CN103467222A - Loading and pressing integrated equipment of initiating explosive device agent - Google Patents
Loading and pressing integrated equipment of initiating explosive device agent Download PDFInfo
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- CN103467222A CN103467222A CN2013103823595A CN201310382359A CN103467222A CN 103467222 A CN103467222 A CN 103467222A CN 2013103823595 A CN2013103823595 A CN 2013103823595A CN 201310382359 A CN201310382359 A CN 201310382359A CN 103467222 A CN103467222 A CN 103467222A
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Abstract
The invention relates to loading and pressing integrated equipment of an initiating explosive device agent, which mainly comprises a loader, a pressure mechanism, a mold operating mechanism, a supplement mechanism, a positive waste separation mechanism, an upper bracket, a protective cover and a rack. The operation of the equipment is controlled by a PLC (programmable logic controller) system program. Due to coordination of the parts, an assembling mold automatically operates to achieve functions of precise product loading and pressing, pressing height detection, positive waste separation and the like. For products in different outer diameters and heights, when the agent is loaded to cases and pressed, the agent can be loaded and pressed according to technological requirements of the products only by adjusting the loading amount of the loader and the pressing pressure of the pressure mechanism and replacing the assembling molds matched with the products according to the loading and pressing technological requirements of the products. The equipment has high loading precision and the consistent pressing pressure, and is high in protection safety, simple and compact in structure and high in working efficiency, the loading amount can be monitored, and the loading and the pressing are performed in the protective cover.
Description
Technical field
The invention belongs to priming system automatic assembly technique field, be specifically related to a kind of dress pressing integration apparatus of priming system medicament, the automatic Loading, compacting, the assembling mould that are applicable to defense-related science, technology and industry enterprise little dose priming system medicament transmit automatically.
Background technology
In the priming system industry, a large amount of priming systems, comprise the products such as Engineering detonator (stab detonator, electrical detonator), the fire in a stove before fuel is added, flare, primacord, detonating primer, all need in shell, load the energetic material medicament, then the energetic material medicament is suppressed to (the priming system industry is called dress, pressing powder technology), this technique is a kind of fundamental technology very general in the priming system industry.Yet, current that adopt or the manual medicine that weighs in the balance of the most manufacturing enterprise of traditional charge process, manual powder charge or use the metering plate powder charge, its production efficiency is low, and the people directly contacts with medicament, and security can not be guaranteed.And, aspect pressing, adopting traditional oil press or three station press, pressure precision can not obtain the technique needs of high-precision product.
Since the eighties in last century, some enterprise is successively from the automatic assembling machine of external some priming systems of introduction, one is subject to blockade on new techniques, automatic assembling machine after introduction can not normally be produced always, two come the Tool Position Comparision of production line for automatically assembling many, relatively be suitable for assembly technology complexity, operation product how, three come production cost very high, an automatic assembling machine is introduced into the price of China all more than 1,000 ten thousand yuans, even carry out independent research by domestic, cost at least also needs ten thousand yuans of 300-400.The applicant was in 1989 and 2004, successively from external 20 stations and the 24 station disc formula detonator automatic assembling machines introduced, the automatic powder charge station all is installed on these automatic assembling machines, the automatic powder press station, but, because these automatic assembling machine Tool Position Comparisions of introducing are many, be used for producing filling, the just relatively waste of compacting of the product that only has several medicaments, also more time-consuming.So the applicant is when producing the priming system of little dose at present, the weighing of its medicament, compacting adopt the manual production line of single mold always, every the required personnel of production line are many, dangerous large in production process, efficiency is low, is difficult to meet the high performance requirement of weapons system and production in enormous quantities.
For this reason, by independent research produce a kind of can automatic powder charge, again can high-precision automatic powder press, the dress pressing integration apparatus of the priming system medicament that mould also can transmit automatically simultaneously, promote the assembling manufacturing ability of priming system, to meet the needs of Modern weapon system development, it is the emphasis that the applicant pays close attention to always, the data-searching of doing through the applicant, for the automatic Loading of single-shot product medicament, compacting automatically, assemble the single device that mould also can be transmitted to one automatically simultaneously and yet there are no report.
Summary of the invention
The object of the invention is to, a kind of dress pressing integration apparatus of priming system medicament is provided, the automatic Loading of this equipment collection priming system medicament, compacting automatically, assembling mould are transmitted to one automatically, by the combination of gas, electricity, machinery, can automatic weighing, filling, compacting realize automatic safe powder charge, compacting to the accurate measurement of medicament, man-machine isolation.By position transducer detect, the precision measurement head detects and the control of PLC system, make respectively to carry out cylinder and drive respectively the different institutions co-ordinate motion in the moment of regulation, finally not only medicament is accurately packed into and specify among shell, medicament is suppressed by the requirement of required compacted density simultaneously, in pressing process, according to parameter setting, judged, in order to carry out positive waste product separation when output of products.When the work certain hour, the dose deficiency in rotating medicine box, in the time of need to carrying out tonic, the indoor external door interlocking of tonic, the indirect tonic mode of isolation, make tonic work safety, reliable.
In order to realize above-mentioned task, the present invention takes following technical solution:
A kind of dress pressing integration apparatus of priming system medicament, it is characterized in that, mainly comprise explosive loading machine, pressure mechanism, mould works, tonic mechanism, positive waste product separation mechanism, frame, upper bracket, shield cap and electric control system and air-path control system;
Deck plate at the upper Plane Installation mould works of frame, upper bracket is arranged on the rear end on plane on deck plate, explosive loading machine is arranged on upper bracket front end face lower left, tonic mechanism is arranged on upper bracket front end face upper left side, be positioned at explosive loading machine directly over, pressure mechanism is arranged on the right-hand of upper bracket front end face, shield cap is fixed on the front of upper bracket, simultaneously, with the front end on the upper plane of deck plate, be connected to a fixed, dividing plate in the middle of shield cap separates explosive loading machine and pressure mechanism isolation, the big disk of mould works and send mould to be arranged on the place ahead of the upper surface of deck plate, by axle respectively with accurate indexing separator, belt pulley connects, accurate indexing separator is fixed on the lower plane of deck plate front end, power motor is fixed on frame, by Timing Belt, with accurate indexing separator, be connected, positive waste product separation mechanism is arranged on the depanning passage of shield cap outside, and be fixed on the little platen of mould works.
Described explosive loading machine mainly comprises powder charge funnel, powder charge funnel stand, leaks pencil, rotating medicine box, medicine box rotating shaft, frictional rotation axle, pushes away medicine box rotation cylinder, shift fork, L-type medicine box movable stand, moves back remaining medicine box cylinder, stretches pendulum cylinder, retaining plate, support, supporting plate, metal funnel, gas vibrator; Wherein:
Retaining plate is connected with screw with the front end face of upper bracket, stretches the below that the pendulum cylinder is fixed on retaining plate, and medicine spoon support is connected with the cylinder bar of stretching the pendulum cylinder, and medicine spoon support front end clamps mechanisms grip drug metering medicine spoon by spring, supporting plate is screwed on retaining plate, be positioned at medicine spoon support directly over, in the upper Plane Installation of supporting plate, Air oscillator is arranged, the front end of lower plane is equipped with the metal funnel, front end face is equipped with the conductive rubber strike-off stick, support is fixed on upper bracket, be positioned at the side of retaining plate, remaining medicine box cylinder is fixedly moved back in the rear end of support, the cylinder bar of cylinder is connected with L-type medicine box movable stand by floating junction, the facade of L-type medicine box movable stand is connected with line slideway, line slideway is fixed on the front end of support, the rear end that pushes away the medicine box rotation cylinder is fixed on the front end of L-type medicine box movable stand horizontal plane, the cylinder bar front end that pushes away the medicine box rotation cylinder is connected with shift fork by bearing pin, unilateral bearing is housed in shift fork, unilateral bearing is connected with the frictional rotation axle, one end of frictional rotation axle passes through seat supports, bearing is fixed on L-type medicine box movable stand, the spindle nose of the other end of frictional rotation axle hangs with rubber, tangent with the outer bottom of rotating medicine box, medicine box rotating shaft one end is connected with rotating medicine box, and the other end is fixed on the rear end of L-type medicine box movable stand by bearing, and the flexible drive correlated parts that pushes away the medicine box rotation cylinder makes the rotating medicine box rotation, tonic funnel and tonic funnel stand are arranged on the dividing plate of guard shield, leak pencil and be fixed on the powder charge funnel stand, powder charge funnel bottom is close in upper end, and lower end passes into rotating medicine box, the place ahead of rotating medicine box arranges protection lead and steelframe protective block, stops the shockwave of explosion time,
Described pressure mechanism mainly comprises: pressing cylinder, mounting plate, column, contiguous block, load cell, floating junction, axle, linear axis bearing, the cover end, guard shield, pressing punching, adapter sleeve; Wherein:
The linear axis bearing is fixed on the right side of upper bracket front end face, two columns are installed in linear axis bearing upper surface, column is connected with mounting plate, pressing cylinder, precision measurement head are arranged on mounting plate, the cylinder bar of pressing cylinder is connected with union lever, union lever is connected with floating junction, floating junction is connected with load cell, load cell is connected with the axle upper end, part on the pressing cylinder passes through, with moving axis, in the linear bearings of linear axis bearing, slide up and down, the lower end of axle connects the pressing punching, and pressing work has been rushed in the pressing of pressing air cylinder driven; The matched moulds cylinder is installed on the two sides of linear axis bearing, the cylinder bar of matched moulds cylinder is connected with guard shield by floating junction, union lever, guard shield was connected with the cover end, stud with self-oiling bearing in guard shield, be enclosed within on adapter sleeve, under the drive of matched moulds cylinder, the cover end and guard shield slide up and down in the bottom of adapter sleeve, the upper end of adapter sleeve is fixed on the lower surface of linear axis bearing, coaxial with linear bearings;
Described mould works mainly comprises: deck plate, platen, guide ring, send mould, big disk, accurate indexing separator, axle sleeve, expansion set, belt pulley, cone gear, synchronous pulley, torque limiter, power motor, mould to derive guide housing, mould imports guide housing, transmission shaft, bearing support, little platen; Wherein:
Deck plate is fixed on support on plane, accurate indexing separator is fixed on the lower plane of deck plate front end, the output shaft of accurate indexing separator passes through axle sleeve, expansion set is connected with sending mould, drive send mould to do geneva motion in guide ring, power motor is fixed on support, pass through synchronous pulley, Timing Belt, torque limiter is connected with the A input shaft of accurate indexing separator, the B input shaft of accurate indexing separator passes through cone gear, belt pulley and vee-belt, transmission shaft, bearing support is connected with big disk, big disk, send mould to be positioned at the upper plane of deck plate, one end of torque limiter is contained on the A input shaft of accurate indexing separator, the other end is connected with synchronous pulley, mould is derived guide housing, mould imports guide housing and is fixed on little platen, it is that mould enters the passage that send mould that mould imports guide housing, it is the passage that mould is sent mould that mould is derived guide housing, bearing support is fixed on frame, supporting shaft,
Described tonic mechanism mainly comprises: tonic medicine box, fulcrum, web plate, oscillating cylinder, medicine box link span, Rodless cylinder and air cylinder support; Wherein:
Air cylinder support is fixed on the upper left side of upper bracket front end face, Rodless cylinder is fixed on air cylinder support, the medicine box link span is fixed on the slide block of Rodless cylinder, oscillating cylinder is fixed on the medicine box link span, the tonic medicine box is by two fulcrum clampings, two fulcrums are fixed on web plate, and web plate is connected with the cylinder bar of oscillating cylinder;
The cylinder bar of the rotary cylinder in described positive waste product separation mechanism is connected with disengaging pawl by adapter sleeve, and disengaging pawl is derived the guide housing passage with mould and is connected, and rotary cylinder is fixed on back up pad, and back up pad is fixed on little platen;
Described electric control system and air-path control system comprise PLC programmable logic controller, magnetic valve, the sensor with sequence of control; Wherein, the pressure valve of air-path control system and flow valve are selected precision pressure valve and accurate flow valve.
The cylinder bar front end of stretching the pendulum cylinder in described explosive loading machine is fixed with medicine spoon support, and drug metering medicine spoon is held on medicine spoon support by spring pinchcock, and the medicine spoon can conveniently be changed as required; When the cylinder bar of stretching the pendulum cylinder is retracted, drug metering medicine spoon upper surface contact conductive rubber slab strikes off powder, stretches the rear rotation that puts in place of pendulum cylinder retraction, and medicament is poured in the metal funnel, by the metal funnel, medicament is packed into and is contained in the shell in the assembling mould; Rotating medicine box, by pushing away medicine box rotation cylinder, medicine box rotating shaft, frictional rotation axle and relevant web member, makes the rotating medicine box rotation; The powder charge funnel is connected with rotating medicine box with conduit, and the powder charge funnel is contained on the powder charge funnel stand, and the powder charge funnel stand is contained on the guard shield dividing plate; Pneumatic vibrator is passed to leakage pencil by vibrations, and there is the metal funnel of guiding assembling mould top, and this metal funnel is fixed on supporting plate, and vibrator also is housed on supporting plate, and vibrations are passed to the metal funnel; Lead and steelframe protective block are equipped with in rotating medicine box the place ahead.
Linear axis bearing in described pressure mechanism is fixed on the right side of upper bracket front end face, mounting plate is fixed on linear axis bearing upper surface by column, pressing cylinder, precision measurement head are arranged on mounting plate, the cover end and guard shield are connected, stud with self-oiling bearing in cover, cover is connected with the cylinder bar of matched moulds cylinder by union lever, floating junction, drives the cover end and guard shield and slides up and down in the adapter sleeve bottom, and the rear end of matched moulds cylinder is fixed on the two sides of linear axis bearing; The upper end of adapter sleeve is fixed on the lower surface of linear axis bearing; Axle slides up and down in the bearing of linear axis bearing, and the lower end of axle connects the pressing punching, and upper end is by double-screw bolt, floating junction, cushion block, load cell, contiguous block, be connected with the cylinder bar of pressing cylinder, the drive pressing pressing work of having got excited;
Power motor in described mould works passes through synchronous pulley, Timing Belt, torque limiter is connected with the A input shaft of accurate indexing separator, the output terminal of accurate indexing separator is connected with sending mould by the axle sleeve expansion set, drive send mould to do geneva motion, be fixed with guide ring around sending mould, the B input shaft of accurate indexing separator passes through cone gear, belt pulley, belt, bearing support is connected with big disk, mould imports guide housing, mould is derived guide housing and is fixed on little platen, it is that mould enters the passage that send mould that mould imports guide housing, it is the passage that mould goes out to send mould that mould is derived guide housing.
Tonic medicine box in described tonic mechanism is by two fulcrums clampings, two fulcrums are connected with oscillating cylinder by web plate, oscillating cylinder is fixed on the medicine box link span, the medicine box link span is fixed on the floating bracket of Rodless cylinder, Rodless cylinder is fixed on air cylinder support, and air cylinder support is fixed on the left side of upper bracket front end face;
The cylinder bar of the rotary cylinder in described positive waste product separation mechanism is connected with disengaging pawl by adapter sleeve, disengaging pawl is derived guide housing depanning passage with mould and is connected, while the high underproof product of medicine occurring in pressing process, signal to rotary cylinder, when this output of products, the rotary cylinder action swings disengaging pawl to make the changed course of depanning passage, thereby this waste product is separated with certified products, and rotary cylinder is fixed on back up pad, back up pad is fixed on little platen;
The dress pressing integration apparatus of priming system medicament of the present invention, automatic Loading, the automatic pressing of collection priming system medicament are formed on one, and the overall technology effect of bringing is embodied in the following aspects:
(1) the assembling mould can be delivered to the pressing position by the powder charge position automatically successively, in the shell that medicament is packed in mould accurately, and medicament can be suppressed by the compacted density requirement.Can be detected each position in whole powder charge, pressing process, whole process is controlled by the PLC system, has guaranteed carrying out smoothly of powder charge, pressing work.
(2) the indirect tonic mode of the indoor external door interlocking of tonic isolation, make online tonic become possibility.
(3) the online height detection in pressing process and the positive waste product separation mechanism that is arranged on output channel make the more perfect function of single device.
(4) used unit and programmable controller are standardized component, the non-standard component that each topworks is designed, designed.Be pressurized air and cylinder but mainly carry out power and device, pollution-free, easily buying.
(5) there are simple in structure, the advantages such as function is many, reliable effect, working efficiency height, met the requirement of weapons system development to high precision, high safety and the high reliability of priming system proposition.
The accompanying drawing explanation
Fig. 1 is dress pressing integration apparatus front view (the picture left above), vertical view (lower-left figure) and the sectional view (top right plot) of priming system medicament of the present invention;
Fig. 2 is each view (front view, vertical view and A are to view) of powder charge station;
Fig. 3 is each view (front view and left view) of pressing station;
Fig. 4 is each view (front view, vertical view and left view) of mould works;
Fig. 5 is each view (front view and left view) of tonic mechanism;
Fig. 6 is each view (front view and vertical view) of positive waste product separation mechanism;
Fig. 7 is each view (front view and vertical view) of upper bracket;
Fig. 8 is each view (front view and vertical view) of shield cap;
Fig. 9 is each view (front view and vertical view) of frame;
Figure 10 is the mechanical movement sketch;
Figure 11 is electrical schematic diagram.
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Embodiment
Referring to Fig. 1～Figure 11, this enforcement provides a kind of concrete structure of dress pressing integration apparatus of priming system medicament, comprises frame 800, upper bracket 600, shield cap 700, explosive loading machine 100, tonic mechanism 400, pressure mechanism 200, mould works 300, positive waste product separation mechanism 500, electric control system and air-path control system;
Wherein:
Retaining plate 106 is connected with screw with the front end face of upper bracket 600, stretch and put the below that cylinder 107 is fixed on retaining plate 106, medicine spoon support 108 is connected with the cylinder bar of stretching pendulum cylinder 107, and medicine spoon support 108 front ends clamp mechanisms grip drug metering medicine spoon 119 by spring, supporting plate 109 is screwed on retaining plate 106, be positioned at medicine spoon support 108 directly over, in the upper Plane Installation of supporting plate 109, Air oscillator 110 is arranged, the front end of lower plane is equipped with metal funnel 111, front end face is equipped with conductive rubber strike-off stick 112, support 105 is fixed on upper bracket 600, be positioned at the side of retaining plate 106, remaining medicine box cylinder 104 is fixedly moved back in the rear end of support 105, the cylinder bar that moves back remaining medicine box cylinder 104 is connected with L-type medicine box movable stand 102 by floating junction, the facade of L-type medicine box movable stand 102 is connected with line slideway, line slideway is fixed on the front end of support 105, the rear end that pushes away medicine box rotation cylinder 101 is fixed on the front end of L-type medicine box movable stand 102 horizontal planes, the cylinder bar front end of medicine box rotation cylinder 101 is connected with shift fork 117 by bearing pin, in shift fork 117, unilateral bearing is housed, unilateral bearing is connected with frictional rotation axle 103, one end of frictional rotation axle 103 passes through seat supports, bearing is fixed on L-type medicine box movable stand 102, the spindle nose of the other end of frictional rotation axle 103 hangs with rubber, tangent with the outer bottom of rotating medicine box 116, medicine box rotating shaft 118 1 ends are connected with rotating medicine box 116, and the other end is fixed on the rear end of L-type medicine box movable stand 102 by bearing, and the flexible drive correlated parts that pushes away medicine box rotation cylinder 101 makes rotating medicine box 116 rotations, powder charge funnel 113 and powder charge funnel stand 114 are arranged on the dividing plate 705 of shield cap 700, leaking pencil 115 is fixed on powder charge funnel stand 114, powder charge funnel 113 bottoms are close in upper end, lower end passes into rotating medicine box 116, the place ahead of rotating medicine box 116 arranges protection lead and steelframe protective block, stops the shockwave of explosion time,
Mould works 300 mainly by: deck plate 301, accurate indexing separator 302, send mould 303, axle sleeve 304, expansion set 305, big disk 306, belt pulley 307, transmission shaft 308, bearing support 309, torque limiter 310, Timing Belt 311, synchronous pulley 312, power motor 313, little platen 314, mould to derive guide housing 315, mould imports guide housing 316, cone gear 317 etc. and forms, wherein, deck plate 301 is fixed on the upper plane of frame 800 of dress pressing integration apparatus of this priming system medicament, accurate indexing separator 302 is fixed on the lower plane of deck plate 301 front ends, the output shaft of accurate indexing separator 302 is by axle sleeve 304, expansion set 305 is connected with sending mould 303, drive send mould 303 to do geneva motion in guide ring, power motor 313 is fixed on frame 800, by synchronous pulley 312, Timing Belt 311, torque limiter 310 is connected with the A input shaft of accurate indexing separator 302, the B input shaft of accurate indexing separator 302 is by cone gear 317, belt pulley 307 and vee-belt, transmission shaft 308, bearing support 309 is connected with big disk 306, big disk 306, send mould 303 to be positioned at the upper plane of deck plate 301, one end of torque limiter 310 is contained on the A input shaft of accurate indexing separator 302, the other end is connected with synchronous pulley 312, mould is derived guide housing 315, mould imports guide housing 316 and is fixed on little platen 314, mould guiding minute two portions, a part enters for mould the passage that send mould 303, another part is the passage that mould is sent mould 303, bearing support 309 is fixed on frame 800, supporting shaft 308.
Positive waste product separation mechanism 500 mainly by: rotary cylinder 501, adapter sleeve 502, back up pad 503, disengaging pawl 504 etc. form; Wherein, back up pad 503 is fixed on little platen 314, and rotary cylinder 501 is fixed on back up pad 503, and the cylinder bar of rotary cylinder 501 is connected with disengaging pawl 504 by adapter sleeve 502, and disengaging pawl 504 is derived guide housing 315 passages with mould and is connected.
Described upper bracket 600 mainly is comprised of external door 601, outer door cylinder 602, upper bracket body 603, the interior door cylinder 605 of inside door 604 etc., wherein, the cavity at upper bracket body 603 rear portions is divided into two portions by dividing plate, a part is the tonic chamber of tonic mechanism, by outer door cylinder 602, interior door cylinder 605, switching external door 601 and inside door 604, during work, inside door 604 and switching external door 601 interlock respectively; Another part is for installing the explosion-proof electric apparatus cabinet, and the linear axis bearing 207 on retaining plate 106, support 105 and the pressure mechanism 200 on explosive loading machine 100 also is fixed on the front end face of upper bracket body 603 simultaneously.
Described shield cap 700 is steel framed structures, centre is divided into two portions by dividing plate 705, have two Access Door 702 in the two sides of guard shield, each free straight line cylinder 701 drives to be opened or is closed, and is convenient to manually carry out maintenance of equipment, simultaneously, after per tour produce to finish, from Access Door 702 remainder medicine and clearly wipe the pressing punching easily, at the front end face of housing 704, two viewing windows 703 are housed, the programmable logic controller panel 706 of Controlling System, the top of shield cap 700 is equipped with net defence 707.
Pressure valve in air-path control system and flow valve are selected precision pressure valve and accurate flow valve, regulate the exciting force of pneumatic vibrator by precision pressure valve (band pressure scale shows), accurate flow valve, size variation by vibration force, when measuring ladle is poured medicine, by vibrations, the medicine in dip hatch is all shaken, do not leave a bit residual.
Electric control system comprises PLC programmable logic controller, magnetic valve, the sensor with sequence of control; This PLC programmable logic controller is connected with sensor by magnetic valve respectively and pushes away medicine box rotation cylinder 101, moves back remaining medicine box cylinder 104, stretches pendulum cylinder 107, Rodless cylinder 401, oscillating cylinder 405, pressing cylinder 215, matched moulds cylinder 206, straight line cylinder 701, rotary cylinder 501, gas vibrator 110, outer door cylinder 602, interior door cylinder 605; Control each magnetic valve according to the signal of each sensor by the routine processes of PLC programmable logic controller, determine respectively the above-mentioned working order that pushes away medicine box rotation cylinder 101, moves back remaining medicine box cylinder 104, stretches pendulum cylinder 107, Rodless cylinder 401, oscillating cylinder 405, pressing cylinder 215, matched moulds cylinder 206, straight line cylinder 701, rotary cylinder 501, gas vibrator 110, outer door cylinder 602, interior door cylinder 605.
Because the PLC programmable logic controller has been the technology of this area comparative maturity, those skilled in the art can both carry out control program design according to the concrete device of controlling.The Controlling System schematic diagram that this enforcement provides as shown in figure 11.
Adopt the dress pressing integration apparatus of priming system medicament of the present invention, that the assembling mould that shell manually will be housed is placed into mould importing guide housing, the assembling mould moves with big disk, enter successively and send mould, do the stepping geneva motion with sending mould, the power motor of main transmission is passed to motion by Timing Belt the input shaft of accurate indexing separator, at the A of accurate indexing separator input shaft end, torque limiter is housed simultaneously, with prevention synchronous pulley and the disengagement of accurate indexing separator when moment of torsion is excessive, the B input shaft of accurate indexing separator passes through cone gear, belt pulley passes motion to big disk and does movement continuously, the output shaft of accurate indexing separator is connected with axle sleeve, and it drives the mould that send be connected with axle sleeve and rotates, and will assemble mould and accurately deliver to successively powder charge station, pressing station, automatically completes the metering assembling of medicament, the compacting of medicament.When needs load different medicament for variant production, the assembling mould that only needs to change the measurer of different drug meterings, is complementary with product, and regulate required pressure, just can guarantee for variant production, different medicament, the smooth filling of various dose, compacting; The dress pressing integration apparatus of this priming system medicament has not only substituted original manual powder charge, pressing mode, improved the precision of medicament filling and compacting, and improved the security in medicament filling, pressing process, height detection, the final positive waste product of while in pressing process separates the online tonic with equipment, make the more perfect function of single device, have simple and compact for structure, the advantages such as function is many, reliable effect, working efficiency height, met the requirement of weapons system development to high precision, high security and the high reliability of priming system proposition.
Equipment to the concrete assembling process of products production is:
The mould that 1, manually will install shell is placed on the big disk 306 for the treatment of powder charge, pressing passage,, send mould 303 to do the stepping geneva motion and mould is delivered under powder charge position, pressing position successively by successively mould being sent into to the mold slots of mould 303 with big disk 306 motions in the mould input channel.
2, after the sensor on the guide ring of powder charge position senses mould, signal to magnetic valve by the PLC programmable logic controller, making to stretch pendulum cylinder 107 stretches drug putting agent metering medicine spoon 119 and digs medicine, when stretching pendulum cylinder 107 and stretch drug putting agent metering medicine spoon 119 and dig medicine, rotating medicine box 116 rotates under the acting in conjunction that pushes away medicine box cylinder 101, shift fork 117, medicine box rotating shaft 118, frictional rotation axle 103, stretch 107 retractions of pendulum cylinder and swing while falling the medicine, 110 vibrations of gas vibrator; The oral area of rotating medicine box 116 is 45 degree left and right with medicine spoon support 108 angles of stretching pendulum cylinder 107, and the assembling mould is under the metal funnel of the position of falling the medicine, and medicament is packed into by metal funnel 111 in the assembling mould.
3, after sensor on the guide ring of pressing position senses mould and puts in place, signal to magnetic valve by the PLC programmable logic controller, make matched moulds cylinder 206 and 215 actions of pressing cylinder, matched moulds cylinder 206 stretches out and drives the union lever 203 be attached thereto, guard shield 202, the cover ends 201 motion, to cover the end is anchored on mould, the lever of the cylinder of pressing simultaneously also stretches out and drives by contiguous block 212, load cell 211, cushion block 210, floating junction 209, double-screw bolt, the pressing punching press medicine that axle 208 is attached thereto, carry out the medicine high detection in pressing, when finding that the medicine height is not in setting range, signal to magnetic valve by the PLC programmable logic controller, make the rotary cylinder 501 of positive waste product separation mechanism when this product arrives the mould output channel, rotary cylinder 501 actions, thereby this product is exported from another passage.
4, when the needs tonic, the tonic exterior door is opened, manually tonic medicine box 404 is put into to 406 of two fulcrums, then external door is closed, inside door is opened, signal to magnetic valve by the PLC programmable logic controller, make Rodless cylinder 401 be arranged on the tonic medicine box 404 in Rodless cylinder 401 floating shelf holders by fulcrum, web plate, oscillating cylinder 405, medicine box link span, with floating bracket, move on powder charge funnel 113, oscillating cylinder 405 actions are poured the medicine in the tonic medicine box in powder charge funnel 113 into, by leaking pencil 115, flow in rotating medicine box 116.
5, after each class finishes the work, in the time of unspent medicine need to being taken out, signal to magnetic valve by the PLC programmable logic controller, make to move back remaining medicine box cylinder 104 actions, the L-type medicine box movable stand 102 that drive is attached thereto, the rotating medicine box 116, frictional rotation axle 103, the medicine box rotating shaft 118 that are fixed on L-type medicine box movable stand 102 are released to certain displacement, and then Access Door is opened, and manually remaining medicine box is taken out.
6, this equipment can assemble mould, powder charge measuring apparatus by replacing, and regulates corresponding processing parameter, just can carry out filling and the compacting of the medicament of variant production.
7, except placing mould, take mould away, place the tonic medicine box and collect remaining medicine medicine box need to manually complete, the whole process of medicament assembling and compacting is all carried out by PLC programmable logic controller, magnetic valve and each cylinder of electric control system, by magnetic valve, controlled, detection provides signal by proximity sensor, and feeds back to programmable logic controller.
Claims (9)
1. the dress pressing integration apparatus of a priming system medicament, it is characterized in that, mainly comprise explosive loading machine (100), pressure mechanism (200), mould works (300), tonic mechanism (400), positive waste product separation mechanism (500), upper bracket (600), shield cap (700), frame (800) and electric control system and air-path control system;
Described explosive loading machine (100) mainly comprises and pushes away medicine box rotation cylinder (101), L-type medicine box movable stand (102), frictional rotation axle (103), move back remaining medicine box cylinder (104), support (105), retaining plate (106), stretch pendulum cylinder (107), medicine spoon support (108), supporting plate (109), gas vibrator (110), metal funnel (111), conductive rubber strike-off stick (112), powder charge funnel (113), powder charge funnel stand (114), leak pencil (115), rotating medicine box (116), shift fork (117), medicine box rotating shaft (118), drug metering medicine spoon (119),
Described pressure mechanism (200) mainly comprises: the cover end (201), guard shield (202), union lever (203), pressing punching (204), adapter sleeve (205), matched moulds cylinder (206), linear axis bearing (207), axle (208), floating junction (209), cushion block (210), load cell (211), contiguous block (212), column (213), mounting plate (214), pressing cylinder (215), precision measurement head (216);
Described mould works (300) mainly comprises: deck plate (301), accurate indexing separator (302), send mould (303), axle sleeve (304), expansion set (305), big disk (306), belt pulley (307), transmission shaft (308), bearing support (309), torque limiter (310), Timing Belt (311), synchronous pulley (312), power motor (313), little platen (314), mould is derived guide housing (315), mould imports guide housing (316) and cone gear (317),
Described tonic mechanism (400) mainly comprises: Rodless cylinder (401), air cylinder support (402), medicine box link span (403), tonic medicine box (404), oscillating cylinder (405), two fulcrums (406);
Described positive waste product separation mechanism (500) mainly comprises: rotary cylinder (501), adapter sleeve (502), back up pad (503), disengaging pawl (504);
Described upper bracket (600) mainly comprises: external door (601), outer door cylinder (602), upper bracket body (603), inside door (604), interior door cylinder (605);
Described shield cap (700) is steel framed structure, and centre is divided into two portions by dividing plate (705), has two Access Door (702) in the two sides of guard shield, and each free straight line cylinder (701) drives and opened or close;
Described electric control system and air-path control system comprise PLC programmable logic controller, magnetic valve, sensor, pressure valve, the flow valve with sequence of control;
Deck plate (301) at the upper Plane Installation mould works (300) of frame (800), upper bracket (600) is arranged on the rear end on the upper plane of deck plate (301), explosive loading machine (100) is arranged on upper bracket (600) front end face lower left, tonic mechanism (400) is arranged on upper bracket (600) front end face upper left side, and be positioned at explosive loading machine (100) directly over, pressure mechanism (200) is arranged on the right-hand of upper bracket (600) front end face, shield cap (700) is fixed on the front of upper bracket (600), simultaneously, with the front end on the upper plane of deck plate (301), be connected to a fixed, dividing plate (705) in the middle of shield cap (700) separates explosive loading machine (100) and pressure mechanism (200) isolation, the big disk (306) of mould works (300) and send mould (303) to be arranged on the place ahead of the upper surface of deck plate (301), by axle respectively with accurate indexing separator (302), belt pulley (307) connects, accurate indexing separator (302) is fixed on the lower plane of deck plate (301) front end, power motor (313) is fixed on frame (800), by Timing Belt (310), with accurate indexing separator (302), be connected, positive waste product separation mechanism (500) is arranged on the outside depanning passage of shield cap (700), and be fixed on the little platen (314) of mould works (300).
2. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, described retaining plate (106) is connected with screw with the front end face of upper bracket (600), stretch and put the below that cylinder (107) is fixed on retaining plate (106), medicine spoon support (108) is connected with the cylinder bar of stretching pendulum cylinder (107), and medicine spoon support (108) front end clamps mechanisms grip drug metering medicine spoon (119) by spring, supporting plate (109) is screwed on retaining plate (106), be positioned at medicine spoon support (108) directly over, upper Plane Installation at supporting plate (109) has Air oscillator (110), the front end of lower plane is equipped with metal funnel (111), and front end face is equipped with conductive rubber strike-off stick (112), support (105) is fixed on upper bracket (600), be positioned at the side of retaining plate (106), remaining medicine box cylinder (104) is fixedly moved back in the rear end of support (105), the cylinder bar that moves back remaining medicine box cylinder (104) is connected with L-type medicine box movable stand (102) by floating junction, the facade of L-type medicine box movable stand (102) is connected with line slideway, line slideway is fixed on the front end of support (105), the rear end that pushes away medicine box rotation cylinder (101) is fixed on the front end of L-type medicine box movable stand (102) horizontal plane, the cylinder bar front end that pushes away medicine box rotation cylinder (101) is connected with shift fork (117) by bearing pin, shift fork is equipped with unilateral bearing in (117), unilateral bearing is connected with frictional rotation axle (103), one end of frictional rotation axle (103) passes through seat supports, bearing is fixed on L-type medicine box movable stand (102), the spindle nose of the other end of frictional rotation axle (103) hangs with rubber, tangent with the outer bottom of rotating medicine box (116), medicine box rotating shaft (118) one ends are connected with rotating medicine box (116), and the other end is fixed on the rear end of L-type medicine box movable stand (102) by bearing, and the flexible drive correlated parts that pushes away medicine box rotation cylinder (101) makes rotating medicine box (116) rotation, tonic funnel (113) and tonic funnel stand (114) are arranged on the dividing plate (705) of guard shield (700), leaking pencil (115) is fixed on powder charge funnel stand (114), powder charge funnel (113) bottom is close in upper end, lower end passes into rotating medicine box (116), the place ahead of rotating medicine box (116) arranges protection lead and steelframe protective block, stops the shockwave of explosion time,
Stretch pendulum cylinder (107) drive drug metering medicine spoon (119) and do translational motion and rotatablely move, dig medicine in rotating medicine box (116), pour in metal funnel (111), by the metal funnel, medicament is poured in the assembling mould, complete the drug metering assembling.
3. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, described linear axis bearing (207) is fixed on the right side of upper bracket (600) front end face, two columns (213) are installed in linear axis bearing (207) upper surface, column (213) is connected with mounting plate (214), pressing cylinder (215), precision measurement head (216) is arranged on mounting plate (214), the cylinder bar of pressing cylinder (215) is connected with union lever (203), union lever (203) is connected with floating junction (209), floating junction (209) is connected with load cell (211), load cell (211) is connected with axle (208) upper end, pressing cylinder (215) band moving axis (208) slides up and down in the linear bearings of linear axis bearing (207), and the lower end of axle (208) connects pressing punching (204), and pressing cylinder (215) drives pressing punching (204) to complete pressing work, matched moulds cylinder (206) is installed on the two sides of linear axis bearing (207), the cylinder bar of matched moulds cylinder (206) passes through floating junction, union lever (203) is connected with guard shield (202), guard shield (202) is connected with the cover end (201), guard shield studs with self-oiling bearing in (202), be enclosed within on adapter sleeve (205), under the drive of matched moulds cylinder (206), the cover end (201) and guard shield (202) slide up and down in the bottom of adapter sleeve (205), the upper end of adapter sleeve (205) is fixed on the lower surface of linear axis bearing (207), coaxial with linear bearings,
After matched moulds cylinder (206) the drive cover end (201) and guard shield (202) are first accurately located mould, pressing cylinder (215) drives pressing to rush (204) and presses down, and the medicament compacting by mould, complete pressing work.
4. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, described deck plate (301) is fixed on the upper plane of frame (800), accurate indexing separator (302) is fixed on the lower plane of deck plate (301) front end, the output shaft of accurate indexing separator (302) is by axle sleeve (304), expansion set (305) is connected with sending mould (303), drive send mould (303) to do geneva motion in guide ring, power motor (313) is fixed on frame (800), by synchronous pulley (312), Timing Belt (311), torque limiter (310) is connected with the A input shaft of accurate indexing separator (302), the B input shaft of accurate indexing separator (302) is by cone gear (317), belt pulley (307) and vee-belt, transmission shaft (308), bearing support (309) is connected with big disk (306), big disk (306), send mould (303) to be positioned at the upper plane of deck plate (301), one end of torque limiter (310) is contained on the A input shaft of accurate indexing separator (302), the other end is connected with synchronous pulley (312), mould is derived guide housing (315), mould imports guide housing (316) and is fixed on little platen (314), mould guiding minute two portions, a part enters for mould the passage that send mould (303), another part is the passage that mould is sent mould (303), bearing support (309) is fixed on frame (800), supporting shaft (308),
Power motor (313) drives accurate indexing separator (302) makes to send mould (303) to do geneva motion, simultaneously, accurate indexing separator (302) transmits motion to big disk (306), big disk (306) driven mold automatically enters and takes out of and send mould (303), completes automatic transmission and the geneva motion of mould.
5. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, described air cylinder support (402) is fixed on the upper left side of upper bracket (600) front end face, Rodless cylinder (401) is fixed on air cylinder support (402), medicine box link span (403) is fixed on the slide block of Rodless cylinder (401), oscillating cylinder (405) is fixed on medicine box link span (403), tonic medicine box (404) is by two fulcrums (406) clamping, two fulcrums (406) are fixed on web plate, and web plate is connected with the cylinder bar of oscillating cylinder (405);
Tonic medicine box (404) is placed on medicine box link span (403), by Rodless cylinder (401), tonic medicine box (404) is transported to explosive loading machine (100) top, by oscillating cylinder (405) upset tonic medicine box (404), medicament is poured in explosive loading machine (100), completed the supply of medicament.
6. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, described back up pad (503) is fixed on the little platen (314) of mould works (300), rotary cylinder (501) is fixed on back up pad (503), the cylinder bar of rotary cylinder (501) is connected with disengaging pawl (504) by adapter sleeve (502), and disengaging pawl (504) is derived guide housing (315) passage with mould and is connected; Rotary cylinder (501) drives disengaging pawl (504) and swings, and positive waste product is separated on request.
7. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, the cavity at described upper bracket body (603) rear portion is divided into two portions by dividing plate, a part is the tonic chamber of tonic mechanism, by outer door cylinder (602), interior door cylinder (605), external door (601) and inside door (604), inside door during work (604) and external door (601) interlock respectively; Another part is for installing the explosion-proof electric apparatus cabinet, and the linear axis bearing (207) of retaining plate (106), support (105) and the pressure mechanism (200) of explosive loading machine (100) also is fixed on the front end face of upper bracket body (603) simultaneously.
8. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, described shield cap (700) is steel framed structure, centre is divided into two portions by dividing plate (705), have two Access Door (702) in the two sides of guard shield, two Access Door (702) are driven and are opened or close by straight line cylinder (701) respectively, front end face at housing (704) is equipped with two viewing windows (703), and the programmable logic controller panel (706) of PLC Controlling System, the top of shield cap (700) is equipped with net defence (707).
9. the dress pressing integration apparatus of priming system medicament as claimed in claim 1, it is characterized in that, described power motor (313) passes to torque limiter (310) by Timing Belt (311) by movement continuously, pass to again the A input shaft of accurate indexing separator (302), the output shaft of accurate indexing separator (302) is connected with sending mould (303), drive send mould (303) to do geneva motion, the B input shaft of accurate indexing separator (302) is by bevel-gear sett (317), belt pulley, belt is connected with big disk (306), drive big disk (306) and do movement continuously, mould is conveyed into and send mould (303) or take out and send mould (303).
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| CN201310382359.5A CN103467222B (en) | 2013-08-28 | 2013-08-28 | A kind of dress pressing integration apparatus of priming system medicament |
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| CN201310382359.5A CN103467222B (en) | 2013-08-28 | 2013-08-28 | A kind of dress pressing integration apparatus of priming system medicament |
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| CN107695220A (en) * | 2017-11-22 | 2018-02-16 | 北方特种能源集团有限公司西安庆华公司 | A kind of priming system automatic necking machine |
| CN109708539A (en) * | 2019-03-13 | 2019-05-03 | 绵阳市奥派科技有限公司 | A kind of powder charge plate dynamite charge equipment |
| CN109736967A (en) * | 2018-12-17 | 2019-05-10 | 西安近代化学研究所 | A kind of variable diameters powder charge both ends coating unit |
| CN110530215A (en) * | 2019-10-10 | 2019-12-03 | 安徽红星机电科技股份有限公司 | A kind of 40 pore pressure force checking devices and method for priming system production |
| CN110595295A (en) * | 2019-07-15 | 2019-12-20 | 衢州刚度智能科技有限公司 | Manufacturing process for improving detonator explosive loading accuracy |
| CN110823018A (en) * | 2019-09-23 | 2020-02-21 | 长春汇维科技股份有限公司 | Rotary spoon-shaped medicine filling machine |
| CN113020931A (en) * | 2020-11-23 | 2021-06-25 | 湖南神斧集团向红机械化工有限责任公司 | Automatic assembling equipment for igniter of automobile safety airbag |
| CN114264201A (en) * | 2021-11-28 | 2022-04-01 | 西安北方庆华机电有限公司 | Initiating explosive device suppression device |
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| CN110530215B (en) * | 2019-10-10 | 2024-05-14 | 安徽红星机电科技股份有限公司 | 40-Hole pressure detection device and method for initiating explosive device production |
| CN113020931A (en) * | 2020-11-23 | 2021-06-25 | 湖南神斧集团向红机械化工有限责任公司 | Automatic assembling equipment for igniter of automobile safety airbag |
| CN114264201A (en) * | 2021-11-28 | 2022-04-01 | 西安北方庆华机电有限公司 | Initiating explosive device suppression device |
| CN115265288A (en) * | 2022-09-14 | 2022-11-01 | 轻工业西安机械设计研究院有限公司 | Intelligent automatic firework powder filling equipment |
| CN115265288B (en) * | 2022-09-14 | 2023-11-21 | 轻工业西安机械设计研究院有限公司 | Intelligent firework powder automatic filling equipment |
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