondence combined firework launch hole was set
It is some to cross knife through hole;It is fixedly mounted with below knife needle substrate according to needle assemblies and knife assembly arranged side by side before and after paper feed order, needle assemblies bag
Some perforating needles that correspondence pin through hole is set are included, knife assembly includes the cast cutter head that some correspondence knife through holes are set;Knife needle substrate
On be fixedly mounted with guiding pair column, guiding pair column jumper bar substrate of the suit positioned at knife needle surface, jumper bar substrate connection second
Straight line driving mechanism moves up and down along guiding pair column up and down;If what the tube chamber that knife needle substrate is provided with correspondence cast cutter head was set
Did be fixedly mounted with below rod through-hole, jumper bar substrate correspondingly rod through-hole set some jumper bars;Paper feed mechanism includes setting respectively
Paper volume and draw component in the bottom plate both sides;
The inner cylinder that the effect part filling subsystem includes being isolated by blast wall pre-allocates unit and inner cylinder filling unit, in addition to
Travel to and fro between the transfer charging tray and its effect transport mechanism between Unit two;The inner cylinder predistribution unit divides in advance including some inner cylinders
Fitting mechanism, each inner cylinder predistribution mechanism includes hopper, inner cylinder distribution neck, blanking comb:Fireworks inner tank is in hopper
Radially stack;Inner cylinder distribution neck accepts the feed opening of hopper, and inner cylinder distributes neck by some left and right vallecular cavity group arranged side by side
Into radial direction mounted on top is arranged some fireworks inner tanks successively one by one in the vallecular cavity, and vallecular cavity rear end is correspondingly provided with push rod, and push rod connects
Tandem drive mechanism is connect by the inner cylinder forward end release positioned at vallecular cavity bottom;Blanking comb is located at before inner cylinder distribution neck
Side, the blanking comb tube chamber arranged side by side by some left and right is constituted, and tube chamber quantity is corresponding with the vallecular cavity;Each tube chamber accommodates a cigarette
Flower inner cylinder, the lower port of each tube chamber is provided with automatically-controlled door;Blanking comb connection rotary drive mechanism realizes rotation telemechanical, vertical
Switch between state and horizontality:Under horizontality, the upper port of tube chamber is towards rear, and lower port is closed towards front, automatically-controlled door
Close, the upper port correspondence of the tube chamber accepts the fireworks inner tank that the push rod forward end is released;Under vertical state, the upper end of tube chamber
Upward, lower port is downward for mouth;Transfer charging tray is provided with some front and rear through hole rows arranged side by side, and each through hole row is by some left sides
Right through hole composition arranged side by side, the number of openings of each through hole row is corresponding with the vallecular cavity;Each inner cylinder predistribution mechanism is described in
Effect transport mechanism is distributed, and the blanking comb of each inner cylinder predistribution mechanism corresponds to a through hole row of transfer charging tray respectively:Under
Expect under comb vertical state, the automatically-controlled door of tube chamber lower port is opened, and correspondence is fallen within the intraluminal fireworks inner tank of blanking comb
In the corresponding through hole of through hole row, the vestibule side wall of through hole blocks fireworks inner tank side wall through through hole to fall;In described
Cylinder, which loads unit, includes the down-pressed pole group that the correspondence transfer charging tray through hole is set, and down-pressed pole group connects about the 3rd linear drives
Mechanism moves up and down along guide rail mechanism;It is filling station below down-pressed pole group;Effect transport mechanism drives transfer charging tray to enter and filled out
Fill station;The combined firework outer barrel transport mechanism drives combined firework to enter below transfer charging tray and loads station;
Facial tissue sheets punching load subsystem include sequentially being sleeved on from bottom to top facial tissue bottom plate that facial tissue is oriented on head tree,
Knife substrate and facial tissue driving plate, in addition to facial tissue paper feed mechanism, knife substrate pass through the affixed facial tissue driving plate of facial tissue connecting rod, facial tissue bottom
Plate is installed in frame, and combined firework outer barrel transport mechanism drives lower section of the combined firework by facial tissue bottom plate, facial tissue driving plate
Connect about the 4th straight line driving mechanism band moving knife substrate and be oriented to head tree up and down motion along facial tissue;Facial tissue bottom plate is provided with correspondence
Some facial tissues that combined firework launch hole is set cross knife through hole;It is fixedly mounted with what some correspondence facial tissue knife through holes were set below knife substrate
Facial tissue cast cutter head;Suit on facial tissue guiding pair column, facial tissue guiding pair column is fixedly mounted with knife substrate and is located at knife surface
Facial tissue jumper bar substrate, facial tissue jumper bar substrate connection about the 5th straight line driving mechanism along facial tissue guiding pair column move up and down;Knife
Some facial tissues that tube chamber of the substrate provided with corresponding surface paper tube type cutter head is set are crossed to be fixedly mounted with below rod through-hole, facial tissue jumper bar substrate
Correspondence facial tissue crosses some facial tissue jumper bars of rod through-hole setting;Facial tissue paper feed mechanism includes being separately positioned on the facial tissue bottom plate both sides
Facial tissue paper volume and facial tissue draw component.
2. a kind of automatic package system of combined firework as claimed in claim 1, it is characterised in that peace is set between each subsystem
Explosion-proof controlling organization is interlocked entirely.
3. a kind of automatic package system of combined firework as claimed in claim 1 or 2, it is characterised in that the system sets red
Outer identifying system.
Priority Applications (1)
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CN201621362178.1U CN206387320U (en) | 2016-12-13 | 2016-12-13 | A kind of automatic package system of combined firework |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621362178.1U CN206387320U (en) | 2016-12-13 | 2016-12-13 | A kind of automatic package system of combined firework |
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Publication Number | Publication Date |
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CN206387320U true CN206387320U (en) | 2017-08-08 |
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ID=59488859
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CN201621362178.1U Withdrawn - After Issue CN206387320U (en) | 2016-12-13 | 2016-12-13 | A kind of automatic package system of combined firework |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106440970A (en) * | 2016-12-13 | 2017-02-22 | 东信烟花集团有限公司 | Combined firework automatic assembling system |
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2016
- 2016-12-13 CN CN201621362178.1U patent/CN206387320U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106440970A (en) * | 2016-12-13 | 2017-02-22 | 东信烟花集团有限公司 | Combined firework automatic assembling system |
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Granted publication date: 20170808 Effective date of abandoning: 20180410 |