CN204594345U - A kind of detonation tool priming core automatic filling machine - Google Patents
A kind of detonation tool priming core automatic filling machine Download PDFInfo
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- CN204594345U CN204594345U CN201520236727.XU CN201520236727U CN204594345U CN 204594345 U CN204594345 U CN 204594345U CN 201520236727 U CN201520236727 U CN 201520236727U CN 204594345 U CN204594345 U CN 204594345U
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Abstract
The utility model relates to a kind of detonation tool priming core automatic filling machine, arrange metering filling mechanism, pulping apparatus structure, enclosed mechanism, finished product output mechanism and loop wire mechanism on the table, metering filling mechanism, pulping apparatus structure, enclosed mechanism and finished product output mechanism carry out series connection by described loop wire mechanism and form streamline; Bottom described workbench, arrange driving mechanism, driving mechanism is connected with loop wire mechanism, operates on the table in order to driving ring line mechanism; Bottle of filling a vacancy to be installed is placed in loop wire mechanism, to be installedly during loop wire mechanical operation fill a vacancy that bottle carries out powder charge by metering filling mechanism successively, the press-in of pulping apparatus structure rubber ball, enclosed mechanism carry out sealing, finished product output mechanism carries out moving back bottle, complete automatic Loading operation with this.The utility model automatic filling machine achieves the automation of medicine core filling, substantially increases efficiency and the security of medicine core filling operation, has good economic worth and use value.
Description
Technical field
The utility model relates to a kind of detonation tool priming core automatic filling machine, belongs to civil explosive material automatic Loading technical field.
Background technology
In order to reduce detonation tool production cost and don't affect its intrinsic performance, need to add priming core in process of production, filling priming core is an important step in production process.The powder charge of current priming core is hand-filling, and not only physical labor intensity is large, production efficiency is low, working condition is severe, and the unsafe factor such as electrostatic shock can not thoroughly eliminate, this become detonation tool produce in a most dangerous link.Given this, in order to reduce the link of poor stability in detonation tool production process as far as possible, the filling of priming core is by high to production automation degree, that production efficiency is high, production security is high future development.
Explicitly point out in " industrial explosive materials industry " 12 " development plan " that Ministry of Industry and Information works out, " 12 " period, apply advanced production mode, encouragement enterprise adopts automation, informationization technology transforms traditional mode of production and management mode, apply underground site mixed assembly line mode, commercial explosive goods adopt serialization, automated production mode.For the consideration of labour and secure context, developed countries reduces detonation tool output just year by year, and demand is many from import, and current international market detonation tool annual requirement reaches 10000 tons, and production capacity is only about 6000 tons.Vigorously promote the use safe on-site mixed explosive due to domestic, the consumption of detonation tool is increased considerably, and the domestic priming core automatic Loading equipment that there is no, become the important step that restriction detonation tool is produced.
Therefore, need a kind of detonation tool priming core automatic Loading equipment of design badly, improve the filling operating type of priming core in current detonation tool production process.
Utility model content
For the deficiencies in the prior art, the utility model provides a kind of detonation tool priming core automatic filling machine.
The technical solution of the utility model is as follows:
A kind of detonation tool priming core automatic filling machine, comprise workbench, described workbench arranges metering filling mechanism, pulping apparatus structure, enclosed mechanism, finished product output mechanism and loop wire mechanism, and described metering filling mechanism, pulping apparatus structure, enclosed mechanism and finished product output mechanism carry out series connection by described loop wire mechanism and form streamline; Bottom described workbench, arrange driving mechanism, described driving mechanism is connected with loop wire mechanism, operates in order to driving ring line mechanism;
Bottle of filling a vacancy to be installed is placed in loop wire mechanism, when loop wire mechanical operation, to be installedly fill a vacancy that bottle carries out powder charge by metering filling mechanism successively, the press-in of pulping apparatus structure rubber ball, enclosed mechanism carry out sealing and finished product output mechanism completes and moves back bottle, realizes automatic Loading operation with this.
Preferably, described metering filling mechanism comprises measuring chute, powder charge line-up clamp, the first counterpart cylinder and blowing cylinder, described powder charge line-up clamp to be arranged on bottom measuring chute and to be communicated with measuring chute, described first counterpart cylinder is connected with powder charge line-up clamp drive powder charge line-up clamp to rise or decline, described blowing cylinder is connected to open or close measuring chute with measuring chute, makes the medicine in measuring chute enter in empty bottle by powder charge line-up clamp; After treating powder charge, blowing cylinder is closed measuring chute and is stopped putting medicine, and the first counterpart cylinder mentions powder charge line-up clamp, loop wire mechanical operation.
Preferred further, described metering filling mechanism also comprises pacifies feed bin very much, and described feed bin of pacifying very much is positioned at the top of measuring chute and is connected with measuring chute.The benefit of this design is; before start; pacify very much feed bin and store appropriate too peace in advance; in in-cycle work process; repeatedly again can load and pacify very much by pacifying very much feed bin in measuring chute; ensure the continuity of automatic filling machine continuous productive process, avoid pacifying very much by repeatedly shutting down filling and causing operating efficiency low.
Preferably, described pulping apparatus structure comprises rubber ball feed bin, pressure ball line-up clamp, the second counterpart cylinder and pressure ball cylinder, described pressure ball line-up clamp is arranged on the bottom of rubber ball feed bin and is communicated with rubber ball feed bin, described second counterpart cylinder is connected with pressure ball line-up clamp drive pressure ball line-up clamp to rise or decline, described pressure ball cylinder is connected to open or close rubber ball feed bin with rubber ball feed bin, makes the rubber ball in rubber ball feed bin enter in empty bottle by pressure ball line-up clamp; After treating pressure ball, pressure ball cylinder is closed rubber ball feed bin and is stopped pressure ball, and the second counterpart cylinder mentions pressure ball line-up clamp, loop wire mechanical operation.
Preferably, described enclosed mechanism selects existing ultrasonic sealing device.The advantage of this design is that ultrasonic sealing efficient cryogenic adapts to pipelining in enormous quantities.
Preferably, described loop wire mechanism comprises carries bottle chain link, mould, driving wheel and driven pulley, described driving wheel and driven pulley are separately positioned on the two ends of workbench, described driving wheel is connected with described driving mechanism, within described year, bottle chain link is around being arranged on described driving wheel and driven pulley, described mould embeds and is arranged on described carrying on bottle chain link, and described mould is in order to place bottle of filling a vacancy to be installed.The advantage of this design is, driving mechanism drives driving wheel to rotate, driving wheel is with dynamic load bottle chain link to run in the process of rotating, filling operation is completed with this, bottle of filling a vacancy to be installed being placed on to carry on bottle chain link by mould and realizing filling operation, can realize loading different medicine cores by changing different moulds.
Preferably, described finished product output mechanism comprises and moves back a bottle device, the described bottle device that moves back comprises and moves back bottle cylinder and copper post, the described bottle cylinder that moves back is arranged on enclosed mechanism side and is positioned at the top of carrying bottle chain link, described copper post is arranged on the bottom of moving back bottle cylinder piston rod, the described bottle air cylinder driven copper post that moves back promotes medicine bottle downwards, departs from the mould carrying bottle chain link, complete exiting of finished product medicine bottle at product outlet place.
Preferably, described workbench arranges Empty Bottle sensor, described Empty Bottle sensor is explosion-proof optoelectronic switch, and described Empty Bottle sensor is positioned at the side of carrying bottle chain link.The benefit of this design is, arranges Empty Bottle sensor in the side of carrying bottle chain link, being used for detecting with or without empty bottle, without equipment stop motion during empty bottle, preventing without bottled medicine when carrying the running of bottle chain link.
Preferably, described driving mechanism comprises driving cylinder and ratchet, and described ratchet is connected with capstan drive, and described driving cylinder promotion ratchet does at every turn and angularly moves, thus drives driving wheel to make to carry each isometric exercise of bottle chain link.The advantage of this design is, bottle of filling a vacancy to be installed is when each procedures, need to carry bottle chain link temporarily to shut down, and when every subjob, carry bottle chain link and carry out interval advance, angularly move by driving cylinder promotion ratchet to do at every turn, can realize carrying each isometric exercise of bottle chain link, namely make each equidistant advance of empty bottle, realize the precision of automatic Loading operation.
Preferably, described automatic filling machine also comprises PLC executing agency, described PLC executing agency comprises the PLC, sensor and the actuator that conventionally connect, the program finished in advance by PLC after corresponding process conditions being detected by sensor outputs signal to actuator, and actuator completes corresponding process actions.
The concrete course of work of this detonation tool priming core automatic filling machine is as follows:
(1), before start, bottle of filling a vacancy to be installed is placed on successively in the mould carried on bottle chain link;
(2) start automatic filling machine, driving mechanism drives running when carrying bottle chain link interval, and bottle of filling a vacancy to be installed, along with carrying the running of bottle chain link, prepares powder charge;
(3) when bottle of filling a vacancy to be installed runs to below powder charge line-up clamp, first counterpart air cylinder driven powder charge line-up clamp declines and docks with empty bottle mouth, now blowing cylinder opens measuring chute, too peace in measuring chute enters in empty bottle by powder charge line-up clamp, after filling, blowing cylinder closes measuring chute, and the first counterpart cylinder mentions powder charge line-up clamp, carries the running of bottle chain link;
(4) when being equipped with the medicine bottle of pacifying very much and operating to pressure ball line-up clamp, second counterpart air cylinder driven pressure ball line-up clamp declines and docks with medicine bottle bottleneck, rubber ball in rubber ball feed bin is pressed in bottleneck by pressure ball cylinder, after pressure ball, second counterpart cylinder mentions pressure ball line-up clamp, carries the running of bottle chain link;
(5) when the medicine bottle running being pressed with rubber ball is to enclosed mechanism position, enclosed mechanism carries out ultrasonic sealing to medicine bottle, after waiting to seal, carries the running of bottle chain link;
(6) when the medicine bottle running after sealing is to when moving back bottle device position, a bottle device effect of moving back makes medicine bottle exit and carries a bottle chain link, delivers in finished product medicine bottle locating template;
(7) repeat step (1) to (6), continue to carry out continuous productive process.
The beneficial effects of the utility model are:
1, the utility model automatic filling machine filling metering module, measuring accuracy ± 5%, intrinsic safety is high, and single-shot circulation is gone forward one by one filling, and filling counterpart is accurate, and without material spilling, speed of loading is fast.
2, the increase of the utility model automatic filling machine devises pulping apparatus structure, by using rubber ball to isolate between material and sealing, ensures security during sealing.
3, the man-machine isolation of the utility model automatic filling machine, load and isolate with station of getting the raw materials ready, keep enough anti-gap distance between single-piece, dangerous station dangerous material are measured online and are minimized, and far below allowance between dangerous station antiknock, security is high.
4, the utility model automatic filling machine adopts ultrasonic sealing, first loads rubber ball, and the too peace that bottle mouth position is residual pushes in bottle in the lump, and during sealing, rubber ball isolation material, improves the security of sealing, simultaneously ultrasonic sealing efficient cryogenic.
5, the utility model automatic Loading function adapts to the filling of difform medicine core, changes product simple, rapid, and the mould only need changing different model can adapt to the filling of difform medicine core.
6, the design concept of the utility model automatic filling machine is ingenious, rationally distributed, easy to use, achieves the automation of medicine core filling, substantially increases efficiency and the security of medicine core filling operation, has good economic worth and use value, be worthy of popularization.
Accompanying drawing explanation
Fig. 1 is the stereogram of the utility model automatic filling machine;
Fig. 2 is the front view of the utility model automatic filling machine;
Fig. 3 is the left view of the utility model automatic filling machine;
Fig. 4 is the top view of the utility model automatic filling machine;
Fig. 5 is the structural representation of powder charge line-up clamp in the utility model.
Wherein: 1, automatism isolation feeding system, 2, measuring chute, 3, workbench, 4, pulping apparatus structure, 5, bottle chain link is carried, 6, enclosed mechanism, 7, finished product output mechanism, 8, medicine bottle locating template, 9, pacify feed bin very much, 10, rubber ball feed bin, 11, Empty Bottle sensor, 12, powder charge line-up clamp, 13, pressure ball line-up clamp, 14, enclosed mechanism, 15, sealer, 16, blowing cylinder, 17, the second counterpart cylinder, 18, mould, 19, move back a bottle device.
Detailed description of the invention
Also by reference to the accompanying drawings the utility model is described further below by embodiment, but is not limited thereto.
Embodiment 1:
The present embodiment provides a kind of detonation tool priming core automatic filling machine, as shown in Figures 1 to 4, comprise workbench 3, described workbench 3 arranges metering filling mechanism, pulping apparatus structure 4, enclosed mechanism 6, finished product output mechanism 7 and loop wire mechanism, wherein, measure filling mechanism, pulping apparatus structure 4, enclosed mechanism 6 and finished product output mechanism 7 and carry out series connection formation streamline by described loop wire mechanism; Bottom described workbench, arrange driving mechanism, driving mechanism is connected with loop wire mechanism, operates in order to driving ring line mechanism;
Bottle of filling a vacancy to be installed is placed in loop wire mechanism, when loop wire mechanical operation, by metering, filling mechanism carries out powder charge to bottle of filling a vacancy to be installed, pulping apparatus structure 4 is pressed into rubber ball, enclosed mechanism 6 carries out sealing and finished product output mechanism 7 completes and moves back bottle successively, realizes automatic Loading operation with this.
Wherein, metering filling mechanism comprises measuring chute 2, powder charge line-up clamp 12, first counterpart cylinder and blowing cylinder 16, powder charge line-up clamp 12 to be arranged on bottom measuring chute 2 and to be communicated with measuring chute 2, first counterpart cylinder is connected with powder charge line-up clamp 12 drive powder charge line-up clamp 12 to rise or decline, blowing cylinder 16 is connected to open or close measuring chute 2 with measuring chute 2, makes the medicine in measuring chute 2 enter in empty bottle by powder charge line-up clamp 12; After treating powder charge, blowing cylinder 16 is closed measuring chute 2 and is stopped putting medicine, and the first counterpart cylinder mentions powder charge line-up clamp 12, and loop wire mechanical operation enters subsequent processing.
Pulping apparatus structure 4 comprises rubber ball feed bin 10, pressure ball line-up clamp 13, second counterpart cylinder 17 and pressure ball cylinder, pressure ball line-up clamp 13 is arranged on the bottom of rubber ball feed bin 10 and is communicated with rubber ball feed bin 10, second counterpart cylinder 17 is connected with pressure ball line-up clamp 13 drive pressure ball line-up clamp 13 to rise or decline, pressure ball cylinder is connected to open or close rubber ball feed bin 10 with rubber ball feed bin 10, makes the rubber ball in rubber ball feed bin 10 enter in empty bottle by pressure ball line-up clamp 13; After treating pressure ball, pressure ball cylinder is closed rubber ball feed bin 10 and is stopped pressure ball, and the second counterpart cylinder 17 mentions pressure ball line-up clamp 13, and loop wire mechanical operation enters subsequent processing.
Enclosed mechanism 6 selects existing ultrasonic sealing device, and ultrasonic sealing efficient cryogenic adapts to pipelining in enormous quantities.
Loop wire mechanism comprises carries bottle chain link 5, mould 18, driving wheel and driven pulley, driving wheel and driven pulley are separately positioned on the two ends of workbench 3, driving wheel is connected with described driving mechanism, carrying bottle chain link 5 is looped around on described driving wheel and driven pulley, mould 18 embeds and is arranged on described carrying on bottle chain link 5, and mould 18 is in order to place bottle of filling a vacancy to be installed.Driving mechanism drives driving wheel to rotate, driving wheel is with dynamic load bottle chain link 5 to run in the process of rotating, complete filling operation with this, bottle of filling a vacancy to be installed being placed on by mould 18 and carrying realization filling operation on bottle chain link 5, can realize loading different medicine cores by changing different moulds.
Driving mechanism comprises driving cylinder and ratchet, cylinder is driven to promote the plectrum connected with ratchet, plectrum promotes hook tooth thus promotes ratchet to do at every turn and angularly move, the angle that ratchet rotates at every turn is 22.5 °, thus make to carry each isometric exercise of bottle chain link, namely make each equidistant advance of empty bottle.
Embodiment 2:
As shown in Figure 1 to Figure 3, the present embodiment provides a kind of detonation tool priming core automatic filling machine, as described in Example 1, its difference is structure: metering filling mechanism also comprises pacifies feed bin 9 very much, pacifies very much feed bin 9 and is positioned at the top of measuring chute 2 and is connected with measuring chute 2.
The too peace feed bin of increase design is mainly considered; before start; pacify very much feed bin and store appropriate too peace in advance; in in-cycle work process; repeatedly again can load and pacify very much by pacifying very much feed bin in measuring chute; ensure the continuity of automatic filling machine continuous productive process, avoid pacifying very much by repeatedly shutting down filling and causing operating efficiency low.
Embodiment 3:
The present embodiment provides a kind of detonation tool priming core automatic filling machine, structure as described in Example 2, its difference is: finished product output mechanism comprises and moves back bottle device 19, move back bottle device 19 to comprise and move back bottle cylinder and copper post, move back bottle cylinder be arranged on enclosed mechanism 6 side and be positioned at the top of carrying bottle chain link 5, copper post is arranged on the bottom of moving back bottle cylinder piston rod, moves back a bottle air cylinder driven copper post and promotes medicine bottle downwards, depart from the mould 18 carrying bottle chain link 5 at product outlet place, complete exiting of finished product medicine bottle.
What increase design moves back a bottle device, realizes automatically moving back bottle after filling operation, improves product and moves back the efficiency of bottle, realize moving back a bottle automation.
Embodiment 4:
As shown in Figure 4, the present embodiment provides a kind of detonation tool priming core automatic filling machine, structure as described in Example 1, its difference is: on described workbench 3, arrange Empty Bottle sensor 11, i.e. explosion-proof optoelectronic switch, for detecting with or without empty bottle, without equipment stop motion during empty bottle, to prevent without bottled medicine, explosion-proof optoelectronic switch is arranged on the side of carrying bottle chain link 5, when a year bottle chain link 5 operates, whether explosion-proof optoelectronic switch detects at any time on mould and needs to load empty bottle.
Embodiment 5:
The present embodiment provides a kind of detonation tool priming core automatic filling machine, structure as described in Example 1, its difference is: this automatic filling machine also comprises PLC executing agency, described PLC executing agency comprises PLC, sensor and actuator, wherein, sensor main will refer to optoelectronic switch, magnetic switch and proximity switch, and actuator mainly refers to magnetic valve and cylinder.The program finished in advance by PLC after corresponding process conditions being detected by sensor outputs signal to magnetic valve, and magnetic valve completes corresponding process actions to cylinder air feed.
Claims (9)
1. a detonation tool priming core automatic filling machine, it is characterized in that, comprise workbench, described workbench arranges metering filling mechanism, pulping apparatus structure, enclosed mechanism, finished product output mechanism and loop wire mechanism, and described metering filling mechanism, pulping apparatus structure, enclosed mechanism and finished product output mechanism carry out series connection by described loop wire mechanism and form streamline; Bottom described workbench, arrange driving mechanism, described driving mechanism is connected with loop wire mechanism, operates in order to driving ring line mechanism;
Bottle of filling a vacancy to be installed is placed in loop wire mechanism, when loop wire mechanical operation, to be installedly fill a vacancy that bottle carries out powder charge by metering filling mechanism successively, the press-in of pulping apparatus structure rubber ball, enclosed mechanism carry out sealing and finished product output mechanism completes and moves back bottle, realizes automatic Loading operation with this.
2. detonation tool priming core automatic filling machine as claimed in claim 1, it is characterized in that, described metering filling mechanism comprises measuring chute, powder charge line-up clamp, the first counterpart cylinder and blowing cylinder, described powder charge line-up clamp to be arranged on bottom measuring chute and to be communicated with measuring chute, described first counterpart cylinder is connected with powder charge line-up clamp drive powder charge line-up clamp to rise or decline, described blowing cylinder is connected to open or close measuring chute with measuring chute, makes the medicine in measuring chute enter in empty bottle by powder charge line-up clamp; After treating powder charge, blowing cylinder is closed measuring chute and is stopped putting medicine, and the first counterpart cylinder mentions powder charge line-up clamp, loop wire mechanical operation.
3. detonation tool priming core automatic filling machine as claimed in claim 2, it is characterized in that, described metering filling mechanism also comprises pacifies feed bin very much, and described feed bin of pacifying very much is positioned at the top of measuring chute and is connected with measuring chute.
4. detonation tool priming core automatic filling machine as claimed in claim 1, it is characterized in that, described pulping apparatus structure comprises rubber ball feed bin, pressure ball line-up clamp, the second counterpart cylinder and pressure ball cylinder, described pressure ball line-up clamp is arranged on the bottom of rubber ball feed bin and is communicated with rubber ball feed bin, described second counterpart cylinder is connected with pressure ball line-up clamp drive pressure ball line-up clamp to rise or decline, described pressure ball cylinder is connected to open or close rubber ball feed bin with rubber ball feed bin, makes the rubber ball in rubber ball feed bin enter in empty bottle by pressure ball line-up clamp; After treating pressure ball, pressure ball cylinder is closed rubber ball feed bin and is stopped pressure ball, and the second counterpart cylinder mentions pressure ball line-up clamp, loop wire mechanical operation;
Described enclosed mechanism selects existing ultrasonic sealing device.
5. detonation tool priming core automatic filling machine as claimed in claim 1, it is characterized in that, described loop wire mechanism comprises carries bottle chain link, mould, driving wheel and driven pulley, described driving wheel and driven pulley are separately positioned on the two ends of workbench, described driving wheel is connected with described driving mechanism, within described year, bottle chain link is around being arranged on described driving wheel and driven pulley, and described mould embeds and is arranged on described carrying on bottle chain link, and described mould is in order to place bottle of filling a vacancy to be installed.
6. detonation tool priming core automatic filling machine as claimed in claim 5, it is characterized in that, described finished product output mechanism comprises and moves back a bottle device, the described bottle device that moves back comprises and moves back bottle cylinder and copper post, the described bottle cylinder that moves back is arranged on enclosed mechanism side and is positioned at and carries the top of bottle chain link, and described copper post is arranged on the bottom of moving back bottle cylinder piston rod, described in move back a bottle air cylinder driven copper post and promote medicine bottle downwards, depart from the mould carrying bottle chain link at product outlet place, complete exiting of finished product medicine bottle.
7. detonation tool priming core automatic filling machine as claimed in claim 5, it is characterized in that, described workbench arranges Empty Bottle sensor, described Empty Bottle sensor is explosion-proof optoelectronic switch, and described Empty Bottle sensor is positioned at the side of carrying bottle chain link.
8. detonation tool priming core automatic filling machine as claimed in claim 5, it is characterized in that, described driving mechanism comprises driving cylinder and ratchet, described ratchet is connected with capstan drive, described driving cylinder promotion ratchet does at every turn and angularly moves, thus drives driving wheel to make to carry each isometric exercise of bottle chain link.
9. detonation tool priming core automatic filling machine as claimed in claim 1, it is characterized in that, described automatic filling machine also comprises PLC executing agency, described PLC executing agency comprises the PLC, sensor and the actuator that conventionally connect, the program finished in advance by PLC after corresponding process conditions being detected by sensor outputs signal to actuator, and actuator completes corresponding process actions.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520236727.XU CN204594345U (en) | 2015-04-17 | 2015-04-17 | A kind of detonation tool priming core automatic filling machine |
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| CN201520236727.XU CN204594345U (en) | 2015-04-17 | 2015-04-17 | A kind of detonation tool priming core automatic filling machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104848749A (en) * | 2015-04-17 | 2015-08-19 | 山东天宝化工股份有限公司 | Automatic filling machine for primer initiating explosive cores and working method thereof |
| CN109970499A (en) * | 2019-04-17 | 2019-07-05 | 山西壶化集团金星化工有限公司 | A kind of detonation tool boost pack automatic powder charge production line |
-
2015
- 2015-04-17 CN CN201520236727.XU patent/CN204594345U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104848749A (en) * | 2015-04-17 | 2015-08-19 | 山东天宝化工股份有限公司 | Automatic filling machine for primer initiating explosive cores and working method thereof |
| CN109970499A (en) * | 2019-04-17 | 2019-07-05 | 山西壶化集团金星化工有限公司 | A kind of detonation tool boost pack automatic powder charge production line |
| CN109970499B (en) * | 2019-04-17 | 2024-03-19 | 山西壶化集团金星化工有限公司 | Automatic explosive charging production line for explosive package of detonating tool |
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