CN101532805A - Production line for automatically assembling basal detonator - Google Patents
Production line for automatically assembling basal detonator Download PDFInfo
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- CN101532805A CN101532805A CN200910059099A CN200910059099A CN101532805A CN 101532805 A CN101532805 A CN 101532805A CN 200910059099 A CN200910059099 A CN 200910059099A CN 200910059099 A CN200910059099 A CN 200910059099A CN 101532805 A CN101532805 A CN 101532805A
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Abstract
The invention discloses a production line for automatically assembling basal detonator, comprising a production line for automatically assembling basal detonator, a safety protection image monitor system and a configuration animation control demonstration system on the production line. The production line further comprises a metal shell automatic detonator-arranging machine arranged along a conveyer belt, an automatic charging machine, an automatic pressing machine, an automatic mould-arranging machine, an automatic whipping machine, an automatic detonator-releasing machine, an automatic mould-distributing and mould-transporting device, a PLC control system for controlling work of the apparatuses, and an integral line safety interlocking system. The invention realizes automation for assembling and producing basal detonator and continuous production by application of PLC programmable control, pneumatic principle and electromechanical integration, and realizes operation of hazardous work without a worker.
Description
Technical field
The present invention relates to the quick-fried industry basal detonator of people automated assembly line.
Background technology
In the quick-fried industry of the people, basal detonator is the main element that all detonators are produced, and promoting automatization level, essential safety, the production efficiency of basal detonator production line and reducing cost is the target that each manufacturer of industry lays siege to.The numerous links of existing basal detonator production line need workman's hand assembled to participate in, and are unfavorable for enhancing productivity, and realize safety in production.
Summary of the invention
The objective of the invention is to: at the deficiencies in the prior art, provide a kind of and can realize automatic production, the workman is isolated in production line for automatically assembling basal detonator in explosion-proof.
Technical scheme of the present invention is:
A kind of production line for automatically assembling basal detonator comprises security protection picture monitoring system and configuration animation control demo system on production line for automatically assembling basal detonator and the production line, it is characterized in that this production line comprises:
The metal-back automatic tube-arranging machine of arranging along conveyer belt, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send the PLC control system of die device and the work of control the said equipment, whole line safety interlocking system automatically;
Metal-back automatic tube-arranging machine comprises the tube drawbench drive unit of driving assembling die in the different station motion, also comprise pipe unit down, the delivery outlet of following pipe unit is positioned at the platform top, metal tube enters in the hole of the assembling die on the platform through managing mechanism down, the tube drawbench drive unit will be put into the assembling die of metal tube and shift the foreign body detecting device below onto, foreign body detecting device comprises that vertically arranged foreign matter detects cylinder and is installed in the probe corresponding with the assembling die hole that foreign matter detects the cylinder rod head, in metal tube, there is not foreign matter, foreign matter detects under the complete stroke state of cylinder, probe touches the metal tube bottom, the tube drawbench drive unit is pushed into enlarging device below with assembling die, otherwise assembling die is pushed into the depanning platform, the enlarging device comprises the enlarging mould of metal mouth of pipe correspondence and drives the enlarging cylinder that the enlarging mould moves both vertically, and enlarging is finished the rear of tube machine actuating device and assembling die is pushed into conveyer belt is entered automatic medicine-filling machine;
Automatic medicine-filling machine comprises the charging machine drive unit that the driving assembling die moves between different station, assembling die on the charging machine drive unit driving conveyer belt moves to and drags in the mold mechanism, drag Lou medicine plate and the leakage medicine plate grabbing device of being provided with on the mold mechanism, leak the medicine plate and be provided with the powder charge hole corresponding with metal tube in the assembling die, after leakage medicine plate is fastened on the assembling die, drag mold mechanism to drive assembling die moves to indoor explosive loader between the powder charge antiknock through able to turn on or off charging machine wicket medicine outlet hole below, explosive loader is by the medicine groove of top, the medicine trench bottom is provided with first through hole, amount medicine plate is attached to the medicine trench bottom, amount medicine plate is provided with the measure hole identical with first number of openings, amount medicine plate can be moved horizontally by amount medicine air cylinder driven, below amount medicine plate, be provided with the medicine outlet hole identical with measuring hole number, under amount medicine state, measure the hole and the first through hole UNICOM, and not with medicine outlet hole UNICOM, medicinal powder enters measures in the hole, amount medicine plate level moves not and the first through hole UNICOM under the dosing state, with medicine outlet hole UNICOM, measure the medicinal powder process medicine outlet hole in the hole, leaking the medicine plate enters in the metal tube, drag mold mechanism that assembling die is moved to Lou medicine plate grabbing device below, leak medicine plate grabbing device and grasp leakage medicine plate, the charging machine drive unit drives assembling die to conveyer belt, enters the automatic powder press machine;
The automatic powder press machine comprises the drug pressing machine drive unit that the driving assembling die moves between different station, the assembling die that the drug pressing machine drive unit drives on the conveyer belt moves on the planker station, planker is provided with projection, the quantity of projection is corresponding with the interior metal tube of position and assembling die bottom, planker station top is provided with protects the oralia grabbing device, protecting the oralia grabbing device unclamps and is placed on the assembling die protecting oralia, planker drive unit pulling planker moves to the pressing station of indoor hydraulic press between the pressing antiknock through able to turn on or off drug pressing machine wicket, the hydraulic press pressing is finished rear base plate drive unit pulling planker and is got back to the planker station, and drug pressing machine drive unit driving assembling die moves to conveyer belt and enters automatic row's mould machine;
Automatically row's mould machine comprises row's mould machine actuating device that the driving assembling die moves between different station, assembling die on row's mould machine actuating device driving conveyer belt moves to puts connection mode station below, above putting the connection mode station, be provided with the gripper that grasps connection mode, between row's mould antiknock indoor be provided with connect framed, connection mode be placed on connect framed in, connecting framed driving air cylinder driven connection mode frame moves to and puts the connection mode station, gripper grasps connection mode and is placed on the assembling die, row's mould machine actuating device driving assembling die moves to and presses down on the station, the dip mold that presses down on the station is descending by air cylinder driven, compress connection mode and assembling die, row's mould machine actuating device driving assembling die moves to conveyer belt and enters the second automatic powder press machine;
The second automatic powder press machine comprises the second drug pressing machine drive unit that the driving assembling die moves between different station, the assembling die that the second drug pressing machine drive unit drives on the conveyer belt moves on the second planker station, second planker station top is provided with second and protects the oralia grabbing device, second protects the oralia grabbing device unclamps and protects oralia with second and be placed on the assembling die, the second planker drive unit spurs second planker moves to indoor second hydraulic press between the second pressing antiknock through the second able to turn on or off drug pressing machine wicket pressing station, second hydraulic press compresses primer cup and assembling die metal tube in the connection mode, the second planker drive unit spurs second planker and gets back to the second planker station after the pressing, and second drug pressing machine drive unit driving assembling die moves to conveyer belt and enters automatic shake loose powder machine;
Automatically shake loose powder machine comprises the shake loose powder machine drive unit that the driving assembling die moves between different station, the assembling die that the shake loose powder machine drive unit drives on the conveyer belt moves to dragging on the son on the shake loose powder machine turnover mould workbench, drag sub-drive unit to drive and drag sub moving on the turning device indoor between the shake loose powder machine antiknock to overturn through able to turn on or off shake loose powder machine wicket, after the assembling die upset, vibrating device drives the assembling die vibration, the upset of turning device driving assembling die resetted after vibration was finished, by dragging the moving assembling die of subband, move to conveyer belt by shake loose powder machine drive unit driving assembling die again and enter Automatic Loose Tube Machine to passing in and out the mould workbench;
Automatic Loose Tube Machine comprises that driving assembling die mobile pine between different station manages machine actuating device, the assembling die that pine pipe machine actuating device drives on the conveyer belt moves on the Song Guanji turnover mould workbench, pine pipe machine actuating device drives assembling die and moves on the rapping machine indoor between the antiknock of loose pipe machine through able to turn on or off pine pipe machine wicket, pine pipe machine actuating device drove assembling die back on the depanning workbench after rapping was finished, and moved to enter automatic mold splitting on the conveyer belt and send die device again;
Automatic mold splitting send die device to comprise the mould-spliting machine structure, send mold mechanism, demobilization mould guide rail is formed, the mould-spliting machine structure comprises branch mould cylinder and the photo-electric proximity transducer that is arranged on conveyer belt one side, dividing the mould cylinder rod to stretch out state stops assembling die to advance on conveyer belt, assembling die builds up to default value and triggers the photo-electric proximity transducer, the photo-electric proximity transducer signals to dividing the mould cylinder, divide the mould cylinder rod to regain, assembling die is delivered on conveyer belt and send mold mechanism, that send mold mechanism to comprise to be installed in conveyer belt one side send the mould cylinder, send mould photo-electric proximity transducer, what connect conveyer belt and hand inspection workbench send the mould guide rail, mould photo-electric proximity transducer was sent in triggering after assembling die arrived and send mold mechanism, send mould photo-electric proximity transducer to signal to sending the mould cylinder to promote assembling die to sending the mould guide rail, the demobilization mould guide rail that returns the idle pattern mould is connected between hand inspection workbench and the conveyer belt;
The PLC control system connect control automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send die device automatically;
Whole line safety interlocking system comprises: the medicine groove that is installed on the charging machine medicine groove detects the photo-electric proximity transducer, and dose is lower than the medicine groove and detects photo-electric proximity transducer position and send alarm signal in the medicine groove; Pulling force sensor between the amount of being installed in medicine plate and the amount medicine cylinder, pulling force surpasses under the default value state, and pulling force sensor sends alarm signal; Be installed in the pressure sensor on the hydraulic press, surpass under the state of default value at pressure, pressure sensor sends alarm signal; Be installed in the temperature sensor on the hydraulic press, under temperature surpassed the state of default value, temperature sensor sent alarm signal; Be installed in metal-back automatic tube-arranging machine, automatic medicine-filling machine, the automatic powder press machine, automatically arrange the mould machine, automatic shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send retaining mold mechanism and the retaining mould photo-electric proximity transducer between the die device, the retaining mold mechanism is installed in conveyer belt one side, the assembling die that can stop and let pass on the conveyer belt moves ahead, when the assembling die of piling up before the equipment reaches retaining mould photo-electric proximity transducer position, retaining mould photo-electric proximity transducer sends signal to the retaining mold mechanism before the PLC control and stops advancing of assembling die, before the retaining mold mechanism, also be provided with and stop the photo-electric proximity transducer, when assembling die is accumulated to before the mold mechanism when stopping photo-electric proximity transducer position at retaining, stops the photo-electric proximity transducer and send signal to PLC control and quit work along the last equipment of conveyer belt; Each blast-resistant door is opened chain, on each antiknock doorframe magnetic induction switch is installed, on corresponding blast-resistant door magnet is installed, equipment in working order down in blast-resistant door, open as blast-resistant door, then magnetic induction switch sends signal to PLC control appliance autostop and prompting warning; The chamber enters chain between each antiknock, the chamber inlet place is equipped with the correlation infrared photoelectric switch between antiknock, chamber equipment is in running order down between antiknock, in producing, there is the people to enter Ping Yuan, blocking-up correlation infra-red sensor switch signal, the correlation infrared photoelectric switch sends signal to PLC control appliance autostop and prompting and reports to the police; Indoor temperature and humidity is chain, indoor temperature, humidity sensor and the humidifier of being equipped with between the powder charge antiknock, and when indoor temperature, humidity surpassed the value of pressing the process stipulation setting in advance between antiknock, temperature, humidity sensor generation signal to PLC control started humidifier; Acoustic control is chain, and the acoustic control sensor is housed on production line, and when noise surpasses preset value, the acoustic control sensor signals to PLC and controls each equipment with autostop, and conveyer belt quits work.
Supplementary technology scheme of the present invention is as follows:
Preferably, conveyer belt side between automatic shake loose powder machine and Automatic Loose Tube Machine also is equipped with automatic rejecting waste product machine, automatically reject the rejecting waste product machine actuating device that the waste product machine comprises that the driving assembling die moves at different station, automatic on-line checkout gear and the inspection rejects cylinder corresponding with metal tube in the assembling die, reject waste product machine actuating device driving assembling die and enter the automatic on-line checkout gear, detect the rear drive assembling die and move to inspection rejects cylinder top, the inspection rejects cylinder that the automatic on-line checkout gear detects the waste product correspondence position protrudes upward this position metal tube is ejected assembling die, rejects the waste product machine actuating device and drives assembling die to conveyer belt and enter Automatic Loose Tube Machine.
The invention has the beneficial effects as follows: the present invention is by each unit and to whole line PLC control system, each equipment body architecture advances, complete monitoring is realized in a plurality of control points, production capacity reach 20,000/more than the h, online number is reduced to 15-17 people (former 35 people), production efficiency improves greatly, production cost reduces, operating environment is thoroughly taken on a new look simultaneously, essential safety is achieved, reach the automatic powder charge of industry regulation, automatically add medicine, automatically detect, automatically reject waste product, the automatic safe protection, chain warning, online automatic detection, the embodiment of the chain and automatic warning of automatic safe, reached this demand of lifting, made pursuing one's goal of production line accomplished.
Description of drawings
The present invention will illustrate by example and with reference to the mode of accompanying drawing, wherein:
Fig. 1 is the schematic diagram of metal-back automatic tube-arranging machine on the production line for automatically assembling basal detonator.
Fig. 2 is the schematic diagram of automatic medicine-filling machine on the production line for automatically assembling basal detonator.
Fig. 3 is the schematic diagram of automatic powder press machine on the production line for automatically assembling basal detonator.
Fig. 4 is a schematic diagram of arranging the mould machine on the production line for automatically assembling basal detonator automatically.
Fig. 5 is the side view of automatic row's mould machine shown in Figure 4.
Fig. 6 is the schematic diagram of automatic shake loose powder machine on the production line for automatically assembling basal detonator.
Fig. 7 is the schematic diagram of Automatic Loose Tube Machine on the production line for automatically assembling basal detonator.
Fig. 8 is the schematic diagram that automatic mold splitting send die device on the production line for automatically assembling basal detonator.
Fig. 9 is the schematic diagram of rejecting the waste product machine on the production line for automatically assembling basal detonator automatically.
The specific embodiment
Specific embodiments of the invention, a kind of production line for automatically assembling basal detonator comprises security protection picture monitoring system and configuration animation control demo system on production line for automatically assembling basal detonator and the production line, this production line comprises:
The metal-back automatic tube-arranging machine of arranging along conveyer belt 1, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send the PLC control system of die device and the work of control the said equipment, whole line safety interlocking system automatically;
As shown in Figure 1, metal-back automatic tube-arranging machine comprises the tube drawbench drive unit of driving assembling die 2 in the different station motion, also comprise pipe unit 101 down, the delivery outlet of following pipe unit 101 is positioned at platform 102 tops, metal tube enters in the hole of the assembling die 2 on the platform 102 through managing mechanism down, the tube drawbench drive unit will be put into the assembling die 2 of metal tube and shift foreign body detecting device 103 belows onto, foreign body detecting device 103 comprise that vertically arranged foreign matter detects cylinder and be installed in that foreign matter detects the cylinder rod head with the corresponding probe in assembling die 2 holes, in metal tube, there is not foreign matter, foreign matter detects under the complete stroke state of cylinder, probe touches the metal tube bottom, the tube drawbench drive unit is pushed into enlarging device 104 belows with assembling die 2, otherwise assembling die 2 is pushed into the depanning platform, enlarging device 104 comprises the enlarging mould of metal mouth of pipe correspondence and drives the enlarging cylinder that the enlarging mould moves both vertically, and enlarging is finished the rear of tube machine actuating device and assembling die 2 is pushed into conveyer belt 1 is entered automatic medicine-filling machine;
As shown in Figure 2, automatic medicine-filling machine comprises the charging machine drive unit that driving assembling die 2 moves between different station, assembling die 2 on the charging machine drive unit driving conveyer belt 1 moves to and drags in the mold mechanism 207, drag Lou medicine plate 202 and the leakage medicine plate grabbing device 201 of being provided with on the mold mechanism 207, leak medicine plate 202 and be provided with the powder charge hole corresponding with metal tube in the assembling die 2, after leakage medicine plate 202 is fastened on the assembling die 2, drag the driving cylinder 209 in the mold mechanism 207 to drive the medicine outlet hole below of dragging mold mechanism 207 drive assembling dies 2 to move to indoor explosive loader between the powder charge antiknock through able to turn on or off charging machine wicket 204, explosive loader is by the medicine groove 205 of top, medicine groove 205 bottoms are provided with first through hole, amount medicine plate 203 is attached to medicine groove 205 bottoms, amount medicine plate 203 is provided with the measure hole identical with first number of openings, amount medicine plate 203 is driven and can be moved horizontally by amount medicine cylinder 206, below amount medicine plate 203, be provided with the medicine outlet hole identical with measuring hole number, under amount medicine state, measure the hole and the first through hole UNICOM, and not with medicine outlet hole UNICOM, medicinal powder enters measures in the hole, amount medicine plate 203 moves horizontally not and the first through hole UNICOM under the dosing state, with medicine outlet hole UNICOM, measure the medicinal powder process medicine outlet hole in the hole, leaking the medicine plate enters in the metal tube, drag mold mechanism that assembling die 2 is moved to Lou medicine plate grabbing device below, leak medicine plate grabbing device and grasp leakage medicine plate, the charging machine drive unit drives assembling die 2 to conveyer belt 1, enters the automatic powder press machine;
As shown in Figure 3, the automatic powder press machine comprises the drug pressing machine drive unit that driving assembling die 2 moves between different station, the assembling die 2 that the drug pressing machine drive unit drives on the conveyer belt 1 moves on the planker station 301, planker 302 is provided with projection, the quantity of projection is corresponding with assembling die 2 interior metal tube bottoms with the position, planker station 301 tops are provided with protects oralia grabbing device 303, protecting oralia grabbing device 303 unclamps and is placed on the assembling die 2 protecting oralia 304, planker drive unit 306 pulling plankers 302 move to the pressing station 308 of indoor hydraulic press 307 between the pressing antiknock through able to turn on or off drug pressing machine wicket 305, hydraulic press 307 pressing are finished rear base plate drive unit 306 pulling plankers 302 and are got back to planker station 301, and drug pressing machine drive unit driving assembling die 2 moves to conveyer belt 1 and enters automatic row's mould machine;
As shown in Figure 4 and Figure 5, automatically row's mould machine comprises row's mould machine actuating device that driving assembling die 2 moves between different station, assembling die 2 on row's mould machine actuating device driving conveyer belt 1 moves to puts connection mode station 403 belows, above putting connection mode station 403, be provided with the gripper 401 that grasps connection mode, indoor being provided with connects framed 402 between the antiknock of row's mould, connection mode is placed on and connects in framed 402, connecting framed driving cylinder 404 drives and connects framed 402 and move to and put connection mode station 403, gripper 401 grasps connection mode and is placed on the assembling die 2, row's mould machine actuating device drives assembling die 2 and moves to and press down on the station 405, the dip mold 407 that presses down on the station 405 drives descending by cylinder 406, compress connection mode and assembling die 2, row's mould machine actuating device drives assembling die 2 and moves to conveyer belt 1 second automatic powder press machine;
The automatic powder press machine structure of the second automatic powder press machine and preceding station is basic identical, comprise and drive the second drug pressing machine drive unit that assembling die moves between different station, the assembling die that the second drug pressing machine drive unit drives on the conveyer belt moves on the second planker station, second planker station top is provided with second and protects the oralia grabbing device, second protects the oralia grabbing device unclamps and protects oralia with second and be placed on the assembling die, the second planker drive unit spurs second planker moves to indoor second hydraulic press between the second pressing antiknock through the second able to turn on or off drug pressing machine wicket pressing station, second hydraulic press compresses primer cup and assembling die metal tube in the connection mode, the second planker drive unit spurs second planker and gets back to the second planker station after the pressing, and second drug pressing machine drive unit driving assembling die moves to conveyer belt and enters automatic shake loose powder machine;
As shown in Figure 6, automatically shake loose powder machine comprises the shake loose powder machine drive unit that driving assembling die 2 moves between different station, the assembling die 2 that the shake loose powder machine drive unit drives on the conveyer belt 1 moves to dragging on the son 502 on the shake loose powder machine turnover mould workbench, dragging sub-drive unit 503 drivings to drag son 502 to move on the turning device indoor between the shake loose powder machine antiknock 505 through able to turn on or off shake loose powder machine wicket 501 overturns, after assembling die 2 upsets, vibrating device 504 drives assembling die 2 vibrations, 2 upsets of turning device 505 driving assembling dies resetted after vibration was finished, by dragging son 502, move to conveyer belt 1 by shake loose powder machine drive unit driving assembling die 2 again and enter Automatic Loose Tube Machine to turnover mould workbench;
As shown in Figure 7, Automatic Loose Tube Machine comprises that driving assembling die 2 mobile pine between different station manages machine actuating device, the assembling die 2 that pine pipe machine actuating device drives on the conveyer belt 1 moves on the Song Guanji turnover mould workbench 601, pine pipe machine actuating device drives assembling die 2 and moves on the rapping machine 603 indoor between the antiknock of loose pipe machine through able to turn on or off pine pipe machine wicket 602, pine pipe machine actuating device drove assembling die 2 back on the depanning workbench after rapping was finished, and moved to enter automatic mold splitting on the conveyer belt 1 and send die device again;
As shown in Figure 8, automatic mold splitting send die device to comprise mould-spliting machine structure 701, send mold mechanism 705 to form, demobilization mould guide rail 704, the mould-spliting machine structure comprises branch mould cylinder 702 and the photo-electric proximity transducer 703 that is arranged on conveyer belt 1 one sides, dividing the mould cylinder rod to stretch out state stops assembling die 2 to advance on conveyer belt 1, assembling die 2 builds up to default value and triggers photo-electric proximity transducer 703, photo-electric proximity transducer 703 signals to dividing mould cylinder 702, divide the mould cylinder rod to regain, assembling die 2 is delivered on conveyer belt and send mold mechanism 705, that send mold mechanism 705 to comprise to be installed in conveyer belt 1 one sides send mould cylinder 706, send mould photo-electric proximity transducer 707, what connect conveyer belt 1 and hand inspection workbench 709 send mould guide rail 708, assembling die 2 arrives and send mold mechanism 705 back triggerings to send mould photo-electric proximity transducer 707, send mould photo-electric proximity transducer 707 to signal to sending mould cylinder 706 to promote assembling die 2 to sending mould guide rail 708, the demobilization mould guide rail 704 that returns idle pattern mould 2 is connected between hand inspection workbench 709 and the conveyer belt 1;
The PLC control system connect control automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send die device automatically;
Whole line safety interlocking system comprises: the medicine groove that is installed on the charging machine medicine groove detects the photo-electric proximity transducer, and dose is lower than the medicine groove and detects photo-electric proximity transducer position and send alarm signal in the medicine groove; Pulling force sensor between the amount of being installed in medicine plate and the amount medicine cylinder, pulling force surpasses under the default value state, and pulling force sensor sends alarm signal; Be installed in the pressure sensor on the hydraulic press, surpass under the state of default value at pressure, pressure sensor sends alarm signal; Be installed in the temperature sensor on the hydraulic press, under temperature surpassed the state of default value, temperature sensor sent alarm signal; Be installed in metal-back automatic tube-arranging machine, automatic medicine-filling machine, the automatic powder press machine, automatically arrange the mould machine, automatic shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send retaining mold mechanism and the retaining mould photo-electric proximity transducer between the die device, the retaining mold mechanism is installed in conveyer belt 1 one sides, the assembling die 2 that can stop and let pass on the conveyer belt 1 moves ahead, when the assembling die of piling up before the equipment 2 reaches retaining mould photo-electric proximity transducer position, retaining mould photo-electric proximity transducer sends signal to the retaining mold mechanism before the PLC control and stops advancing of assembling die 2, before the retaining mold mechanism, also be provided with and stop the photo-electric proximity transducer, when assembling die 2 is accumulated to before the mold mechanism when stopping photo-electric proximity transducer position at retaining, stops the photo-electric proximity transducer and send signal to PLC control and quit work along conveyer belt 1 last equipment; Each blast-resistant door is opened chain, on each antiknock doorframe magnetic induction switch is installed, on corresponding blast-resistant door magnet is installed, equipment in working order down in blast-resistant door, open as blast-resistant door, then magnetic induction switch sends signal to PLC control appliance autostop and prompting warning; The chamber enters chain between each antiknock, the chamber inlet place is equipped with the correlation infrared photoelectric switch between antiknock, chamber equipment is in running order down between antiknock, in producing, there is the people to enter Ping Yuan, blocking-up correlation infra-red sensor switch signal, the correlation infrared photoelectric switch sends signal to PLC control appliance autostop and prompting and reports to the police; Indoor temperature and humidity is chain, indoor temperature, humidity sensor and the humidifier of being equipped with between the powder charge antiknock, and when indoor temperature, humidity surpassed the value of pressing the process stipulation setting in advance between antiknock, temperature, humidity sensor generation signal to PLC control started humidifier; Acoustic control is chain, and the acoustic control sensor is housed on production line, and when noise surpasses preset value, the acoustic control sensor signals to PLC and controls each equipment with autostop, and conveyer belt 1 quits work.
As shown in Figure 9, preferably, conveyer belt 1 side between automatic shake loose powder machine and Automatic Loose Tube Machine also is equipped with automatic rejecting waste product machine, automatically reject the rejecting waste product machine actuating device that the waste product machine comprises that driving assembling die 2 moves at different station, automatic on-line checkout gear 801 and the inspection rejects cylinder 802 corresponding with metal tube in the assembling die 2, reject waste product machine actuating device driving assembling die 2 and enter the automatic on-line checkout gear, detect rear drive assembling die 2 and move to inspection rejects cylinder 802 tops, the inspection rejects cylinder 802 that automatic on-line checkout gear 801 detects the waste product correspondence position protrudes upward this position metal tube is ejected assembling die 2, rejects the waste product machine actuating device and drives assembling die 2 to conveyer belt 1 and enter Automatic Loose Tube Machine.
Disclosed all features in this specification, or the step in disclosed all methods or the process except mutually exclusive feature and/or step, all can make up by any way.
Disclosed arbitrary feature in this specification (comprising any accessory claim, summary and accompanying drawing) is unless special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, unless special narration, each feature is an example in a series of equivalences or the similar characteristics.
The present invention is not limited to the aforesaid specific embodiment.The present invention expands to any new feature or any new combination that discloses in this manual, and the arbitrary new method that discloses or step or any new combination of process.
Claims (2)
1, a kind of production line for automatically assembling basal detonator comprises security protection picture monitoring system and configuration animation control demo system on production line for automatically assembling basal detonator and the production line, it is characterized in that this production line comprises:
The metal-back automatic tube-arranging machine of arranging along conveyer belt, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send the PLC control system of die device and the work of control the said equipment, whole line safety interlocking system automatically;
Metal-back automatic tube-arranging machine comprises the tube drawbench drive unit of driving assembling die in the different station motion, also comprise pipe unit down, the delivery outlet of following pipe unit is positioned at the platform top, metal tube enters in the hole of the assembling die on the platform through managing mechanism down, the tube drawbench drive unit will be put into the assembling die of metal tube and shift the foreign body detecting device below onto, foreign body detecting device comprises that vertically arranged foreign matter detects cylinder and is installed in the probe corresponding with the assembling die hole that foreign matter detects the cylinder rod head, in metal tube, there is not foreign matter, foreign matter detects under the complete stroke state of cylinder, probe touches the metal tube bottom, the tube drawbench drive unit is pushed into enlarging device below with assembling die, otherwise assembling die is pushed into the depanning platform, the enlarging device comprises the enlarging mould of metal mouth of pipe correspondence and drives the enlarging cylinder that the enlarging mould moves both vertically, and enlarging is finished the rear of tube machine actuating device and assembling die is pushed into conveyer belt is entered automatic medicine-filling machine;
Automatic medicine-filling machine comprises the charging machine drive unit that the driving assembling die moves between different station, assembling die on the charging machine drive unit driving conveyer belt moves to and drags in the mold mechanism, drag Lou medicine plate and the leakage medicine plate grabbing device of being provided with on the mold mechanism, leak the medicine plate and be provided with the powder charge hole corresponding with metal tube in the assembling die, after leakage medicine plate is fastened on the assembling die, drag mold mechanism to drive assembling die moves to indoor explosive loader between the powder charge antiknock through able to turn on or off charging machine wicket medicine outlet hole below, explosive loader is by the medicine groove of top, the medicine trench bottom is provided with first through hole, amount medicine plate is attached to the medicine trench bottom, amount medicine plate is provided with the measure hole identical with first number of openings, amount medicine plate can be moved horizontally by amount medicine air cylinder driven, below amount medicine plate, be provided with the medicine outlet hole identical with measuring hole number, under amount medicine state, measure the hole and the first through hole UNICOM, and not with medicine outlet hole UNICOM, medicinal powder enters measures in the hole, amount medicine plate level moves not and the first through hole UNICOM under the dosing state, with medicine outlet hole UNICOM, measure the medicinal powder process medicine outlet hole in the hole, leaking the medicine plate enters in the metal tube, drag mold mechanism that assembling die is moved to Lou medicine plate grabbing device below, leak medicine plate grabbing device and grasp leakage medicine plate, the charging machine drive unit drives assembling die to conveyer belt, enters the automatic powder press machine;
The automatic powder press machine comprises the drug pressing machine drive unit that the driving assembling die moves between different station, the assembling die that the drug pressing machine drive unit drives on the conveyer belt moves on the planker station, planker is provided with projection, the quantity of projection is corresponding with the interior metal tube of position and assembling die bottom, planker station top is provided with protects the oralia grabbing device, protecting the oralia grabbing device unclamps and is placed on the assembling die protecting oralia, planker drive unit pulling planker moves to the pressing station of indoor hydraulic press between the pressing antiknock through able to turn on or off drug pressing machine wicket, the hydraulic press pressing is finished rear base plate drive unit pulling planker and is got back to the planker station, and drug pressing machine drive unit driving assembling die moves to conveyer belt and enters automatic row's mould machine;
Automatically row's mould machine comprises row's mould machine actuating device that the driving assembling die moves between different station, assembling die on row's mould machine actuating device driving conveyer belt moves to puts connection mode station below, above putting the connection mode station, be provided with the gripper that grasps connection mode, between row's mould antiknock indoor be provided with connect framed, connection mode be placed on connect framed in, connecting framed driving air cylinder driven connection mode frame moves to and puts the connection mode station, gripper grasps connection mode and is placed on the assembling die, row's mould machine actuating device driving assembling die moves to and presses down on the station, the dip mold that presses down on the station is descending by air cylinder driven, compress connection mode and assembling die, row's mould machine actuating device driving assembling die moves to conveyer belt and enters the second automatic powder press machine;
The second automatic powder press machine comprises the second drug pressing machine drive unit that the driving assembling die moves between different station, the assembling die that the second drug pressing machine drive unit drives on the conveyer belt moves on the second planker station, second planker station top is provided with second and protects the oralia grabbing device, second protects the oralia grabbing device unclamps and protects oralia with second and be placed on the assembling die, the second planker drive unit spurs second planker moves to indoor second hydraulic press between the second pressing antiknock through the second able to turn on or off drug pressing machine wicket pressing station, second hydraulic press compresses primer cup and assembling die metal tube in the connection mode, the second planker drive unit spurs second planker and gets back to the second planker station after the pressing, and second drug pressing machine drive unit driving assembling die moves to conveyer belt and enters automatic shake loose powder machine;
Automatically shake loose powder machine comprises the shake loose powder machine drive unit that the driving assembling die moves between different station, the assembling die that the shake loose powder machine drive unit drives on the conveyer belt moves to dragging on the son on the shake loose powder machine turnover mould workbench, drag sub-drive unit to drive and drag sub moving on the turning device indoor between the shake loose powder machine antiknock to overturn through able to turn on or off shake loose powder machine wicket, after the assembling die upset, vibrating device drives the assembling die vibration, the upset of turning device driving assembling die resetted after vibration was finished, by dragging the moving assembling die of subband, move to conveyer belt by shake loose powder machine drive unit driving assembling die again and enter Automatic Loose Tube Machine to passing in and out the mould workbench;
Automatic Loose Tube Machine comprises that driving assembling die mobile pine between different station manages machine actuating device, the assembling die that pine pipe machine actuating device drives on the conveyer belt moves on the Song Guanji turnover mould workbench, pine pipe machine actuating device drives assembling die and moves on the rapping machine indoor between the antiknock of loose pipe machine through able to turn on or off pine pipe machine wicket, pine pipe machine actuating device drove assembling die back on the depanning workbench after rapping was finished, and moved to enter automatic mold splitting on the conveyer belt and send die device again;
Automatic mold splitting send die device to comprise the mould-spliting machine structure, send mold mechanism, demobilization mould guide rail is formed, the mould-spliting machine structure comprises branch mould cylinder and the photo-electric proximity transducer that is arranged on conveyer belt one side, dividing the mould cylinder rod to stretch out state stops assembling die to advance on conveyer belt, assembling die builds up to default value and triggers the photo-electric proximity transducer, the photo-electric proximity transducer signals to dividing the mould cylinder, divide the mould cylinder rod to regain, assembling die is delivered on conveyer belt and send mold mechanism, that send mold mechanism to comprise to be installed in conveyer belt one side send the mould cylinder, send mould photo-electric proximity transducer, what connect conveyer belt and hand inspection workbench send the mould guide rail, mould photo-electric proximity transducer was sent in triggering after assembling die arrived and send mold mechanism, send mould photo-electric proximity transducer to signal to sending the mould cylinder to promote assembling die to sending the mould guide rail, the demobilization mould guide rail that returns the idle pattern mould is connected between hand inspection workbench and the conveyer belt;
The PLC control system connect control automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send die device automatically;
Whole line safety interlocking system comprises: the medicine groove that is installed on the charging machine medicine groove detects the photo-electric proximity transducer, and dose is lower than the medicine groove and detects photo-electric proximity transducer position and send alarm signal in the medicine groove; Pulling force sensor between the amount of being installed in medicine plate and the amount medicine cylinder, pulling force surpasses under the default value state, and pulling force sensor sends alarm signal; Be installed in the pressure sensor on the hydraulic press, surpass under the state of default value at pressure, pressure sensor sends alarm signal; Be installed in the temperature sensor on the hydraulic press, under temperature surpassed the state of default value, temperature sensor sent alarm signal; Be installed in metal-back automatic tube-arranging machine, automatic medicine-filling machine, the automatic powder press machine, automatically arrange the mould machine, automatic shake loose powder machine, Automatic Loose Tube Machine, automatic mold splitting send retaining mold mechanism and the retaining mould photo-electric proximity transducer between the die device, the retaining mold mechanism is installed in conveyer belt one side, the assembling die that can stop and let pass on the conveyer belt moves ahead, when the assembling die of piling up before the equipment reaches retaining mould photo-electric proximity transducer position, retaining mould photo-electric proximity transducer sends signal to the retaining mold mechanism before the PLC control and stops advancing of assembling die, before the retaining mold mechanism, also be provided with and stop the photo-electric proximity transducer, when assembling die is accumulated to before the mold mechanism when stopping photo-electric proximity transducer position at retaining, stops the photo-electric proximity transducer and send signal to PLC control and quit work along the last equipment of conveyer belt; Each blast-resistant door is opened chain, on each antiknock doorframe magnetic induction switch is installed, on corresponding blast-resistant door magnet is installed, equipment in working order down in blast-resistant door, open as blast-resistant door, then magnetic induction switch sends signal to PLC control appliance autostop and prompting warning; The chamber enters chain between each antiknock, the chamber inlet place is equipped with the correlation infrared photoelectric switch between antiknock, chamber equipment is in running order down between antiknock, in producing, there is the people to enter Ping Yuan, blocking-up correlation infra-red sensor switch signal, the correlation infrared photoelectric switch sends signal to PLC control appliance autostop and prompting and reports to the police; Indoor temperature and humidity is chain, indoor temperature, humidity sensor and the humidifier of being equipped with between the powder charge antiknock, and when indoor temperature, humidity surpassed the value of pressing the process stipulation setting in advance between antiknock, temperature, humidity sensor generation signal to PLC control started humidifier; Acoustic control is chain, and the acoustic control sensor is housed on production line, and when noise surpasses preset value, the acoustic control sensor signals to PLC and controls each equipment with autostop, and conveyer belt quits work.
2, production line for automatically assembling basal detonator according to claim 1, it is characterized in that, conveyer belt side between automatic shake loose powder machine and Automatic Loose Tube Machine also is equipped with automatic rejecting waste product machine, automatically reject the rejecting waste product machine actuating device that the waste product machine comprises that the driving assembling die moves at different station, automatic on-line checkout gear and the inspection rejects cylinder corresponding with metal tube in the assembling die, reject waste product machine actuating device driving assembling die and enter the automatic on-line checkout gear, detect the rear drive assembling die and move to inspection rejects cylinder top, the inspection rejects cylinder that the automatic on-line checkout gear detects the waste product correspondence position protrudes upward this position metal tube is ejected assembling die, rejects the waste product machine actuating device and drives assembling die to conveyer belt and enter Automatic Loose Tube Machine.
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